CaptiveAire FastWrap XL User Manual

ire Protection Products
F
Product Data & Installation Guide
. Product Description
1
hermal Ceramics new FireMaster®F
T and lightest flexible wrap material available that passes the ASTM E2336 test standard required by the 2006 IMC and NFPA 96 for reduced clearance enclosure materials used to
rovide 1 or 2 hour fire rating for kitchen exhaust ducts. The
p FastWrap XL core blanket is manufactured using Thermal Ceramics’ patented Superwool®fiber, a 2000°F rated, non-com­bustible, alkaline-earth silicate wool with low biopersistence. FastWrap XL is the product of extensive research and development resulting in break-through improvements in fiberization technology with significant enhancements in thermal properties beneficial to fire protection applications. FastWrap XL when used in combination with an approved firestop sealant provides an effective through penetration firestop in rated floor and wall assemblies. FastWrap XLis ULClassified and is part of UL’ s Listing and Follow-Up Service Program to ensure the consistent quality essential to the critical nature of this life-safety application.
Product Features
• Approval as a 1 or 2 hour shaft alternative in kitchen grease duct applications
• Zero clearance to combustibles at any location
• Thin and Lightweight at 1
• Contours easily to complex duct designs
• Butt Joints on inside layer to save labor and material
• Fully foil encapsulated for fast and clean installation
• Completely inorganic and non-combustible
• Contains 2000°F rated fibers for added safety margin
• Contains no low temperature mineral or glass fibers
• Wide variety of through penetration systems
• Resistant to mold growth (ASTM D6329)
• Extensive Listings and detailed installation instructions
• Recognized and accepted by inspectors requiring less job-site engineering judgments
• Available in space saving 50 and 100 square foot rolls for optimal job-site storage
• Available in 48 inch widths for less joints and installation labor
1
2 inch thick, 6 pcf density
2. Applications
• Applied in 2 layers to provide 1 or 2 hour fire protection to grease ducts exhausting Type 1 hoods per IMC 2006, NFPA96 and 2006 IAPMO UMC
3. Physical Characteristics
astWrap XL is the thinnest
FastWrap®XL
Commercial Kitchen Grease Duct
4. Performance Specifications Reference Standard Standard No. Performance
GreaseDuct Enclosure System
Section 16.1 - Non­Combustibility Section 16.2-Fire Resistanance (wall) Section 16.3 ­Durability Test Section 16.4 ­Internal Fire Test Section 16.5 - Fire Engulfment (duct)
Surface Burning Characteristics
Flame Spread (foil/blanket) Smoke Developed
(foil/blanket) Thermal Resistance (R-value) Mold Growth (75% humidity) Mold Growth (95% humidity)
ASTM E2336 Pass
ASTM E136 Pass
ASTM E119 Pass
ASTM C518 Pass
ASTM E2336 Pass
ASTM E814/E119 Pass
ASTM E84 5/0
ASTM E84 5/0
ASTM C518 (70F) 4.2 per inch
ASTM D6329 Resistant
ASTM D6329 Resistant
Duct FireMaster Fire Protection Product
FastWrap XL Roll 11⁄2” x 24" x 25' 1 37.5 lbs.
FastWrap XL Roll 11⁄2” x 48" x 25' 1 75 lbs.
rap XL Collar
FastW Color White blanket with silver foil encapsulation
Thermal Ceramics
Unit Size
Roll 11⁄2” x 6" x 25' 4 37.5 lbs.
Units/ Ctn.
Wt./ Ctn.
5. Listings/Building Code Reports Listed Uses Agency Listing
Grease Duct Enclosure System (Zero Clearance) - AC101 (ASTM E2336) Grease Duct Enclosure System (Zero Clearance) - ASTM E2336 Through Penetration FireStop System
- ASTM E814/UL 1479
UL G18
ICC-ES* ESR 2213
UL C-AJ-7119
*International Code Council -Engineering Service
6. Storage:
2
6
3
FireMaster®FastWrap®XL
2 Sided Wrap Detail
(For attaching to walls and/or ceilings)
1 or 2 Hour Grease or Air Duct
1
8
7
3
4
3"
3"
5
2
6
FireMaster®FastWrap®XL
3 Sided Wrap Detail
(For attaching to walls and/or ceilings)
1 or 2 Hour Grease or Air Duct
1
3
7
4
8
3"
5
3"
FastWrap XL must be stored in a dry warehouse environment on pallets. Pallets should not be stacked.
7. Installation
FastWrap XL shall be installed by a qualified contractor in accor­dance with manufacturer's instructions and referenced standards.
ee figures 1 to 5 for complete details.
S
Materials and Equipment:
• FastWrap XL blanket
• Aluminum foil tape
• Minimum
1
2" wide filament tape (optional)
• Carbon steel or stainless steel banding material, minimum 1⁄2" wide, inimum 0.015" thick, with steel banding clips
m
• Hand banding tensioner and crimping tool
• Minimum 12 gage steel insulation pins; steel speed clips, minimum
1
2" x 11⁄2" square or 11⁄2" dia., or equivalent sized cup-head pins;
1 Capacitor discharge stud gun
• FireMaster F2-HT-XL3 Prefabricated Door or Field Fabricated
Door Hardware
• An approved firestop sealant
General:
To minimize waste, FastWrap XL blanket should be rolled out tautly before measuring. Cut edges of the blanket shall be taped with alu­minum foil tape to prevent exposed edges of the insulation from wicking moisture from condensation or grease from a compromised leaking duct joint into the material and causing degradation of the fire barrier. Overlaps are used to block heat transfer in the event of duct deformation resulting from thermal expansion. FastWrap XL blanket may be installed with either a mechanical banding system or insulation pins and clips (see Mechanical Attachment Methods below and figures 1 and 2). Support hanger systems do not need to be wrapped provided that the hanger rods are at least a minimum
3
8" diameter and spaced a maximum of 60" on center along the
of length of the duct, and the angle iron is a minimum of 2" x 2" x or SMACNA equivalent support system (SMACNA band strap sup­port do not apply). Horizontal trapeze support system may be incor­porated into the wrap enclosure.
A. First Layer – Butt Joint (Figure 2)
The first layer of FastWrap XL is cut to completely wrap around the perimeter of the duct with enough excess to provide a tight butt joint where the blanket ends meet. The joints of adjacent blankets are firmly butted against each other porarily in place with filament tape spaced 1-1/2” from each blanket edge, and spaced on nominal 10-1/2” centers along the center of the blanket. While not required, the inside layer can be installed with 3” overlaps along perimeter and adjacent blankets.
B. Second Layer – 3” Overlap, or 6” Collar (Figure 2)
The second layer of FastW the perimeter of the first layer, with enough excess to overlap itself not less than 3”. Joints in the second layer should be staggered a minimum of 12 inches from joints on the inner layer. Adjacent blan­kets on the second layer must overlap each other by not less than 3”. As an alternative to overlaps on adjacent blankets installed on the second layer, adjacent blankets can be tightly butt jointed and wrapped with a 6” wide FastWrap XL collar centered over the butt joint. This outside layer can be held temporarily in place with fila­ment tape spaced 11⁄2” from each blanket edge, and spaced on nom inal 10 attachment as described in Section D must be used to make the installation permanent
. This interior layer can be held tem-
rap XL
1
2” centers along the center of the blanket. Mechanical
is cut to completely wrap around
C. 2 & 3 Sided Wrap Installation (Figure 1)
When space does not allow for a complete wrap applied to the duct on all four sides, the FastWrap XL is approved for 2 or 3 sided instal­lations with mechanical attachment to a concrete or CMU assembly.
he FastWrap XL is installed on the 2 or 3 sides of the duct as
T described in one of the installation methods described in sections A or B with the starting edge of the blanket attached to the concrete or CMU assembly and then wrapped around the duct until the other
nd can be affixed to the other concrete or CMU assembly, thus
e
ncapsulating the duct with insulation around all accessible sides.
e The blanket is to flange out onto the concrete or CMU assembly. It shall be secured to the adjoining assembly with min
ong concrete anchors, footed to a minimum 1
l
teel strip/strap with pre-drilled holes spaced a maximum 10" on
s
3
/16" diameter, 4"
1
wide x
2"
center. The steel strip is to be placed around the entire perimeter of the duct in the exposure area. The FastWrap XL insulation wrap is secured to the duct with minimum
ers. The ends of the banding are to loop into the steel strips/straps
t
1
2" wide steel banding 101⁄2" cen-
that foot the blanket to the concrete floor or wall, and tightened down. The trapeze support system may be incorporated within the wrap system.
D. Mechanical Attachment Methods for Insulation Wrap
1. Banding (Figure 2) - Minimum 1⁄2" wide carbon steel or stainless
steel banding, 0.015" thick, is placed around the entire perimeter of the insulated duct with maximum 10 each blanket edge or 1
1
2" from each collar edge when using the butt
1
2" spacing centers and 11⁄2" from
joint and collar method. When banding, filament tape can be used to temporarily hold the blanket in place until the banding is applied. The banding is placed around the material and tightened so as to firmly hold the FastWrap XL in place against the duct, but not cause any cutting or damage to the blanket.
2. Pinning (Figure 3) - For duct spans 24" or larger, min. 12 gage, 5" long steel insulation pins are welded to the duct in columns spaced 12" apart, 6" - 12" from each edge and on 10
1
/8"
along bottom horizontal and outside vertical runs to prevent blanket sag. Pins are also required 1" from the end of a duct and 1" from any edge near a 90° bend, spaced on 6" centers. Pins are locked into place with 1
1
2" diameter round or square, galvanized steel, speed clips or cup head pins. Pins that extend beyond the outer blanket wrap layer shall be turned down to eliminate sharp edges or the excess length cut off.
E. Grease Duct Access Door Installation (Figure 4)
Four galvanized steel threaded rods, 1⁄4" diameter by 41⁄2" to 5" long are welded to the duct at the corners of the door opening. Four 4" long steel tubes fit over the threaded rods to hold the door to the duct and protect the wrap from damage as the door is removed. Four 5" long 12 gage insulation pins are welded to the door panel for installation of the blanket. Three layers of FastWrap XL are impaled over the 12 gage insulation pins on the 16 gauge door panel and held in place with speed clips. Each layer must have min­imum 1” overlap over the previous layer. When the door is installed, this first and second layer must fit tightly against the wrap surround­ing the door opening to form tight butt joints. Pins that extend beyond the outer layer of FastW avoid sharp points on the door
rap XL
The steel tubes are placed over the
. threaded rods. The insulated door panel is placed over the thread­ed rods covered by the steel tubes and held in place with washers and wing nuts. FireMaster F2-HT
-
-XL3 approved per ESR 2213 as alternatives to field fabricated doors. Installations instructions for the F2-HT-XL3 door are included with the complete assembly.
shall be turned down to
Access Doors are tested and
3
thick
/16"
1
2" centers
F. Through-Penetration Fire Stop System (Figure 5)
2
6
3
FireMaster®FastWrap®XL
2 Sided Wrap Detail
(For attaching to walls and/or ceilings)
1 or 2 Hour Grease or Air Duct
1
8
7
3
4
3"
3"
5
2
6
FireMaster®FastWrap®XL
3 Sided Wrap Detail
(For attaching to walls and/or ceilings)
1 or 2 Hour Grease or Air Duct
1
3
7
4
8
3"
5
3"
When the duct penetrates a fire rated wall, ceiling, or floor, an approved fire stop system must be employed.
®
Tremco Inc. Specificed Technologies Inc.
yre Sil
F Sealant
ensil
P
r Fire Sil S/L
o
®
00
3
Rectoseal 835+™ Sealant HILTI Inc. FS One™ Sealant
rior to installing this firestop system the surfaces of all openings and
P penetrating items needs to be clean and dry.
ut the aluminum scrim facing off FastWrap XLblanket to expose the
C core blanket. FastWrap XL scrap blanket must be packed into the annular space at minimum 50% compression. The packing material must be recessed a minimum
ypsum wall. Install a minimum of
g into the recessed opening. annular space to wrap the duct with FastWrap XL material, the enclosure may terminate above and below the floor/ceiling or wall assembly as shown in figure 5 by mechanically attaching the FireMaster to the termination point above and below the termination area with bands or pins.
1
4" from the surface of the concrete or
1
of approved firestop sealant
4"
When there is no room in the remaining
9. Maintenance and Repair
No maintenance is required when installed in accordances with Thermal Ceramics installation instructions.
If damage is limited to the foil facing, aluminum foil tape can be used to repair the foil facing.
If an area of blanket is found to be damaged the following procedure must be incorporated.
• If the damaged area is larger than 8” x 8” the entire wrap section must be removed and replaced according to Thermal Ceramics installation instructions.
• If the damaged area is small (less than 8” x 8”), the damaged area
ust be cut away and replaced with a new section 1” larger in length
m and width than the cut out are, such that the new section can be compressed tightly into the cut out area. All cut edges of the new section must be taped and sealed wth aluminum foil tape. The new section must be held in place with either pinning or banding per Thermal Ceramics installation instructions/
10. Limitations
• Thermal Ceramics FastWrap XL shall be installed in accordance
with these installation instructions. The integrity of FastWrap XL systems is limited to the quality of the installation.
For personal protective equipment recommendations see the MSDS.
*
hermal Ceramics is a trademark of Morgan Crucible Company plc. FireMaster and
T
ap are trademarks of Thermal Ceramics Inc. FastWrap products are manu-
FastWr factured by Thermal Ceramics Inc. and are distributed by authorized distributors. Tremco and Fyre-Sil are trademarks of Tr
emco Inc.
Thermal Ceramics
FireMaster FastWrap XL 2 Sided Wrap Detail for
Attaching to Walls/Ceilings 1 or 2 Hour
Grease or Air Duct
Thermal Ceramics
FireMaster FastWrap XL 3 Sided Wrap Detail for
Attaching to Walls/Ceilings 1 or 2 Hour
Grease or Air Duct
1. Concrete slab 5. Air gap (8” maximum) wo layers FireMaster FastW
2. T
3. Concrete fastener system 7. Steel banding 1/2” wide minimum
1/8” thick x 2”-3” wide bar stock per
4.
forated 12” o.c.
Figure 1
rap XL
6. Duct
-
8. Banding clip
Thermal Ceramics
ireMaster FastWrap XL
F
Commercial Kitchen Grease Duct System 1 or 2 Hour Shaft Alternative
ero Clearance to Combustible
Z
Figure 2
1. T
2. Steel banding 1/2” wide minimum
3. Tight butt joints on inner layer
4.
5. Minimum 3/8” diameter hanger rod
6. Minimum 2” x 2” x 1/8” angle
7. Optimal 6” FastW
wo layers FireMaster FastW
Minimum 3” overlap on perimeter and between adjacent blanket on outside layer
rap XL
rap XL
collar
Thermal Ceramics
FireMaster FastWrap XL
Typical Insulation Pin Layout
For Duct Spans > 24" Wide To Prevent Blanket Sag
FireMaster DuctMate F2-HT Door System
Figure 3
1. Minimum 12 gauge steel insulation pins
Thermal Ceramics
FireMaster FastWrap XL
Access Door Systems Commercial Kitchen Grease Duct
FireMaster Field Fabricated Door System
Figure 4
DuctMate® F2-HT
1.
gauge cover plate
2. All thread rods 6. W
3. Installation pins with speed clips Three layers FastW
mum 1” overlaps and all edges sealed
4. wtih aluminum tape
Access Door or 16
rap XL
with mini
5. Spool pieces
Outer cover plate
-
labeled “ACCESS
7.
DOOR-DO NOT OBSTRUCT”
ing nuts and washers
Thermal Ceramics
FastWrap XL
Through Penetration System 1 or 2 Hour Grease Duct
North America - Sales Offices Canada
: +1 (905) 335 3414
T F: +1 (905) 335 5145
Mexico
T: +52 (555) 576 6622 F: +52 (555) 576 3060
United States of America
Eastern T: +1.800.338.9284 F: +1.866.785.2764 Western T:+1.866.785.2738 F: +1.866.785.2760
04.08/7 14-236/5.0M
Figure 5
1 Duct 2 Two layers FastWrap XL 3 Scrap pieces of FastWrap XL 4 Approved Through Penetration FireStop Sealant 5 Rated floor or wall
South America - Sales Offices Argentina
: +54 (11) 4373 4439 F: +54 (11) 4372 3331
T
Brazil
T: +55 (21) 2418 1366 F: +55 (21) 2418 1205
Chile
T: +56 (2) 854 1064 F: +56 (2) 854 1952
Colombia
T: +57 (2) 2282935/2282803/2282799 F: +57 (2) 2282935/2282803/23722085
Guatemala
T: +50 (2) 4733 295/6 F: +50 (2) 4730 601
Venezuela
T: +58 (241) 878 3164 F: +58 (241) 878 6712
Loading...