Canon ae1, ae2, m2, n1, p1 Installation Procedures Manual

...
FINISHER-AE1 SADDLE FINISHER-AE2 PUNCHER
UNIT-LIIMIINIIPI
INSTALLATION PROCEDURE
Follow the instructions herein when installing the Product to its host machine.
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PUB. F-IM-6673-000
PRINTED
IN
JAPAN
or
CHINA
1
.I
Page References for Installation
When installing the finisher and the puncher unit, first install the buffer path and unpack the finisher then install them according to the following installation instructions.
When installing only the finisher: see When installing the finisher and puncher unit at the same time: see
When installing the puncher unit after having installed the finisher: After following the procedure for installing only
the finisher
(P.12 - P.22),
see page
P.12.
P.23.
P.36.
(P.3 - P. 12),
and
1.2
Making
Pre-Checks
1.2.1
Finisher-AElISaddle Finisher-AE2
Checking the Contents
A
Before installing the host machine, confirm that the 3-Way Unit-A1 is installed. The 3 Way Unit-A1 comes in two types depending on the model: either as standard equipment or as an option.
[I]
Fixing plate
[2]
Fixing plate
[5]
Staple cartridge
[7]
Front foot cover
1
1
box
PC.
(3
pcs.)
[3]
Fixing plate
[4]
Fixing plate
[5]
Staple cartridge
[6]
Cartridge for saddle
[7]
Front foot cover
1
1
1 1 1
PC. PC. box box PC.
(3
(2
pcs.) pcs.)
[8]
Front lower extension cover
1
pc.
[8]
Front lower extension cover
1
PC.
Buffer
[l
11
Ground rail
[12]
Screw (RS tightening;
[13]
Screw (binding;
[15]
Stepped screw
[16]
Tray label
[17]
Settings label
Pass Unit-E2
M3 x 8)
M4 x 6)
(M4) 2
1
PC.
2
pcs.
6
pcs.
pcs.
1
sheet
1
sheet
[9]
Front lower extension stay
[lo]
Caster cover
[l
11
Ground rail
[12]
Screw (RS tightening;
[13]
Screw (binding;
[14]
Screw (tapping;
[15]
Stepped screw
[16]
Tray label
[17]
Settings label
[18]
Bookmaking label
[19]
Rear foot cover
M4 x 6) M4 x 12)
(M4)
M3 x 8)
1 PC.
1
PC.
1
PC.
5
pcs.
6
pcs.
2
pcs.
2
pcs.
1 sheet
1
sheet
1 sheet
1
PC.
[I]
Buffer pass unit
[2]
Screw (tapping;
[3]
Rubber sheet
[4]
Blanking plate*1
[5]
Screw (binding;
*':
This part is used when only the finisher is installed. It is not used when a puncher unit is installed.
M4 x 12)
M4 x 6)*l
1
2
1
1
2
PC. pcs.
PC.
PC. pcs.
Puncher
Unit-Ll/Ml/Nl/Pl
[I] Punch front lower cover 1 PC. [8] Surface cover 1 PC. [2] Punch front lower extension cover 1 pc. [9] Mounting stepped screw (M4X4) 2 pcs. [3] Punch front lower cover fixing plate 1 [4] Punch front lower cover fixing plate 2 [5] Punch Jam Removal label
[6]
Punch fixing plate (front)
[7] Punch fixing plate (rear)
*
1 : Only for the Finisher-AEl
*2:
4 pc. used if for the Saddle Finisher-AE2.
.
1 pc. [lo] Stepped screw (M4X5) 2 pcs. 1 pc.*l [l 11 Stepped screw (M4X10)
1
PC. [12] Screw (binding; M4X6) 5 pcs.*2
1
PC. [13] Screw (tapping; M4X2) 3 pcs.
1 PC.
2
pcs.
I
.2.2
Installing the Accessories
If you are installing accessories at the same time as you are installing this product, install the host machine first and then the accessories in the following sequence:
1. Side paper deck (See its Installation Procedure.)
2. Installation of the buffer pass unit
3. Finisher-AE 1 [2], Saddle Finisher-AE2 [3]
4.
Puncher unit
5.
Connection to the host machine
[4]
[I]
a
Turning Off the Main Power of the Host Machine When turning off the main power, be sure to go through the following in strict sequence to protect the machine's hard disk:
[l]
Hold on the power switch on the control panel 3 sec or more.
[2] Operate on the touch panel according to the shut-down sequence indicated so that the main power switch may
be turned off.
[3] Turn off the main power switch.
,
[4]
Disconnect the power cable (for the power outlet).
1.2.3
Select the site of installation, making sure there will be enough space for work (e.g., removal of paper). Be sure also that there will be no gap between the finisher and the host machine. <Finisher-AEl>
Selecting the Site of Installation
unit:
mm
F-1-5
100
or more
:
--------...
unit:
mm
!
----------------......-----------
F-1-6
:
A
Be sure to install the host machine and the finisher on a level surface without any step or gap. Otherwise, faults associated with paper movement can occur.
1.3
Installing the Buffer
Pass Unit
1) Detach the blanking part cover and the blanking part [2] of the delivery tray, by disengaging the claw using a flat-blade driver.
2) Detach the blanking part [3] using a flat-blade screwdriver or the like.
3) Remove the paper full sensor flag [4] for delivery tray 1.
Do not remove the paper full sensor flag [5] for de-
livery tray 2.
4) Remove the paper full sensor flag for delivery tray 1, and then attach the cover
[I] from the rear internal
screw-
[3].
A
When the cover [3] is not attached, remove the fol­lowing parts:
Host machine's front cover (one blanking rubber and two screws) Host machine's delivery tray (two screws)
Host machine's rear cover (four screws)
Next, remove the paper full sensor flag [4] for de-
1
livery tray
and then attach the cover in place.
5) Remove all packing tape from the buffer pass unit.
6)
Place the buffer pass unit on the delivery tray, and
connect the connector [l] to the host machine.
7)
Match the claw of the buffer pass unit against the connecting assembly unit in place using two screws [3] (tapping; M4 x
12).
When installing the buffer pass unit, take care not to break
[4]
of the sensor flag for delivery tray
[2], and secure the buffer pass
2.
1.4
Unpacking and Checking
the Components
2) Lift the finisher together with its cushioning base (Styrofoam). Be sure to work in a group of two per­sons.
1.4.1
1)
+
Unpacking (Finisher)
MEMO:
The machine is packed using tape and cushioning materials to be protected against vibration and shock during transit. Be sure to remove them be­fore starting to install the machine. (It is a good idea to store away the removed tape and cushion­ing material for possible relocation of the machine, e.g., to a new site or for repairs.)
Take out the accessory box from the shipping box.
At this point, do not remove the four cushioning materials (Styrofoam) from the finisher. Otherwise, you would likely deform some areas of the ma­chine.
A
If you shift up the finisher on its side, you would
likely deform or damage the machine. Moreover, in the case of the Saddle applied to the front cover hinge.
The finisher is rather heavy. (Weight: Finisher-
AE1: 43.2 kg, Saddle Finisher-AE2: 73.2 kg) Be sure to work in a group of two persons. Particu­larly when moving it over a step on the floor, be sure to take
full care not to let it tumble over.
Finisher-AE2, the force
[l] can deform the
3) Remove the cushioning material (Styrofoam)
the upper cover.
4)
Slightly lift the front and rear casters, and remove
the cushioning material (Styrofoam). Be sure to
shift up the finisher by holding the upper left cover
PI
(gray area).
F-I
-1
I
from
5)
Take the finisher out of the bag and remove the tape
used outside the finisher.
A
For the Saddle Finisher-AE2, do not peel off the blind seal
[I] from the saddle tray.
7)
Remove the two fixing screws [I], and remove the
2 tray fixings
8)
In the case of the Finisher-AEl, open the front door
[I]. In the case of the Saddle Finisher-AE2, open
the front cover
[2].
[2].
[?I
F-1-12
6)
Remove the cushioning material [I] (Styrofoam) of
the tray.
<Saddle
Finisher-AE2>
9)
Remove the tape and the cushioning material [l]
(Styrofoarnlthick paper) from the stapler.
Removing the Folding Roller Releasing Plate (only for the Saddle Finisher-AE2)
MEMO:
If the Folding Roller is not used for a long time, the releasing plate must be mounted to prevent the roller from being deformed. Once you have re­moved the releasing plate and its fixing screws, it is a good idea to store them away for future use.
10) In the case of the Finisher-AEl, close the front door. In the case of the Saddle Finisher-AE2, go to the next step while keeping the front cover open.
Removing the Stitcher Fixing Member (only for the Saddle Finisher-AE2)
1) Slide out the stitcher unit [I] to the front, and re­move the tape.
1) Remove the seven screws right cover
2)
Remove the fixing screw [I], and detach the releas-
ing plate (front)
[2].
[2].
[I], and detach the lower
2) Remove the screw ing member
3)
Put the stitcher back in and close the front cover.
[I], and remove the stitcher fix-
[2].
F-1-19
3) Remove the fixing screw [I], and detach the releas­ing plate (rear) [2].
4)
Mount
the lower right cover you have removed us-
ing the
seven screws.
2.1
Installation Procedure (When Installing Only the Finisher)
2.1
.I
Making Preparing on the Host
Machine
Before connecting the finisher to its host machine, mount the fixing plate to the host machine.
1) Detach the blanking covers cover using a nipper.
2) Detach the blanking cover [3] from the left rear cover using a nipper.
[I] and [2] from the left
3) Mount the fixing plate [I] at the front and the fixing plate
[2]
at the rear using two screws each [3] (bind-
M4
x
ing;
6).
2.1
.2
Checking the HeightITilt
Check the heightltilt of the finisher.
A
If the fixing plate the blanking part on the host machine's left cover is
small, remove the following parts:
Host machine's front cover (one blanking rubber
and two screws)
Host machine's left cover (four screws) Next, attach the fixing plate cover in place.
[I]
cannot be attached because
[l] and then attach the
A
Check to make sure that the host machine is off
and its power plug is not connected to the power outlet.
Depending on the condition of the floor of the site
of installation, you may need to adjust the height or the tilt of the finisher. height or tilt of the finisher can well lead to fre­quency jams. Check the and make adjustments as necessary.
1) Make the connection by matching the pin found on the fixing plate (rear) of the host machine against the hole in the finisher.
Check to be sure that there is no gap between the finisher and the host machine.
A
discrepancy in the
heightltilt as follows,
[Checking the heightltilt at the rear]
1) Remove the screw [I], and detach the upper rear cover (small) [2] of the finisher. (The figure shows a Saddle
2) Check whether the screw hole [5] is between the upper marking-off line [3] and lower marking-off line [4] on the fixing plate.
Finisher-AE2.)
2) In the case of the Saddle front cover
3) Check whether the screw hole [3] is between the upper marking-off line line [2] on the fixing plate. (The figure shows a Sad­dle Finisher-AE2.)
[I].
Finisher-AE2, open the
[I]
and lower marking-off
[Checking the heightltilt at the front]
1) In the case of the Finisher-AE1, open the front door [I], remove the three screws [2], and then detach
the front cover
[3].
A
If the screw holes at the front and rear are between
the upper and lower marking-off lines, you can connect the finisher to the host machine. If either screw hole is not between these off lines, adjust the heightltilt.
After connecting the finisher to the host machine,
check for normal operation. If a ed problem such as a paper jam occurs, follow the procedure explained in "2.6 Checking the Tilt (When a Malfunction Occurs)".
marking-
height-ltilt-relat-
Height/
2.2
Making Adjustments
3)
From the back
the fixing screw and detach the pliers
of
the removed front cover, remove
[I].
2.2.1
Adjusting the HeightITilt
A
If
the height or the tilt of the finisher and the host machine is not as specified, go through the follow­ing steps to make appropriate adjustments. Be sure to adjust the height first, and then adjust the tilt.
Preparing for Adjustment
<Finisher-AEl>
A
In the case of the Finisher-AE 1, you will need to re­move its auxiliary caster and rear foot cover. Be sure to remove the auxiliary caster with the finisher and the host machine intact in order to prevent the machine from tumbling over.
<Saddle Finisher-AE2>
1) From the back of the front cover, remove the fixing screw and detach the pliers
[I].
1)
If you need to adjust the height at the rear, remove
the four screws PI.
2)
Remove the screw
cover
[4].
[I], and detach the auxiliary caster
[3],
and detach the left rear foot
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