Download service manual and resetter printer at http://printer1.blogspot.com
FY8-13F4-000
IMPORTANT
THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN, AND IS
FOR REFERENCE USE ONLY. SPECIFICATIONS AND OTHER INFORMATION CONTAINED
HEREIN MAY VARY SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN
ADVERTISING AND OTHER PRINTED MATTER.
ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED
TO THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.
Download service manual and resetter printer at http://printer1.blogspot.com
Introduction
This Service Manual provides basic facts and figures you will need to service the plain paper copier
NP6621 in the field.
The NP6621 is designed to enable automated copying work and may be configured with the following
accessory; for servicing information on the sorter, ADF, and control card, see their respective Service
Manuals:
1. Cassette Feeding Module-B2
2. Cassette Feeding Module-A2
3. Cassette Feeding Unit-K1
4. Paper Deck Pedestal-K1
5. Control Card IV N
6. ADF-E1
7. RDF-F1
8. Stapler Sorter-D1
9. Sorter 10-B1
10. Remote Diagnostic Device II
This Service Manual contains descriptions on the 1-Cassette Feeding Unit-B1 and the 2-Cassette Feeding
Unit-A2.
Note:
The Cassette Feeding Unit-B2, the Cassette Feeding Unit-A2 the cassette feeding Unit K1, the Paper
Deck Pedestal-K1 and Remote Diagnostic Device II may not be available for sale in some areas.
This Service Manual is organized as follows:
CHAPTER 1, “General Introduction,” explains the NP6621’s features, specifications, and step-by-step
instructions on how to operate the copier.
CHAPTER 2, “Copying Processes,” shows how the NP6621 generates copies while discussing each of
the steps involved.
CHAPTER 3, “Operations and Timing,” explains the NP6621’s mechanical system by function and
principles behind its electrical system in relation to timing of each operation.
CHAPTER 4, “Mechanical System,” provides instructions on how to disassemble/assemble and adjust the
NP6621.
CHAPTER 5, “Installation,” provides points to note when selecting the site of installation and instructions
on how to install the NP6621.
CHAPTER 6, ‘Maintenance and Inspection,” gives tables of periodically replaced parts and consumables/
durables as well as a scheduled servicing chart.
APPENDIX contains a general timing chart, general circuit diagrams, and PCB diagrams.
This Service Manual is accompanied by the Service Handbook, which provides information on how to
maintain and inspect the NP6621 through adjustment and troubleshooting work.
Information found in this manual may be updated from time to time for product improvement, and major
updates are communicated in the form of
All service persons are expected to be thoroughly familiar with this Service Manual, the Service Handbook,
and Service Information bulletins and be ready to respond to the needs of the user.
Download service manual and resetter printer at http://printer1.blogspot.com
i
Introduction
RDF-F1 (Recirculating Document Feeder)
Automatically feeds a set of up to 100 originals to the
platen glass for copying. The RDF can also turn over
two-sided originals for automatic two-sided copying.
MS-B1 (10 bins)
Automotically sorts and groups sets of up to
10 copies.
ADF-E1 (Automatic Document Feeder)
Automatically feeds sets of up to 30 originals to
the copyboard for copying.
Control Card IV N
Allows you to monitor the number of
copies made by each card holder.
Stapler Sorter-D2 (10 bins)
Automatically sorts or groups copies
into 10 bins at (30 pages per set).
Staples sets of up to 20 copies
each.
Cassette Feeding Module-B2
Allows you to increase your paper supply
through the addition of one paper cassette.
Cassette Feeding Module-A2
Allows you to increase your paper supply
through the addition of two paper cassettes.
Cassette Feeding Unit-K1
Allows you to increase your
paper supply through the addition
of three paper cassettes.
Download service manual and resetter printer at http://printer1.blogspot.com
GENERAL DESCRIPTION
I. FEATURES
When fitted with options, it provides a maximum of four paper sources.
1. Multiple front loading and multifeeder for space saving.
• The cassette may be slid out to the front for paper supply work.
• With the adjustable cassette and the multifeeder, various types of paper may be used.
2. Office conveniences and ecology.
• The copier is designed compact, enabling effective use of office space.
• The use of roller charging has proved to reduce the generation of ozone significantly.(1/100 to 1/1000
compared to other Canon copiers)
• As the pick-up mechanism, center-reference is adopted in consideration of the use of recycled paper.
• A significant number of parts are made of plastic in an effort to promote recycling.
• The copier is designed as a clamshell type to facilitate clearing of jammed paper.
3. Dependable high image quality.
• The new HQ (high-quality) toner ensures faithful reproduction of solid black, text, and photos.
• In addition to Canon’s own single-component toner projection development method, the use of auto
image control (AIC) ensures stable reproduction of images.
4. Practical basic features.
• As many as 21 copies (A4/Letter, horizontal) may be made per minute.
• Copies may be as large as A3/11×17 or as small as A5/STMT, accommodating postcards.
• The AE mechanism promises enhanced reproduction of newspapers or diazo originals.
• Using page separation mode, a book may be copies with its lift and right pages processed separately.
• Copies may be made in zoom between 49% and 204%.
• The zoom fine-adjustment mechanism ensures better control for faithful reproduction of originals.
• The auto energy saver mechanism helps further saving of energy.
• The interrupt mechanism enables cutting in on a continuous copying session.
Download service manual and resetter printer at http://printer1.blogspot.com
IV. BASIC OPERATION
3 · 5····
2 · 4····
q Sorter key
w Two-sided key (left side)
e Two-sided key (right side)
r AE key
t Copy exposure key
y Reduce/1:1/Enlarge key
u Message display
12378 9 10 111520 212223
4561213 14 16 17 1819242526
Press to set or cancel the Sort, Staple Sort, and Group modes.
Press to set or cancel the following two-sided copy modes: 1 2-sided, 2 2-sided, 2 1-sided, Book 2-sided.
A
2
2
Press to set or cancel the AE (Automatic Exposure) mode.
Press to manually adjust the copy exposure.
Press to enlarge or reduce using a preset copy ratio, or to return the copier to 100% copying (1:1).
Place originals in feederFlashes when the original in the feeder needs to be reloaded.
Enter frame erase/margin sizeFlashes when the width of the edges to be erased or the margin needs to be
Replace originalsFlashes when the first original copied needs to be replaced with the next one.
Set copy ratioFlashes when the copy ratio needs to be specified.
Select paper sizeFlashes when the paper size needs to be specified.
Enter original sizeFlashes when the original size needs to be specified.
Sort mode: When copying a multi-page document, copies are automatically sorted into
sets arranged in page order.
* To use this mode, your copier must be equipped with the optional Stapler Sorter, Sorter,
or ADF/RDF.
Staple Sort mode: When copying a multi-page document, copies are automatically sorted
into sets arranged in page order and then stapled.
* To use this mode, your copier must be equipped with the optional Stapler Sorter.
Group mode: When copying a multi-page document, all copies of the same original page
are grouped together, and output into different bins.
* To use this mode, your copier must be equipped with the optional Stapler Sorter or Sorter.
1 2-sided: Makes two-sided copies from one-sided originals.
2
When you do not know the total page number of the original, the copier automatically
counts the original.
Select when you know beforehand that there is an odd number of originals. This will save
the time spent on counting the original.
Select this when you know beforehand that there is an even number of originals.
This will save the time spent on counting the original.
2 2-sided: Makes two-sided copies from two-side originals.
2
2 1-sided: Makes one-sided copies from two-sided originals.
Book 2-sided: Makes two-sided copies from facing pages in a book.
2
specified.
* Enter the measurement with the Number keys and then press the OK key.
* Enter the copy ratio with the preset copy ratio key, the reduce/1:1/enlarge
keys, or the Zoom key, and then press the OK key.
* Select a paper size with the paper select key, and then press the OK key.
* Enter the original size with the Number keys and then press the OK key.
Figure 1-401
i Check Control Card indicator
o Paper Jam indicator
!0 Add Paper indicator
!1 Replace Toner Cartridge
indicator
!2 Paper Supply/Jam Location
indicator
!3 Paper select key
!4 Select paper size indicator
!5 Copy quantity/copy ratio
Flashes when the original size needs to be selected.
* Select the original size with the paper select key, and then press the OK
key.
Flashes when the copy size needs to be entered.
1 2 3
Lights to indicate the selected paper cassete or stack bypass. When a paper jam occurs, the location of the paper
jam flashes. It also lights when the Sorter or right door needs to be inspected, or when a paper jam occurs in the
ADF/RDF.
Press to select Auto Paper selection, a paper cassette, or the stack bypass.
The size of the original/copy paper selected with the Paper select key lights.
Displays the entered copy quantity copy ratio, and Additional Functions settings.
Press to confirm items and functions that have been selected when setting modes.
Press to set or cancel the Auto Zoom mode. Auto Zoom automatically selects the appropriate copy ratio, based on
the size of the originals and the selected copy paper.
Press to set or cancel the Zoom mode. Zoom mode allows you to specify a copy ratio from 49 to 204% in 1%
increments. Continue pressing for fast selection.
Press to display the selected copy ratio.
Press to return the settings to standard mode.
Press to stop the coper before copying is completed.
Press the enter copy quantity and other numerical values when setting a mode.
Press to turn the power ON and OFF.
Press to begin copying.
Press to return the copy quantity to one, or to clear an incorrectly entered value when setting a mode.
Press to temporarily stop the current copy job to make priority copies.
Flashes when the control card is not properly inserted.
Flashes when a paper jam occurs.
Flashes when the paper supply in the cassete or stack bypass tray runs out, and when the
cassette is not properly set.
Flashes when the toner runs low and must be replaced with a new one.
* Enter the copy size with the Number keys, and then press the Ok key.
Download service manual and resetter printer at http://printer1.blogspot.com
1–15
GENERAL DESCRIPTION
B. Making Copies
1) Place your originals.
a. Placing originals on the platen glass
• Lift the platen glass cover.
• Place your original on the platen glass. The
surface that you want to copy must face
down. Align the edge of the original with the →
mark in the centre of the platen glass.
• Gently lower the platen glass cover.
Figure 1-403
b. Placing originals in the ADF or RDF (option)
• Adjust the slide guides to fit the size of your
originals.
• Neatly stack your originals face up in the
original tray.
3) Press the key.
a. After copying begins, you cannot change the
number of copies, paper size, copy ratio or
other copy settings.
b. The copier’s counter automatically counts up
one as each copy is output to the copy tray.
2
1
5
4
87
C0
Figure 1-405
c. If you want to stop the copier before copying is
complete, press the
Reference:
Pressing the
key will not clear the copy
settings. To clear the copy settings, press the
key.
key.
Figure 1-404
2) Programme the copy settings.
• Press the 0 - 9 keys to enter the number of
copies.
Download service manual and resetter printer at http://printer1.blogspot.com
GENERAL DESCRIPTION
C. Using the Stack Bypass
You can place up to 50 sheets of copy paper (a
stack approximately 5 mm high) in the stack bypass
to be automatically fed into the copier. Use the stack
bypass when you want to copy on special stock,
such as transparencies or labels, or when the paper
size that you want to copy on will not fit in a cassette.
Note:
Note the following points when using the stack
bypass:
a. Paper size: A5 (horizontal placement) to A3
b. Paper weight: 64 to 128 g/m
c. Acceptable paper
• Plain paper (64 to 128 g/m2)
• Coloured paper
• No. 2 master drawing paper
• Labels
• Transparencies
• Postcards
• Recycled paper
d. Curl down copy stock before use.
e. There are some types of copy stock which meet
the above specifications but which cannot be
fed in the stack bypass.
2
1) Place your originals.
Figure 1-407
Figure 1-408
2) Programme the copy settings.
3) Open the stack bypass.
Notes:
1. Do not use the sort/staple-sort/group mode
when copying postcards as it may result in
a paper jam.
2. A5R-size copy paper cannot be used to
make two-sided or overlay copies.
3. Insert A4-size labels horizontally.
4. If you want the copy stock placed in the
stack bypass to be selected when using
Auto Paper Selection, specify the size.
Download service manual and resetter printer at http://printer1.blogspot.com
1–17
GENERAL DESCRIPTION
4) Adjust the slide guides to fit the size
of the copy stock.
Reference:
1. Be sure to adjust the slide guides to fit the
size of the copy stock.
2. When feeding A4R or A3-size copy stock,
pull out the auxiliary tray.
Figure 1-410
5) Align the required number of sheets
of copy stock with the slide guides.
The surface that you want to copy on
must face up. Insert the copy stock
into the copier until it stops.
Notes:
1. Make sure that the height of the paper is not
higher than the limit mark on the inside of
the slide guides.
2. If the Stack Bypass Size Entry in Custom
Settings is ON, select a paper size at this
point.
Maximum
level
Auxiliary tray
Figure 1-411
Slide guides
Limit mark
Figure 1-412
6) Press the key until the stack
bypass lights on the Paper Supply
indicator.
Download service manual and resetter printer at http://printer1.blogspot.com
GENERAL DESCRIPTION
mm
7) Press the key.
If you set the Two-sided, Two-page separation,
Overlay, Image Separation or Transparency
Interleaving modes in step 1 for stack bypass
feeding, and you have not selected the size of the
paper to be fed, the Paper Size indicator flashes.
2
1
5
4
87
C0
Figure 1-414
Press the
be fed into the stack bypass.
Then press the
be selected, press the key so that the Stack
Bypass Size Entry display disappears, then press
OK
key.
the
key to select the size of the paper to
Autom.Paper
A4
A5
A5 R
Autom.Zoom
%
OK
%
ZOOM
Figure 1-415
OK
key. If the size you want cannot
D. User Mode
1. Outline
You can change or adjust the factory settings for
various functions to meet your specific copying
needs. It is also possible to perform cleaning and to
make adjustments to the copier.
You can change or adjust the settings for the
following items:
Function
01 Auto Clear Time
02 Auto Energy Saver Time
03 Zoom Fine Adjustment
04 Auto Cassette Selection ON/OFF
Stack Bypass Size Specification ON/OFF
05
06 Auto Sort ON/OFF
07 Feeder Cleaning
08 Standard Copy Settings
09 Input Unit mm/Inch Selection
00 Initializing Additional Functions
Table 1-404
2. The Use of Keys and Displays That
Appear When Changing the Settings
a. The Use of Keys
Aditional
Function
•
key : Press this key to set or cancel the
Additional Functions and return to
the normal copying mode.
OK
key : Press this key to indicate the item
•
that you want to change.
C
key : Press this key to clear any mistakes
•
that you have made when changing
the settings. Also press this key to
return to the last previous setting
that you had entered.
• Copy Quantity/Copy Ratio Display
Initial setting
2 min.
5 min.
0%
ON
OFF
ON
2 min.
NP Drum Cartridge Counter
1 2 3
Autom.Paper
A3
A4
RA4
A5
A5 R
Autom.Zoom
mm
%
OK
OK
•“
Press the key.
The number for a function that can be set. The present setting for a certain function.
Download service manual and resetter printer at http://printer1.blogspot.com
1–19
GENERAL DESCRIPTION
3. Auto Clear Time
If the copier is not operated (no keys are pressed)
for a certain period of time, the copier automatically
returns to the standard copy settings. This time
period is called the “Auto Clear Time.” You can
cancel or freely change the Auto Clear Time.
Auto Clear Time can be set from 1 to 9 minutes
in one-minute increments.
1) Press the
• “U01” appears in the Copy quantity/Copy
ratio display.
To continue setting other Additional Functions,
press the
Reference:
Once you set the Additional Functions mode,
the key turns red and copying operations
cannot be initiated.
2) Check the Copy quantity/Copy ratio display.
If “U01” is displayed, proceed to the next step.
Aditional
Function
key.
1
key.
Reference:
1. The initial setting for the Auto Clear Time is
2 minutes.
2. You can set Auto Clear Time from 1 to 9
minutes, in one-minute increments.
0
3. To cancel this function, press the
key.
4. If you make a mistake while entering a
value, enter the correct value and it will
replace the incorrect one that was previously
entered, or press the C key and after the
display clears, enter the correct value.
OK
5) Press the
key.
The Auto Clear Time is changed and “U01” is
displayed.
Reference:
If the
key is pressed before the OK key is
pressed, the Auto Clear Time that was set is
cleared and the copier returns to the normal
copying mode.
Reference:
If “U01” is not displayed or if you make a mistake
1
while entering a value, press either the
key or
press the C key and then the 1 key.
3) Press the OK key.
• The current setting is displayed in the Copy
quantity/Copy ratio display.
• The possible settings for Auto Clear Time
appear in the Copy quantity / Copy ratio
display as follows:
Auto Clear Time (min.)
0
1
2
3
4
5
6
7
8
9
Settings
–0
–1
–2
–3
–4
–5
–6
–7
–8
–9
Table 1-405
4) Enter the Auto Clear Time with the Number
0
keys (
- 9).
• The setting time is displayed in the Copy
quantity/Copy ratio display.
4. Auto Energy Saver Time
1) Press the
Aditional
Function
key.
• “U01” appears in the Copy quantity/Copy
ratio display.
2
2) Press the
key.
3) Press the OK key.
• The current setting is displayed in the Copy
quantity/Copy ratio display.
The possible settings for Auto Energy Saver
Time appear in the Copy quantity / Copy ratio
display as follows:
Auto Energy Saver Time (min.)
2
5
10
15
30
60
120
Settings
–1
–2
–3
–4
–5
–6
–7
Table 1-406
4) Enter the Auto Energy Saver Time with the
1
Number keys (
- 7).
• The setting time is displayed in the Copy
quantity/Copy ratio display.
OK
5) Press the
key.
• The Auto Energy Saver Time is changed and
“U02” is displayed.