Use of this manual should be strictly
supervised to avoid disclosure of
confidential information.
IMPORTANT
THIS DOCUMENTATION IS PUBLISHED BY CANON INC., JAPAN, TO SERVE AS A SOURCE OF
REFERENCE FOR WORK IN THE FIELD.
SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY VARY SLIGHTLY FROM
ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED
MATTER.
ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO
THE COPIER SERVICE DEPARTMENT OF THE SALES COMPANY.
THIS DOCUMENTATION IS INTENDED FOR ALL SALES AREAS, AND MAY CONTAIN
INFORMATION NOT APPLICABLE TO CERTAIN AREAS.
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DEPARTMENT 1
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC.
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302 Japan
Feeding roller
Separation roller
Vertical path, roll
1-3
CHAPTER 1 MAINTENANCE AND INSPECTION
B. Periodically Replaced Parts
Some parts of the machine must be replaced on a periodical basis to maintain the
performance of the machine at a specific level regardless of the presence/absence of
damage (when they fail, they will affect the performance to a significant degree).
Schedule the replacement so that it coincide with a scheduled service visit.
Side paper deck feeding roller
Side paper deck separation
roller
Parts name
* Exercise care during replacement; the pick-up roller of the side paper deck and
the pick-up roller of the machine must be oriented differently.
FB2-6933-000
Table 1-2b
Parts number
FF5-1220-000
FF5-1221-000
FB2-7695-000
FB2-7777-000
Table 1-2c
2
Q’ty
1
1
2
1
1,000,000
Life (copies)
250,000
250,000
250,000
250,000
as of July 1997
Remarks
Front
Rear
1-6
D. Image Adjustment Basic Procedure
n Non-AE, Copy Density at 5
1-7
Is there a
difference in density
between front
and rear?
Is it low (light)
at the rear?
Turn the adjusting screw
at the rear of the primary
charging assembly
clockwise, and turn the
adjusting screw at the
front counterclockwise
the same degree (1.5 mm
max. each).
Make two to three
copies of the Test
Sheet.
Check the height of the
charging wire.
Turn the adjusting screw
at the rear of the primary
charging assembly
counterclockwise, and
turn the adjusting screw
at the front clockwise the
same degree (1.5 mm
max. each).
Turn off and then on the
machine, and make a
copy.
Note 1: If the difference still exists after turning the screw
1. 5 mm (each; a full turn causes a 0.7mm
difference), check the charging assemblies,
scanning lamp, and scanner for dirt.
Note 2: When turning the screw counterclockwise, take
care so that the wire is not 7.5mm or less in
height.
Check the copy paper
and the transfer system.
Is the density
of gray scale No. 1
too low (light)?
Clean the standard white
plate, mirror, lens, dustroofing glass, scanning
lamp, reflecting plate, and
heat absorbing glass.
Turn off and then on the
machine, and make a
copy.
Is 'VDM' 'VDT'
±10 V?
Is 'PLMT' '1'?
Is 'VL1M' 'VL1T'
±10 V?
Is 'VL1M" 'VL1T'
±10V?
Check the potential
control system; if
normal, replace the
photosensitive
drum.
Check the scanning
lamp and the
potential control
system; if normal,
replace the
photosensitive
drum.
Dry wiping; then, using lintfree paper moistened with
alcohol
Cleaning
Cleaning with blower brush; if
necessary, using lint-free
paper. For No. 5 mirror, use
mirror cleaning tool
Dispose of toner collecting on
roller electrode
Cleaning
Cleaning
Note: Make sure no droplets of water remain.
Parts
Copyboard glass
Tools/chemicals
Remarks
Cleaning
Alcohol
Lens
Heat absorbing glass
Standard white plate
Reflecting plate
Blower brush
Lint-free paper
Lint-free paper
Blower brush
Cleaning
Dry wiping
Dry wiping
Cleaning
No. 1 through No. 3
mirrors
Blower brush or lint-
free paper
Cleaning with blower brush; if
necessary, lint-free paper
PartsTools/chemicals
Remarks
Separation claw
Upper roller,
lower roller
Feeding assembly
Re-pick up assembly,
refreshing roller
Re-pick up assembly,
pick-up roller,
registration roller
Solvent and lint-free
paper
Cleaning oil, lint-free
paper
Moist cloth (Note)
Alcohol, lint-free paper
Paper guide
Solvent, lint-free paper
Alcohol, lint-free paper
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Cleaning
Anti-stray toner
(primary charging
assembly)
Cleaning
Anti-stray toner
sheet (developing
assembly)
Cleaning
Caution:
• Make thorough checks of the block (front, rear) for melting by leakage, deformation by heat, tears, and
yellowing. If any fault is found, replace it.
• Be sure to check and clean the inner side as well as the outer side of the block (front, rear).
• Do NOT use a cloth coated with metal powder for cleaning.
• Do NOT use a moist cloth for cleaning. Use lint-free paper, and clean. (Be sure that the part is fully dry
before putting it back into the machine.
• Try to finish all work (scheduled servicing/maintenance) within a specific period of time.
1-8
CHAPTER 2STANDARDS AND ADJUSTMENTS
A. Image Adjustment
1. Adjusting the Image Leading Edge Margin
Select ‘LE_BLANK’ in service mode ().
Make adjustments so that the image leading edge margin is 4.5 ±1.5 mm when the
Test Sheet is copied in Direct.
(unit: 0.1 mm)
Figure 2-1
2. Adjusting the Image Leading Edge Non-Image Width (registration)
Select ‘REGIST’ in service mode ().
Make adjustments so that the image leading edge margin is 4.5 ±1.5 mm when the
Test Sheet is copied in Direct.
(unit: REGIST:0.1 mm)
Figure 2-2
4.5±1.5mm
]
3
]
]
3
]
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2-1
2
4.5±1.5mm
Adjusting plate
Screw
Adjusting plate
Screw
0±1.5mm
0
2
4
6
8
10
(+)(-)
CHAPTER 2 STANDARDS AND ADJUSTMENTS
3. Adjusting the Left/Right Registration (left/right front deck paper deck, cassette)
Make adjustments by moving the horizontal registration adjusting plate of each
left/right paper deck/cassette so that the edge-to-edge distance between the copy image
and the copy paper is 0 ±1.5 mm.
Figure 2-3
a.Left/Right Front Paper Deck
Figure 2-4a
2-2
Figure 2-4b
b.Cassette
Screws
Latch plate
Scale
Screw
Adjusting
Plate
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Figure 2-5
3-1.Adjusting the Left/Right Registration (paper deck-A1)
1) Make a copy of the Test Sheet, and check to make sure that the left/right registration
between copy image and paper deck is 0 ±1.5 mm or less.
2) If the left/right registration is not as specified, adjust the position of the latch plate of
the deck opening solenoid by turning the two adjusting screws. (At this time, use the
scale on the latch plate as a reference.)
Figure 2-5a (rear left of compartment)
2-3
CHAPTER 2 STANDARDS AND ADJUSTMENTS
4. Adjusting the Left/Right Registration (holding tray position; 2nd side of twosided/overlay copies)
Loosen the two screws, and move the guide plate of the holding tray assembly so
that the edge-to-edge distance between the copy image and the copy paper is 0 ±2.0
mm in Direct.
(+)(-)
0±2.0mm
0
2
4
6
8
10
Figure 2-6
5. Adjusting the Left/Right Margin
Make adjustments so that the image left/right margin is 2.75 ±2.5 mm when the Test
Sheet is copied in Direct.
Be sure to adjust the left/right registration before making this adjustment.
a.Front Margin Adjustment (left margin)
Select ‘F-BLANK’ in service mode (), and change the setting. Increasing the
3
]
]
setting increases the front margin.
(unit: 0.1 mm)
b.Adjusting the Rear Margin (right margin)
Select ‘R-BLANK’ in service mode (), and change the setting. Increasing the
3
]
]
setting increases the rear margin.
(unit: 0.1 mm)
2-4
← (]: START)
(0: F5, 1:F9).
4) Place the Test Sheet on the copyboard, and close the copyboard cover.
Figure 2-7
5) Press the user mode key
] once.
•The scanning lamp turns on, and auto adjustment is executed.
AE_ADJ: 1 ← (]: START)
Changes to ‘1’.
6) Place a newspaper on the copyboard, and close the copyboard cover.
7) Press the user mode key
] once.
•The scanning lamp turns on, and automatic adjustment is executed.
AE_ADJ: 0 ← (]: START)
Changes to ‘0’.
8) Press the Reset key twice to end service mode.
NA-3
Test Sheet
Butted.
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2-5
6. Executing AE Automatic Adjustment
1) Open the front door, and insert the door switch actuator into the door switch actuator.
2) Push the service mode switch over the cover.
3) Select the following in service mode:
AE_ADJ:0
CHAPTER 2 STANDARDS AND ADJUSTMENTS
q If you decrease the setting in adjustment mode,
→Copies of a newspaper will be lighter.
w If you increase the setting in adjustment mode,
→Copies of a newspaper will be darker.
Note:
You may press the Copy Start key to make copies.
6) Press the Reset key twice to end service mode.
]
3
]
7. Adjusting the AE Slope
After executing AE auto adjustment, make a copy of a newspaper (or a rather dark
original). If the copy is foggy or too light, perform the following:
1) Open the front door, and insert the door switch actuator into the door switch
assembly.
2) Press the service mode switch over the cover with a clip.
3) Select ‘AE_SLOP’ in service mode ().
4) Place a newspaper (or a relatively dark original) on the copyboard.
5) Change the setting using the numeric keypad, and press the user mode key (
]).
2-6
A is within section B.
Figure 2-8
B
No. 1 mirror mount
Electrode (front)
Section A of left of wall
Glass support
(front)
Hole
]
3
]
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2-7
B. Exposure System
1. Adjusting the Scanner Home Position
After making copies, remove the control panel, and check to make sure that the line
in section A on the electrode mount (front) of the No. 1 mirror mount is in section B of
the hole of the glass support (front).
Otherwise, change the setting of ‘BRAKE_SC’ in service mode () so that the
line in section
Steel ball
Wind eight times.
Fix in place temporaily.
1
3
4
8
5
6
2
7
6
2
CHAPTER 2 STANDARDS AND ADJUSTMENTS
2. Routing the Scanner Drive Cable
Route the cable as indicated (q through i), and adjust the tension of the cable and
the position of the mirror.
Figure 2-9
2-8
A
A
10 mm
10 mm
(rear)
(front)
Mirror mount
White paint
(rear)
(front)
CHAPTER 2 STANDARDS AND ADJUSTMENTS
3. Orientation of the Heat Absorbing Glass
When replacing the heat absorbing glass, make sure that the white paint marking is
toward the rear of the machine.
Figure 2-10
4. Adjusting the Tension of the Scanning Lamp Cable
1) Remove the two mounting screws, and remove the left cover.
2) Loosen the fixing screw on the tension spring bracket.
3) Turn the tension adjusting screw so that the reading is as indicated.
• Turn the tension adjusting screw A so that the reading of the spring gauge is 200
±50 g when the center of the scanner cable is pulled about 10 mm.
Figure 2-11
2-9
CHAPTER 2 STANDARDS AND ADJUSTMENTS
5. Adjusting the Position of the Mirror
You must always adjust the position of the mirror whenever you have installed the
scanner drive cable.
1) Move the No. 1 mirror mount and the No. 2/No. 3 mirror to the left.
2) Set the mirror positioning tool (front, rear; FY9-3011) as shown.
Figure 2-12
Figure 2-13
2-10
q
w
e
r
q
CHAPTER 2 STANDARDS AND ADJUSTMENTS
6. Cleaning the Mirror (No. 5 mirror)
1) Remove the copyboard glass.
2) Remove the lens hood.
3) Remove the mirror guide plate.
4) Move the lens stage in the direction of Enlarge.
5) Remove the screw, and remove the mirror cleaning tool.
6) While butting the mirror cleaning tool q against the No. 5 mirror as shown, clean the
mirror by moving the tool in the direction of the arrow.
At this time, be sure that your finger or the cleaning tool will not touch the No. 4
mirror.
7. Routing the Light-Blocking Belt
Figure 2-14
q Light-blocking belt 1e Light-blocking belt 3
w Light-blocking belt 2r Light-blocking belt 4
Figure 2-15
2-11
E-ring
Standards
(10.5 ±0.5 mm;
from bottom of
clamp to top of
solenoid)
Scanner locking
solenoid
Loosen these
two screws to
adjust.
q
w
Own weight
CHAPTER 2 STANDARDS AND ADJUSTMENTS
8. Routing the Lens X Direction Drive Belt
Fix the lens X direction drive motor q with the mounting screw w where the motor
has lowered on its own weight.
Figure 2-16
9. Adjusting the Position of the Scanner Locking Solenoid (SL1)
1) Remove the rear cover.
2) Remove the multifeeder assembly. (See Service Manual Chapter 5.)
3) Adjust the stroke of the scanner locking solenoid as indicated.
2-12
Figure 2-17
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Screw
Screws
C. Image Formation System
1. Grid Wire of the Primary Charging Assembly
1) Loosen the two mounting screws used to fix the left/right shielding plate in place.
2) Loosen the three mounting screws used to fix the motor unit in place at the front.
Figure 2-18
3) Loosen the mounting screw, and move the assembly in the direction indicated in
Figure 2-19; then, fix it in place temporarily.
Figure 2-19
4) Free a length of charging wire (about 5 cm) from the charging wire reel (0.1mm dia.);
then, form a loop at its end (2mm dia.)
Reference:
To form a loop, wind the charging wire around a hex key three to four times, and
twist the charging wire.
5) Cut the twisted charging wire (excess) with a nipper.
2-13
Stud A
Screw
B
CHAPTER 2 STANDARDS AND ADJUSTMENTS
6) Hook the loop on the stud A shown in Figure 2-20.
Figure 2-20
7) After routing the wire for 31 runs, lead it through section B, give it a 1/2 turn, lead it
between washer and motor unit, wind it once around the mounting screw clockwise,
and fix it in place with the mounting screw.
8) Cut the excess charging wire with a nipper.
9) Tighten the mounting screw loosened in step 8).
Take care to avoid deformation (slack) of the charging assembly. Try to tighten the
mounting screw (front) on the shielding plate (left, right) earlier.
2-14
2. Adjusting the Height of the Charging Wire
7.5+1.5
-0mm
7.5+1.5
-0mm
9.5+1.0
-0mm
10.2±0.5mm
A:16.2±0.5mm B:14.9±0.5mm
AB
CHAPTER 2 STANDARDS AND ADJUSTMENTS
Charging assembly
Primary
Pre-transfer
Transfer
Separation
Height of charging wire
Tolerance
±1mm
No adjusting
mechanism
±2mm
±2mm
Table 2-1
Reference:
Y ou can adjust the height (position) of the primary, transfer/separation charging wire
by turning the screw behind the charging assembly. A full turn changes the position
of the charging wire by about 0.7 mm.
2-15
Adjusting screw
0
2
4
6
8
12
10
0
2
3
6
8
12
10
W
1W1
CHAPTER 2 STANDARDS AND ADJUSTMENTS
3. Adjusting the Position of the Blanking Exposure Lamp
1) Place the Test Sheet on the copyboard.
2) Select A4 copy paper.
3) Make a copy, and check that the left/right registration is correct.
4) Make a copy in Direct.
5) Check the image, and measure the non-image width shown in Figure 2-21.
Standard
Paper
All sizes
Left/right non-image width (W1)
2.75 ± 2.5mm
(w/ standard frame erasing)
Table 2-2
Figure 2-21
6) If the non-image width is not as specified, turn the adjusting screw to adjust the
position of the blanking exposure lamp assembly.
2-16
Figure 2-22
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