Canon NP6020 Service Manual

NP6020
SERVICE
MANUAL
(for'2201240V)
REVISION 0
I
COPYFtIGHT 1993 CANON INC. CANON NP6020 REV.0 MAY 1993 PRINTED IN JAPAN
MAY 1993
Canon
Download Free Service Manual and Resetter Printer at http://printer1.blogspot.com
---\/ I. FEATURES
Front-loading.
1.
- The copier is designed to accept cassettes from the front for ease of use (two cassettes
holding 250 sheets each).
l The copier is given two cassette holders, thereby eliminating the need for cassette
replacement in making copies of different sizes.
* The copier’s multifeeder allows Jeeding multiple postcards.
2. Full line of automatic features
- The copier has an auto paper selection mechanism as standard, which selects paper of
the correct size in response to placement of a document.
- With the auto reproduction ratio selection mechanism, the copier calculates the correct
reproduction ratio according to the specified copy size.
* The AE (auto exposure) mechanism ensures crisp reproduction of newspapers and blue-
print documents.
I\
-’ I
- The copier’s auto-start feature lets you press the COPY START key during the wait period
:
so that the copier will start making copies as soon as it becomes ready.
HQ jumping toner.
3.
- The copier uses Canon’s own HQ (high quality) jumping toner for reproduction of clear characters and photos.
l The toner is a single-component type, which provides stable images. l In addition, a 30mm-dia. high sensitivity OPC drum is used to enable enhanced image
reproduction and a compact copier design.
4. Man-machine interface.
l As many as 20 copies (A4, landscape) may be made per minute.
- The zoom mechanism allows reduction down to 50% and enlarqement up to 200% of the
original image.
- The page separation mode serves to speed up copying bound documents.
- The copier accepts documents as small as a postcard or as large as A3. * With the CT Unit (option), the copies may be in red, green, blue, or brown
‘1
A variety of options to choose from for full automation.
5. The copier commun/cates with its options at a higher speed than ever, resulting in more output per given time’.
1. GENERAL DESCRIPTION -
* With options, up to 20 copies/min; 1:1 (A4, landscape).
* ADF-Al for automatic document feed.
- Sorter-Al for automatic sorting and grouping (20 bins)
l MS-Al for automatic sorting aid grouping (70 bins).
* Control Card V (configured as built-in) for copy volume control (up to 200 groups).
l Stapler Sorter-BNIl for stapling copies sorted in its ten bins.
- 1. GENERAL DESCRlPTlON

II. SPECIFICATIONS

A. Type
Body
Copyboard
Light source
Lens
Photosensitive medium
6. Construction
Copying
Charging
Exposure
Copy density adjustment
Development
Pick-up
Transfer
Separation
Automatic
Manual
Desk top
Fixed
Halogen lamp (330 W)
Zoom lens
OPC
Indirect static photocopying
Corona
Slit (moving light source)
Automatic (AE) or Manual
Dry (toner projection)
2 cassettes
Multifeed (about 50 sheets of 80g/m2)
Corona
Curvature and Static eliminator
Cleaning
Fixing
Blade
Heat roller (950 W)
C. Performance
1. GENERAL DESdRlPTlON -
Document type
Document size (max.)
Reproduction ratio
Wait time
First copy
Continuous copying
Copy size
COPY paper
Cassette
Copy tray
Non-image width
Cassette
Multi feed tray
Tow-sided Overlay copy
Sheet, Book, 3-D object (2 kg)
A3 (297x420 mm) See Table l-l ; 50% to 200%, zoom.
90 set or less (20°C)
8 set or less
1 to 99 copies
A3 (297 x 431.8 mm) max. Postcard (100 x 148 mm) min.
Plain paper (64 to 80 g/m”), Tracing paper*,
Colored paper*
Plain paper (64 to 128 g/me), Tracing paper’ Colored paper*, OHP film*, Postcard, Label’
Plain paper (64 to 128 gim2), Colored paper*, Postcard
Claws, Front loading: 27 mm deep (about 250 sheets of 80 g/m*)
99 sheets (80 g/m*)
2.0 +1.5 mm (leading edge),
2.5 +1.5 mm (left/right)
Auto clear mechanism
Auto shut-off mechanism
Auto start
Option
* Of a type recommended by Canon.
Provided. (2 min. standard)
Provided. (2 hours, standard; may be disabled)
Provided. Sorter-Al, MS-Al, Paper Deck Pedestal-J1 ,
Control Card V, CT Unit, Stapler Sorter-D1 Stapler Sorter-62
D. Others
(Sound power level as prescribed by ISO)
Consumables
Keep in box or pedestal; avoid direct sun, and keep it under 30% 85%
I
I, GENERAL DESCRIPTION -
Reproduction mode
DIRECT
I
I
REDUCE
II A3 + A4R
I
ENLARGE
~pecificafions are subjecf lo change without notice.
II
Paper size
A3 (297x420mm)
A4 (21Ox297mm)
A4R (297x210mm)
84 (257x365mm)
85 (1 e2x257mm)
A5R (21Ox149mm)
50%
A4R --3 A3 A3 11
200%
Table l-1
Cassette Copies/min
A3
A4
A4R
I
(84)
(85)
A5R
I
A4R 13
I
I
11
20
15
12
21
20
-1. GENERAL DESCRIPTION

III. NAMES OF PARTS

A. External View
Figure l-1
@ Control panel
@ Power switch @ Upper cassette
@ Lower cassette @ Front door
@ Delivery cover
@ Copyboard glass @ Multifeeder cover @ Multifeeder tray @! Developing assembly release lever
Feeder assembly release lever
Figure l-2
@ Fixing assembly knob
,--
,, .=,
B. Cross-Sectional View
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I ,
I
1. GENERAL DESCRIPTION -
Figure 1-3
@ No. 3 mirror @ No. 2 mirror @ No. 1 mirror @ Scanning lamp @ Copyboard glass
@ Copyboard cover
0 Lens
@ Pre-exposure lamp @ Primary corona unit @ No. 6 mirror
No. 5 mirror
0
No. 4 mirror Registration roller
Q
Multifeeder tray Vertical feed roller 1
Q
Vertical feed roller 2 Cassette 1 pick-up roller
0
Cessette 2 pick-up roller
63
Feeder roller
63
Transfer corona unit
@
CANON NPS020 REV0 MAY 1993PRNTED NJWNN(IMFRMEW JUUN) I-7
@ Static eliminator
@ Photosensitive drum
@ Cassette 1 Q Cassette 2 @ Feeder unit @ Ozone filter @ Exhaust fan @ Fixing unit @ Delivery roller
- 1. GENERAL DESCRIPTION
IKOPERATION
A. Control Panel
Figure l-4
SORT/GROUP/STAPLE SORT key
Press it to select the sort group, staple sort
or non-sort mode. The indicator remains
unlit when the non-sort mode is selected.
* sorting z- grouping
0 staplesorting PAGE OPERATlON key Press it to seled the page separation mode.
JAM indicator CONTROL CARD indcator ADD PAPER indicator
ADD TONER in&&r
COPY COUNT/RATIO indiitor It indiites the reproc+Jdon ratio when the % key is pressed. COPY START key
- glows orange when the copier is not ready
for copying.
- gk3ws green when the copier is ready for copying.
RESET key Press it to reset the copier to its default settings. Default Settings * copy count 1
- DIRECT
- AE (may be turned OFF using ‘C15’ of
service mode)
CLEARSTOP key
STANDBY key
POWER switch
POWER indicator The indicator remains ON while the power is on.
Numeric keypad % key Press it to check the reproduction ratio on the copy count indicator. The display changes to the copy count 2 set after the key is released. ZOOM key Press it to select a desired reproduction ratio between 50% and 200% in 1% increments. AUTO RATIO key Press it to select or deselect the auto reproduction ratio mode. The key is effective when the ADF is attached. PAPER SELECT/JAM indicator
,A LED goes ON to indicate the locatin of
the paper or flashes to indicate the location of the jam, if any. PAPER SELECT key Press it to select automatic paper selection (may be turned OFF using ‘CO7 of service mode) or cassette or multifeeder as the source of paper. ENLARGE key DIRECT key REDUCE key
AE (automatic exposure; density adjusbnent)
key
COPY DENSITY lever
’ -.
B.
*-j 1)
,,=7,
j/
’ ‘3)

Basic Copying Operation

Set the power switch to ON.
If the temperature of the fixing roller
is too low for copying, the indicator of the COPY START key will blink green. When the temperature of the fixing
roller becomes high enough for copying, the indicator will glow green. The normal *waiting time at room
‘temperature (20°C) is about 90
seconds.
Raise the copyboard cover, place an
2) original on the copvboard with the side
to be copied facing down, and align it with the size index. To adjust the copy density manually, the AE key indicator should be OFF; press the key once if it is ON. Set the COPY DENSITY lever to suit the original. Check the size of paper in the cassette. a) If the cassette does not have the
desired size of paper, remove it and install a cassette with the desired size.
Set the required number of copies (1 to
5)
99) using the NUMERIC keypad and
confirm that the correct number appears on the COPY COUNT/RATIO indicator. a) If an error was made in inputting
the number of copies, press the CLEAR/STOP kev and reset the number of copies. _
Press the COPY START key.
To stop a continuous copying operation, press the CLEAWSTOP key or RESET key. The copier will complete the copy in progress, then stop.
COPY COUNT/RATIO
The indicator will display the initial copy quantity.
It is possible to switch from automatic exposure control to manual density adjustment at any time from the start of copying to the completion of the final copy.
However, it is not possible to switch from manual density adjustment to automatic.
Example: If the copy is too dark or too faint using AE, cancel AE and vary the copy density with the COPY DENSITY lever.
If the ADD PAPER indicator goes ON during copying, the copier will stop. Refill the cassette and press the COPY START key. The remaining number of copies will be made automatically. If the copier has an ADF, place a document (original) on the document tray. The document will be fed automatically and copying will start. If no other operation is performed, the copier will return to the standard mode approximately 2 min after it completes a copy or after the last key operation. The copier shuts itself off auto­matically 2 hours after power-on
(auto shut-off function; may be
turned off using ‘CO8’ of service
mode).

Pick-Up from Multifeeder

C.
Set documents on the copyboard.
:;
Press the PAPER SELECT kev to select the multifeeder. Open the multifeeder tray. Open the multifeeder cover.
:;
Set the slide guide to the size of the
5) copy paper.
Set copy paper.
6)
0 As may as 50 sheets (80 g/mz) may
be set. Close the multifeeder cover. Set the desired reproduction ratio using
87;
the DIRECT, REDUCE, ENLARGE, or ZOOM key. Cancel the AE mode, and set the
9) COPY DENSITY lever if manual
adjustment of the density is desired.
Enter the number of copies using the
19) numeric keypad.
Press the COPY START key.
11)
l-9
D. Two-Sided Copying
Copy one side of a 2-sided original. Turnover the original so that the same edge faces the front. Turnover the copy in the same way (from edge facing the front) and feed it into the copier.
a) Use dry, uncurled paper. b) Use paper in the weight range 60
to 128 glmz.
c) When making two-sided copies,
only one image can be made on each side of the copy paper.
d) Both overlay and two-sided copies
cannot be made on the same
sheet of copy paper.
Figure l-5
E. Overlay Copy Operation
By changing the developing assembly, a P-color copy can be made on the same side of the copy paper.
Use paper in the range of 64 to 128 glm2.
When making an overlay copy, a
maximum of two images can be made on one side of the copy paper.
Overlay and two-sided copies
cannot be made on the same sheet of copy paper.
F. Auto Start
The auto start mechanism may be made use of while the copier isin the wait mode (COPY START key blinking green); i.e., after it is switched ON or after the standby mode is canceled.
Set a document while the copier is in the wait mode, and select the copy modes; then, press the COPY START key.
The COPY START key changes from
blinking green to orange to indicate that the auto start mechanism has been activated.
The copier starts making copies as soon as it enters the standby mode using the selected copy modes,
The auto start mechanism may be canceled by pressing the CLEAR/STOP or RESET key.
G. Auto Shut-off
If the copier is not used for two hours, the power will turn OFF automatically. (The Standby key will flash orange.)
To turn the power back ON, press the Standby key.
H. Replacing the CT Unit
1) Open the front door.
2) Swing the developing assembly release lever counterclockwise.
3) Pull the developing assembly forward.
4) Grasp the handle of the developing assembly, and raise it carefully.
Figure l-6
5) Place the CT carefully on the devel­oping assembly guide rails and push it in the copier.
6) Shift the developing assembly release lever clockwise until it is horizontal.
7) Close the front door.
1 i. ,D’o nbt~tilt~“or.handle the developing
“i as&mbly prthe CT unit roughly.’ : ii. Dp”not .plaq the develapinng assembly
dr the’,,CTunit on’the floor.: Be sure to 1
.:place”,them ,in,their~storage.box or on, ,.
1) the pede’stal~of,the.cqpier, ‘_
_“)” _“’ :““*^‘^,3
,‘,
,-
\__
’ .__
,---
I.__
V. WARNING INDICATOR AND
REQUIRED ACTION
A. Jam Indicatorh
If an area of this indicator flashes while copying is taking place, it is likely that the paper has jammed at the position repre­sented by the part that is flashing. Check and take action as follows.
Sorter JAM indicator
Feeding unit indicator
Figure 1-7
: separation ‘area,. be very careful not,$
1. GENERAL DESCRIPTION -
Figure 1-8
Close the copy delivery assembly. Check if there is paper jammed in the separation/feeder area. If there is, swing the feeder release lever counter-, clockwise to open the feeder, then remove the jammed paper. Be careful not to tear the paper.
Note-: ’ ,I,:-‘ .“, “, ;’ ‘” :I^ “,” ((1; ;,;,;
When removing jammed paper from the’1 touch the photbsehsitivedrum.~ :(
(. S_”
,“I,/ ;
When clearing a paper jam which has occurred in an option unit (sorter or ADF), refer to the SERVICE MANUAL for the option unit.
l Multifeeder indicator
* ADF unit document JAM indicator
- Copier paper JAM indicator
l Right door OPEN indicator l Feeding unit indicator
- Sorter JAM indicator
If paper jams inside the copier, check the paper pick-up area, separation feeder area, fixing/copy delivery area, and cartridge area; and remove all jammed paper.’
1) Open the front door.
2) Remove the copies from the copy tray.
3) Operate the release and open the copy delivery assembly.
4) Check if there is copy paper jammed in the fixing assembly. If there is paper jam in it, turn the knob of the fixing
rollers counterclockwise to remove the
jammed paper.
Figure 1-9
7) Open the multifeeder cover, and remove the paper from the multifeeder tray.
8) Hold the grip found at the bottom of the multifeeder cover, and open the right door; then, remove the jam.
Figure l-10
B. Add Paper Indicator&
Cassette
1.
The indicator goes ON when no ‘\
cassette is found in the cassette holder or
no paper is found inside the cassette.
1) Push the center of the cassette.
- The cassette springs out automati-
cally.
,’
,_--
9) Close the right door.
Figure l-11
-10) Close the front door.
Figure l-l 2
2) Set copy paper inside the cassette.
* As many as 250 sheets of copy
paper (80 g/m*) may be set.
Figure I-13
3) Hold the center of the cassette, and slide it into the cassette holder until it stops.
2. ~Multifeeder The indicator goes ON when the paper
on the multifeeder tray is not positioned correctly or the multifeeder cover is left open.
. As many as 50 sheets of copy paper
(80 iglmz) may be set on the multi­feeder tray.
1-12
C. Add Toner Indicator&
This indicator flashes when the amount of toner in the black developing assembly has become low.
Black developing assembly
1.
Open the front door.
Turn the developing assembly release
:;
lever counterclockwise.
Pull the developing assembly forward
3) as far as possible.
Open the top cover of the developing
4) assembly.
Shake the toner cartridge back and
5) forth about 10 times.
Place the toner cartridge on the
3) developing assembly.
While holding the toner cartridge in
7) place, remove the seal slowly to allow
the toner to flow out.
CT Unit (color developing unit)
2.
If copy images become faint, the color ~
toner has probably run out. In this case, replace the CT Unit. The copy image can sometimes be temporarily restored by agitating the CT Unit in its storage box.
The ‘CT : unit is‘ a &sjras&fe’ type. Wheh i
the color toner has be&n used up, toner ii.:
not a&fad to the dT.Unit; rather, the entfr& unit is replaced: ;, ,”
_, ^, ‘,‘(
_I,, ;I I ibi i
D. Control Card Indicator IEB
The control card indicator operates on a copier with a control card unit. It flashes in the following cases:
When-there is no control card in the
4
control card unit.
When there is a control card in the
b)
control card unit but the indication on
the control card unit is ‘P’ or ‘EE’.
Figure l-14
Tap the top of the toner cartridge to
8)
remove any toner remaining in the
cartridge.
Carefully remove the toner cartridge. Close the top cover of the developing
2,
assembly. Put the developing assembly back into
ii)
the copier. Swing the developing assembly release
12)
lever clockwise. Close the front door.
13)
I 1. GENERAL DESCRIPTION
VI. DAILY INSPECTION TO BE PERFORMED BY
THE CUSTOMER
Carefully instruct the customer to be sure to clean th’e following parts of the copier once a week.
1. Primary Corona Assembly
Slide in and out the wire cleaner to
clean the corona wires.
2. Copyboard Glass Clean the copyboard glass with a moist cloth, then wipe it dry.
3. Copyboard Cover Clean the copyboard cover with a mild detergent solution, then wipe it dry.
4. Transfer Corona Assembly Remove the transfer corona assembly from the copier, then slide the knob (wire cleaner) at the bottom of the transfer corona assembly back and forth to clean the corona wires. Further, clean the static eliminator using the cleaning brush (accessory).
,,_~, I. IMAGE FORMATION
(/
PROCESS
A. Outline
2. COPYING PROCESS -
$,_- - _+-.+
Primary corona assembly _
Developing
.r>
Figure 2-1
- 2 COPYING PROCESS
~------__-_-- ------ --7
Electrostatic latent image formation block
2. Primary corona
+ Direction of rotation of drum
Figure 2-2
This copier consists of the units shown Step 3: Image exposure
in Figure 2-l. Step 4: Developing (positive plus AC)
The image forming process is divided
Step 5: Transfer (negative DC)
into the right steps shown below. Step 6: Separation
Step 1: Preexposure
Step 7: Fixing
Step 2: Primary corona (negative DC) Step 8: Drum cleaning
/_.
\
2. COPYING PROCESS 0
,-..\
i i/.-- \
The outer surface of the photosensitive drum is a layer of organic photoconductor (OPC). The base is an aluminum (conduc­tive) cylinder.
Photoconductive
layer
Base
Figure 2-3
B. Electrostatic Latent Image
Formation Block
~
This stage consists of three steps. At the end of the stage, the drum has a pattern of negative electrical charges on its surface corresponding to the dark parts of the document image. The light areas of the document image are represented on the drum by the absence of charges.
The pattern of negative charges cannot
be seen by the eye, hence it is called an electrostatic latent image.
Of-
Time (1) -
C. Step 1 Pre-Exposure
Figure 2-5
Before the primary corona step, light from the pre-exposure lamp is shone onto the surface of the drum (pre-exposure). This process eliminates residual charges and’ helps to make the density of the copy even.
D. Step 2 Primary Corona
Primary corona assembly
Figure 2-4
Dark area
Figure 2-6
The primary corona (negative) applies
a uniform layer of negative charges over the
drum surface.
The drum surface potential is deter­mined bv the arid ootential. The grid is connected to ground through
which holds the drum potential
the varistor break-down voltage.
a varistor,,
constant at
- 2. COPYING PROCESS
E. Step 3 Scanning Exposure
Optical image
Figure 2-7
Light from the original is projected onto the drum surface. Charges in these light areas on the drum are neutralized by drum photosensitive effects.
F. Step 4 Developing
} $$Jp’“Q
toner mixed together in a fixed ratio. The main component of the toner is resin. The toner is charged to a positive potential and , the iron powder to a negative potential by friction with the rotating cylinder.
Figure 2-9
A concentrated magnetic field develops between the magnet and the edge of the blade. This field attracts the charged
developer.
The developer is held virtually immobile by the magnetic field, forming a curtain
along the edge of the blade. As the cylinder rotates, this curtain skims the toner particles on its surface to a thin uniform layer.
An AC bias plus a negative DC bias are applied simultaneously to the developing cylinder so that the waveform of the developing bias has a larger negative excursion than positive.
/---
_
Figure 2-8
As shown in Figure 2-8, the developing assembly consists of a developing cylinder (a stationary magnet surrounded by a rotating sleeve) and a blade made of magnetic material. Black toner is a single
component type consisting of a fine powder of mixed magnetite and resin binder. The
toner has insulating properties and is
charged to a positive potential by friction with the rotating cylinder.
Color developer is a two-component
type consisting of iron powder (carrier) and
.q++fjyg
DC bias
Figure 2~10
During copying toner is attracted to the drum by the charges on the drum surface and by repulsion due to the developing bias (during the positive excursion), transforming the latent electrostatic image into a visible image. Excess toner particles are attracted back to the cylinder from the drum due to the charges on the drum surface and the developing bias (during the negative excursion).
The DC bias affects copy density and fogging: As the DC bias becomes less negative (approaching OV), the density and
degree of fogging both increase.
_’
_
2. COPYING PROCESS -
,?
i “-\
( G. Step 5 Transfer
Transfer coro”a
Figure 2-l 1
In this step, a negative corona is applied to the back of the copy paper, attracting the toner from the surface of the drum to the copy paper.
H. Step 6 Separation’
g \
Static charge eliminator
4
Figure 2-12
The copy paper is separated from the
drum by utilizing its stiffness. Thin paper,
however, is not stiff, and may wrap around
the drum instead of separating from it. To
prevent this, a positive voltage is applied’to the separation static charge eliminator,
weakening the attraction between the drum
and the copy paper. This enables the paper to separate easily from the drum.
- 2. COPYING PROCESS
I. Step 7 Fixing
Oil application roller
&
1
Lower fixing roller
+
\
%I
Figure 2-13
In this step, the copy paper is pressed between two heated rollers to make the _ toner image permanent.
To prevent the copy paper from wrapping around the roller and toner offsetting (adhesion of toner to the roller and transfer of the toner to the next copy), the surface of the upper fixing roller is cleaned with the cleaning roller.
Upper iixing roller
Tungsten-halogen heater (950W)
TClWJr
WY paper
J. Step 8 Drum Cleaning
Cleaning blade’
II. AUXILIARY
PROCESSES [
A. Blank Exposure

Blank exposure is the process of shining light onto the drum and is simply the removal of the drum surface potential in the non-image areas resulting from REDUCTION cbpying and using some cassette sizes (paper sizes). The light for this is produced by the preconditioning lamp and is reflected onto the drum by a reflector.

In the non-image area on the drum between successive sheets of copy paper, the grid bias of the primary corona is reduced to orevent adhesion of toner. For these areas, there is no blank exposure for removal of the surface charges.
B. Ozone Filter
A catalytic ozone filter in the exhaust fan prevents ozone (generated by the coronas) from escaping to the atmosphere by converting the ozone to oxygen.
_
/‘-
/
Toner catcher
Figure 2-14
This step prepares the drum surface for the next copying operation. Any residual toner scraped off the drum by the cleaning blade and picked up by the toner catcher. It is then pushed to the back by the paddle.
\
‘1
,
-..
~
I
~ I. BASIC OPERATION
‘--\ A. Functions
The copier can ,be divided into four functional sections: paper pick-up and feed system,
exposure system, image formation system, and control system.
3. OPERATIONS AND TlMfNG -
___ _ _ -_{ ]T5a~e7GKa~ti-i s ysim
system
1 Primary coronaA j
I
I
I I I
/‘?
I
I
\
I
Cassette 1
cassene 2
Figure 3-l
-3. OPERATIONS AND TIMING
B. Outline of Electric Circuitry
The NP6020’s main mechanisms are controlled by the microprocessor, PROM, and EEPROM on the DC controller PCB.
1.
Microprocessor (Q303: master)
.
controls the copying sequence
.
controls the control panel
.
controls the main motor/scanner motor
.
controls the scanning lamp
.
controls the serial communication with the ADF
.
reads analog signals
2.
PROM ((2318)
.
contains seauence oroorams
3.
EEPROM (d315) ’ ”
stores data that can be modified in the service mode (replaces conventional
variable resistors and switches)
Microprocessor ((2305: slave) controls the document size identifica­tion
controls the serial communication with the sorter controls the fans and the oil application
solenoid
controls the paper deck pedestal
-.
I
I
3. OPERATIONS AND TlhUNG -
I
“-\ 1
(Sensor)
Scanner home position sensor Lens home position sensor Cassette paper sensor Delivery paper sensor
Pre-registration paper
sensor
Multifeeder paper sensor
AE sensor
Black toner level sensor
Control panel
Thermistor
(Control panel)
_-__---
r
DC controller PCB
I
(Loads)
Scanner motor
J
Lamp regulator Scanning larrp
Microprocessor
(Q305 : slave)
1
I 1
I
I I_
’ I
Sorter controller PCB
’ I ’ I
I ‘-
I
Deck controller PCB
I
I
I \_
{ Microprocessor
ADF controller PCB
--l----
1 I
I
Microprocessor
Figure 3-2
‘r--
Sensors. Switches
-3. OPERATIONS AND TIMING
C. Inputs to DC Controller
Inputs to DC Controller (l/3)
1.
a2
Pm-registration paper Sensor
Scanner home
position sensor
Lens home position
sensor
Delhy paper
sensor
cassette 1 paper
sensor
J23-1
-2
-3
’ 5v
J312-3 f
-2
-1
POP1
DC controller PCB
when papet is we, Qi ,‘I’. (light-blocking plate is at (31)
when paper is over Q2,‘l’. (light-blocking plate is at Q2)
when scanner is at home position.‘l’. (light-blocking plate is at 03)
when lens is at home positlon.‘l’ (light-blocking plate is at 04)
when pap&is over Cl5,‘o’. (light-blocking plale is not at Q5)
when paper IS in upper casselte,‘l’. (light-blocking plate is at 06)
7.
--
Control panel
when paper is in‘lower cassette,‘l’. (lighl-blocking plate is at Cl7)
a’
I_-_-____
~
2. Inputs to DC Controller (213)
AE
AE sensor
TSI I 5v
Black toner
level sensor
3. OPERATIONS AND TIMING-
I
24V
I’
DC controller PCS
when black toner in black developing assembly is below specific level,‘0’.
when color developing assembly is set,‘l’.
Thermistor
Cassette 1 size sensor
cassette 2
size sensor
Right door
switch
THl(NTC1)
I ,._..”
I’
CSTl(SW1)
._______-
!rO\o
I I -5
I-0
I I -6 -5
I-o UCSZB
, I I
,__-e---J
CSTZ(SW2)
r________
I 1 1-o LCSZO I I 4 -8
I-0 I I -5 -9
I-0
I I -6 -10
I-o
I I .
,_____--J
1 J41-1 J318-2
I
-2 -1
J28-3 J311-2
I
I
I -4 -3
I -2 -1
J32-3 J311-7
I
1 -2 -6
I
I
Ttil
ucszo
UCSZl
-4 ucszz
oscillation signal
LCSZl LCSZZ LCSZ3
_ oscillation
signal
The voltage lowers as the fixing heater temperature rises.
Reads the cassetre size; see p.3.36
when right door IS closed, ‘0’.
~
- 3. OPERATION6 AND TIMING
3. Inputs to DC controller (313)
DC controller PCS
Copyboard CM.W
swath,
Document size identiiication 0
APS 1
J38-1
when copyboard cover is moved
down to about 20 deg., ‘0’. (starts 1st docomenl identification)
when copyboard cover is moved
down to about 5 deg., ‘0’. (starts 2nd document identification: about lsec thereafter)
-10
-8 I -
24V
DSLDO
24V
(output) when ‘o’, LED goes ON; when document is present, ‘0’.
(output) when ‘0, LED goes ON; when
document is present, ‘0’.
J305-7
-2
Figure 3-5
1
:page3.17
I
D. DC Controller Outputs
..-\, ~
DC Controller Outputs (l/3)
1.
DSW(SW2)
SW1
3. OPERATIONS AND TIMING-
DC controlier PC6
-___-___
MMD when ‘l’, main motor ON
I ___._.\~
Fixing roller heater
Scanner motor
Thermo-switch
-4. KD when ‘1’.
@&--%jq+
1
L___________I
AC driver/DC paver supply PCB
Figure 3-6
I
fixing roller healer ON
AC driver OFF
See page 3-24
~-~
- 3. OPERATIONS AND TMING
2. DC Controller Outputs (2/3)
Cassette 1 Pick-up clutch solenoid
Lens solenoid
DC contmller PCB
MuWeeder solenoid
-’ LNsD
J312-11 )
-” , i?% when’0 SL3ON
when 0, SL2 ON
24V
I
~
DC Controller Outputs (313)
3.
Scanner cooling fan
Exhaust fan
J309-1
J323-1 I
3. OPERATIONSANDTIMING-
r----------
24V
I
24V
DC controllel PCB
when ‘0’. FM1 ON
when ‘O’, FM2 ON
_________-_____--________,J,3,
I I I I I I 1
I I 1 LA731-LA739
____________-_____---__I
H V T
Pm-exposure lamps LA2
J304
I -2 -6 I I I I
; -1 -5 ’ _ I
I
Figure 3-8
I
24V
PEXP
I
See page 3-25
i______--__
when ‘0’. Pm-exposure lamps ON
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