Page 1
Installation Procedure
Finisher, Sorter, DeliveryTray
Saddle Finisher-R2
Mar 18 2004
Page 2
Page 3
Application
This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and
repair of products. This manual covers all localities where the products are sold. For this reason, there may be
information in this manual that does not apply to your locality.
Corrections
This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products.
When changes occur in applicable products or in the contents of this manual, Canon will release technical information
as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will
issue a new edition of this manual.
The following paragraph does not apply to any countries where such provisions are inconsistent with local law.
Trademarks
The product names and company names used in this manual are the registered trademarks of the individual companies.
Copyright
This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied,
reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.
COPYRIGHT © 2001 CANON INC.
Printed in Japan
Caution
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Page 4
Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.
Indicates an item requiring care to avoid electric shocks.
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Introduction
Memo
REF.
Indicates an item requiring disconnection of the power plug from the electric outlet.
Indicates an item intended to provide notes assisting the understanding of the topic in question.
Indicates an item of reference assisting the understanding of the topic in question.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Page 5
Introduction
The following rules apply throughout this Service Manual:
1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical
and mechanical systems with reference to the timing of operation.
In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol ,
the arrow indicates the direction of the electric signal.
The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the
delivery unit door, which results in supplying the machine with power.
2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to
indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in
"DRMD*" indicates that the DRMD signal goes on when '0'.
In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the
operations of the microprocessors used in the machines are not discussed: they are explained in terms of from
sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.
The descriptions in this Service Manual are subject to change without notice for product improvement or other
purposes, and major changes will be communicated in the form of Service Information bulletins.
All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant
Service Information bulletins and be able to identify and isolate faults in the machine."
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Page 7
Contents
Contents
第 1 章 Installation Procedure
1.1 Making Pre-Checks ............................................................................................................................................... 2
1.1.1Checking the Contents..................................................................................................................................... 2
1.1.2Installing the Accessories ................................................................................................................................ 3
1.1.3Selecting the Site of Installation...................................................................................................................... 4
1.2 Unpacking and Chacking the Components ........................................................................................................... 6
1.2.1Unpacking ....................................................................................................................................................... 6
1.3 Installation Procedure.......................................................................................................................................... 11
1.3.1Preparing the Finisher for Installation........................................................................................................... 11
1.3.2Preparing the Host Machine for Installation ................................................................................................. 11
1.3.3Connecting to the Host Machine ................................................................................................................... 12
1.3.4Checking the Height/Tilt ............................................................................................................................... 13
1.4 Making Adjustments ........................................................................................................................................... 15
1.4.1Adjusting the Height/Tilt............................................................................................................................... 15
1.4.2Work After Making Checks/Adjustments..................................................................................................... 17
1.5 Attaching the Labels etc. ..................................................................................................................................... 20
1.5.1Attaching the Various Labels........................................................................................................................ 20
Page 8
Contents
Page 9
Chapter 1 Installation
Procedure
Page 10
Chapter 1
1.1 Making Pre-Checks
1.1.1 Checking the Contents
[11]
[7]
[11]
[13]
[9]
[1]
[13]
[12]
[12]
[13]
[13]
[14]
[2]
[13]
[3]
[3]
[3]
[14]
[12]
[8]
[5]
[14]
[6]
[15]
[16]
0003-1754
[10]
[17]
[13]
[7]
[9]
[14]
[4]
F-1-1
T-1-1
<Finisher-R1> <Saddle Finisher-R2>
[1]Inlet guide upper 1 pc. [1]Inlet guide upper 1 pc.
[2]Inlet guide lower 1 pc. [2]Inlet guide lower 1 pc.
[3]Fixing plate (FC5-
4196) 2 pc.
1 pc. (3
[5]Staple cartridge
blocks)
[7]Front foot cover 1 pc. [5]Staple cartridge
[3]Fixing plate (FC5-
4196) 1 pc.
[4]Fixing plate (FC5-
4976) 1 pc.
1 pc. (3
blocks)
2
Page 11
Chapter 1
[6]Saddle staple
[9]Rail 1 pc.
[10]Cable clamp 1 pc. [7]Front foot cover 1 pc.
[11]Screw (RS
tightening; M3x8) 1 pc. [8]Rear foot cover 1 pc.
[12]Screw (tapping;
M4x12) 2 pc. [9]Rail 1 pc.
[13]Screw (binding;
M4x6) 6 pc. [10]Cable clamp 1 pc.
[14]Screw (stepped; M4) 2 pc.
[15]Tray label 1 pc.
[16]Settings label 1 pc.
cartridge
[11]Screw (RS
tightening; M3x8) 1 pc.
[12]Screw (tapping;
M4x12) 3 pc.
[13]Screw (binding;
M4x6) 6 pc.
[14]Screw (stepped;
M4) 2 pc.
1 pc. (2
blocks)
[15]Tray label 1 pc.
[16]Settings label 1 pc.
[17]Bookmaking label 1 pc.
1.1.2 Installing the Accessories
0003-1756
If you are installing the machine and other accessories at the same time, install the host machine, and then install the
accessories in the following order:
1.Side paper deck (see its Installation Procedure)
2.Finisher [1], [2] (See "Preparing the Finisher for Installation" herein)
3.Additional finisher tray [3] (see its Installation Procedure)
4.Puncher unit [4] (see its Installation Procedure)
5.Connection with the host machine (See the instructions herein or "Connecting to the Host Machine" in the "Puncher
Unit Installation Procedure")
3
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Chapter 1
[3]
[1]
[4]
[2]
F-1-2
Before installing an accessory, be sure to go through the following on the host machine in the order indicated:
1.Turn off the host machine's control panel power switch.
2.Turn off the host machine's main power switch.
3.Disconnect the host machine's power plug (from the power outlet).
1.1.3 Selecting the Site of Installation
0003-1758
Select the site of installation, making sure that there will be enough space for work (e.g., handling paper). Be sure
also that there will be no gap between the finisher and its host machine.
<Finisher-R1>
4
Page 13
<Saddle Finisher-R2>
Chapter 1
100 or more
1900 or more
500 or more
unit: mm
F-1-3
100 or more
1900 or more
500 or more
unit: mm
F-1-4
Install both the finisher and its host machine on a level floor without any step. Otherwise, the machines may suffer
faults in paper movement.
5
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Chapter 1
1.2 Unpacking and Chacking the Components
1.2.1 Unpacking
Memo: The machine is packed using tape and cushioning material to protect against vibration and shock during
transit. Be sure to remove them before starting to install the machine. (It is a good idea to store away the
removed tape and cushioning material for possible relocation of the machine, e.g., to a new site or for repairs.)
1) Take out the accessory box and the attachments from the shipping box.
At this point, do not remove the 4 cushioning materials (Styrofoam) from the finisher. Otherwise, you would
likely deform some areas of the machine.
0003-1759
F-1-5
2) Lift the finisher together with its cushioning base (Styrofoam). Be sure to work in a group of 2 persons.
If you shift up the finisher on its side, you would likely deform or damage the machine. Moreover, in the case of
the Saddle Finisher-R2, force applied to the front cover [1] can deform the hinge.
[1]
F-1-6
3) Remove the cushioning material (Styrofoam) from the upper cover.
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Chapter 1
4) Slightly lift the front and rear casters, and remove the cushioning material (Styrofoam). Be sure to shift up the
finisher by holding the upper left cover [1] (gray area).
The finisher is rather heavy. Be sure to work in a group of 2 persons. Particularly when moving it over a step on
the floor, be sure to take full care not to let it tumble over.
[1]
F-1-7
5) Remove the tape used on the outside of the finisher.
6) Remove the cushioning material [1] (Styrofoam) of the tray.
[1]
F-1-8
7) Remove the fixing screw [1], and remove the 2 tray fixings [2].
7
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Chapter 1
[2]
[1]
[2]
[1]
F-1-9
8) In the case of the Finisher-R1, open the front door [1]. In the case of the Saddle Finisher-R2, open the front cover
[2].
<Finisher-R1>
[1]
F-1-10
<Saddle Finisher-R2>
[2]
F-1-11
9) Remove the tape and the cushioning material [1] (Styrofoam) from the stapler.
8
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Chapter 1
[1]
F-1-12
10) In the case of the Finisher-R1, close the front door. In the case of the Saddle Finisher-R2, go to the next step
while keeping the front cover open.
A. Removing the Stitcher Fixing Member (only for the Saddle Finisher-R2)
1) Slide out the stitcher unit [1] to the front, and remove the tape.
[1]
F-1-13
2) Remove the screw [1], and remove the stitcher fixing member [2].
[2]
[1]
F-1-14
3) Put the stitcher back in and close the front cover.
B. Removing the Folding Roller Releasing Plate (only for the Saddle Finisher-R2)
9
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Chapter 1
Memo: The releasing plate must be mounted to prevent roller deformation, as otherwise occurring when the machine
is not used for a long time. Once you have removed the plate and its fixing screws, it is a good idea to store
them away for future use.
1) Remove the 7 screws [1], and detach the lower right cover [2].
[2]
[1]
[1]
F-1-15
2) Remove the fixing screw [1], and detach the releasing plate (front) [2].
[1]
F-1-16
3) Remove the fixing screw [1], and detach the releasing plate (rear) [2].
[2]
[1]
[2]
F-1-17
4) Mount the lower right cover you have removed using the 7 screws.
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Chapter 1
1.3 Installation Procedure
1.3.1 Preparing the Finisher
for Installation
<Finisher-R1>
1) Mount the rail [1] to the finisher using 2 screws [2]
(binding; M4x6).
[2]
[1]
F-1-18
0003-1760
1) If a delivery tray is found on the delivery assembly
of the host machine, remove it.
2) Remove the 3 screws [1], and detach the left cover
[2] of the host machine.
3) Cut off the 2 face covers [3] of the left cover using
nippers; then, mount the left cover to the machine.
[3]
[1]
4) Slide the inlet guides upper [1] and lower [2] to the
delivery assembly of the host machine; then, fix it in
place using a screw [3] (1 pc. each; tapping; M4x12).
[2]
F-1-20
<Saddle Finisher-R2>
1) Mount the rail [1] to the finisher using 2 screws [2]
(binding; M4x6).
[2]
F-1-19
[1]
1.3.2 Preparing the Host
Machine for Installation
Be sure to mount the inlet guide and the fixing
plate before connecting the finisher to its host
machine.
0003-1762
[1]
[2]
[3]
F-1-21
5) Mount the front fixing plate [1] and the rear fixing
plate [2] using 2 screws each [3] (binding; M4x6).
If you are installing a puncher unit, be sure to
mount the fixing plate that comes with the unit as
instructed in the Puncher Unit Installation
Procedure.
<Finisher-R1>
Use FC5-4196 for both fixing plates [1] and [2].
11
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Chapter 1
1]
[2]
[3]
[3]
[1]
F-1-22
<Saddle Finisher-R2>
Use FC5-4976 for the fixing plate [1] and FC5-4196
for the fixing plate [2].
[2]
[3]
[3]
[1]
F-1-23
1.3.3 Connecting to the
Host Machine
0003-1765
F-1-24
2) Remove the screw [1], and detach the upper rear
cover (small) [2] of the finisher.
3) Fix the fixing plate (rear) of the host machine in
place to the finisher using a stepped screw [3] (M4).
[3]
[2]
[
Check to make sure that the host machine is off,
and its power plug is not connected to the power
outlet.
1) Make the connection by matching the pin found on
the fixing plate (rear) of the host machine against the
hole in the finisher.
Check to be sure that there is no gap between the
finisher and its host machine.
12
F-1-25
4) In the case of the Finisher-R1, open the front door
[1] and remove the 3 screws [2], then detach the front
cover [3].
Page 21
[1]
Chapter 1
7) In the case of the Saddle Finisher-R2, close the
front cover. In the case of the Finisher-R1, do not
attach the front cover until you have adjusted the
height/tilt.
[2]
1.3.4 Checking the Height/
[3]
[2]
F-1-26
5) In the case of the Saddle Finisher-R2, open the front
cover [1].
[1]
F-1-27
6) Fix the fixing plate [1] (front) of the host machine
in place to the finisher [3] using a stepped screw [2]
(M4). (The figure shows a Finisher-R1.)
Tilt
0003-1767
Depending on the condition of the floor of the site
of installation, you may need to adjust the height or
the tilt of the finisher. A discrepancy in the height
or tilt of the finisher can well lead to frequency
jams. Check the height/tilt as follows, and make
adjustments as necessary. (If you are installing a
puncher unit, be sure to make adjustments by
referring to the Puncher Unit Installation
Procedure.)
1) Check the height of the finisher and its host
machine. Check to make sure that the difference in
height between the top cover of the finisher and the
delivery cover of the host machine is 53±2 mm. Take
measurements at 2 locations at the front and the rear;
then, check to make sure that the difference between
the front and the rear is 1.5 mm or less.
[3]
F-1-28
53 2mm
53 2mm
[1]
[2]
F-1-29
2) Check the tilt of the finisher and its host machine.
13
Page 22
Chapter 1
Check to make sure that the gap between the upper
cover of the finisher and the delivery cover of the host
machine is 3±1.5 mm. Take measurements at 2
locations (front and rear), and check to make sure that
the gap at the front and the rear is 1.5 mm or less. Also,
check to be sure that the gap between the finisher and
its host machine is parallel from top to bottom when
viewed from the front.
3 1.5mm
F-1-30
3) If the height/tilt is correct, end the installation work
by referring to "Work After Making Checks/
Adjustments." If the height/tilt is not correct, see the
instructions in "Adjusting the Height/Tilt."
14
Page 23
1.4 Making Adjustments
Chapter 1
1.4.1 Adjusting the Height/Tilt
0003-1769
If the height or the tilt of the finisher and the host machine is not as indicated, go through the following steps to
make an appropriate correction:
A. Preparing for Adjustment
<Finisher-R1>
In the case of the Finisher-R1, you will need to remove its auxiliary ring and rear foot cover. Be sure to remove
the auxiliary ring with the finisher and its host machine intact, thus preventing the machine from tumbling over.
1) If you need to adjust the height at the rear, remove the 4 screws [1], and detach the auxiliary plate [2].
2) Remove the 2 screws [3], and detach the left rear foot cover [4].
[3]
[1]
[1]
[4]
[2]
F-1-31
3) From the back of the removed front cover, remove the fixing screw, and detach the pliers [1].
[1]
F-1-32
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Chapter 1
<Saddle Finisher-R2>
1) Open the front cover; then, from the back of the front cover, remove the fixing screw, and detach the pliers [1].
[1]
F-1-33
B. Adjusting the Height
1) Loosen the 2 fixing screws [1] each of the casters at the front and rear of the finisher pickup side.
2) If you want to increase the height of the finisher, turn the adjusting bolt [2] in the direction of arrow A of the figure.
(A full turn of the adjusting bolt will increase the height of the finisher by 1.75 mm.) Refer to the index in the caster
area when adjusting the height. Perform this for both front and rear casters.
3) If you want to decrease the height of the finisher, turn the adjusting bolt [2] in the direction of arrow B. (A full
turn of the adjusting bolt will decrease the height of the finisher by 1.75 mm.) Refer to the index in the caster area
when adjusting the height. Perform this for both front and rear casters.
[1]
[2]
B
A
F-1-34
C. Adjust the Tilt
1) Loosen the 2 fixing screws [1] 2 each on the front and rear casters of the finisher delivery side.
2) If you want to decrease the gap between the finisher and its hot machine, turn the adjusting bolt [2] in the direction
of A. (A full turn will increase the height of the finisher by 1.75 mm.)
3) If you want to increase the gap between the finisher and its host machine, turn the adjusting bolt [2] in the direction
of arrow B. (A full turn of the adjusting bolt will decrease the height of the finisher by 1.75 mm.) Adjust the tilt by
referring to the index in the caster area. Perform this for both front and rear casters.
16
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Chapter 1
[1]
[2]
B
A
F-1-35
D. Making Checks After Making Adjustments
1) Check to see that the difference in height between the finisher and the host machine and the tilt are as indicated
once again. Otherwise, start over the foregoing steps.
2) When done, tighten the 2 fixing screws [1] each on the casters.
3) To prevent loosening of the adjusting bolts after installation (as by relocation), turn each adjusting bolt [2] about
90 deg in the direction of the arrow. Do not turn them more than 90 deg; excess tightening can displace positions.
[2]
90
[1]
F-1-36
4) Fit the pliers in place to the back of the front cover using a screw.
5) End the installation work by referring to the instructions in "Work After Making Checks/Adjustments."
1.4.2 Work After Making Checks/Adjustments
0003-1770
<Finisher-R1>
1) If you removed the auxiliary ring, attach the left rear foot cover; then, adjust the auxiliary rail to suit needs of the
user, and mount it in place using 4 screws.
2) Mount the front cover to the finisher using 3 screws.
3) Mount the rear upper cover (small) to the finisher using a screw.
4) Mount the front foot cover [1] using a screw [2] (RS tightening ; M3x8).
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Page 26
Chapter 1
[2]
[1]
F-1-37
5) Connect the finisher ant the host machine using the interface cable[1].
6) Fix the cable clamp [2] to the host machine, and route the interface cable [1] through it.
When connecting the interface cable, be sure to turn off the host machine and disconnect its power plug from the
power outlet before starting the work. Otherwise, you may suffer an electric shock.
[1]
[2]
F-1-38
<Saddle Finisher-R2>
1) Mount the rear upper cover (small) to the finisher using a screw.
2) Mount the front foot cover [1] using a screw (RS tightening; M3x8) [2].
3) Align the rear foot cover claw [3] with the rear cover and mount the rear foot cover [4] with a screw (tapping;
M4x12) [5].
18
Page 27
[4]
[3]
[2]
[1]
[5]
F-1-39
4) Connect the finisher and its host machine with the interface cable [1].
5) Fit the cable clamp [2] to the host machine, and route the interface cable [1] through it.
Chapter 1
When installing the interface cable, be sure to turn off the host machine and disconnect its power plug from the
power outlet. Otherwise, you can suffer an electric shock.
[1]
[2]
F-1-40
19
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Chapter 1
1.5 Attaching the Labels etc.
1.5.1 Attaching the Various Labels
1) Attach the tray label [1] to the tray as indicated.
2) Attach the settings label [2] within the frame of the tray label to suit the user habit of the user.
3) In the case of the Saddle Finisher-R2, attach the Bookmaking label [3] to the saddle tray as shown.
1mm
1mm
[1]
[2]
[1]
[2]
[3]
F-1-41
0003-1771
20
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Mar 18 2004
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