Canon iR1020, iR1021, iR1024, iR1025 Service Manual

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Service Manual

iR1020/1021/1024/1025 Series

Sep 1 2008

Application

This manual has been issued by Canon Inc. for qualified persons to learn technical theory, insta llati on, ma intenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality.

Corrections

This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.

The following paragraph does not apply to any countries where such provisions are inconsistent with local law.

Trademarks

The product names and company names used in this manual are the registered trademarks of the individual companies.

This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc.

Printed in Japan

Caution

Use of this manual should be strictly supervised to avoid disclosure of confidential information.

Symbols Used

This documentation uses the following symbols to indicate special information:

Symbol Description

Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning.

Indicates an item requiring care to avoid electric shocks.

Indicates an item requiring care to avoid combustion (fire).

Indicates an item prohibiting disassembly to avoid electric shocks or problems.

Indicates an item requiring disconnection of the power plug from the electric outlet.

Indicates an item intended to provide notes assisting the understanding of the topic in question.

Memo

Introduction

REF.

Indicates an item of reference assisting the understanding of the topic in question.

Provides a description of a service mode.

Provides a description of the nature of an error indication.

Introduction

The following rules apply throughout this Service Manual:

1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation.

In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power.

2. In the digital circuits, '1'is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low".(The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the fi eld. Ther efore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of fro m sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads.

The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine."

Contents

Chapter 1 Introduction

1.1 System Construction ..................................................................................................................................1- 1

1.1.1 System Configuration.................................. .................................................. ... ..................................... ..................1- 1

1.2 Product Specifications................................................................................................................................1- 4

1.2.1 Names of Parts.................................... .................................................. ....................................... ... ... .....................1- 4

1.2.1.1 External View (Front) ............................................................................................................................................................... 1- 4

1.2.1.2 External View (Rear)................................................................................................................................................................ 1- 5

1.2.1.3 Cross-Section (Main body) ......................................................................................................................................................1- 6

1.2.1.4 Cross Section (ADF)................................................................................................................................................................ 1- 7

1.2.2 Using the Machine ...................................................................................................................................................1- 8

1.2.2.1 Turning On the Power Switch .................................................................................................................................................. 1- 8

1.2.2.2 When Turning Off the Main Power Switch............................................................................................................................... 1- 9

1.2.2.3 Control Panel ......................................................................................................................................................................... 1- 11

1.2.3 User Mode Items......................................................................................... .. ........................................................1- 12

1.2.3.1 COMMON SETTINGS ........................................................................................................................................................... 1- 12

1.2.3.2 COPY SETTINGS.................................................................................................................................................................. 1- 12

1.2.3.3 TX/RX SETTINGS ................................................................................................................................................................. 1- 13

1.2.3.4 ADDRESS BOOK SET. ......................................................................................................................................................... 1- 14

1.2.3.5 PRINTER SETTINGS ............................................................................................................................................................ 1- 15

1.2.3.6 TIMER SETTINGS................................................................................................................................................................. 1- 16

1.2.3.7 ADJUST./CLEANING............................................................................................................................................................. 1- 16

1.2.3.8 REPORT SETTINGS............................................................................................................................................................. 1- 17

1.2.3.9 SYSTEM SETTINGS ............................................................................................................................................................. 1- 17

1.2.4 Maintenance by the User.......................................................................................................................................1- 19

1.2.4.1 User Maintenance Items........................................................................................................................................................ 1- 19

1.2.4.2 Cleaning................................................................................................................................................................................. 1- 19

1.2.5 Safety ....................................................................................................................................................................1- 21

1.2.5.1 Safety of Toner ...................................................................................................................................................................... 1- 21

1.2.5.2 Safety of the Laser Light........................................................................................................................................................ 1- 21

1.2.5.3 CDRH Regulations................................................................................................................................................................. 1- 21

1.2.5.4 Handling the Laser Unit ......................................................................................................................................................... 1- 21

1.2.5.5 Point to Note about Fire.........................................................................................................................................................1- 23

1.2.5.6 Cautions as to the replacement and disposal of lithium battery............................................................................................. 1- 23

1.2.6 Product Specifications...........................................................................................................................................1- 24

1.2.6.1 Product Specifications ........................................................................................................................................................... 1- 24

1.2.6.2 ADF Specifications................................................................................................................................................................. 1- 25

1.2.6.3 Fax Specifications.................................................................................................................................................................. 1- 25

1.2.7 Function List........................................ .................................................. ... .............................................................1- 26

1.2.7.1 Print Speed (iR1020/1020J/1021J)........................................................................................................................................1- 26

1.2.7.2 Print Speed (iR1024A/F/J/N/i/iF, iR1025J/N/iF).....................................................................................................................1- 27

1.2.7.3 Types of Paper....................................................................................................................................................................... 1- 27

Chapter 2 Installation

2.1 Unpacking and Installation .........................................................................................................................2- 1

2.1.1 Main Body Installation Procedure.................................................................................................... ... .....................2- 1

2.2 Relocating the Machine..............................................................................................................................2- 1

2.2.1 Relocating the Machine...........................................................................................................................................2- 1

2.3 Installing the Card Reader..........................................................................................................................2- 1

2.3.1 Points to Note.............................................................................................................. ..................................... ... ....2- 1

2.3.2 Checking the Contents........................................ ................................................... ... .................................... ..........2- 1

2.3.3 Installation Procedure............................................................................................................................ ..................2- 2

2.3.4 Registering the Card IDs.................................................................................................................................. .......2- 6

Contents

Chapter 3 Basic Operation

3.1 Construction ...............................................................................................................................................3- 1

3.1.1 Functional Construction..................................................................................................................... ... ...................3- 1

3.1.2 Functional Block Diagram........................................................................................................................................3- 2

3.1.3 Image Processor PCB ....................................................... ... ...................................................................................3- 2

3.1.4 DC Controller PCB....................................................... ... .................................................. .......................................3- 3

3.1.5 Analog Processor PCB............................. .. ... .................................................................................... ... ...................3- 4

3.1.6 Power Supply PCB ......................................................... ... ......................................................................................3- 4

3.1.7 Relay PCB ...............................................................................................................................................................3- 4

3.1.8 Control Panel PCB.............................................................................................................................................. ... ..3- 4

3.1.9 NCU PCB (if equipped with fax functions) ...............................................................................................................3- 4

3.1.10 Network PCB (if equipped with network functions) ................................................................................................3- 4

3.1.11 Modular Jack PCB (if equipped with fax functions) ................................................................................................3- 4

3.1.12 Modem PCB (if equipped with fax functions).........................................................................................................3- 4

3.2 Basic Sequence .........................................................................................................................................3- 6

3.2.1 Basic Sequence............................................. ... .................................................. ... ..................................................3- 6

Chapter 4 Original Exposure System

4.1 Construction ...............................................................................................................................................4- 1

4.1.1 Specifications, Control Methods, and Functions................................................................................... ...................4- 1

4.1.2 Major Components...................................................................................................................................................4- 1

4.2 Basic Sequence .........................................................................................................................................4- 3

4.2.1 Basic Sequence at Power-on......................... ... .................................................. ... ..................................... .............4- 3

4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original) ..............................................4- 3

4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)...............................................4- 4

4.3 Various Control.... .... ... ... ... ... ....................................... ... .... ... ... ... .... ... ... ......................................................4- 4

4.3.1 Enlargement/Reduction ...........................................................................................................................................4- 4

4.3.1.1 Magnification Change in Vertical Scan Direction..................................................................................................................... 4- 4

4.3.1.2 Magnification Change in Horizontal Scan Direction.................................................................................................................4- 4

4.3.2 Dirt Sensor Control.................................................................................................................................. ................4- 5

4.3.2.1 Outline...................................................................................................................................................................................... 4- 5

4.4 Parts Replacement Procedure ...................................................................................................................4- 7

4.4.1 Copyboard glass...................................................................................................................................... ................4- 7

4.4.1.1 Removing the Copyboard Glass.............................................................................................................................................. 4- 7

4.4.1.2 Procedure after Replacing the Copyboard Glass (equipped with SEND functions) ................................................................ 4- 7

4.4.2 Reader Controller PCB............................................................................................................................................4- 7

4.4.2.1 Removing the Analog Processor PCB..................................................................................................................................... 4- 7

4.4.3 Scanner Motor ...................................................................................................................................... ... ................4- 7

4.4.3.1 Removing the Reader Motor....................................................................................................................................................4- 7

4.4.4 Contact sensor.........................................................................................................................................................4- 8

4.4.4.1 Removing the Contact Image Sensor...................................................................................................................................... 4- 8

4.4.4.2 Procedure after Replacing the CS ......................................................................................... ......................................... ......... 4- 8

4.4.5 Contact Sensor HP Sensor......................................................................................................................................4- 8

4.4.5.1 Removing the Contact Sensor Home Position Sensor ............................................................................................................ 4- 8

Chapter 5 Laser Exposure

5.1 Construction ...............................................................................................................................................5- 1

5.1.1 Specifications and Control Mechanism....................................................................................................... ... ..........5- 1

5.1.2 Main Components....................................................................................................................................................5- 2

5.2 Parts Replacement Procedure ...................................................................................................................5- 3

5.2.1 Laser Scanner Unit..................................................................................................................................................5- 3

5.2.1.1 Removing the Laser Scanner Unit .......................................................................................................................................... 5- 3

Chapter 6 Image Formation

Contents

6.1 Construction ...............................................................................................................................................6- 1

6.1.1 Specifications and Control Mechanism ......................................................................................................... ..........6- 1

6.1.2 Outline.....................................................................................................................................................................6- 2

6.2 Image Formation Process ..........................................................................................................................6- 3

6.2.1 Reproduction Processes ....................................................................................................................... ..................6- 3

6.3 Parts Replacement Procedure ...................................................................................................................6- 4

6.3.1 Developing Assembly..............................................................................................................................................6- 4

6.3.1.1 Removing the Developing Unit ................................................................................................................................................ 6- 4

6.3.2 Transfer Charging Roller..................................................................................................................................... ... .6- 4

6.3.2.1 Removing the Transfer Charging Roller .................................................................................................................................. 6- 4

6.3.3 Waste Toner Full Sensor.........................................................................................................................................6- 4

6.3.3.1 Removing the Waste Toner Full Sensor.................................................................................................................................. 6- 4

Chapter 7 Pickup/Feeding System

7.1 Construction ...............................................................................................................................................7- 1

7.1.1 Outline.....................................................................................................................................................................7- 1

7.2 Detecting Jams................................................ ... ... ... .... ... ... ... .... ...................................... ...........................7- 2

7.2.1 Jam Detection Outline.............................................................................................................................................7- 2

7.2.1.1 Outline...................................................................................................................................................................................... 7- 2

7.2.1.2 Types of Jams.......................................................................................................................................................................... 7- 2

7.3 Cassette Pick-Up Unit ................................................................................................................................7- 4

7.3.1 Outline.....................................................................................................................................................................7- 4

7.3.2 Retry Pickup............................................................................................................................ ................................7- 4

7.3.3 Detecting the Size of Paper.....................................................................................................................................7- 4

7.4 Manual Feed Pickup Unit ...........................................................................................................................7- 5

7.4.1 Outline.....................................................................................................................................................................7- 5

7.4.2 Retry Pickup............................................................................................................................ ................................7- 5

7.4.3 Detecting the Size of Paper.....................................................................................................................................7- 5

7.5 Duplex Feeding Unit................................. .... ... ... ... ... .... ... ... ... .... ... ..............................................................7- 6

7.5.1 Outline.....................................................................................................................................................................7- 6

7.6 Parts Replacement Procedure ...................................................................................................................7- 7

7.6.1 Pickup Roller ....................................................................................................................................................... ... .7- 7

7.6.1.1 Removing the Cassette Pickup Roller ..................................................................................................................................... 7- 7

7.6.2 Cassette Paper Sensor ...........................................................................................................................................7- 7

7.6.2.1 Removing the Cassette Paper Sensor..................................................................................................................................... 7- 7

7.6.3 Cassette Pickup Solenoid........................................................................................................................................7- 7

7.6.3.1 Removing the Cassette Pickup Solenoid.................................................................................................................. ............... 7- 7

7.6.4 Manual Pickup Roller.............................................................................................. ... ..............................................7- 8

7.6.4.1 Removing the Manual Pickup Roller........................................................................................................................................7- 8

7.6.5 Manual Feed Tray paper sensor .............................................................................................................................7- 8

7.6.5.1 Removing the Manual Tray Sensor ......................................................................................................................................... 7- 8

7.6.6 Manual Feed Pickup Solenoid...................................... ..................................................... ... ...................................7- 8

7.6.6.1 Removing the Manual Pickup Solenoid ...................................................................................................................................7- 8

7.6.7 Manual Separation Pad...................................................................................................................... .....................7- 8

7.6.7.1 Removing the Manual Separation Pad .................................................................................................................................... 7- 8

7.6.8 Registration Roller...................................................................................................................................................7- 9

7.6.8.1 Removing the Registration Roller ............................................................................................................................................7- 9

7.6.9 Registration Sensor............................................................................................................................................... 7- 11

7.6.9.1 Removing the Registration Sensor ........................................................................................................................................7- 11

7.6.10 Registration Clutch .............................................................................................................................................. 7- 12

7.6.10.1 Removing the Registration Clutch........................................................................................................................................ 7- 12

7.6.11 Feeding Roller .....................................................................................................................................................7- 12

7.6.11.1 Removing the Cassete Feed Roller .....................................................................................................................................7- 12

7.6.12 Duplex Pickup Solenoid.......................................................................................................................................7- 12

7.6.12.1 Removing the Duplex Pickup Solenoid................................................................................................................................ 7- 12

7.6.13 Separation Roller........................................................... .. ....................................................................................7- 12

Contents

7.6.13.1 Removing the Cassette Separation Roller........................................................................................................................... 7- 12

Chapter 8 Fixing System

8.1 Construction ...............................................................................................................................................8- 1

8.1.1 Specifications, Control Mechanisms, and Functions ............................................................................... ... .............8- 1

8.1.2 Outline.................................................................................................................................................................... ..8- 1

8.2 Various Control Mechanisms ..... ... ... .... ... ...................................................................................................8- 3

8.2.1 Controlling the Fixing Film Temperature............................................................................................ ......................8- 3

8.2.1.1 Outline...................................................................................................................................................................................... 8- 3

8.2.1.2 Controlling the Fixing Film Temperature..................................................................................................................................8- 3

8.2.1.3 Target Temperatures by Mode ................................................................................................................................................ 8- 3

8.3 Protective Functions............ .... ... ... .............................................................................. ... ... .........................8- 4

8.3.1 Outline.................................................................................................................................................................... ..8- 4

8.3.2 Failure Detection................................................................................................................................................. ... ..8- 5

8.4 Parts Replacement Procedure ...................................................................................................................8- 6

8.4.1 Fixing Unit................................................................................................... ....................................... ......................8- 6

8.4.1.1 Removing the Fixing Unit.........................................................................................................................................................8- 6

8.4.1.2 Installing the Fixing unit ........................................................................................................................................................... 8- 7

8.4.2 Pressure Roller................................ ........................................................................................................................8- 8

8.4.2.1 Removing the Pressure Roller................................................................................................................................................. 8- 8

8.4.3 Fixing Film................................... .. ... ................................................... ....................................... ..............................8- 9

8.4.3.1 Removing the Fixing Film Unit................................................................................................................................................. 8- 9

8.4.4 Fixing Delivery Sensor................................................. ... .......................................................................................8- 10

8.4.4.1 Removing the Delivery Sensor .............................................................................................................................................. 8- 10

Chapter 9 External and Controls

9.1 Control Panel..............................................................................................................................................9- 1

9.1.1 Outline.................................................................................................................................................................... ..9- 1

9.2 Fans ...........................................................................................................................................................9- 1

9.2.1 Outline.................................................................................................................................................................... ..9- 1

9.3 Power Supply System ................................................................................................................................9- 2

9.3.1 Power Supply............................................................................................................ ... .................................... ........9- 2

9.3.1.1 Outline...................................................................................................................................................................................... 9- 2

9.3.1.2 Rated Output of the Power Supply PCB.................................................................................................................................. 9- 2

9.3.2 Protection Function................................................... ... ... ....................................................................................... ..9- 3

9.3.2.1 Protective Functions ................................................................................................................................................................ 9- 3

9.4 Parts Replacement Procedure ...................................................................................................................9- 4

9.4.1 External Covers ...................................................... .. ...............................................................................................9- 4

9.4.1.1 External Covers ....................................................................................................................................................................... 9- 4

9.4.2 Drive Unit........................................................................... ......................................................................................9- 7

9.4.2.1 Removing the Main Drive Unit .................................................................................................................................................9- 7

9.4.2.2 Removing the Pickup Drive Unit .............................................................................................................................................. 9- 8

9.4.2.3 Removing the Fixing/Duplex Drive Unit ................................................................................................................................... 9- 8

9.4.3 Power Supply Unit .......................................................................................................... .. ..................................... ..9- 8

9.4.3.1 Removing the Power Supply PCB ...........................................................................................................................................9- 8

9.4.4 Control Panel.................................................................................................................... .......................................9- 8

9.4.4.1 Removing the Operation Panel Unit ........................................................................................................................................ 9- 8

9.4.5 Image Processor PCB ....................................................... ... ...................................................................................9- 9

9.4.5.1 Removing the Image Processor PCB ...................................................................................................................................... 9- 9

9.4.5.2 Procedure after Replacing the Image Processor PCB........................................................................................................... 9- 10

9.4.6 NCU PCB.......................................................... ... .................................................. ................................................9- 10

9.4.6.1 Removing the NCU PCB........................................................................................................................................................ 9- 10

9.4.7 Modular Jack PCB.................................................................................................................................................9- 10

9.4.7.1 Removing the Modular Jack PCB.......................................................................................................................................... 9- 10

9.4.8 Modem PCB................................ .. ................................................... ... ...................................................................9- 10

9.4.8.1 Removing the Modem PCB ................................................................................................................................................... 9- 10

Contents

9.4.9 Network PCB.......................................................... ... .................................................. ... .......................................9- 11

9.4.9.1 Removing the Network PCB ..................................................................................................................................................9- 11

9.4.10 Relay PCB...........................................................................................................................................................9- 11

9.4.10.1 Removing the Relay PCB .................................................................................................................................................... 9- 11

9.4.11 Interlock Switch....................................................................................................................................................9- 11

9.4.11.1 Removing the Interlock Switch.............................................................................................................................................9- 11

9.4.12 Fans.....................................................................................................................................................................9- 11

9.4.12.1 Removing the Heat Discharge Fan...................................................................................................................................... 9- 11

9.4.13 Other ....................................................................................................................................................................9- 12

9.4.13.1 Removing the Speaker.........................................................................................................................................................9- 12

Chapter 10 Original Feeding System

10.1 Basic Construcion......... .... ... ... ... .... ...................................... .... ... ... ... .... ... ... ... .........................................10- 1

10.1.1 Outline ...................................................................................................................................................... ...........10- 1

10.1.2 Drive Mechanism........................................................ .................................................. ... ....................................10- 1

10.2 Basic Operation ... ... ... ... ....................................... ... .... ... ... ... .... ... ... ... ......................................................10- 3

10.2.1 Outline of Operation Mode.............................................................................................................................. .....10- 3

10.2.2 Document Size Detection............................................................................................................................ ........10- 5

10.2.3 Paper Pickup Operation............................................................................................................................ ... ... .....10- 5

10.2.4 Reversal Operation . .............................................................................................................................................10- 5

10.2.5 Delivery Operation...............................................................................................................................................10- 6

10.3 Detection Jams.......................................................................................................................................10- 8

10.3.1 Outline ...................................................................................................................................................... ...........10- 8

10.4 Parts Replacement Procedure................................................................................................................10- 9

10.4.1 ADF......................................................................................................................................................................10- 9

10.4.1.1 Removing the ADF............................................................................................................................................................... 10- 9

10.4.2 External Covers...................................... .......................................................................................... ... ................10- 9

10.4.2.1 Removing the Front Cover................................................................................................................................................... 10- 9

10.4.2.2 Removing the Rear Cover.................................................................................................................................................... 10- 9

10.4.2.3 Detaching the Open/Close cover ......................................................................................................................................... 10- 9

10.4.2.4 Removing the Pickup Tray.................................................................................................................................................10- 10

10.4.3 ADF Drive Unit................................... .. ................................................... ...........................................................10- 10

10.4.3.1 Removing the Drive Unit .................................................................................................................................................... 10- 10

10.4.4 Feed Frame Unit..................................... ...........................................................................................................10- 10

10.4.4.1 Removing the Feed Frame Unit.........................................................................................................................................10- 10

10.4.5 ADF Motor Unit..................................................................................................................................................10- 11

10.4.5.1 Removing the ADF Motor...................................................................................................................................................10- 11

10.4.6 Pick-up/Feed Roller Unit....................................................................................................................................10- 11

10.4.6.1 Removing the Pickup/Feed Roller Unit .............................................................................................................................. 10- 11

10.4.7 Pickup Roller........................................................................................... ...........................................................10- 12

10.4.7.1 Removing the Pickup Roller............................................................................................................................................... 10- 12

10.4.8 Original Separation Pad.....................................................................................................................................10- 12

10.4.8.1 Removing the Separation Pad ........................................................................................................................................... 10- 12

10.4.9 Feed Roller........................................ .................................................. ... ...........................................................10- 13

10.4.9.1 Removing the Feed Roller ................................................................................................................................................. 10- 13

10.4.10 Original Sensor................................................................................................................................................10- 13

10.4.10.1 Removing the Document Set Sensor...............................................................................................................................10- 13

10.4.11 Separation Rear Sensor ..................................................................................................................................10- 13

10.4.11.1 Removing the Separation Rear Sensor............................................................................................................................ 10- 13

10.4.12 Registration Sensor .........................................................................................................................................10- 13

10.4.12.1 Removing the Registration Sensor................................................................................................................................... 10- 13

10.4.13 Document Edge Sensor...................................................................................................................................10- 13

10.4.13.1 Removing the document Edge Sensor............................................................................................................................. 10- 13

10.4.14 Pick-up Solenoid..............................................................................................................................................10- 14

10.4.14.1 Removing the Pickup Solenoid ........................................................................................................................................ 10- 14

10.4.15 Registaration Solenoid................................... ..................................................... .............................................10- 14

10.4.15.1 Removing the Registration Solenoid................................................................................................................................ 10- 14

Contents

10.4.16 Roller Release Solenoid...................................................................................................................................10- 14

10.4.16.1 Removing the Roller Release Solenoid............................................................................................................................ 10- 14

Chapter 11 e-maintenance/imageWARE Remote

11.1 e-maintenance/imageWARE Remote.... ... ... .... ... ... .................................................................................11- 1

11.1.1 Overview..............................................................................................................................................................11- 1

11.1.2 Application Operation Mode.............................................................. .......................................... .........................11- 1

11.1.3 Communication Test.............................................................................. ... ....................................... ... .................11- 1

11.1.4 Communication Log.......................................................................... .................................... ... ... .........................11- 1

11.1.5 Detail of Communication Log................................................... ............................................................................11- 1

11.1.6 Initialization of e-RDS............................................................................................................................. ... ...........11- 1

11.1.7 SOAP Communication Function ..........................................................................................................................11- 2

11.1.8 Retransmission at the time of SOAP Transmission Error....................................................................................11- 3

11.1.9 e-RDS Setting Screen..........................................................................................................................................11- 3

11.1.10 Report Output of Communication Error Log.......................................................................................................11- 4

11.1.11 Sleep Operation ........................................................................................................................................... ... ...11- 4

11.1.12 Alarm Filtering, Alert Filtering.............................................................................................................................11- 5

11.1.13 CA Certificate...................................................................................................................... ... ............................11- 5

11.1.14 Settings of Network Connection (Installation/Maintenance)...............................................................................11- 5

11.1.15 Settings of e-RDS (Installation/Maintenance) ....................................................................................................11- 5

11.1.16 Troubleshooting................................................................................................................... ... ............................11- 6

11.1.17 Error Message list .............................................................................................................................................11- 6

Chapter 12 Maintenance and Inspection

12.1 Periodically Replaced Parts....................................................................................................................12- 1

12.1.1 Periodically Replaced Parts......................................................................................................................... ........12- 1

12.2 Durables and Consumables ...................................................................................................................12- 1

12.2.1 Durables.............................................................................................................................................. .................12- 1

12.3 Scheduled Servicing Basic Procedure ...................................................................................................12- 1

12.3.1 Periodeical Service Items............................................................................................................................... ... ...12- 1

Chapter 13 Standards and Adjustments

13.1 Image Adjustments.................................................................................................................................13- 1

13.1.1 Image parallelism adjustment ..............................................................................................................................13- 1

13.2 Scanning System....................................................................................................................................13- 2

13.2.1 Procedure after Replacing the CIS ................................................................................................. ... .................13- 2

13.2.2 Procedure after Replacing the Copyboard Glass (if equipped with SEND functions)..........................................13- 2

13.3 Electrical Components............................................................................................................................13- 2

13.3.1 Procedure after Replacing the Image Processor PCB.........................................................................................13- 2

13.3.2 Actions to Take before All Clearing (Backing up the User Data) .........................................................................13- 2

13.4 ADF ........................................................................................................................................................13- 3

13.4.1 Outline.................................................................................................................................................... ... ...........13- 3

13.4.1.1 Outline.................................................................................................................................................................................. 13- 3

13.4.1.2 Preparing a Test Sheet for Adjustment................................................................................................................................ 13- 3

13.4.2 Adjusting the Mechanical System..................................................................................................................... ...13- 3

13.4.2.1 Adjusting the Perpendicularity.............................................................................................................................................. 13- 3

13.4.3 Adjusting the Ellectrical System...........................................................................................................................13- 3

13.4.3.1 Adjusting the Magnification .................................................................................................................................................. 13- 3

13.4.3.2 Adjusting the Horizontal Registration................................................................................................................................... 13- 4

13.4.3.3 Leading edge registration adjustment.................................................................................................................................. 13- 4

Chapter 14 Correcting Faulty Images

14.1 Making Initial Checks..............................................................................................................................14- 1

Contents

14.1.1 Site Environment .................................................................................................................................................14- 1

14.1.2 Checking the Paper......................................... .. ... .......................................................................................... ... ..14- 1

14.1.3 Checking the Placement of Paper................................... ....................................................................................14- 1

14.1.4 Checking the Durables ................................................................ ........................................................................14- 1

14.1.5 Checking the Units and Functional Systems.......................................................................................................14- 1

14.1.6 Others..................................................................................................................................................................14- 2

14.2 Outline of Electrical Components............................................................................................................14- 3

14.2.1 Clutch/Solenoid....................................................................................................................................................14- 3

14.2.1.1 List of Clutches/Solenoids/Motors/Fans............................................................................................................................... 14- 3

14.2.2 Sensor ................................................................................................................................................. ... .............14- 5

14.2.2.1 List of Sensors ..................................................................................................................................................................... 14- 5

14.2.3 Lamps, Heaters, and Others..................................................................................................................... ...........14- 7

14.2.3.1 List of Lamps, Heaters, and Others ..................................................................................................................................... 14- 7

14.2.4 PCBs................................................................................................................................ ....................................14- 8

14.2.4.1 List of PCBs ......................................................................................................................................................................... 14- 8

Chapter 15 Self Diagnosis

15.1 Error Code Details ..... ... ..........................................................................................................................15- 1

15.1.1 Error Code Details............................................................................................................................ ...................15- 1

15.2 Jam Code ...............................................................................................................................................15- 2

15.2.1 Jam Codes (Main body).......................................................................................................................................15- 2

15.2.2 Jam Codes (ADF)................................................................................................................................................15- 3

15.3 FAX Error Codes ....................................................................................................................................15- 3

15.3.1 Outline ...................................................................................................................................................... ...........15- 3

15.3.1.1 Error Code Outline ............................................................................................................................................................... 15- 3

15.3.2 User Error Code................................................................................................................................ ... ................15- 4

15.3.2.1 User Error Code................................................................................................................................................................... 15- 4

15.3.3 Service Error Code............................................ ....................................................................................... ...........15- 4

15.3.3.1 Service Error Code...............................................................................................................................................................15- 4

Chapter 16 Service Mode

16.1 Outline ....................................................................................................................................................16- 1

16.1.1 Outline of Service Mode ......................................................................................................................................16- 1

16.1.2 Using the Mode................................................................................................................................. ...................16- 3

16.2 Default settings.......................................................................................................................................16- 3

16.2.1 Service Mode Menus...........................................................................................................................................16- 3

16.3 Setting of Bit Switch (SSSW)................................................................................................................16- 10

16.3.1 Outline ...............................................................................................................................................................16- 10

16.3.1.1 Bit Switch Composition ...................................................................................................................................................... 16- 10

16.3.2 SSSW-SW01.....................................................................................................................................................16- 10

16.3.2.1 List of Functions.................................................................................................................................................................16- 10

16.3.2.2 Detailed Discussions of Bit 0.............................................................................................................................................. 16- 10

16.3.3 SSSW-SW03.....................................................................................................................................................16- 10

16.3.3.1 List of Functions.................................................................................................................................................................16- 10

16.3.3.2 Detailed Discussions of Bit 7.............................................................................................................................................. 16- 11

16.3.4 SSSW-SW04.....................................................................................................................................................16- 11

16.3.4.1 List of Functions.................................................................................................................................................................16- 11

16.3.4.2 Detailed Discussions of Bit 2.............................................................................................................................................. 16- 11

16.3.4.3 Detailed Discussions of Bit 3.............................................................................................................................................. 16- 11

16.3.4.4 Detailed Discussions of Bit 4.............................................................................................................................................. 16- 11

16.3.4.5 Detailed Discussions of Bit 6.............................................................................................................................................. 16- 11

16.3.4.6 Detailed Discussions of Bit 7.............................................................................................................................................. 16- 12

16.3.5 SSSW-SW05.....................................................................................................................................................16- 12

16.3.5.1 List of Functions.................................................................................................................................................................16- 12

16.3.5.2 Detailed Discussions of Bit 1.............................................................................................................................................. 16- 12

16.3.5.3 Detailed Discussions of Bit 2.............................................................................................................................................. 16- 12

Contents

16.3.6 SSSW-SW12......................................................................................................................................................16- 12

16.3.6.1 List of Functions................................................................................................................................................................. 16- 12

16.3.7 SSSW-SW13......................................................................................................................................................16- 13

16.3.7.1 List of Functions................................................................................................................................................................. 16- 13

16.3.7.2 Detailed Discussions of Bit 2..............................................................................................................................................16- 13

16.3.8 SSSW-SW14......................................................................................................................................................16- 14

16.3.8.1 List of Functions................................................................................................................................................................. 16- 14

16.3.8.2 Detailed Discussions of Bit 2..............................................................................................................................................16- 14

16.3.8.3 Detailed Discussions of Bit 4..............................................................................................................................................16- 14

16.3.9 SSSW-SW28......................................................................................................................................................16- 14

16.3.9.1 List of Functions................................................................................................................................................................. 16- 14

16.3.9.2 Detailed Discussions of Bit 0..............................................................................................................................................16- 14

16.3.9.3 Detailed Discussions of Bit 1..............................................................................................................................................16- 14

16.3.9.4 Detailed Discussions of Bit 2..............................................................................................................................................16- 14

16.3.9.5 Detailed Discussions of Bit 3..............................................................................................................................................16- 15

16.3.9.6 Detailed Discussions of Bit 4..............................................................................................................................................16- 15

16.3.9.7 Detailed Discussions of Bit 5..............................................................................................................................................16- 15

16.3.10 SSSW-SW30....................................................................................................................................................16- 15

16.3.10.1 List of Functions ...............................................................................................................................................................16- 15

16.3.10.2 Detailed Discussions of Bit 5............................................................................................................................................16- 15

16.3.11 SSSW-SW34....................................................................................................................................................16- 15

16.3.11.1 List of Functions ...............................................................................................................................................................16- 15

16.3.11.2 Detailed Discussions of Bit 0............................................................................................................................................16- 16

16.3.11.3 Detailed Discussions of Bit 1............................................................................................................................................16- 16

16.4 Setting of Menu Switch (Menu) ............................................................................................................16- 16

16.4.1 Menu Switch Composition.................................. ... .............................................................................................16- 16

16.4.2 <No.005 NL equalizer>......................................................................................................................................16- 16

16.4.3 <No.006 telephone line monitor>.......................................................................................................................16- 16

16.4.4 <No.007 ATT transmission level>......................................................................................................................16- 16

16.4.5 <No.008 V.34 modulation speed upper limit>....................................................................................................16- 16

16.4.6 <No.009 V.34 data speed upper limit>...............................................................................................................16- 16

16.4.7 <No.010 Frequency of the pseudo CI signal>....................................................................................................16- 17

16.5 Setting of Numeric Parameter (NUMERIC Param.)..............................................................................16- 17

16.5.1 Numerical Parameter Composition....................................................................................................................16- 17

16.5.2 <002: RTN transmission condition (1)><003: RTN transmission condition (2)><004: RTN transmission condition (3)>

16- 17

16.5.3 <005: NCC pause length (pre-ID code)> ...........................................................................................................16- 18

16.5.4 <006: NCC pause length (post-ID code)>..........................................................................................................16- 18

16.5.5 <010: line connection identification length>.......................................................................................................16- 18

16.5.6 <011: T.30 T1 timer (for reception)>..................................................................................................................16- 18

16.5.7 <013: T.30 EOL timer>.......................................................................................................................................16- 18

16.5.8 <015: hooking detection time>...........................................................................................................................16- 18

16.5.9 <016: time length to first response at time of fax/tel switchover>.............................. ........................................16- 18

16.5.10 <017: pseudo RBT signal pattern ON time length><018: pseudo RBT signal pattern OFF time length (short)><019:

pseudo RBT signal pattern OFF time length (long)> ...............................................................................................16- 18

16.5.11 <020: pseudo CI signal pattern ON time length><021: pseudo CI signal pattern OFF time length (short)><022:

pseudo CI signal pattern OFF time length (long)>...................................................................................................16- 18

16.5.12 <023: CNG detention level for fax/tel switchover>...........................................................................................16- 18

16.5.13 <024: pseudo RBT transmission level at time of fax/tel switchover>...............................................................16- 18

16.5.14 <025: Answering machine connection function signal detection time>............................................................16- 18

16.5.15 <027: V.21 low-speed flag preamble identification length>..............................................................................16- 18

16.5.16 <056 - 061: Count type select >.......................................................................................................................16- 19

16.6 Setting of Scanner Functions (SCANNER)...........................................................................................16- 22

16.6.1 Numeric Parameter Functional configuration................................................................ .....................................16- 22

16.6.2 <024:CIS scan position during ADF scanning> .................................................................................................16- 23

16.6.3 <026:Distance from the standby position of CIS to the shading start point> .....................................................16- 23

16.6.4 <031: Vertical scan start position adjustment>..................................................................................................16- 23

16.6.5 <032: Horizontal scan start position adjustment> ..............................................................................................16- 23

Contents

16.6.6 <033: Vertical scan magnification correction>...................................................................................................16- 23

16.6.7 <034: Horizontal scan magnification correction>...............................................................................................16- 23

16.6.8 <035: - 036:Reader motor speed change>........................................................................................................16- 23

16.6.9 <041: Vertical scan start position adjustment (when scanning on a document fed from ADF)> .......................16- 23

16.6.10 <042: Horizontal scan start position adjustment (when scanning on a document fed from ADF)> .................16- 23

16.6.11 <043: Horizontal scan end position correction ((copy:scanning on ADF)>......................................................16- 23

16.6.12 <044: Horizontal scan end position correction (superfine:scanning on ADF)>................................................16- 23

16.6.13 <045: Horizontal scan end position correction (fine:scanning on ADF)>.........................................................16- 24

16.6.14 <046: Horizontal scan end position correction (standard:scanning on ADF)>.................................................16- 24

16.6.15 <047: Vertical scan magnification correction (when scanning on a document fed from ADF)>.......................16- 24

16.6.16 <048: Horizontal scan magnification correction (when scanning on a document fed from ADF)> ..................16- 24

16.6.17 <054: Pickup motor speed correction (when the ADF is used) >.....................................................................16- 24

16.6.18 <193: ADF special standard-sized paper: LGL misidentification-ready>.........................................................16- 24

16.6.19 <194: ADF special standard-sized paper: LTR misidentification-ready>.........................................................16- 24

16.6.20 <195: ADF special standard-sized paper: LTR_R misidentification-ready> ....................................................16- 24

16.6.21 <213: XYZ correction value (X) of standard white plate> (equipped with SEND functions) ............................16- 24

16.6.22 <214: XYZ correction value (Y) of standard white plate> (equipped with SEND functions) ............................16- 25

16.6.23 <215: XYZ correction value (Z) of standard white plate> (equipped with SEND functions).............................16- 25

16.7 Setting of Printer Functions (PRINTER) ...............................................................................................16- 25

16.7.1 Service Soft Switch Settings (PRINTER)...........................................................................................................16- 25

16.7.1.1 SSSW-SW05......................................................................................................................................................................16- 25

16.7.1.2 SSSW-SW14......................................................................................................................................................................16- 26

16.7.1.3 SSSW-SW15......................................................................................................................................................................16- 26

16.7.2 Numerin Parameter Settings (Numeric Prama.)................................................................................................16- 27

16.7.2.1 Numeric Parameter Functional configuration..................................................................................................................... 16- 27

16.7.2.2 <031: Top registration adjustment (manual feed tray)> ..................................................................... ................................ 16- 27

16.7.2.3 <032: Top registration adjustment (cassette)>................................................................................................................... 16- 27

16.7.2.4 <033: Top registration adjustment (duplex unit)>...............................................................................................................16- 28

16.7.2.5 <034: Left-end registration adjustment (manual feed tray)> .............................................................................................. 16- 28

16.7.2.6 <035: Left-end registration adjustment (cassette 1)>......................................................................................................... 16- 28

16.7.2.7 <036: Left-end registration adjustment (cassette 2)>......................................................................................................... 16- 28

16.7.2.8 <039: Left-end registration adjustment (duplex unit)>........................................................................................................ 16- 28

16.7.2.9 <040: Target fixing temperature adjustment (manual feed tray)> ...................................................................................... 16- 28

16.7.2.10 <041: Target fixing temperature adjustment (cassette 1)>...................... ..................... .................... ................................ 16- 28

16.7.2.11 <042: Target fixing temperature adjustment (cassette 2)>...................... ..................... .................... ................................ 16- 28

16.7.2.12 <051: Target 2-sided temperature adjustment>............................................................................................................... 16- 28

16.7.2.13 <053: Margin adjustment at the leading edge of the copy> ............................................................................................. 16- 28

16.7.2.14 <054: Margin adjustment at the trailing edge of the copy> .............................................................................................. 16- 28

16.7.2.15 <055: Margin adjustment at the right edge of the copy>.................................................................................................. 16- 28

16.7.2.16 <056: Margin adjustment at the left edge of the copy> .................................................................................................... 16- 28

16.8 Network Parameter Settings (NETWORK)...........................................................................................16- 29

16.8.1 Confirmation of contents of CA certificate.........................................................................................................16- 29

16.9 Setting of System Functions (SYSTEM)............................................................................... ................16- 29

16.9.1 Bit Switch Settings.............................................................................................................................................16- 29

16.10 Registration of Accessories (ACC)......................................................................................................16- 29

16.10.1 Accessory Registration....................................................................................................................................16- 29

16.11 eRDS Parameter Settings (E-RDS)....................................................................................................16- 30

16.11.1 Settings Related to e-RDS...............................................................................................................................16- 30

16.12 Display of Counter Information (COUNTER) ......................................................................................16- 30

16.12.1 Counters ..........................................................................................................................................................16- 30

16.12.2 Clearing Counters............................................................................................................................................16- 31

16.13 Service Report (REPORT)..................................................................................................................16- 32

16.13.1 Report Output .............................................................. .................................................. ..................................16- 32

16.13.2 System Data List.......................................................... .. ..................................................................................16- 32

16.13.3 System Dump List.......................................................... ... ...............................................................................16- 32

16.13.4 Counter List......................................................................................................................................................16- 34

16.13.5 Error Log List ...................................................................................................................................................16- 34

Contents

16.13.6 Spec List...........................................................................................................................................................16- 36

16.13.7 Service Label....................................................................................................................................................16- 37

16.13.8 e-RDS Communication Error Log List..............................................................................................................16- 37

16.14 Download (DOWNLOAD) ...................................................................................................................16- 38

16.14.1 Download .........................................................................................................................................................16- 38

16.15 Initialization of Set Value (CLEAR).....................................................................................................16- 38

16.15.1 Clear.................................................................................................................................................................16- 38

16.16 Error Display (ERROR DISPLAY).......................................................................................................16- 38

16.16.1 Error Display.....................................................................................................................................................16- 38

16.17 Display of ROM Information (ROM)....................................................................................................16- 39

16.17.1 ROM display............................................................. ... .................................................. ...................................16- 39

16.18 Test Mode (TEST) .. ... ... ... .... ... ....................................... ... ... ... .... ... ... ... .... ...........................................16- 40

16.18.1 D-RAM Test<(1) D-RAM TEST>......................................................................................................................16- 40

16.18.2 Scan Test ((2) SCAN TEST)............................................................................................................................16- 40

16.18.3 Print Test ((3) PRINT TEST)............................................................................................................................16- 40

16.18.4 MODEM Test ((4) MODEM TEST)...................................................................................................................16- 41

16.18.5 FUNCTION TEST <(6) FUNCTION TEST>.....................................................................................................16- 43

16.18.6 Roller cleaning mode ((0) ROLLER CLEAN) ...................................................................................................16- 47

Chapter 17 Upgrading

17.1 Outline ....................................................................................................................................................17- 1

17.1.1 Overview of Upgrade ...........................................................................................................................................17- 1

17.1.2 Overview of Service Support Tool.................................................................................................................. ......17- 1

17.2 Making Preparations...............................................................................................................................17- 1

17.2.1 Registering the System Software.........................................................................................................................17- 1

17.2.2 Connection...........................................................................................................................................................17- 3

17.3 Downloading System Software...............................................................................................................17- 4

17.3.1 Downloading System ...........................................................................................................................................17- 4

17.3.1.1 Downloading Procedure.......................................................................................................................................................17- 4

17.3.2 Downloading BOOT................................................................................................................. ............................17- 4

17.3.2.1 Downloading Procedure.......................................................................................................................................................17- 4

17.3.3 Other Upgrade Methods.................................. .....................................................................................................17- 9

17.3.3.1 Downloading the PCL Software ...........................................................................................................................................17- 9

17.3.3.2 Downloading the CA certificate ........................................................................................................................................... 17- 9

Chapter 18 Service Tools

18.1 Service Tools..... .... ... ... ... ....................................... ... ... ....................................... ... .... ... ..........................18- 1

18.1.1 Special Tools............................................................................................................................ ............................18- 1

Chapter 1 Introduction

Contents

1.1 System Construction......................................................................................................................................................1-1

1.1.1 System Configuration .................................................................................................................................................................. 1-1

1.2 Product Specifications....................................................................................................................................................1-4

1.2.1 Names of Parts ............................................................................................................................................................................. 1-4

1.2.1.1 External View (Front) .....................................................................................................................................................................................1-4

1.2.1.2 External View (Rear) ......................................................................................................................................................................................1-5

1.2.1.3 Cross-Section (Main body) .............. ... .... ...................................... ... ...............................................................................................................1-6

1.2.1.4 Cross Section (ADF) .......................................................................................................................................................................................1-7

1.2.2 Using the Machine ....................................................................................................................................................................... 1-8

1.2.2.1 Turning On the Power Switch.........................................................................................................................................................................1-8

1.2.2.2 When Turning Off the Main Power Switch....................................................................................................................................................1-9

1.2.2.3 Control Panel.................................................................................................................................................................................................1-11

1.2.3 User Mode Items........................................... .. ........................... ................................................................................................ 1-12

1.2.3.1 COMMON SETTINGS ................................................................................................................................................................................1-12

1.2.3.2 COPY SETTINGS ........................................................................................................................................................................................1-12

1.2.3.3 TX/RX SETTINGS.......................................................................................................................................................................................1-13

1.2.3.4 ADDRESS BOOK SET. ...............................................................................................................................................................................1-14

1.2.3.5 PRINTER SETTINGS ..................................................................................................................................................................................1-15

1.2.3.6 TIMER SETTINGS ......................................................................................................................................................................................1-16

1.2.3.7 ADJUST./CLEANING .................................................................................................................................................................................1-16

1.2.3.8 REPORT SETTINGS....................................................................................................................................................................................1-17

1.2.3.9 SYSTEM SETTINGS ...................................................................................................................................................................................1-17

1.2.4 Maintenance by the User ........................................................................................................................................................... 1-19

1.2.4.1 User Maintenance Items................................................................................................................................................................................1-19

1.2.4.2 Cleaning ........................................................................................................................................................................................................1-19

1.2.5 Safety ......................................................................................................................................................................................... 1-21

1.2.5.1 Safety of Toner..............................................................................................................................................................................................1-21

1.2.5.2 Safety of the Laser Light...............................................................................................................................................................................1-21

1.2.5.3 CDRH Regulations........................................................................................................................................................................................1-21

1.2.5.4 Handling the Laser Unit................................................................................................................................................................................1-21

1.2.5.5 Point to Note about Fire ................................................................................................................................................................................1-23

1.2.5.6 Cautions as to the replacement and disposal of lithium battery....................................................................................................................1-23

1.2.6 Product Specifications ............................................................................................................................................................... 1-24

1.2.6.1 Product Specifications...................................................................................................................................................................................1-24

1.2.6.2 ADF Specifications .......................................................................................................................................................................................1-25

1.2.6.3 Fax Specifications .........................................................................................................................................................................................1-25

1.2.7 Function List .............................................................................................................................................................................. 1-26

1.2.7.1 Print Speed (iR1020/1020J/1021J) ...............................................................................................................................................................1-26

1.2.7.2 Print Speed (iR1024A/F/J/N/i/iF, iR1025J/N/iF) .........................................................................................................................................1-27

1.2.7.3 Types of Paper...............................................................................................................................................................................................1-27

1.1 System Construction

Chapter 1

1.1.1 System Configuration

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

- Pickup/ Other Accessories

[1]

[3]

[2]

0020-0072

[4]

[5]

F-1-1

[1] Main body (ADF type)

[2] Main body (copyboard type)

[3] Cassette Feeding Module-N2

[4] Hand Set CT-25

[5] Card Reader-E1 + Card Reader Attachment-D2

1-1

Chapter 1

- Functions of the Printing/Transmission Functions

[2]

[3]

[1]

F-1-2

[1] NW IF Adapter iN-E11 (Network function)

[2] PCL Printer Kit-AB1 (PCL print function)

[3] Serial Interface Board-A1 (Coin vender function)

[4] Barcode Printing Kit-B1 (Barcode print function)

1-2

Chapter 1

Option conversion table

Function Model name Product code PCL Printer

Copy iR1021J 2579B001AA - - Option Option Option - -

Copy/Printer/ Scanner/ Cpoyboard

Copy/Printer/ Scanner/ADF

Copy/Printer/ Scanner/Fax/ ADF

Copy/Printer/ Scanner/ADF/ Send/PCL

Copy/Printer/ Scanner/Fax/ ADF/Send

Copy/Printer/ Scanner/Fax/ ADF/Send/ PCL

T-1-1

Kit-AB1

iR1020J 2579B002AA - - Option Option Option - iR1020J 2579B003AA - - Option Option Option - iR1025J 2581B001AA - - Option Option Option - iR1024J 2581B002AA - - Option Option Option - iR1024J 2581B003AA - - Option Option Option - iR1020 2580B001AA Option Option Option Option Option Option iR1020 2580B002AA Option Option Option Option Option Option iR1025 2582B001AA Option Option Option Option Option Option iR1025 2582B006AA Option Option Option Option Option Option iR1024 2582B002AA Option Option Option Option Option Option iR1024 2582B003AA Option Option Option Option Option Option iR1024 2582B005AA Option Option Option Option Option Option iR1025N 2583B001AA Option Standard Option Option Option Option iR1025N 2583B004AA Option Standard Option Option Option Option iR1024A 2583B002AA Option Option Option Option Option Option iR1024N 2583B003AA Option Standard Option Option Option Option iR1024F 2584B001AA Option Option Option Option Option Option Option iR1024F 2584B002AA Option Option Option Option Option Option iR1024F 2584B005AA Option Option Option Option Option Option iR1024F 2584B003AA Option Option Option Option Option Option iR1024F 2584B004AA Option Option Option Option Option Option iR1024i 2585B001AA Standard Option Option Option Option -

iR1025iF 2586B001AA Option Standard Option Option Option Option iR1024iF 2586B002AA Option Standard Option Option Option Option iR1024iF 2586B003AA Option Standard Option Option Option Option iR1024iF 2586B004AA Option Standard Option Option Option Option iR1024iF 2587B001AA Standard. Standard Option Option Option Option Option

Netwoek Board

Cassette Feeding Module-N2

Card ReaderE1 + Card Reader AttachmentD1

Serial Interface Board-A1

Barcode Printing KitB1

Hand Set CT25

1-3

Chapter 1

1.2 Product Specifications

1.2.1 Names of Parts

1.2.1.1 External View (Front)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

[1] [2] [3] [4] [5] [6]

[8][9][10]

[7]

[11][12] [13] [14]

0013-1047

1-4

[15]

F-1-3

[1] Open/close cover [9] Cassette [2] Slide guide [10] Stacking support [3] Document feeder tray [11] Left cover [4] Document delivery tray [12] Scanning glass [5] Delivery tray [13] Orginal glass [6] Copyboard cover [14] Front cover [7] Paper stopper [15] Multi-purpose tray [8] Operation panel

Chapter 1

1.2.1.2 External View (Rear)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

[1] [2]

[5] [4] [3]

F-1-4

0013-1049

[1] USB port [2] Ethernet port*1 [3] Modular jack*2 [4] Power socket [5] Main power switch *1: If equipped with printer functions. *2: If equipped with fax functions.

1-5

Chapter 1

1.2.1.3 Cross-Section (Main body)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

[21] [20]

[19] [18]

[17] [16]

[15] [14]

[13] [12]

[11]

[2][1]

[3]

[4]

0013-1050

[5]

F-1-5

[1] Reading glass [12] Vertical path roller [2] CS unit [13] Registration roller [3] Toner bottle [14] Developing cylinder [4] Laser scanner unit [15] Transfer charging roller [5] Copyboard glass [16] Photopositive drum [6] Cassette [17] Primary charging roller [7] Pickup roller [18] Fixing film unit [8] Feed roller [19] Fixing pressure roller [9] Separation roller [20] Fixing unit [10] Manual feed separation pad [21] Delivery roller [11] Manual feed pickup roller

[6][7][8][9][10]

1-6

Chapter 1

1.2.1.4 Cross Section (ADF)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

[1] [2] [3][4] [5] [6]

F-1-6 T-1-2

[1] Registration roller [4] Pickup roller

[2] Feed roller [5] Feed roller 1

[3] Separation pad [6] Delivery roller

0013-1051

1-7

Chapter 1

1.2.2 Using the Machine

1.2.2.1 Turning On the Power Switch

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The machine possesses 2 power switches: main power switch and control power switch. Normally (i.e., unless the machine is in a sleep state), the machine will be

supplied with power when you turn on its main power switch.

0013-1052

[1]

[2]

[1] Control panel power switch

[2] Main power lamp

[3] Main power switch

[3]

F-1-7

1-8

Chapter 1

1.2.2.2 When Turning Off the Main Power Switch

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF <During printing or fax data transmission/reception>

Be sure to operate the main power switch while the Processing/Data lamp on the control panel is not lit. (Turning off the main switch during printing or fax data transmission/reception can erase the data being processed.)

0013-1053

F-1-8

1-9

Chapter 1

Do not turn off the power switch or ON/OFF switch on the control panel. (Turning off the main power switch during downloading can make this machine inoperative.)

F-1-9

1-10

Chapter 1

Direct TX

01 02 03 04

05 06 07 08

09 10 11 12

Address

Book

Paper Select

Image Quality

Coded

DialRecallHookPause

1.2.2.3 Control Panel

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

[1] [2] [4] [7][3] [5] [9][6] [8] [10] [11] [12] [13] [14] [17][18] [19][16][15]

[31][32]

[1] Paper Select indicator [17] [Counter Check] button [2] Jam Location indicator [18] [Stop] button [3] LCD display [19] [ON/OFF] button (operation panel power switch) [4] [COPY] button [20] [Power] indicator [5] [</-] button [21] [Error] indicator [6] [SEND] button [22] [Processing/Data] indicator [7] [OK] button [23] [Tone] button [8] [SCAN] button [24] [2 on 1] button [9] [>/+ ] button [25] [Frame Erase] button [10] [Reset] button [26] [Collate] button [11] [System Monitor] button [27] [Additional Functions] button [12] [View Settings] button [28] [Two-Sided] button [13] Numeric buttons [29] [Copy Ratio] button [14] [Clear] button [30] [Density] button [15] [log In/Out key] button [31] [Image Quality] button [16] [Start] button [32] [Paper Select] button

[30] [29] [28][27] [24][26][25] [23] [22] [21] [20]

F-1-10

0020-0398

[1] Direct TX key [6] Address Book key [2] Pause key [7] Favorites buttons [3] Hook key [8] Delayed TX key [4] Recall key [9] Delayed TX key [5] Coded Dial key

Panel open

13 14 15 16

17 18 19 20

21 22 23

[1] [2] [3] [4] [5] [6]

M4M3M2M1

DelayedTX

[7][8][9][7]

F-1-11

1-11

Chapter 1

1.2.3 User Mode Items

1.2.3.1 COMMON SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-7737

MEMO:

User modes of the USA model (Copy + Print + Scan + Fax + ADF + Network + PCL) are described. Menus and defaults may vary depending on the destination. For details, refer to the User's Guide.

Additional Functions Available Settings

1. DEFAULT SETTINGS COPY, FAX(*), SCAN

2. AUTO CLEAR SET. INITIAL FUNCTION(*), SELECTED FUNCTION

3. AUDIBLE TONES ENTRY TONE: ON (volume 1(*) to 3), OFF ERROR TONE: ON (volume 1(*) to 3), OFF TX JOB DONE TONE: ERROR ONLY (volume 1(*) to 3), OFF, ON (volume 1(*)

to 3) RX JOB DONE TONE: ERROR ONLY (volume 1(*) to 3), OFF, ON (volume

1(*) to 3) SCAN DONE TONE: ERROR ONLY (volume 1(*) to 3), OFF, ON (volume 1(*)

to 3) PRINT DONE TONE: ERROR ON LY (volu me 1(*) to 3), OFF, ON (volum e 1(*)

to 3)

4. TONER SAVER MODE OFF(*), ON

5. PRINTER DENSITY 1 to 9 (5(*))

6. AUTO DRAWER SELCT COPY: DRAWER 1 (ON(*), OFF), DRAWER 2 (ON(*), OFF), STACK BYPASS (OFF(*), ON)

PRINTER: DRAWER 1 (ON(*), OFF), DRAWER 2 (ON(*), OFF)

RECEIVE: DRAWER 1 (ON(*), OFF), DRAWER 2 (ON(*), OFF), STACK BYPASS (OFF(*), ON)

OTHER: DRAWER 1 (ON(*), OFF), DRAWER 2 (ON(*), OFF), STACK BYPASS (OFF(*), ON)

7. SELECT PAPER TYPE DRAWER 1, DRAWER 2

8. REG. PAPER TYPE DRAWER 1: PLAIN PAPER(*), COLOR, RECYCLED, HEAVY PAPER 1,

9. ENERGY IN SLEEP LOW(*), HIGH

10. BYPASS STD SET OFF(*), ON: PAPER SIZE (LTR, SMTR, EXECUTIV, OFICIO, BRAZIL-

11. PAPER FEED SWITCH STACK BYPASS (SPEED PRIORITY(*), PRINT SIDE), DRAWER 1 (SPEED

12. DISPLAY LANGUAGE ENGLISH(*), FRENCH, SPANISH, PORTUGUESE

13. ADF DIRTY ERROR DISPLAY(*), DO NOT DISPLAY

14. INIT. COMMON SET. OFF(*), ON

BOND, 3HOLE PUNCH PAPER

DRAWER 2: PLAIN PAPER(*), COLOR, RECYCLED, HEAVY PAPER 1, BOND, 3HOLE PUNCH PAPER

OFICIO, MEXICO-OFICIO, FOLIO, G-LTR, FLSP, COM10, MONARCH, DL, ISO-C5, ISO-B5, FREESIZE, A4, B5, A5R, LGL), SELECT PAPER TYPE (PLAIN PAPER, COLOR, RECYCLED, HEAVY PAPER 1, HEAVY PAPER 2, HEAVY PAPER 3, BOND, 3HOLE PUNCH PAPER, TRANSPARENCY, LABELS, ENVELOPE)

PRIORITY(*), PRINT SIDE), DRAWER 2 (SPEED PRIORITY(*), PRINT SIDE)

*: indicates factory settings.

1.2.3.2 COPY SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Additional Functions Available Settings

1. IMAGE DIR PRIORTY OFF(*), ON

1-12

0013-7738

Additional Functions Available Settings

2. STANDARD SETTINGS IMAGE QUALITY: TEXT/PHOTO, TEXT(*), PHOTO DENSITY: AUTO(*), MANUAL (-LT - DK+: 9 steps, 5) ZOOM RATIO: PRESET RATIO (DIRECT 100%(*), 115% B5->A4, 121% LGL-

>11x17, 122% A5->B5,129% STMT->LTR,141% A5->A4, 200% MAX., 50% MIN., 64%, 70% A4->A5, 73% 11X17->LGL, 78% LGL->LTR, 81% B5->A5, 86% A4->B5), MANUAL

COPIES: 1(*) to 99 AUTO COLLATE: OFF(*), COLLATE TWO-SIDED: OFF(*), 1 > 2-SIDED, 2 > 2-SIDED, 2 > 1-SIDED

FRAME ERASE: OFF(*), ORG. FRAME ERASE, BOOK FRAME ERASE, BINDING HOLE

PAPER SELECT: AUTO(*), DRAWER 1, DRAWER 2

3. SHARPNESS 1 to 9 (5(*))

4. PAPER SIZE GROUP A, AB, INCHES(*)

5. MM/INCH ENTRY mm, INCHES(*)

6. INIT. COPY SET. OFF(*), ON

*: indicates factory settings.

1.2.3.3 TX/RX SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Chapter 1

0013-7739

Additional Functions Available Settings

1.COMMON SETTINGS

1.TX SETTING

2.RX SETTINGS

3.CONT.PRIN TING

UNIT NAME DATA COMPRESSION: NORMAL(*), HIGH RATIO, LOW LATIO RETRY TIMES (0-5(3*)) SCANNIING DENSITY (1-9(5*)) STANDARD SETTINGS: DENSITY (STANDARD(*), DK, LT), IMAGE QUALITY (200X200DPI(*), 200X400DPI,

300X300DPI, 400X400DPI, 600X600DPI, 100X100DPI, 150X150DPI, 200X100DPI), IMAGE FORMAT (PDF(*), TIFF(B&W), PDF(COMPACT), JPEG), ORIGINAL TYPE ( TEXT/PHOTO(*), TEXT, PHOTO), DIVIDE INTO PAGES (OFF(*), ON), DIRECT TX (OFF(*), ON)

SEND SETTINGS: TX FILE NAME (max.24 characters), SUBJECT (max.40 characters), MESSAGE TEXT (max.140 characters) , REPLY TO (max.120 characters), E-MAIL PRIORITY (NORMAL(*), LOW, HIGH)

TX TERMINAL ID: PRINTING POSITION (OUTSIDE IMAGE(*), INSIDE IMAGE), TELEPHONE # MARK (FAX(*), TEL)

COLOR TX GAMMA: :GAMMA 1.8(*), GAMMA2.2, GAMMA1.0, GAMMA1.4 SHARPNESS (1-7(4*)) COLOR TX SCAN SET: SPEED PRIORITY(*), IMAGE PRIORITY INIT STADARD SET: OFF, ON TWO-SIDED PRINT: OFF, ON, RECEIVE REDUCTION: ON (RX REDUCTION: AUTO, FIXED REDUCTION(90%,

95%, 97%, 75%), REDUCE DIRECTION: VERTICAL ONLY, HORIZ & VERTICAL), OFF

RX TO MEMORY(*), KEEP PRINTING

1-13

Chapter 1

Additional Functions Available Settings

2.FAX SETTING

1.USER SETTINGS

2.TX SETTINGS

3.RX SETTINGS

UNIT TELEPHONE # TEL LINE TYPE: TOUCH TONE(*), ROTARY PULSE

OFFHOOK ALARM: ON(*), OFF VOLUME CONTROL: MONITOR VOL. CTRL (0 - 3 (1(*))), CALLING VOLUME (0 - 3 (1(*)))

ECM TX: ON(*), OFF PAUSE TIME: 1 to 15 (2(*)) SEC. AUTO REDIAL: ON (REDIAL TIMES, REDIAL INTERVAL, TX ERROR REDIAL)(*), OFF TIME OUT: ON, OFF(*) DIALING LINE CHCK: ON, OFF(*) ECM RX: ON(*), OFF RX MODE: FAXONLY(*), FAXTEL, ANSMODE, DRPD, Manual FAX/TEL OPT. SET: RING START TIME (0-30 (6*)), F/T RING TIME: (15-300 (15*)), F/T SWITCH ACTION:

RECEIVE(*), DISCONNECT DRPD:SELECT FAX: DOUBLE RING(*), SHORT-SHORT-LONG, OTHER RING TYPR, NORMAL RING INCOMING RING: OFF(*), ON (RING COUNT (1-99TIMES) REMOTE RX: ON(*) (REMOTE RX ID (0-99(25*))), OFF MANUAL/AUTO: OFF(*), ON (F/T RING TIME (1-99SEC)

*: indicates factory settings.

1.2.3.4 ADDRESS BOOK SET.

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-1-3

Additional Functions Available Settings

1.FAVORITES BUTTONS

FAX NAME max. 16 characters

TEL NUMBER ENTRY max. 120 digits IMAGEQUALITY FINE, PHOTO, SUPER FINE, ULTRA FINE, STANDARD OPTIONAL SETTING OFF(*), ON (ECM (ON(*), OFF), TX SPEED (33600bps(*), 14400bps, 9600bps,

4800bps), INTERNATIONAL (DOMESTIC(*), LONG DISTANCE 1, LONG DISTANCE 2, LONG DISTANCE 3)

0013-7740

E-MAIL NAME max. 16 characters

E-MAIL ADDRESS max. 120 digits IMAGE FORMAT PDF(*), TIFF (B&W), PDF (COMPACT), JPEG DIVIDE INTO PAGES OFF(*), ON IMAGEQUALITY 200x200dpi(*), 200x400dpi, 300x 300dpi, 400x400 dpi, 600x600 dpi, 100x100 dpi,

ORIGINAL TYPE TEXT/PHOTO(*), TEXT, PHOTO

IFAX NAME max. 16 characters

I-FAX ADDRESS max. 120 digits DIVIDE INTO PAGES OFF(*), ON IMAGEQUALITY 200x200dpi(*), 200x400dpi, 300x 300dpi, 400x400 dpi, 600x600 dpi, 100x100 dpi,

ORIGINAL TYPE TEXT/PHOTO(*), TEXT, PHOTO

FTP NAME max. 16 characters

HOST NAME max. 120 digits FILE PATH max. 120 digits LOGIN NAME max. 24 characters PASSWORD max. 24 characters IMAGE FORMAT PDF(*), TIFF (B&W), PDF (COMPACT), JPEG DIVIDE INTO PAGES OFF(*), ON IMAGEQUALITY 200x200dpi(*), 200x400dpi, 300x 300dpi, 400x400 dpi, 600x600 dpi, 100x100 dpi,

ORIGINAL TYPE TEXT/PHOTO(*), TEXT, PHOTO

SMB NAME max. 16 characters

ORIGINAL TYPE TEXT/PHOTO(*), TEXT, PHOTO

150x150 dpi, 200x100dpi

1-14

Additional Functions Available Settings

2. 1-TOUCH SPD DIAL

3.CODED SPD DIAL

4. GROUP DIAL SELECT ADD/TEL NO

FAX NAME max. 16 characters

TEL NUMBER ENTRY max. 120 digits OPTIONAL SETTING OFF(*), ON (ECM (ON(*), OFF), TX SPEED (33600bps(*), 14400bps, 9600bps,

E-MAIL NAME max. 16 characters

E-MAIL ADDRESS max. 120 digits

IFAX NAME max. 16 characters

I-FAX ADDRESS max. 120 digits

FTP NAME max. 16 characters

HOST NAME max. 120 digits FILE PATH max. 120 digits LOGIN NAME max. 24 characters PASSWORD max. 24 characters

SMB NAME max. 16 characters

HOST NAME max. 120 digits FILE PATH max. 120 digits LOGIN NAME max. 24 characters PASSWORD max. 24 characters

FAX NAME max. 16 characters

TEL NUMBER ENTRY max. 120 digits IMAGEQUALITY FINE(*), PHOTO, SUPER FINE, ULTRA FINE, STANDARD OPTIONAL SETTING OFF, ON (ECM (ON(*), OFF), TX SPEED (33600bps(*), 14400bps, 9600bps,

E-MAIL NAME max. 16 characters

E-MAIL ADDRESS max. 120 digits

IFAX NAME max. 16 characters

I-FAX ADDRESS max. 120 digits

FTP NAME max. 16 characters

HOST NAME max. 120 digits FILE PATH max. 120 digits LOGIN NAME max. 24 characters PASSWORD max. 24 characters

SMB NAME max. 16 characters

HOST NAME max. 120 digits FILE PATH max. 120 digits LOGIN NAME max. 24 characters PASSWORD max. 24 characters

NAME max. 16 characters

4800bps), INTERNATIONAL (DOMESTIC(*), LONG DISTANCE 1, LONG DISTANCE 2, LONG DISTANCE 3)

Chapter 1

*: indicates factory settings.

1.2.3.5 PRINTER SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Additional Functions Available Settings

1. DEFAULT PAPERSIZE LTR(*), STMT, EXECUTIV, ISO-B5, COM10, MONARCH, DL, A4, B5, A5,

2. DEFAULT PAPERTYPE PLAIN PAPER(*), COLOR, RECYCLED, HEAVY PAPER 1, HEAVY PAPER

3. COPIES 1(*) to 999

4. 2-SIDED PRINTING OFF(*), ON

5. PRINT QUALITY IMAGE REFINEMENT: ON(*), OFF

6. PAGE LAYOUT BINDING: LONG EDGE(*), SHORT EDGE

7. ERROR TIME OUT ON (1 to 300(15*)SEC), OFF

8. COLLATE OFF(*), COLLATE

LGL

2, HEAVY PAPER 3, 3 HOLE PUNCH PAPER, BOND, TRANSPARENCY, LABELS, ENVELOPE

DENSITY: 1 to 9 (5(*)) TONER SAVER: OFF(*), ON

MARGIN: mm (-50.0 mm to +50.0 mm; 0.0 mm(*)), INCHES (-01.90 INCHES to

01.90 INCHES; 00.00 INCHES(*))

0013-7741

1-15

Chapter 1

Additional Functions Available Settings

9. INIT. PRINTER SET OFF(*), ON

10. PCL SETTINGS** ORIENTATION: PORTRAIT(*), LANDSCAPE FONT NUMBER: 0(*) to 120 POINT SIZE: 4.00 to 999.75 point (12.00 point(*)) PITCH: 0.44 to 99.99 cpi (10.00 cpi(*)) FORM LINES: 5 to 128 lines (60 lines(*)) SYMBOL SET: PC8(*), PC850, PC852, PC8DN, PC8TK, PC1004, PIFONT,

PSMATH, PSTEXT, ROMAN8, VNINTL, VNMATH, VNUS, WIN30, WINBALT, WINL1, WINL2, WINL5, DESKTOP, ISO4, ISO6, ISO11, ISO15, ISO17, ISO21, ISO60, ISO69, ISOL1, ISOL2, ISOL5, ISOL6, LEGAL, MATH8, MCTEXT, MSPUBL, PC775

CUSTOM PAPER: OFF(*), ON (UNIT OF MEASURE, X DIMENSION, Y DIMENSION)

APPEND CR TO LF: NO(*), YES ENLARGE A4: OFF(*), ON

11. RESET PRINTER OFF(*), ON

*: indicates factory settings.

1.2.3.6 TIMER SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-7742

Additional Functions Available Settings

1. DATE&TIME SETTING

2. TIME ZONE SETTING Time Zone Settings: GMT -12:00 to GMT +12:00

3. DATE TYPE SELECT DD/MM YYYY, YYYY MM/DD, MM/DD/ YYYY(*)

4. AUTO SLEEP TIME ON (3 - 30 (3(*)) MIN. in one-minute increments), OFF

5. AUTO CLEAR TIME ON (1 - 9 (2(*)) MIN. in one-minute increments), OFF

6. DAYLIGHT SV. TIME ON: START DATE/TIME (MONTH, WEEK, DAY), END DATE/TIME (MONTH, WEEK, DAY), OFF(*)

*: indicates factory settings.

1.2.3.7 ADJUST./CLEANING

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Additional Functions Available Settings

1. TRANS. ROLR CLEAN Press [OK] to start cleaning.

2. FIX. UNIT CLEANING START CLEANING, CLEAN PAPER PRT

3. FEEDER CLEANING Set 5 sheets in the optional feeder and press [OK].

4. SPECIAL MODE M MID(*), LOW, HIGH

5. SPECIAL MODE N Not functional in this model

6. SPECIAL MODE P OFF(*), ON

7. SPECIAL MODE Q OFF(*), ON

0013-7743

*: indicates factory settings.

1-16

8. SPECIAL MODE R OFF(*), ON

9.SPECIAL MODE S OFF(*), SPEED PRIORITY

10. CONT PRINT MODE OFF(*), ON

11. BACK EDGE MODE OFF(*), ON

12.LARGE PAPER MODE OFF(*), ON

13. AUTO ADF DRTY ADJ OFF, ON(*)

14. MAINTENANCE CODE Not functional in this model

Chapter 1

1.2.3.8 REPORT SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Additional Functions Available Settings

1. SETTINGS TX REPORT: PRINT ERROR ONLY(*), OUTPUT YES, OUTPUT NO RX REPORT: OUTPUT NO(*), PRINT ERROR ONLY, OUTPUT YES

ACTIVITY REPORT: AUTO PRINT, OFF(ON(*)), TX/RX SEPARATE (OFF(*), ON)

2. LIST PRINT ACTIVITY REPOR T SPEED DIAL LIST: 1-TOUCH LIST, CODED DIAL LIST, GROUP DIAL LIST ADD BOOK DETAILS: 1-TOUCH LIST, CODED DIAL LIST USER DATA LIST

*: indicates factory settings.

1.2.3.9 SYSTEM SETTINGS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Additional Functions Available Settings

1. DEVICE INFO DEVICE NAME, LOCATION

2. NETWORK SETTINGS TCP/IP SETTINGS: IP ADDRESS AUTO. (OFF(*), ON(*); DHCP, BOOTP, RARP), IP ADDRESS, SUBNET MASK, GATEWAY ADDRESS, USE LPD (ON(*); PORT NO., OFF), RAW SETTINGS (ON(*); PORT NO., USE BIDIRECTIONAL, OFF), USE HTTP (ON(*); PORT NO., OFF), SET IP ADD RANGE (OFF(*), ON), RX MAC ADD SET. (OFF(*), ON)

0013-7744

0013-7745

SNMP SETTINGS: USE SNMP (ON(*): PORT NO., OFF), COMMUNITY NAME 1, COMMUNITY NAME 2, SNMP WRITABLE 1 (ON(*), OFF), SNMP WRITABLE 2 (ON, OFF(*))

DEDICATED PORT: ON(*), OFF ETHERNET DRIVER: AUTO DETECT (AUTO(*), MANUAL), DUPLEX

(HALF DUPLEX(*), FULL DUPLEX), ETHERNET TYPE (10 BASE-T(*), 100 BASE-TX)

VIEW IP ADDRESS: IP ADDRESS, SUBNET MASK, GATEWAY ADDRESS

STARTUP TIME SET.: 0(*) to 300 SEC.

3. COMMUNICATIONS TX START SPEED: 2400 to 33600(*) bps RX START SPEED: 2400 to 33600(*) bps MEMORY LOCK SETTI: OFF(*), ON (PASSWORD, REPORT PRINT,

MEMORY RX TIME)

4. REMOTE UI ON(*), OFF

5. ACCESS TO DEST. RESTRICT NEW ADD. : OFF(*), ON FAX DRIVER TX: OFF, ON(*)

6. CHECKING THE LOG ON, OFF(*)

7. USE DEVICE USB OFF, ON(*)

Additional Functions Available Settings

1. SYS. MANAGER INFO SYS. MANAGER ID, SYSTEM PASSWORD, SYSTEM MANAGER

2. DEVICE INFO DEVICE NAME, LOCATION

3. MANAGE DEPT. ID OFF(*), ON; REGISTER DEPT. ID (PASSWORD, PAGE LIMIT SET., ERASE), PAGE TOTALS (VIEW PAGE TOTALS, CLEAR ALL TOTAL, PRINT LIST), PDL JOBS W/OUT ID (ON(*), OFF)

4. MANAGE USER ID OFF(*), ON

1-17

Chapter 1

Additional Functions Available Settings

5. NETWORK SETTINGS TCP/IP SETTINGS: IP ADDRESS AUTO. (OFF(*), ON; DHCP, BOOTP,

6. COMMUNICATIONS E-MAIL/I-FAX: MAX TX DATA SIZE, DIVIDED OVER MAX

RARP), IP ADDRESS, SUBNET MASK, GATEWAY ADDRESS, DNS SETTINGS (PRIMARY SERVER, SECONDARY SERVER, HOST NAME, DOMAIN NAME, DNS DYNA. UPDATE), CINFIGURE WINS (WINS RESOKUTION, WINS SERVER), USE LPD (ON(*), OFF), RAW SETTINGS (ON(*); USE BIDIRECTIONAL, OFF),USE PASV MODE (OFF, ON), FTP EXTENSION (OFF, ON), USE HTTP (ON(*), OFF), PORT NO., SET IP ADD RANGE (OFF(*), ON), RX MAC ADD SET. (OFF(*), ON)

SMB SETTINGS: USE SMB CLIENT (OFF, ON; SERVER, WORKGROUP, COMMENT, LM ANNOUNCE)

SNMP SETTINGS: USE SNMP (ON(*), OFF), COMMUNITY NAME 1, COMMUNITY NAME 2, SNMP WRITABLE 1 (ON(*), OFF), SNMP WRITABLE 2 (ON, OFF(*))

DEDICATED PORT: ON(*), OFF

ETHERNET DRIVER: AUTO DETECT (AUTO(*), MANUAL; DUPLEX (HALF DUPLEX(*), FULL DUPLEX), ETHERNET TYPE (10 BASE-T(*), 100 BASE-TX)

VIEW IP ADDRESS: IP ADDRESS, SUBNET MASK, GATEWAY ADDRESS

E-MAIL/I-FAX: SMTP RX (OFF, ON), SMTP SERVER, POP (OFF, ON), POP BEFORE SEND (OFF,ON), E-MAIL ADDRESS, POP SREVER, POP ADDRESS, POP PASSWORD, POP INTERVAl

STARTUP TIME SET.: 0(*) to 300 SEC.

FAX SETTINGS: TX START SPEED (2400 to 33600(*) bps), RX START SPEED (2400 to 33600(*) bps)

MEMORY LOCK: OFF(*), ON (PASSWORD, REPORT PRINT, MEMORY RX TIME)

*: indicates factory settings.

7. REMOTE UI ON(*), OFF

8. ACCESS TO DEST. RESTRICT NEW ADD. : OFF(*), ON FAX DRIVER TX: OFF(*), ON

9. CHECKING THE LOG ON(*), OFF

10. USE DEVICE USB OFF(*), ON

1-18

1.2.4 Maintenance by the User

Chapter 1

1.2.4.1 User Maintenance Items

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-1-4

No. Item Maintenance cycle

[1] Pressure plate/platen guide cleaning As required

[2] Copyboard glass/reading glass cleaning/copyboard

holder (jump board) cleaning

[3] Fixing pressure roller cleaning As required

[4] Transfer roller cleaning As required

[5] ADF roller cleaning As required

[6] Exterior cleaning As required

[7] Toner cartridge replacement When the message appears

[8] Toner bottle replacement When the message appears

As required

1.2.4.2 Cleaning

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The parts that should be cleaned by the customer to maintain the design performance and the cleaning method are described below.

The service engineer should instruct the customer to clean the machine at regular intervals (once a month).

1. Cleaning the Pressure plate/Platen guide

0013-1257

0013-1258

Clean the pressure plates [1] and platen guide [2] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe it with a dry soft cloth.

[2]

[1]

F-1-12

1-19

Chapter 1

2. Cleaning the Copyboarg glass/Reading glass/Copyboard holder (jump board)

Clean the copyboard glass [1], reading glass [2] and copyboard holder (jump board) [3] with a cloth dampened with water or neutral detergent and squeezed hard, and then wipe them with a dry soft cloth.

[3]

[2]

F-1-13

3. Cleaning the Fixing pressure roller

If black streaks are seen on the printed paper, the fixing pressure roller can be dirty. If black streaks are see n on th e pr inted paper, clean the fixing pressure roller

[1]

in the user mode. Be sure to clean the fixing pressure roller after replacing the toner bottle.

When cleaning the fixing pressure roller, manually feed A4 or LTR paper.

MEMO:

The time required for cleaning is about 100 seconds.

1) Press the additonal functions key key to enter the user mode.

2) Using the left an right arrow keys, display the "ADJUST./CLEANING" menu.

3) Press the OK key.

4) Using the left and right arrow keys, select "FIX. UNIT CLEANING".

5) Open the manual feed tray.

6) Place an A4 or LTR sheet of plain paper in the manual feed tray.

F-1-14

7) Press the OK key. The machine will start cleaning the fixing pressure roller.

4.Cleaning the Transfer roller

If the reverse side of the printed paper is stained, the transfer roller can be dirty. If the reverse side of the printed paper is stained, clean the transfer roller in the user mode.

1) Press the additonal functions key to enter the user mode.

2) Using the left and right arrow keys, display the "ADJUST./CLEANING".

3) Press the OK key.

4) Using the left and right arrow keys, select "TRANS. ROLR CLEAN". Next, press the OK key. Cleaning will start.

5. Cleaning the ADF roller

If black streaks are seen on the printed paper from the ADF, the internal roller in the ADF can be dirty. If this symptom occurs, clean the internal roller in the user mode.

1) Press the additonal functions key to enter the user mode.

2) Using the left and right arrow keys, display the "ADJUST./CLEANING" menu.

3) Press the OK key.

4) Using the left and right arrow keys, select "FEEDER CLEANING".

5) Load five sheets of paper in the ADF and press the OK key. Cleaning will start.

1-20

1.2.5 Safety

Chapter 1

1.2.5.1 Safety of Toner

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1064

The machine's toner is a non-toxic material made of plastic, iron, and small amounts of dye.

Do not throw toner into fire. It may cause explosion.

Toner on Clothing or Skin

1. If your clothing or skin has come into contact with toner, wipe it off with tissue; then, wash it off with water.

2. Do not use warm water, which will cause the toner to jell and fuse permanently with the fibers of the cloth.

3. Do not bring toner into contact with plastic material. It tends to react easily.

1.2.5.2 Safety of the Laser Light

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF Laser beam radiation may pose a danger to the human body. A laser scanner mounted on the machine is sealed with the protection housing and external cover to

prevent the laser beam from leaking to the outside. The laser beam never leaks out of the scanner as far as users operate the machine normally

The following warnings are given to comply with Safety Principles (EN60950). Laserstrahlen können für den menschlichen Körper gefährlich sein. Aus diesem Grund ist das optische Lasersystem mit einem Schutzgehäuse un d einer Außenabdeckung dicht verschlossen und hat eine Struktur, die keine Laserstrahlen nach außen dringen lässt. Unter der Voraussetzun g, dass der Benutzer dieses Gerät normal

0013-1065

bedient, ist ein Austritt von Laserstrahlen daher ausgeschlossen.

1.2.5.3 CDRH Regulations

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1066

The Center for Devices and Radiological Health of the US Food and Drum Administration put into force regulations concerning laser products on August 2, 1976. These regulations apply to laser products manufactured on and after August 1, 1976, and the sale of laser products not certified under the regulations is banned within the Untied States. The label shown here indicates compliance with the CDRH regulations, and its attachment is required on all laser products that are sold in the United States.

CANON

30-2, SHIMOMARUKO, 3-CHOME, OHTAKU, TOKYO, 146, JAPAN.

MANUFACTURED:

THIS PRODUCT CONFORMS WITH DHHS RADIATION PERFORMANCE STANDARD 21CFR CHAPTER 1 SUBCHAPTER J.

F-1-15

1.2.5.4 Handling the Laser Unit

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF When servicing the area around the laser assembly, be sure to turn off the main power.

If you must servicr while the power is turned on, be sure to keep the followings:

- Do not use a screwdriver or tools that have a high level of reflectance in the laser path.

- Remove watches and rings before starting the work. (They can reflect the laser beam, possibly hitting the eye.) The machine's covers that can reflect laser light are identified by means of a warning label (Figure). If you must detach a cover showing the label, be sure to take extra caution during the work.

0013-1067

1-21

Chapter 1

The following warnings are given to comply with Safety Principles (EN60950).

F-1-16

1-22

F-1-17

Chapter 1

1.2.5.5 Point to Note about Fire

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1068

It is dangerous to throw lithium batteries and parts and components containing flammable substances, such as toner supply bottole and drum unit, etc., into fir e. Such parts and components must be disposed of in accordance with local laws and regulations.

1.2.5.6 Cautions as to the replacement and disposal of lithium battery

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.

0013-1069

The following warnings are given to comply with Safety Principles (EN60950).

Wenn mit dem falschen Typ ausgewechselt, besteht Explosionsgefahr. Gebrauchte Batterien gemäß der Anleitung beseitigen.

1-23

Chapter 1

1.2.6 Product Specifications

1.2.6.1 Product Specifications

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Copyboard stream reading, fixed reading

Body desktop

Light source type LED Lens type CCD (Contact sensor) Photosensitive medium OPC drum (24-mm dia.) Reproduction method indirect electrostatic

Exposure method by laser light Charging method by roller contact Development method 1-component toner projection Transfer method by transfer roller Separation method by curvature + static eliminator Pickup method Cassette: 1 cassette

Cassette pickup method claw + retard Multifeeder pickup method dual processing Drum cleaning method by cleaning blade Fixing method SURF (on-demand) Toner type magnetic negative toner Auto Clear yes Original type Sheet, book, 3-D object (2 kg max.) Maximum original size LGL (356 X 216mm) Reproduction ratio A series: 2R2E (1:1.000, 1:0.500, 1:0.70, 1:0.41, 1:2.000)

Warm-up time 13.5 sec or less (ROM: 12MB model)

First print time Book: 8 sec or less

Cassette paper size For JP/KOR/EU/ASIA/OCE: A4 (Fix)

Multifeeder: 1 feeder

INCH series: 3R2E (1:1.000, 1:0.500, 1:0.64, 1:0.78, 1:1.29, 1:2.000) AB series: 4R4E (1:1.000, 1:0.500, 1:0.70, 1:0.81, 1:0.86, 1:1.15, 1:1.41, 1:2.000) 50% to 200% (1% increments)

16.0 sec or less (ROM: 16MB model)

19.0 sec or less (ROM: 32MB model)

ADF: 12 sec or less

For USA/CA/LA: LGL/LTR/OFICIO/BOFI/M-OFI/FOOLSCAP (by user chage) For CHN: 16K/A4 (by user chage)

0020-5868

Multifeeder paper size Width: 76 to 216 mm

Cassette paper type Plain pap er (64 to 80 g/m2), recycled paper (64 to 80 g/m2), colored

Multifeeder tray paper type Plain paper (64 to 80 g/m2), recycled paper (64 to 80 g/m 2), colored

Duplex paper type Plain paper, colored paper, recycled paper, Heavy paper 1 Cassette capacity 500 sheets (80 g/m2) Multifeeder tray capacity 100 sheets (plain paper: 80g/m2)

Delivery tray stack 100 sheets (plain paper: 80g/m2)

Continuous reproduction 1 to 99 sheets Image margin (leading edge) 5.0 -/+2.0 mm

Image margin (trailing edge) 5.0 -/+2.0 mm

Image margin (left/right) left: 2.5 -/+2.0 mm

Length: 127 to 356 mm Weight: 56 to 128 g/m2

paper (64 to 80 g/m2), Heavy paper 1 (81 to 90 g/m2)

paper (64 to 80 g/m2), Heavy paper 1 (81 to 90 g/m2) , Heavy paper 2 (91 to 105 g/m2), Heavy paper 3 (106 to 128 g/m2), Bond (75g/m2), 3hole punch paper, transparency, labels, envelopes (COM10, Monarch, DL, ISOB5, ISO-C5)

80 sheets (heavy paper: 91 to 105g/m2) 50 sheets (heavy paper: 106 to 128g/m2) 40 sheets (label) 10 sheets (envelope, OHP) 50 sheets (post card)

right: 0.5mm or more

1-24

Image mode Yes (text, text/photo, photo)

Auto power off yes Energy save mode yes (manually ON/OFF; auto OFF after specific time, auto ON after fax

reception/print data reception)

Chapter 1

Operating environment

15 to 30 deg C

(temperature range) Operating environment

(humidity range) Operating environment

(atmospheric pressure)

10 to 80%

0.6 to 1.0 atm

Noise Copying

(A4/24cpm):67.4 dB or less (reference) (LTR/25cpm):67.8 dB or less (reference) (A4/20cpm):66.0 dB dB or less (reference) (LTR/21cpm):66.4 dB or less (reference)

Power supply rating 120V (50/60Hz), 230V (50/60Hz) Power consumption (maximum) 120V: Approx. 0.98 kW (max.)

230V: Approx. 1.02 kW (max.)

Power consumption Continuous printing: 120V/ approx.477 W, 230V/ approx.441 W

Standby/Energy save stanby: 120V/ approx.14.7 Wh, 230V/ approx.15.6 Wh (reference only, if equipped with full option)

Ozone 0.01ppm or less (initial)

Dimensions Copyboard model: 520 mm (W) X 457mm (D) X 378mm (H)

Weight ADF model: Approx. 24.1kg

0.035ppm or less (after endurance test)

ADF standard model: 520 mm (W) X 457mm (D) X 453mm (H) With optional cassette unit: 520 mm (W) X 457mm (D) X 581mm (H)

Copy board model: Approx. 22.0kg

1.2.6.2 ADF Specifications

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1043

Original orientation Face-up

Original position Center reference

Original processing mode - Single-sided document processing

- Double-sided document processing

Original reading Stream reading

Stack small size *1: 50 sheets or less

large size*2: 25 sheets or less *1: small size (A4R, B5R, A5R, B6, LTRR, SMTR) *2: large size (LGL)

Mixed original sizes Same types of paper can be mixed.

Original AE detection no

Original size recognition no

Stamp no Operating environment Same as that of host machine.

1.2.6.3 Fax Specifications

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Applicable lines Subscriber telephone line (PSTN) Transmission method G3 / ECM Modulation method <G3 image signal>

ITU-T V.27 ter (2.4Kbps, 4.8Kbps) ITU-T V.29 (7.2Kbps, 9.6Kbps) ITU-T V.17 (TC7.2Kbps, TC9.6Kbps, 12Kbps, 14.4Kbps) ITU-T V.34 (2.4Kbps, 4.8Kbps, 7.2Kbps, 9.6Kbps, 12 Kbps, 14.4Kbps,

16.8Kbps, 19.2Kbps, 21.6Kbps, 24Kbps, 26.4Kbps, 28.8Kbps,

31.2Kbps, 33.6Kbps) <G3 procedure signal> ITU-T V.21 No.2 (300bps) ITU-T V.8, V.34 (300bps)

0013-1044

1-25

Chapter 1

1.2.7 Function List

Transmission speed 33.6Kbps, 31.2Kbps, 28.8Kbps, 26.4Kbps, 24Kbps, 21.6Kbps,

Coding JBIG, MMR, MR, MH Error correction ITU-T ECM method Modem IC CONEXANT FM336 Plus Scanning line density Standard: 8 dots/mm x 3.85 lines/mm

Scanning density adjustment Possible (9 settings) Half tone 256 gradations Printing resolution 600 dpi x 600 dpi Reduction for reception Fixed reduction (75%, 90%, 95%, 97%) Auto reduction (70 to 100%) FAX/TEL switching Yes (no voice response, no pseudo CI transmission) Answering machine connection No Remote reception ID input method

Auto dialing One-touch dialing: 200 (common with speed dial key)

Delayed transmission No Broadcast transmission Number of addresses: 199 max. Dual access Number of reservations: 64 max. Image data backup Image memory type: SDRAM

19.2Kbps, 16.8Kbps, 14.4Kbps, 12Kbps, TC9.6Kbps, TC7.2Kbps,

9.6Kbps, 7.2Kbps, 4.8Kbps, 2.4Kbps w/ auto fall-back mechanism

Fine: 8 dots/mm x 7.7 lines/mm Super Fine: 8 dots/mm x 15.4 lines/mm Ultra Fine: 16 dots/mm x 15.4 lines/mm

ID: 2 characters (default: 25)

Speed dialing: 200 (common with one-touch dial key)

Storage method: JBIG Backup battery: rechargeable capacitor Backup length: 1 hr (approx.)

1.2.7.1 Print Speed (iR1020/1020J/1021J)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-1-5

Type Single-sided Two-sided

Cassette feed Manual feed Cassette feed Manual feed

Plain paper, colored paper, recycled paper, heavy paper 1

Heavy paper 2, labels A4R - 14(4,3,2) - -

Heavy paper 3 A4R - 6(4,3,2) - -

Transparency A4R - 6(4,3,2) - -

Envelopes, postcard Monarch - 6(4,3,2) - -

A4R20186 6 B5R - 13(8,3,2) - A5R - 13(8,3,2) - LGL18185 5 LTRR21196 6 STMTR - 13(8,3,2) - -

B5R - 6(4,3,2) - A5R - 6(4,3,2) - LGL - 18 - LTRR - 14(4,3,2) - STMTR - 6(8,3,2) - -

B5R - 6(4,3,2) - A5R - 6(4,3,2) - LGL - 10(4,3,2) - LTRR - 10(4,3,2) - STMTR - 6(4,3,2) - -

LTRR - 6(4,3,2) - -

COM10 - 6(4,3,2) - ISO-B5 - 6(4,3,2) - ISO-C5 - 6(4,3,2) - DL - 6(4,3,2) - Post card - 6(4,3,2) - -

0020-0074

Supplement:

- (): The speed may change by the state of a fixing unit.

- The above copy speed does not change if magnification is changed.

- The above copy speed does not change irrespective of whether paper is supplied from the cassette, the manual feed tray, or from the cassette unit.

- The copy speed may become down when the copies make continuously one minutes or more with the narrow width paper. The slowdown is reduced with the following user mode. User Mode: Additional Functions > Adjust/Cleaning > Spesial Mode S> ON

1-26

Chapter 1

1.2.7.2 Print Speed (iR1024A/F/J/N/i/iF, iR1025J/N/iF)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-1-6

Type Single-sided Two-sided

Cassette feed Manual feed Cassette feed Manual feed

Plain paper, colored paper, recycled paper, heavy paper 1

Heavy paper 2, labels A4R - 14(4,3,2) - -

Heavy paper 3 A4R - 6(4,3,2) - -

Transparency A4R - 6(4,3,2) - -

Envelopes, postcard Monarch - 6(4,3,2) - -

A4R24226 6 B5R - 13(8,3,2) - A5R - 13(8,3,2) - LGL18185 5 LTRR25236 6 STMTR - 13(8,3,2) - -

B5R - 6(4,3,2) - A5R - 6(4,3,2) - LGL - 18 - LTRR - 14(4,3,2) - STMTR - 6(8,3,2) - -

B5R - 6(4,3,2) - A5R - 6(4,3,2) - LGL - 10(4,3,2) - LTRR - 10(4,3,2) - STMTR - 6(4,3,2) - -

LTRR - 6(4,3,2) - -

COM10 - 6(4,3,2) - ISO-B5 - 6(4,3,2) - ISO-C5 - 6(4,3,2) - DL - 6(4,3,2) - Post card - 6(4,3,2) - -

0020-0076

Supplement:

- (): The speed may change by the state of a fixing unit.

- The above copy speed does not change if magnification is changed.

- The above copy speed does not change irrespective of whether paper is supplied from the cassette, the manual feed tray, or from the cassette unit.

1.2.7.3 Types of Paper

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-1-7

Cassette Manual feed tray Duplex

Size (W X L) A4 (For JP/KOR/EU/ASIA/OCE)

Weight 64 to 90 g/m2 56 to 128 g/m2 64 to 90 g/m2

Quantity Max. 500 sheets Max. 100 sheets by pickup inlet

LGL/LTR/OFICIO/BOFI/M-OFI/ FOOLSCAP (for USA/CA/LA) 16K/A4(for CHN)

76 x 127 to 216 x 356 mm A4, LTR, LGL

0013-1046

1-27

Chapter 1

Cassette Manual feed tray Duplex

Paper type Plain paper (80 g/m2) Yes Yes Yes

Recycled paper Yes Yes Yes

Colored paper Yes Yes Yes

Heavy paper 1 Yes Yes Yes

Heavy paper 2 No Yes No

Heavy paper 3 No Yes No

Bond Yes Yes No

3hole punch paper Yes Yes No

Transparency No Yes No

Labels No Yes No

Envelopes No Yes No

1-28

Chapter 1

1-29

Chapter 2 Installation

Contents

2.1 Unpacking and Installation ............................................................................................................................................2-1

2.1.1 Main Body Installation Procedure ............................................................................................................................................... 2-1

2.2 Relocating the Machine ....................................... ................................................... ... ....................................................2-1

2.2.1 Relocating the Machine ............................................................................................................................................................... 2-1

2.3 Installing the Card Reader..............................................................................................................................................2-1

2.3.1 Points to Note............................................................................................................................................................................... 2-1

2.3.2 Checking the Contents ................................................................................................................................................................. 2-1

2.3.3 Installation Procedure .................................................................................................................................................................. 2-2

2.3.4 Registering the Card IDs.............................................................................................................................................................. 2-6

Chapter 2

2.1 Unpacking and Installation

2.1.1 Main Body Installation Procedure

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

The installation procedure of the main body refer to a Quick Start Guide.

0015-7294

2.2 Relocating the Machine

2.2.1 Relocating the Machine

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Follow this procedure to avoid vibration damage to the machine when trans-

porting it over a long distance.

1. The maximum weight of this machine is approximately 24kg. Be sure at least two people carry the machine.

2. When moving/transporting the host machine once after it had been positioned, do not pull out the toner bottle. Pulling out the toner bottle and moving/transporting the host machine may cause dirt/stain within the machine by the toner which is left in the developing unit.

1) Disconnect the power cord and all the cables from the back of the machine.

2) Make sure the stack bypass and the paper stopper are back in their original position.

3) Pick up the machine using the provided hand grips on the left and right sides.

0017-2772

[1]

[4]

F-2-2

Card reader-E1 1 pc.

[1]

TP screw (M3x12) 1 pc.

[2]

Toothed washer 1 pc.

[3] [4] Repeating harness A 1 pc.

[2] [3]

F-2-1

2.3 Installing the Card Reader

2.3.1 Points to Note

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

When installing the card reader, the card reader attachment-D2 is required.

2.3.2 Checking the Contents

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-4619

0013-4620

The TP screw (M3x12) and toothed washer are not used. <Card reader attachment-D2>

[1]

[2]

[4]

F-2-3

[1] Card reader mount 1 pc.

[2] Card reader cover 1 pc.

[3] Harness cover (base + lid) 3 pcs.

[4] Repeating harness B 1 pc.

[5] Edge saddle 1 pc.

[6] TP screw 2 pcs.

[7] Binding screw (M4x6) 4 pcs.

[8] Cord retainer 1 pc.

[9] Reuse band 1 pc.

[3]

[5]

[6]

[7]

[8]

[9]

2-1

Chapter 2

The haeness cover (base+lid) and repeating haerness , and binding screw (M4x6) are not used.

6) To release the hooks at the lower right of the machine, float the right side of the machine about 5 cm above the edge of the desk and so on.

7) Release the two claws [1] at the rear back of the right cover.

8) Using a flathead screwdriver, release the three claws [2] at the top of the right cover.

2.3.3 Installation Procedure

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

1. Preparations for main body

1) Turn off the main power switch of the host machine and disconnect the power plug from the outlet.

2) To release the hooks at the back of the machine, move the machine backward until the hooks are about 10 cm away from the edge of the desk and so on.

0013-4622

3) Remove the screw [1].

4) Release the three claws[2] at the right and the three claws [3] at the top.

5) Release the two claws [4] at the bottom, and then detach the rear cover [5].

[3]

[2]

[4]

F-2-4

[2]

[1]

[5][1]

F-2-5

2-2

Chapter 2

9) Remove the claw [1] at th e fron t, and then release the two hooks [2] using a flathead screwdriver.

10) Remove right cover [4] in the direction of the arrow, and then detach the righy cover [4] by releasing the three hooks [3] at the bottom.

[1]

[2]

11) Using a nipper, remove the precut portion [1] of the right cover as shown below.

[1]

[4]

[3]

F-2-6

F-2-7

Smooth the edges of the interface cable hole so that the canle is not damaged.

12) Attach the right cover.

2. Installation of a card reader

1) Remove the screw [1] from the card reader.

[1]

F-2-8

MEMO:

The removed screw will be used later.

2-3

Chapter 2

2) Remove the screw [1] securing the ground cable, and then separate the card reader [3] from the card reader mount [2].

[1]

[2]

[3]

F-2-9

When removing the harness [1] through the opening in the card reader mount, take care not to cut or damage it.

[1]

4) Using the supplied binding screw (M4x6) [1], connect the ground cable [2] to the reader mount. Attach the supplied edge saddle [3] to the card reader mount.

[3]

[2]

[1]

F-2-12

5) Attach the supplied cord retainer [1] at the position about 4 cm (A) away from the connector (with a protective cover) of the supplied repeating harness A. Cut out the excessive portion of the band.

[1]

[2]

F-2-10

MEMO:

The removed card reader mount is no longer necessary.

3) Insert the card reader [2] harness and ground cable into the hole in the supplied card reader mount [1]. Using the screw [3] removed in step 1) of "2. Installation of the card reader", secure the card reader to the card reader mount.

When inserting the card reader [2] harness and ground cable into the hole in the supplied card reader mount [1], take care not to cut or damage them.

[3]

F-2-13

6) Connect the connector [1] of the supplied repeating harness A to the connector [2] on the card reader. Using the supplied binding screw (M4x6), secure the repeating harness A clamp [4]. Disconnect the shorting connector [5].

If the shorting connector [5] is not disconnected, a malfunction or error can result. Therefore, the shorting connector must be disconnected.

MEMO:

The removed shorting connector is no longer necess ar y.

[1]

[4]

[3]

[2]

2-4

[2]

F-2-11

[1]

[5]

F-2-14

Chapter 2

7) Secure the repeating harness A [1] with the wire saddle [2].

[1]

F-2-15

8) Remove the two blind cover [1] from the reader left cover.

[2]

11) Slide the card reader cover [1] to attach it to the card reader mount.

[1]

F-2-18

Route the repeating wire A [1] as shown below.

[1]

F-2-16

9) Using the two supplied TP screws (M4x16) [1], attach the card reader to the reader.

10) Route the repeating harness B [2] in the hole [3] of the right cover.

[1]

[2]

[3]

F-2-17

When tightening the screws, take care not to damage the repeating harness A.

[1]

F-2-19

12) Using the supplied binding screw (M4x6)[1], secure the card reader cover [2].

[2]

[1]

F-2-20

13) Connect the connector of the repeating harness A [1] to the connector J317 [2] on the image processor PCB.

[2]

[1]

F-2-21

2-5

Chapter 2

14) Form the repeating harness A [1] into four loop s with a diameter of about 4 cm (B), and then bind them with the supplied reuse band [2]. Cut out the excessive portion of the band.

[1]

[2]

F-2-22

15) Route the bound repeating harness [1] as shown, and secure the reuse band [2] to the host machine.

[3]

[2]

[1]

F-2-23

The shaft of the reader motor [3] is rotating above the repeating harness A. To prevent the relay harness from being damaged, be sure to bind it up.

16) Attach the rear cover.

2.3.4 Registering the Card IDs

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

After installing the card reader-E1, register the card numbers to be used in the service mode of the iR body. If they are not registered, cards will not be recognized when inserted.

1) Plug the power cord into the outlet, and then turn on the main power switch.

2) Press the following keys to display the service mode screen: Additional Functions Key > 2 Key > 8 Key > Additional Functions Key

3) Select "# ACC" using the + and - key, and then press the OK key.

4) Select "CARD" using the + and - key, and then press the OK key.

5) Specify the first ID number of the card ID numbers to be registered, and then press the OK key. Sequential Card ID numbers of 100 cards(*) are automatically registered in the department ID, starting with the specified card ID number. * Flash ROM 32MB model or When an optional ROM is added, card ID

numbers of 1000 cards are registered.

6) Press the Additional Functions key to enter the user mode.

7) Select "SYSTEM SETTINGS" using the + and - key, and then press

the OK key.

8) Select "MANAGE DEPT. ID" using the + and - key, and then press the OK key.

9) Select "ON" using the + and - key, and then press the OK key.

10) Turn main power switch off and on again. Check that "INSERT CARD" appears.

0013-4623

2-6

Chapter 2

2-7

Chapter 3 Basic Operation

Contents

3.1 Construction...................................................................................................................................................................3-1

3.1.1 Functional Construction............................................................................................................................................................... 3-1

3.1.2 Functional Block Diagram.. ......................................................................................................................................................... 3-2

3.1.3 Image Processor PCB .................................................................................................................................................................. 3-2

3.1.4 DC Controller PCB...................................................................................................................................................................... 3-3

3.1.5 Analog Processor PCB.............................. ....................................................... ............................................................................ 3-4

3.1.6 Power Supply PCB ...................................................................................................................................................................... 3-4

3.1.7 Relay PCB.................................................................................................................................................................................... 3-4

3.1.8 Control Panel PCB......... .................................................................................. ............................................................................ 3-4

3.1.9 NCU PCB (if equipped with fax functions)................................................................................................................................. 3-4

3.1.10 Network PCB (if equipped with network functions) .......................... ................................ ....................................................... 3-4

3.1.11 Modular Jack PCB (if equipped with fax functions)................................................................................................................. 3-4

3.1.12 Modem PCB (if equipped with fax functions)........................................................................................................................... 3-4

3.2 Basic Sequence ..............................................................................................................................................................3-6

3.2.1 Basic Sequence ............................................................................................................................................................................ 3-6

3.1 Construction

Chapter 3

3.1.1 Functional Construction

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The machine may be divided into the following 7 functional blocks.

Printer communication system

Network PCB*1

Image reading/ processing system

Original

CS unit

Analog processor

PCB

Pickup/feeding system

Fixing unit

Image formation system

Transfer

charging

roller

Cleaner Aassembly

Drum

Multi feeder

tray

Control System

Delivery tray

Developing assembly

Fax communication system

Image processor PCB

Control panel

Laser exposure system

Casstte

0013-1074

Modem PCB*2

Mojular jack PCB*2

NCU PCB*2

DC controller

PCB

Power supply PCB

Laser driver PCB

Laser scanner

assembly

Casstte

*1 : If equipped with printer functions. *2 : If equipped with fax functions.

F-3-1

(Option)

3-1

Chapter 3

3.1.2 Functional Block Diagram

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

M2001

SR2003

supply PCB

Control

panel

CL1

SL1

SL5

SL2

FM1

SR9

SR10

SR12

SR11

To Power

J10/J11

J401/

J402

SR2004

J2006

J1701

J33

J39 J208

J36

J35 J202

J2005

J318

J317

J1940

Card reader*5

J205

J204

J203

J207

Relay PCB

J201

SR2002

J2008

J406

*1 : If equipped with fax functions. *2 : If equipped with network functions. *3 : If equipped with PCL functions. *4 : If equipped with SEND functions. *5 : Option

SR2001

J209 J111

J201 J106

SL2003

J2007

J2004

Analog processor PCB

J312

J1500

Coin vendor*5

SL2002

J2003

J411

J404

J309

J109

J27

SR6

SL2001

J2001

J403

J308

Option ROM*3

J114

Humidity

sensor

SR401

J451

J2002

J412

J410

Image processor PCB

J312

J1500

J107

J112

J38

SW2

SR5

SW3

M401

J409

US memory*4

J903

SR1

Cassette unit

(Option)

F-3-2

Contact

snsor

J460

J408

J301

DC controller PCB

J108

J900

J902

SL3

TH101

TP1

J314

J104

J113

TH102 H1

Fixing unit

LAN I/F

Network

PCB*2

J1300

J304

J110

J29

Main

motor

Speaker*1

Modem PCB*1

J1200

J313

J102

J105

J30

Scanner

unit

To analog processor

PCB

J401/402

J1203

J103

J103 J14

J31

Mojular jack

J1202

J1201

J1924

J1921

NCU PCB*1

J1923

J13

J12

Power supply PCB

J10/J11

J16

J15

Telephone line

Reception

Transmission

PCB*1

J1800

J1922

0013-1075

3.1.3 Image Processor PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1076

1.function

The image processor PCB has the following functions.

Control Panel Control Block

The control panel control block receives the state of control keys while sending/receiving data in serial communication with the control IC of the control panel PCB. Also, it sends LED and LCD signals to the control panel PCB.

Image Processing Control Block

- It subjects the digital image data from the analog processor PCB to enlargement/reduction processing, smoothing, and other image processing, thereby converting it to 600x600-dpi image signals (VD0, VD01*, VDO2, VDO2*).

- It converts the analog image data from fax communication into 600x600-dpi image signals (VD0, VD01*, VDO2, VDO2*).

- It uses a horizontal sync signal (BD0*) as a trigger to send image signals (VD0, VD01*, VDO2, VDO2*) to the laser unit.

Smoothing

The 600 x 600-dpi image data from the PC is converted into image data equivalent of 1200 x 600 dpi.

Sensor Detection

It detects the state of each sensor of the reader unit and the ADF.

ESS Control

It controls the ESS function used to reduce the power consumption while the machine isin standby state.

Memory Storage

Image data is stored in SDRAM, and is retained for about 1 hr even after the power is removed by the work of the super ca pacitor mounted on the modem PCB. The system software and various data (e.g., user data, service data) are held by flash ROM.

SEND Function (if equipped with SEND functions.)

The SEND function uses a network to send image scanned by the reader unit to an external device.

Speaker Control (if equipped with fax functions.)

It turns on/off or control the volume of the error sound, key sound, and line monitor sound generated by the speaker.

MEMO:

The volume of the line monitor or the sound of the key sound or the error sound is adjusted in user mode.

3-2

Chapter 3

2. Construction

The image processor comes in different ROM types/sizes and RAM sizes according to models. The firmware stored in the flash ROM may be either SYSTEM or BOOT. Using the service support tool, the following 3 types of firmware may be upgraded: SYSTEM and BOOT stored in the flash ROM and the firmware stored ion PCL ROM.

Image processor PCB

DDR-SDRAM (256MB)

USB MEMORY (128MB)

Flash ROM (16MB)

PCL ROM (16MB)

CPU

Image processor PCB

DDR-SDRAM (128MB)

Flash ROM (16MB)

CPU

Image processor PCB

DDR-SDRAM (64MB)

Flash ROM (12MB)

CPU

F-3-3

3.1.4 DC Controller PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Fixing Heater Control Block

The fixing heater control block monitors the temperature reading of the thermistor to ensure that the temperature of the heater reache s a specific level. If an error

0013-1077

is detected in the temperature of the heater, it stops the power to the heater.

High-Voltage Control Block

The high-voltage control block controls the high voltage for the primary charging roller, developing cylinder of the cartridge, transfer charging roller, and fixing film.

Drive Control Block

The drive control block controls the main motor, pickup solenoid, and fan.

Sensor Detection

It detects the state of the sensors in the pickup assemblies and the printer block, thereby monitoring the drive assembly.

Image Processor PCB Interface block

The image processor PCB interface block sends the horizontal sync signal (BD0*) to the image processor P CB. It a l so r etur ns a state signal in response to a command signal (serial) from the image processor PCB, thereby communicating the state of the printer block to the image processor PCB.

Laser Control Block

The laser control block controls the drive of the laser diode of the laser scanner unit according to the image signals (VD01, VD01*, VD02, VD02 *) from the image processor PCB. Also, it controls the intensity of the laser diode (auto power control) for each line of print data.

Horizontal Sync Signal Control

When the laser beam reaches the horizontal print start position, the laser beam detection signal (BDI*) from the laser scanner unit is detected, and the horizontal sync signal (BD0*) is sent to the image processor PCB. Also, the horizontal sync signal (BD*) is monitored for frequency of output.

Scanner Motor Control

The scanner motor is controlled so that the horizontal resolution of the print image is 600 dpi. Also, the laser beam detection signal (BDI*) from the laser scanner unit is detected to monitor the rotation of the scanner motor.

3-3

Chapter 3

Drum Unit Detection Mechanism

In wait state, the CPU on the DC controller PCB measures the voltage level of the cartridge detection signal (CRGSNS) a specific number of times to check the presence/absence of the drum unit when an AC bias is applied to the primary charging roller.

Toner Level Detection Mechanism

While the machine is in wait state, the toner level detection signal (ADDTNR; based on the comparison of the developing bias output and the antenna output inside the cartridge) occurring when the developing AC bias is detected during normal rotation to monitor the toner level inside the cartridge.

3.1.5 Analog Processor PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Image Processing Control Block

The analog image data read by the contact sensor is converted into digital image data and sent to the ASIC of the image processor PCB.

Drive Control Block

The drive control mechanism acts on the reader motor and the ADF motor by the motor drive IC of the analog processor PCB.

0013-1078

3.1.6 Power Supply PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1079

Switching Regulator

The following is generated using power from the power outlet for loads: +24DC, +5 VDC, +5VRDC, +3.3VDC, +3.3VRDC.

3.1.7 Relay PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1080

The signals from the sensors/solenoids/clutches are sent to the DC controller PCB through the relay PCB.

3.1.8 Control Panel PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Key Detection and LCD/LED Drive

The keys are monitored, and the LCD and LEDs are driven.

LCD Function

The LCD is controlled according to the display signals from the image processor PCB.

Serial Communication Control

The state of the control keys is monitored based on serial communications with the image processor PCB. LCD and LED drive data are received.

3.1.9 NCU PCB (if equipped with fax functions)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

2-Line/4-Line Conversion Circuit

Signals from a 2-line telephone line are converted into 4-line signals (transmission signals and reception signals). Also, the transmission signals from the image

0013-1081

0013-1082

processor PCB are prevented from entering the reception circuit.

Dial Pulse Generation Circuit

The dial pulse generation circuit generates dial pulses by turning on and off the relay inside it according to the control signals from the image processor PCB. It then sends the dial signals to the telephone line by way of the modular jack PCB.

Off-Hook Detection Circuit

An off-hook state is detected with reference to the direct current flowing into t he circ uit, occurr ing when the telephone connected to the telephone terminal of the modular jack PCB is off the hook.

Line Voltage Conversion Circuit

The primary side of the NCU PCB is controlled using a line voltage of +48 VDC. In light of this, the DC component is cut by the capacitor, and only the audio signals are converted into voltages suited to the modem level.

3.1.10 Network PCB (if equipped with network functions)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1083

The communications with the PC are controlled. The image data from the PC is converted into print data for the machine, and is sent to the image processor PCB.

3.1.11 Modular Jack PCB (if equipped with fax function s)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The signals from the 2 modular jacks (for telephone line and telephone connection) are communicated to the line voltage conversion circuit of the NCU PCB, and

the signals from the fax are communicated to the telephone line.

3.1.12 Modem PCB (if equipped with fax functions)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1084

0013-1085

3-4

Chapter 3

F-3-4

MPU (IC1)

Processes JBIG coding/decoding, controls combinations over lines, and controls SDRAM.

PATCH (IC40)

controls the various boards (NCU, speaker).

SDRAM

Controls coding/decoding of image data for transmission/reception, and stores data for the MPU work area and transmission/reception data.

MODEM IC (IC1)

For transmission, modulates data received from MPU according to ITU-T V.17, V21, V27ter, V29, or V.34; for reception, on the other hand, demodulates data received from the line according to ITU-T V.17, V.21, V.27ter, V.29, or V.34.

Super Capacitor

Backs up the transmission/reception image data stored in SDRAM.

DC/DC

When the main power is off (e.g., in the event of power failure), increases the voltage of the super capacitor to generate a backup voltage for SDRAM.

3-5

Chapter 3

3.2 Basic Sequence

3.2.1 Basic Sequence

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The machine's sequence of operation is controlled by the CPU on the image processor PCB and the CPU on the DC controller PCB.

The following figure shows the sequential flow, and table provides descriptions of the periods involved.

Power ON

The left cover and front cover is closed

Period Definition Purpose Remarks

WAIT (wait)

From when the power is turned on until the main motor is turned on and stopped.

STBY (standby)

INTR (initial rotation)

After the end of WAIT, unit the Start key is pressed.

After a press on the Start key, until the leading edge is detected by the registration sensor.

Return from ESS mode

Wait Standby

End of printing

Initial rotation

If continuous printing is selected

F-3-5 T-3-1

The machine's mechanical and electrical states are checked.

The machine is ready for a print command.

The machine starts up process conditions and picks up paper for printing.

If a print command is received during last rotation

Last rotation

A check is made on the presence/absence of a drum unit and for paper remaining inside the machine. The machine also shifts the WAIT state when the left door and front cover is closed while power is on, or after returning from ESS mode.

The fixing heater is subjected to temperature contro (start-up temperature control, paper passage temperature control); scanner rotation speed adjustment and ATVC control are executed.

0013-1086

PRINT (print)

LSTR (last rotation)

After the registration sensor detects the leading edge of paper, until the delivery sensor detects the trailing edge of paper.

From when printing ends until the main motor stops.

The DC controller PCB generates the BD0* signal, and the image processor PCB sends VD0* signal and VD0 signal, thereby forming a latent image on the photosensitive drum and turning it into a toner image.

The drum surface is made free of potential and the transfer charging roller is cleaned.

After last rotation, the machine shifts to standby to wait for a print command, in response to which it immediately shifts to initial rotation.

3-6

Chapter 3

3-7

Chapter 4 Original Exposure System

Contents

4.1 Construction...................................................................................................................................................................4-1

4.1.1 Specifications, Control Methods, and Functions ......................................................................................................................... 4-1

4.1.2 Major Components....................................................................................................................................................................... 4-1

4.2 Basic Sequence ..............................................................................................................................................................4-3

4.2.1 Basic Sequence at Power-on........................................................................................................................................................ 4-3

4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original).................................................................. 4-3

4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original) ................................................................. 4-4

4.3 Various Control ..............................................................................................................................................................4-4

4.3.1 Enlargement/Reduction................................................................................................................................................................ 4-4

4.3.1.1 Magnification Change in Vertical Scan Direction..........................................................................................................................................4-4

4.3.1.2 Magnification Change in Horizontal Scan Direction......................................................................................................................................4-4

4.3.2 Dirt Sensor Control...................................................................................................................................................................... 4-5

4.4 Parts Replacement Procedure.........................................................................................................................................4-7

4.4.1 Copyboard glass........................................................................................................................................................................... 4-7

4.4.1.1 Removing the Copyboard Glass......................................................................................................................................................................4-7

4.4.1.2 Procedure after Replacing the Copyboard Glass (equipped with SEND functions).......................................................................................4-7

4.4.2 Reader Controller PCB ................................................................................................................................................................ 4-7

4.4.2.1 Removing the Analog Processor PCB ............................................................................................................................................................4-7

4.4.3 Scanner Motor.............................................................................................................................................................................. 4-7

4.4.3.1 Removing the Reader Motor...........................................................................................................................................................................4-7

4.4.4 Contact sensor.............................................................................................................................................................................. 4-8

4.4.4.1 Removing the Contact Image Sensor..............................................................................................................................................................4-8

4.4.4.2 Procedure after Replacing the CS ...................................................................................................................................................................4-8

4.4.5 Contact Sensor HP Sensor ........................................................................................................................................................... 4-8

4.4.5.1 Removing the Contact Sensor Home Position Sensor....................................................................................................................................4-8

4.1 Construction

Chapter 4

4.1.1 Specifications, Control Methods, and Functions

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-4-1

Item Function/Method

Exposure light source LED

Original scan In BOOK mode: Original scan is performed by moving the contact sensor (CS).

When ADF is used: Original stream reading is performed with the contact sensor (CS) fixed.

Scan resolution 600 dpi (vertical scan) x 600 dpi (horizontal scan) (Color send: 300 dpi horizontal scan)

Gradation 256

Carriage position detection Contact sensor HP sensor (SR401)

Magnification range 50% to 200%

Vertical scan direction: Image processing is by image processor PCB

Horizontal scan direction: Ca rriage movement speed change and image processing by image processor PCB

0013-9589

Lens Rod lens array

CMOS sensor Number of lines: 1

Number of pixels: Total 5148 (incl. 5104 effective pixels)

Maximum original scan width: 216 mm

CIS drive control Drive control by reader motor (M401)

Original size detection no

4.1.2 Major Components

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1088

The original exposure system consists of the following major components:

- contact sensor used to read originals

- reader motor, drive pulley, drive belt, carriage, and carriage rail used to move the contactsensor

- The analog processor PCB is used to convert the analog image data colleted by the econtact sensor into digital image data. The image reading mechanism is controlled based on the drive signals from the image processor PCB, thereby moving the contact sensor to read the original placed on thecopyboard glass. When the ADF is used, the contact sensor is moved to stream reading position, and the originals are read when they are moved by the ADF.

4-1

Chapter 4

Drive belt

Analog processor PCB

Contact sensor

Contact sensor home position sensor (SR401)

Drive pulley

Reader motor

Raading glass

F-4-1

Reverse

Drive pulley

forward

Carriage rail

Drive belt

4-2

4.2 Basic Sequence

Chapter 4

4.2.1 Basic Sequence at Power-on

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Main power switch

Reader motor (M401)

LED CS HP sensor

(SR401)

SREADY

Shading position

1. CS position check

Shading position

STBY

F-4-2

CSHP

sensor

Shading

position

: Forward movement : Backward movement

Leading edge

of original

0013-1089

F-4-3

4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Black shading/White shading

Leading edge

of original

F-4-4

Trailing edge

of original

SCRWSCFWSTBY STBY

Shading position

Reader motor (M401)

LED CS HP sensor

(SR401)

Start key

Shading

position

: Forward movement : Backward movement

0013-1091

4-3

Chapter 4

CS HP sensor

Original glass reading

start position

1. Moves to the start position after black shading/white shading.

2. Original scan

3. Moves to the standby position

Shading

position

Leading edge

of original

F-4-5

4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

Black shading/White shading

Stream reading

position

F-4-6

Trailing edge

of original

SCFWSCRWSTBY STBY

Shading position

Reader motor (M401)

LED CS HP sensor

(SR401)

Start key

Shading position

Trailing edge

of original

: Forward movement : Backward movement

0013-1092

CS HP sensor

Original glass

Stream reading

start position

1. Black shading/ White shading/ Original scan

reading start

position

Shading

position

F-4-7

4.3 Various Control

4.3.1 Enlargement/Reduction

4.3.1.1 Magnification Change in Vertical Scan Direction

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF In the Book mode or when the ADF is used

In the vertical scan direction, the image is read at 100%. Magnification is changed by processing data on the image processor PCB.

4.3.1.2 Magnification Change in Horizontal Scan Direction

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF In the horizontal scan direction, magnification is changed as follows depending on the selected magnification rate:

1) When magnification is reduced to 50-99%

Data is processed on the image processor PCB with the original scan speed held at 118 mm/sec.

2) When magnification is increased to 100-200%

The original scan speed (in the Book mode)/original feed speed (when the ADF is used) is changed within the range of 118 mm/sec to 59 mm/sec depending on the selected magnification rate. Data is not processed on the image processor PCB.

0013-1093

0013-1094

4-4

4.3.2 Dirt Sensor Control

Chapter 4

4.3.2.1 Outline

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF The machine changes the original read position or corrects the read image depending on the presence/absence of dust on the stream reading glass or ADF platen

guide, thus preventing dust from showing up in the image. This control is performed only when the ADF is used and it is closed.

[Control Timing]

- At job end

- Immediately before scanning (one sheet at a time)

Main power

switch

WAIT

Start key

STBY

1st SCAN

2nd SCAN

0013-1096

Dust detection control

F-4-8

[Description of Control]

- At job end (Dust detection)

The contact sensor (CS) checks the light reflected by the ADF platen guide surface at the read position for presence/absence of dust. After completion of a job, dust detection is performed three times. First, dust detection is performed once at position A. If no dust is detected at position A, dust detection is performed twice there. If no dust is detected, the original is scanned at position A. If dust is detected at position A, move to position B and dust detection is performed twice at position B. If no dust is detected at position B, the original is scanned at position B. If dust is also detected at position B, move to position C and dust detection is performed once at position C. If dust is also detected at position C, a relevant message is displayed on the operation panel. In this case, move back to position A and the original is scanned at position A.

If presence of dust is detected at all points A, B, and C in this order at job end, the machine will indicate a reading glass cleaning message in the control panel.

0.5mm0.5mm

A B C

Reading glass

lens

Platen guide

LED

Contact sensor

F-4-9

- Immediately before scanning (one sheet at a time)

The contact image sensor (CIS) does not move to detect dust. The original is read at the position determined at job end or start. If presence of dust is detected there, the read image is corrected.

4-5

Chapter 4

T-4-2

Point Description

A Read reference position

B out 0.5 mm from the reference position to the inside of the

C About 1.0 mm from the reference position to the inside of

guide

the guide

4-6

4.4 Parts Replacement Procedure

4.4.1 Copyboard glass

4.4.1.1 Removing the Copyboard Glass

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

1) Remove the two screws [1], and then remove the glass holder [2].

2) Slide the copyboard glass [3] to remove it.

0013-1210

Chapter 4

MEMO:

This machine stores adjustment values in the image processor PCB, not the analog processor PCB. Accordingly, you need not input adjustment values after replacing the analog processor PCB.

1) Remove the ADF or copyboard.

2) Remove the copyboard glass, reader rear cover (small), and leader rear cover.

3) Disconnect all connectors and flexible cables from the analog processor PCB.

4) Remove the two screws [1], and th en remove the analog processor PCB [2].

F-4-10

[1][3]

[1]

[2]

F-4-12

4.4.3 Scanner Motor

[4]

4.4.3.1 Removing the Reader Moto r

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

1) Remove the ADF or copyboard.

2) Remove the reader rear cover (small), reader cover, and rear cover.

3) Remove the reader motor [4] by removing one spring [1], three screws [2], and one connector [3].

[2]

0013-1212

Take care not to touch the contact sensor[4] when removing the copyboard glass [3].

4.4.1.2 Procedure after Replacing the Copyboard Glass (equipped with SEND functions)

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

After replacing the copyboard glass, enter the correction values (X, Y, Z) of the standard white plate which are indicated on the back of the new copyboard glass in the service mode. Correction value (X): Service mode>#SCAN>#SCAN NUMERIC>No.213 Correction value (Y): Service mode>#SCAN>#SCAN NUMERIC>No.214 Correction value (Z): Service mode>#SCAN>#SCAN NUMERIC>No.215 Also, rewrite the values on the service label.

820686679349

correcton value (X)

correcton value (Y)

F-4-11

correcton value (Z)

0013-9588

4.4.2 Reader Controller PCB

4.4.2.1 Removing the Analog Processor PCB

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1211

[1]

[3][4]

F-4-13

4-7

Chapter 4

4.4.5 Contact Sensor HP Sensor

When reinstalling the reader motor, attach the spring [1] with the three screws [2] fastened temporarily, tighten the circled screw [2] tightly, and finally tighten the remaining two screws [2] tightly.

4.4.4 Contact sensor

4.4.4.1 Removing the Contact Image Sensor

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

1) Remove the ADF or copyboard.

2) Remove the copyboard glass and reader rear cover.

3) Remove the four screws [1], and then remove the ADF base (left) [2].

[2]

[1][1]

0013-1213

4.4.5.1 Removing the Contact Sen s or Hom e Pos ition Sensor

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

1) Remove the copyboard glass.

2) Remove the two screws [1] and remove the glass retainer [2].

3) Remove the reading glass [3].

[1]

[2]

[1]

F-4-16

4) Taking care not to break the hook, remove the home position sensor [1]

with a flathead screwdriver. Next, disconnect the connector [2]. If the contact sensor unit is over the reader home position sensor, move the contact sensor unit to an appropriate position by holding the belt [3].

[3]

0013-1215

F-4-14

4) Holding the belt, move the contact sensor unit to the cutout [1] in the reader frame.

5) Remove the cable holder [2] and flexible cable [3] to remove the contact iamge sensor [4].

[1]

[4]

[2][3]

F-4-15

4.4.4.2 Procedure after Replacing the CS

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F /

0013-1214

iR1024i / iR1024iF After replacing the contact sensor (CS), go through the following steps to

perform inter-channel output correction:

1) Enter the service mode. Sequentially press the Additional functions key, 2 key, 8 key, and Additional functions key on the operation panel.

2) Press the arrow key on the touch panel to display "TEST MODE".

3) Press [OK].

4) Press the [2] key to display "SCAN TEST".

5) Press the [1] key to display "SHADING".

6) Press [OK].

After completion of the above procedure, the contact sensor output is compensated and parameters are set automatically. After completion of automatic adjustment, "OK" is displayed.

[2]

[1]

[3]

F-4-17

4-8

Chapter 5 Laser Exposure

Contents

5.1 Construction...................................................................................................................................................................5-1

5.1.1 Specifications and Control Mechanism ....................................................................................................................................... 5-1

5.1.2 Main Components........................................................................................................................................................................ 5-2

5.2 Parts Replacement Procedure.........................................................................................................................................5-3

5.2.1 Laser Scanner Unit....................................................................................................................................................................... 5-3

5.2.1.1 Removing the Laser Scanner Unit .................................................................................................................................................................5-3

5.1 Construction

Chapter 5

5.1.1 Specifications and Control Mechanism

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-5-1

Item Description

Laser beam

Number of laser beams 2 beams

Scanner Motor

Type of motor DC brushless motor Rotation control Constant speed rotaion control

Polygon Mirror

Number of facets 4 facets (20-mm dia.)

Control Mechanism

Synchronous control Horizontal (main scan) synchronization

control

Light intensity control Automatic photocurrent control (APC) Others Laser emission ON/OFF control

Laser scanner motor control Laser shutter control

0013-1098

5-1

Chapter 5

5.1.2 Main Components

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1100

The laser scanner unit consists of the following major components:

- laser unit, which serves as the source of laser beam.

- laser scanner motor, equipped with a 4-face mirror for laser scanning.

- laser driver/BD PCB used to detect laser beam or to control emission of laser beam.

The laser beam generated by the laser unit based on the signals from the DC controller PCB moves through the collimator lens (inside the laser unit) and the cylindrical lens to reach a 4-face polygon mirror rotating at a constant speed. When reflected by the 4-face polygon mirror, the laser beam moves through the imaging lens, and is bent by the reflecting mirror to reach the photosensitive drum. At this time, the laser beam also is directed to the BD circuit of the laser driver/BD PCB. As the 4-face polygon mirror rotates at a constant speed, the laser beam scans the surface of the photosensitive drum at a constant speed, thereby removing charges and forming static images.

- copy image data

- print image data (if equipped with printer functions)

- fax image data (if equipped with fax functions)

Image processor PCB

Horizontal sync

signal (BDO*)

Laser beamdetection

signal (BDI*)

Laser driver

DC controller PCB

Communication

control signal

(CTRL0, CTRL1,

CTRL2

control

Laser scanner motor

drive signal (ACC*)

(VDO,VDO*)

Image signal

Cylindrical

lens

4-face mirror

BD block

Laser driver/BD PCB

Laser scanner motor

Photosensitive drum

F-5-1

5-2

5.2 Parts Replacement Procedure

5.2.1 Laser Scanner Unit

Chapter 5

5.2.1.1 Removing the Laser Scanner Unit

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1216

The laser scanner was-factory adjusted. Never disassemble it.

1) Detach the reader left cover, left front cover, internal cover, and delivery tray front cover.

2) Detach the right cover, control panel, and delivery tray.

3) Remove the laser shutter [1].

4) Disconnect the connector [2] and flexible cable [3].

5) Remove the four screws [4] using a stubby screwdriver, and th en remove the laser scanner unit [5].

[3]

[4]

[2][5]

[4][1]

F-5-2

MEMO:

When reinstalling the laser scanner unit, it is difficult to install the encircled screw if your stubby screw driver is not magnetized. In this case, first install the screw in the screw hole on the laser scanner unit, place the laser scanner unit in place, and then tighten the screw tightly.

F-5-3

5-3

Chapter 6 Image Formation

Contents

6.1 Construction...................................................................................................................................................................6-1

6.1.1 Specifications and Control Mechanism ....................................................................................................................................... 6-1

6.1.2 Outline.......................................................................................................................................................................................... 6-2

6.2 Image Formation Process...............................................................................................................................................6-3

6.2.1 Reproduction Processes ............................................................................................................................................................... 6-3

6.3 Parts Replacement Procedure.........................................................................................................................................6-4

6.3.1 Developing Assembly.................................................................................................................................................................. 6-4

6.3.1.1 Removing the Developing Unit ......................................................................................................................................................................6-4

6.3.2 Transfer Charging Roller ............................................................................................................................................................. 6-4

6.3.2.1 Removing the Transfer Charging Roller.........................................................................................................................................................6-4

6.3.3 Waste Toner Full Sensor.............................................................................................................................................................. 6-4

6.3.3.1 Removing the Waste Toner Full Sensor .........................................................................................................................................................6-4

6.1 Construction

Chapter 6

6.1.1 Specifications and Control Mechanism

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

T-6-1

Items Description

Photosensitive drum

Drum type OPC drum

Drum diameter 24mm

Cleaning mechanism Cleaning blade

Processing speed 132.9mm/sec

Primary charging

Charging method Roller charging (AC + DC)

ng roller diameter 12mm

Transfer charging

Charging method Roller charging (DC)

Charging roller diameter 14.8mm

Developing assembly

Developing cylinder diameter 12mm

0013-1101

Developing method Dry, 1-component jumping (AC + DC)

Toner 1-component, negative toner

Remaining toner level detection Remaining toner level sensor (in developing unit)

Others

Separation method Static Eliminator + Curvature separation

Waste toner Collected in the drum unit.

6-1

Chapter 6

6.1.2 Outline

iR1020J / iR1024J / iR1020 / iR1024 / iR1024A / iR1024N / iR1024F / iR1024i / iR1024iF

0013-1102

The following is below the construction of the image formation system. The main of image formation components consist of the drum unit (a photosensitive drum, a primary charging roller, a cleaner blade) and the developing unit (a developing cylinder). The DC controller PCB has a built-in high-voltage output assembly, and generates high voltage for charging at such times as necessary. This machine is provided with a humidity sensor to attain charging suitable for the environment. The DC controller PCB monitors the humidity sensor status during standby to output the appropriate charging AC voltage. Waste toner is collected by the cleaning blade inside the drum, and is kept in the waste toner assembly. The waste toner inside the waste toner assembly is constantly stirred by the stirring rod. If the waste toner box becomes full, the waste toner full detection sensor (SR6) goes ON. The waste toner full detection sensor (SR6) notifies the DC controller PCB of the waste toner full.

Drum unit

Cleaning blade

SR6

DC controller PCB

J109

Wate toner full sensor

Primary charging roller

FT608

Developing unit

Static eliminator

Drum

J505

High-voltage output block

Transfer charging roller

J501

Developing cylinder

Humidity sensor

F-6-1

MEMO:

1.The toner bottle of this machine can be used to copy the A4 standard original (ISO/IEC 19752 conformity) on about 8,400 sheets.

2.The number of prints that may be made after the first indication of the message "TONER LOW PREPARE NEW TONER" is about 430 sheets (when copying an A4 standard original (ISO/IEC 19752 conformity)).

3.The capacity of a waste toner box is about 275g. The waste toner full detection operates with about 220g.

FT602 J114

6-2

Canon iR1020, iR1021, iR1024, iR1025 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Chapter 1 Introduction

1.1 System Construction

1.1.1 System Configuration

1.2 Product Specifications

1.2.1 Names of Parts

1.2.1.1 External View (Front)

1.2.1.2 External View (Rear)

1.2.1.3 Cross-Section (Main body)

1.2.1.4 Cross Section (ADF)

1.2.2 Using the Machine

1.2.2.1 Turning On the Power Switch

1.2.2.2 When Turning Off the Main Power Switch

1.2.2.3 Control Panel

1.2.3 User Mode Items

1.2.3.1 COMMON SETTINGS

1.2.3.2 COPY SETTINGS

1.2.3.3 TX/RX SETTINGS

1.2.3.4 ADDRESS BOOK SET.

1.2.3.5 PRINTER SETTINGS

1.2.3.6 TIMER SETTINGS

1.2.3.7 ADJUST./CLEANING

1.2.3.8 REPORT SETTINGS

1.2.3.9 SYSTEM SETTINGS

1.2.4 Maintenance by the User

1.2.4.1 User Maintenance Items

1.2.4.2 Cleaning

1.2.5 Safety

1.2.5.1 Safety of Toner

1.2.5.2 Safety of the Laser Light

1.2.5.3 CDRH Regulations

1.2.5.4 Handling the Laser Unit

1.2.5.5 Point to Note about Fire

1.2.5.6 Cautions as to the replacement and disposal of lithium battery

1.2.6 Product Specifications

1.2.6.1 Product Specifications

1.2.6.2 ADF Specifications

1.2.6.3 Fax Specifications

1.2.7 Function List

1.2.7.1 Print Speed (iR1020/1020J/1021J)

1.2.7.2 Print Speed (iR1024A/F/J/N/i/iF, iR1025J/N/iF)

1.2.7.3 Types of Paper

Chapter 2 Installation

2.1 Unpacking and Installation

2.1.1 Main Body Installation Procedure

2.2 Relocating the Machine

2.2.1 Relocating the Machine

2.3 Installing the Card Reader

2.3.1 Points to Note

2.3.2 Checking the Contents

2.3.3 Installation Procedure

2.3.4 Registering the Card IDs

Chapter 3 Basic Operation

3.1 Construction

3.1.1 Functional Construction

3.1.2 Functional Block Diagram

3.1.3 Image Processor PCB

3.1.4 DC Controller PCB

3.1.5 Analog Processor PCB

3.1.6 Power Supply PCB

3.1.7 Relay PCB

3.1.8 Control Panel PCB

3.1.9 NCU PCB (if equipped with fax functions)

3.1.10 Network PCB (if equipped with network functions)

3.1.11 Modular Jack PCB (if equipped with fax function s)

3.1.12 Modem PCB (if equipped with fax functions)

3.2 Basic Sequence

3.2.1 Basic Sequence

Chapter 4 Original Exposure System

4.1 Construction

4.1.1 Specifications, Control Methods, and Functions

4.1.2 Major Components

4.2 Basic Sequence

4.2.1 Basic Sequence at Power-on

4.2.2 Basic Sequence after Depression of Start Key (Book mode, One Sheet of original)

4.2.3 Basic Sequence after Depression of Start Key (ADF Mode, One Sheet of Original)

4.3 Various Control