Can-Am DS 650 X Operator's Manual

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YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv­ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this Operator's Guide and the labels on your vehicle. Failure to follow these
warnings can result in SEVERE INJURY OR DEATH!
Keep this Operator's Guide with the vehicle at all times.
WARNING
Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, SAFETY VIDEO and on-product labels could cause injury including the possibility of death!
This vehicle may exceed the performance of other vehicles you have ridden in the past. This category S (sport) is a high performance vehicle for off road use only. It is for sport type recreational and competitive use by operators with advanced skills and substantial experience.
WARNING
WARNING
Printed in Canada. (vmo2007-002 DR) ®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates. ©2006 Bom
bardier Recreational Products Inc. and BRP US Inc. All rights reserved.
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IMPORTANT INFORMATION
This Operator’s Guide utilizes the following symbols to emphasize particular in ­formation:
The Safety Alert Symbol indicates a potential personal injury hazard.
WARNING
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could severely damage vehicle components.
NOTE: Indicates supplementary information needed to fully complete an instruc-
tion. All safety do cumentation should remain with the vehicle at the time of sale. All content of the SAFETY INFORMATION section should be interpreted by the
reader as a warning which, if not followed, may result in injury including the pos­sibility of death.
In Canada, products are distributed by Bombardier Recreational Products Inc. (BRP). In USA, products are distributed by BRP US Inc.
The following trademarks are the property of Bombardier Recreational Prod­ucts Inc.:
Can-Am™ DS 650
TM
Rotax XP-S
®
TM
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FOREWORD
Congratulations on your purchase of a new Can-Am™ ATV. It is backed by the BRP warranty and a network of autho­rized Can-Am dealers ready to provide the parts, service or accessories you may require.
Your dealer is committed to your satis­faction. He has taken training to per­form the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. At delivery, your dealer would have explained the operation, maintenance and safety features of the vehicle. We trust y ou have tak­en full advantage of this! If you need more co m plete s ervicing inf orm ation , please ask your dealer.
At delivery, you were also informed of the warranty coverage and completed the Warranty Registration Form which is to be sent to us for processing. In the near future you should be receiv­ing a warranty card which will confirm our receipt of the registration as well as be used for warranty or recall pur­poses.
The information and components/ system descriptions contained in this document are correct at the time of publication. BRP, however, maintains a policy o f continuous improvement of its products without imposing upon itself any ob liga tio n to install them on products previously manufactured. Due to late changes, some differ­ences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equip­ment without incurring any obligation upon itself.
The illustrations in this d ocument show the typical construction of the different assemblies and may not re­produce the full detail or exact shape of the parts. However, they represent parts that have the same or similar function.
TheuseofRIGHTandLEFTindica­tions in the text always refers to driv­ing position (when sitting on vehicle).
You are invited to contact our cus­tomer assistance center should you experience problems which cannot be resolved by an authorized Can-Am dealer.
It is understood that this Operator’s Guide may be translated into another language. In the event of any discrep­ancy, the English version shall prevail. Throughout this document the mascu­lineisusedtodenotethemasculineor feminine.
Ifyouwanttoviewand/orprintan extra copy of your Operator's Guide, simply visit the followin g website www.operatorsguide.brp.com.Al­so note that the guide is available in several languages.
Specifications are given in the SI met­ric system w ith the SAE U.S. equiva­lent in parenthesis. Where precise ac­curacy is not required, some conver­sions are rounded off for easier use.
We recommend genuine BRP prod­ucts for replacement parts and acces­sories. They’ve been especially de­signed for your vehicle and manufac­turedtomeetBRP’sdemandingstan­dards.
A SHOP MANUAL can be obtained for complete service and maintenance in­formation and more repair information.
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TABLE OF C ONTENTS
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTICE................................................................................ 7
INTRODUCTION ..................................................................... 8
SAFETY INFORMATION
SPECIAL SAFETY MESSAGES ................................................... 10
OPERATION WARNINGS.......................................................... 13
RIDING THE VEHICLE.............................................................. 39
Pre-Operation Check ........................................................... 39
Clothing .......................................................................... 41
Carrying Loads .................................................................. 42
Recreational Riding ............................................................. 42
Environment..................................................................... 42
Design Limitation ............................................................... 43
Off-Highway Operation......................................................... 43
General Operating and Safety Precautions .................................. 43
Uphill Driving .................................................................... 44
Downhill Driving ................................................................ 44
Side Hilling....................................................................... 44
Drop-Offs ........................................................................ 44
Riding Techniques .............................................................. 44
Routine Maintenance........................................................... 51
WARNING
HANG TAG .......................................................................... 52
IMPORTANT ON PRODUCT LABELS............................................ 53
HOW TO IDENTIFY YOUR VEHICLE............................................. 58
NOISE EMISSION CONTROL SYSTEM REGULATION ....................... 59
EMISSION REQUIREMENTS ..................................................... 60
BREAK-IN PERIOD.................................................................. 61
CONTROLS/COMPONENTS/INSTRUMENT................................... 62
1) Throttle Lever ................................................................ 64
2) Front Brake Lever............................................................ 64
3) Clutch Lever .................................................................. 65
VEHICLE INFORMATION
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4) Parking Brake................................................................. 65
5) Multi-Function Switch ....................................................... 66
6) Fuel Tank Cap ................................................................ 67
7) Ignition Switch ............................................................... 67
8) Indicator Lamps.............................................................. 67
9) Front Brake Fluid Reservoir................................................. 67
10) Fuel Valve ................................................................... 68
11) Gearshift Pedal ............................................................. 68
12) Tool Box ..................................................................... 69
13) Seat Latch ................................................................... 69
14) Footpeg...................................................................... 70
15) Foot Brake Pedal ........................................................... 70
16) Rear Brake Fluid Reservoir ................................................ 70
17) Engine/Transmission Oil Tank Cap........................................ 70
18) Tachometer ................................................................. 71
19) Auxiliary Headlam ps ........................................................ 71
20) Nerf Bar ..................................................................... 71
21) Radiator Cap ................................................................ 71
22) Choke Knob ................................................................. 72
LIQUIDS.............................................................................. 73
Fuel............................................................................... 73
Engine/Transmission Oil........................................................ 73
Engine Coolant .................................................................. 75
Brake Fluid....................................................................... 76
OPERATING INSTRUCTIONS..................................................... 77
General........................................................................... 77
Pre-Operation Check ........................................................... 77
Starting the Engine ............................................................. 77
Shifting the Transmission ...................................................... 78
Stopping the Engine ............................................................ 78
Post-Operation Care ............................................................ 79
SPECIAL PROCEDURES........................................................... 80
Turn Over ........................................................................ 80
Vehicle Immersion .............................................................. 80
CARGO AND TRANSPORTATION ............................................... 81
TROUBLESHOOTING .............................................................. 82
SPECIFICATIONS ................................................................... 86
MAINTENANCE INFORMATION
GENERAL ............................................................................ 92
MAINTENANCE CHART ........................................................... 93
ENGINE/TRANSMISSION ........................................................ 97
Oil Change and Oil Filter Replacement ....................................... 97
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Coolant Replacement .......................................................... 98
Air Filter Housing ............................................................... 98
Air Filter .......................................................................... 99
Valves Adjustment............................................................ 100
Spark Arrester ................................................................. 100
Radiator ........................................................................ 101
Gearshift Pedal Adjustment ................................................. 101
Clutch Adjustment............................................................ 101
Clutch Cable Lubrication ..................................................... 102
FUEL SYSTEM .................................................................... 103
Carburetor ..................................................................... 103
Throttle Cable Lubrication.................................................... 103
Throttle Lever Adjustment ................................................... 104
ELECTRICAL....................................................................... 105
Battery ......................................................................... 105
Fuses........................................................................... 105
Bulb Replacement ............................................................ 106
Indicator Lamp Replacement ................................................ 108
Beam Aiming Adjustment ................................................... 108
DRIVE TRAIN...................................................................... 109
Swing Arm and Wheel Hub.................................................. 109
Drive Chain .................................................................... 109
Drive Chain Slider............................................................. 110
Sprocket and Pinion .......................................................... 110
Tires/Wheels .................................................................. 111
Front Wheel Bearing Condition.............................................. 111
Rear Axle Inspection ......................................................... 111
SUSPENSION ..................................................................... 112
Lubrication..................................................................... 112
Inspection...................................................................... 112
Adjustment .................................................................... 112
BRAKES ............................................................................ 115
BODY/FRAME..................................................................... 116
Engine Area ................................................................... 116
Skid Plate ...................................................................... 116
Front Fenders ................................................................. 116
Fasteners ...................................................................... 116
Seat Latch ..................................................................... 116
Frame .......................................................................... 116
Vehicle Cleaning and Protection............................................. 116
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STORAGE AND PRESEASON PREPARATION ............................... 117
WARRANTY
BRP LIMITED WARRANTY NORTH AMERICA: 2007 CAN-AM BRP INTERNATIONAL LIMITED WARRANTY: 2007 CAN-AM
TM
ATV ... 120
TM
ATV .... 124
PRIVACY OBLIGATION/DISCLAIMER......................................... 128
CHANGE OF ADDRESS/OWNERSHIP ........................................ 129
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NOTICE
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. It is indispens­able for the proper use of the product.
This Operator's Guide uses the follow­ing symbo ls.
Indicates a potential hazard that, if not avoided, could result in serious injury or death.
CAUTION: Denotes an instruction which, if not followed, could se­verely damage vehicle compo­nents.
NOTE: Indicates supplementary infor-
mation needed to fully complete an in­struction.
Although the mere reading of such in­formation does not eliminate the haz­ard, the understanding and application of the information will promote the correct use of this vehicle.
To fully appreciate the pleasures, en­joyment and excitement of using this vehicle, there are some basic rules that MUST be observed and followed by any user.
WARNING
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INTRODUCTION
Your dealer should have provided you with some basic information o n the particular c on tro ls and features of your new vehicle. Please take the time to study this Operator's Guide and all on-product warning labels as well as the SAFETY VIDEO that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.
Whether you are a new user or an experienced rider, it is im portant for your personal safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.
Irrespective of your age, experience or state regulations, it is always prudent for you or any other person who may ride your vehicle, to take an approved safe riding course. Please check w ith your dealer or local authorities for avail­ability in your area. If you are a com ­pletely new rider, this should be done before your first ride. Your instructor shouldbeabletoprovideadviceonlo­cal conditions and safe riding practices particular to the area.
The contents of this Operator's Guide provide riding in fo r mation which has been proven reliable by other users. They are not intended as a definitive means of avoiding a ccidents. How you apply this information, coupled with your mental and physical condi­tion, the particular terrain hazard and your risk acceptance level will have an effect on your riding experience. Have fun... and ride responsibly.
This Operator's Guide has been pre­pared to acquaint the owner/operator of a new vehicle with the various ve­hicle controls, maintenance and safe operating instructions. They are indis­pensable for the proper use of the product.
Wewouldbepleasedtoreceiveany comments on the content and format of this Operator's Guide, the SAFETY VIDEO or on-product warnings labels.
Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season.
Riding on sand is different than rid­ing on snow or through forests or marshes. Each location may require a greater degree of awareness and skills. Show good judgement. Al­ways proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.
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SAFETY
INFORMATION
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SAFETY INFORMATION
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SPECIAL SAFETY MESSAGES
THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.
This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma­neuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.
SEVERE INJURY OR DEATH can re­sult if you do not follow these instruc­tions:
Read this Operator's Guide and all
on-product warning labels careful­ly and follow the operating proce­dures described. Watch and pay at­tention to the SAFETY VIDEO be­fore operation.
Never operate this vehicle without
proper instruction. Takeatrain- ing course. All operators should receive training from a certified instructor. Contact an authorized Can-Am dealer to find out about available training course nearest you or call the Specialty Vehicle In­stitute of America (SVIA) at 1 800 877-2887 or in Canada, the Canada safety Council (CSC) at 1 (613) 739-1535 ext. 227.
Always follow this age recommen-
dation: A person under 16 years old should never operate this vehicle.
Never carry a passenger on this ve-
hicle.
Never operate this vehicle on any
paved surfaces, including side­walks, driveways, parking lots and streets.
Never operate this vehicle on any
public street, road or highway, even a dirt or gravel one.
Never take place on this vehicle
without wearing an approved hel­met that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.
Never consume alcohol or drugs be-
fore or while riding this vehicle.
Never operate at excessive speeds.
Always go at a speed that is prop­er for the terrain, visibility, and op­erating conditions, and your experi­ence.
Never attempt wheelies, jumps, or
other stunts.
Always inspect your vehicle each
time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte­nance procedures and schedules described in this Operator's Guide.
Always keep both hands on the
handlebars and both feet on the footrests of the vehicle during op­eration.
Always go slowly and be extra
careful when operating on unfa­miliar terrain. Always be alert to changing terrain conditions when operating this vehicle.
Never operate on excessively
rough, slippery or loose terrain un­til you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain.
Always follow proper procedures
for turning as described further in this Operator's Guide. Practice turning at low speeds before at­tempting to turn at faster speeds. Do not turn at excessive speed.
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SAFETY INFORMATION
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Never operate this vehicle on hills
too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
Always follow proper procedures
for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throt­tle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
Always follow proper procedures
for going down hills and for brak­ing on hills as described furthe r in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight dow n the hill w h ere possible.
Always follow proper procedures
for crossing the side of a hill as described further in this Opera Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill sid the vehicle. Never attempt to turn the vehicle aroun d on any hill un­til you have mastered th technique described in this Opera­tor's Guide on level ground. Avoid crossing the side of a possible.
steep hill if
tor's
eof
e turning
Always use proper procedures if
you stall or roll backwards when climbing a hill. To avoid sta lling, use proper gear and maintain a steady speed wh en climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide . Dismount on the uphill side or to a side if pointed straight u p hill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.
Always check for obstacles before
operating in a new area. Never at­tempt to operate over large obsta­cles, suc h as large rocks or fallen trees. Always follow proper proce­dures when operating over obsta­cles as described further in this Op­erator's Guide.
Always be careful when skidding
or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level s mooth terrain. On extremely slippery sur­faces, such as ice, go slowly and be very cautious in order to reduce t chance of skidding out of control.
Never operate thisvehicleinfa
flowing water or in water deeper than that specified in this Opera­tor's Guide. Remember that w brakes may have reduced stopping ability. Test your b r akes after leav­ing water. If necessary several times to let friction dry out the pads.
Always use the size and type tires
specified further in this Operator's Guide. Always main pressure as described further in this Operator's Guide.
,applythem
tain proper tire
he
st
et
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Never modify this vehicle through
improper installation or use of ac­cessories. On proved accessories.
SAFETY INFORMATION
ly use BRP's ap-
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Never exceed the stated load lim-
its for this vehicle including opera­tor, a ll other loads and added acces­sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc­tions in this manual for carrying car­go or pulling a trailer. Allow greate r distance for braking.
FOR MORE INFORMATION
ABOUT ATV SAFETY,callthe
Specialty Vehicle Institute of Amer­ica (SVIA) at 1 800 887-2887 or in Canada, the Canada Safety Co un cil (CSC) at 1 (613) 739-1535 ext. 227 or contact an authorized Can-Am dealer to find out about available training courses nearest you.
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SAFETY INFORMATION
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OPERATION WARNINGS
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
The following warning and their format have been requested by the United States Consumer Product Safety Commission and are required to be in the Operator's Guide for all ATVs.
NOTE: The following illustrations are gener al representations only. Your model may differ.
WARNING
WARNING
V00A0AQ
POTENTIAL HAZARD
Operating this vehicle without pr
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain with or without passenger.
HOW TO AVOID THE HAZARD
Beginning and inexperience They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.
For more information about the training course, contact an authorized Can-Am dealer or call BRP at 1 (819) 566-3366.
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oper instruction.
d operators should complete a training course.
SAFETY INFORMATION
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WARNING
V00A01Q
POTENTIAL HAZARD
Failure to follow the age recommendations for this vehicle.
WHAT CAN HAPPEN
A lack of respect for this age recommendation can lead to severe injury or death of the child.
Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate th is vehicl e safely and m
ay be involved in a serious accident.
HOW TO AVOID THE HAZARD
No one under 16 should operate this vehicle.
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SAFETY INFORMATION
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WARNING
V00A02Q
POTENTIAL HAZARD
Carrying a passenger on this vehicle.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger. Even with a lon operator movement, it is not designed nor intended to carry passenger(s).
g seat that provides unrestricted
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SAFETY INFORMATION
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WARNING
V00A03Q
POTENTIAL HAZARD
Operating this vehicle on paved surfaces.
WHAT CAN HAPPEN
The tires are designed for off-road use Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.
HOW TO AVOID THE HAZARD
Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.
only, not for use on pavement.
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SAFETY INFORMATION
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WARNING
V00A04Q
POTENTIAL HAZARD
Operating this vehicle on public streets, roads or highways.
WHAT CAN HAPPEN
You can collide with another vehicle
HOW TO AVOID THE HAZARD
Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In m any states or provinces it is illegal to operate this vehicle on public streets, roads
.
or highways.
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SAFETY INFORMATION
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WARNING
V00A06Q
POTENTIAL HAZARD
Riding this vehicle without wearing an appr and protective clothing.
oved helmet, eye protection
WHAT CAN HAPPEN
The following items concern all ATV's operator:
– riding without an approved helmet increases the chances of a severe
head injury or death in the event of an accident
– riding without eye protection can result in an accident and increases
the chances of a severe injury in the event of an accident
– riding without protective clothing increases the chances of severe in-
jury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helme
– eye protection (goggles or face shield) – gloves and boots – Iong sleeved shirt or jacket – Iong pants.
t that fits properly. You should also wear:
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SAFETY INFORMATION
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WARNING
V00A07Q
POTENTIAL HAZARD
Riding this vehicle after consuming alcoho
WHAT CAN HAPPEN
Could seriously affect your judgment. Couldcauseyoutoreactmoreslowly. Could affect your b alance and perception. Could result in an accident or death.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while riding this vehicle.
l or drugs.
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SAFETY INFORMATION
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WARNING
V00A08Q
POTENTIAL HAZARD
Operating this vehicle at excessive speeds
WHAT CAN HAPPEN
Increases your chances of losing contr ol of the vehi cle, which can result in an accident.
HOW TO AVOID THE HAZARD
Always travel at a speed which is proper for the terrain, visibility and o p ­erating c onditions, and your experience.
.
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SAFETY INFORMATION
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WARNING
V00A09Q
POTENTIAL HAZARD
Attempting wheelies, jumps and other stunt
WHAT CAN HAPPEN
Increases the chance of an accident, including an overturn.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Do not try to show off.
s.
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SAFETY INFORMATION
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POTENTIAL HAZARD
Failure to inspect the vehicle before operating. Failure to properly maintain the vehicle.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.
WARNING
POTENTIAL HAZARD
Riding on frozen waterways.
WHAT CAN HAPPEN
Severe injury or death can result if the vehicle and/or operator break through the ice.
HOW TO AVOID THE HAZARD
Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.
WARNING
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SAFETY INFORMATION
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WARNING
V00A0BQ
POTENTIAL HAZARD
Removing hands from handlebar or feet from the footrests during opera­tion.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests contact with the rear wheels, which could injure you or cause an accident.
, your foot or leg may come into
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.
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SAFETY INFORMATION
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WARNING
V00A0CQ
POTENTIAL HAZARD
Failure to use extra care when operating thi
s vehicle on unfamili ar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes, without enough time to react.
Could result in the vehicle overturning or loss of control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain
conditions when operating the vehicle.
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SAFETY INFORMATION
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V00A0DQ
POTENTIAL HAZARD
WARNING
Failure to use extra care when operating on excess loose terrain.
ively rough, slippery or
WHAT CAN HAPPEN
Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
HOW TO AVOID THE HAZARD
Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
Always be especially cautious on these kinds of terrain.
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SAFETY INFORMATION
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WARNING
V00A0EQ
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
Vehicle could go out of control, causing a collision or overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
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SAFETY INFORMATION
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WARNING
V00A0QQ
POTENTIAL HAZARD
Operating on excessively steep hills.
WHAT CAN HAPPEN
The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate this vehicle on hills too steep for the vehicle or for your abil­ities.
Practice on smaller hills before attemptin g larger hills.
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SAFETY INFORMATION
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WARNING
V00A0FQ
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for clim this Operator's Guide.
Always check the terrain carefully b Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or mak
hicle could flip over backwards. Never go over the top of any hill at high s
or another vehicle or person could be on the other side of the hill.
efore you start up any hill.
bing hills as described further in
e sudden gear changes. The ve-
peed. An obstacle, a sharp drop,
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SAFETY INFORMATION
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WARNING
V00A0GQ
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for goin in this Opera tor's Guide.
NOTE: A special technique is requi Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean
sharply to one side. Go straight down
redwhenbrakingasyougodownahill.
g down hills as described further
the hill where possible.
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SAFETY INFORMATION
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WARNING
V00A0HQ
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause vehicle to overturn.
HOW TO AVOID THE HAZARD
Never attempt to turn the vehicle aroun tered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.
Avoid crossing the side of a steep hill if possible.
When crossing the side of a hill:
Always follow proper procedures as described further in this Operator's Guide.
Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle.
donanyhilluntilyouhavemas-
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SAFETY INFORMATION
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V00A0IQ
WARNING
POTENTIAL HAZARD
Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN
Could result in vehicle overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Apply the brakes. Lock parking brake after you are stopped. Dismount on uphill side, or to a side if pointed straight uphill.
If you begin rolling backwards:
Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.
Never apply the rear brake while rolling backwards. Apply the front brake gradually. When fully stopped, apply rear brake as well and lock parking brake. Dismount on uphill side, or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described
further in this O perator's Guide.
____________
SAFETY INFORMATION
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Page 34
WARNING
V00A0JQ
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the vehicle to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as large rocks or fallen
trees. When you go over obstacles, always follow proper procedures as de-
scribed further in this Operator's Guide.
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32
SAFETY INFORMATION
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WARNING
V00A0KQ
POTENTIAL HAZARD
Skidding or sliding improperly.
WHAT CAN HAPPEN
You may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle
to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or s on level smooth terrain.
On extremely slippery surfaces, suc in order to reduce the chance of skidding or sliding out of control.
liding by prac ticing at low speeds and
h as ice, go slowly and be very cautious
____________
SAFETY INFORMATION
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Page 36
WARNING
V00A0LQ
POTENTIAL HAZARD
Operating this vehicle through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never operate this vehicle i n f as t f lo wing water or in water d e eper than that specified further in this Operator's Guide.
Check water depth and current before you attempt to cross any water. Wa­ter should not go above footrests.
Remember that wet brakes m ay have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
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34
SAFETY INFORMATION
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WARNING
V00A0OQ
POTENTIAL HAZARD
Operating this vehicle with improper tires, or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on this vehicle, or operation of this vehicle with im­proper or uneven tire pressure, may cau tire to move around on its rim, and increases the risk of an accident.
se loss of control, tire blow outs,
HOW TO AVOID THE HAZARD
Always use the size and type of tires specified further in th i s Operator's Guide for this vehicle.
Always maintain proper tire pressure as described further in this Opera­tor's Guide.
Always replace wheels or tires that are damaged.
____________
SAFETY INFORMATION
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Page 38
WARNING
V00A0NQ
POTENTIAL HAZARD
Operating this vehicle with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of this vehicle m ay cause changes in handling which in some dent.
situationscouldleadtoanacci-
HOW TO AVOID THE HAZARD
Never modify this vehicle through improper installation or use of acces­sories. All parts and accessories by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.
added to this vehicle should be approved
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36
SAFETY INFORMATION
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WARNING
V02A02Q
POTENTIAL HAZARD
Overloading this vehicle or carrying or towing cargo improperly.
WHAT CAN HAPPEN
Could cause changes in vehicle handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity as well as other loads and added accessories.
Cargo should be properly distribu Reduce speed when carrying cargo. Allow greater distance for braking. Always follow the instructions in this Operator's Guide for carrying cargo.
ted and securely attached.
for this vehicle including operator
____________
SAFETY INFORMATION
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Page 40
V03M01Q
POTENTIAL HAZARD
Transporting flammable or dangerous material can lead to explosions.
WHAT CAN HAPPEN
WARNING
This can cause serious injury or death.
HOW TO AVOID THE HAZARD
Never transport flammable or dangerous material.
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
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SAFETY INFORMATION
WARNING
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RIDING THE VEHICLE
To fully appreciate the pleasures and excitement of riding this vehicle, there aresomebasicrulesandtipsthatyou MUST follow. Some may be new to you while others may b e common sense or obvious. Nonetheless, we ask that you take a few minutes to read this Operator's Guide completely before you operate this vehicle.
Information in this Operator's Guide is limited. It is strongly reco mmend­ed that you obtain further information and training from your local authori­ties, ATV clubs or a recognized ATV training organiza tion such as Specialty Vehicle Institute of America (SVIA) or the Canada Safety Council (CSC).
The U.S. Consumer Product Safety Commission and all ATV m anufa c­turers do not recommended anyone under the age of 16 to ride an ATV having an engine higher than 90 cc. For the child's safety, we strongly recommend y ou also follow and en­force this recommendation. You are the sole judge of a rider's capability to understand the risks and operate a vehicle safely.
Persons with cognitive or physical im­pairments or who are high risk take rs have an increased exposure to over­turns or collisions which may result in injury including death .
Become co m p letely familiar with the operational controls and the general operation of the vehicle before ven­turing into off road conditions. Prac­tice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. High­er speeds require greater experience, knowledge and suitable riding condi­tions.
Not all vehicles are the same. Each has its own unique performance char­acteristics, controls and features. Each will ride and han d le differently.
Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depressions, banks, softer or harder “ground” or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow down and always observe the terrain ahead. If the vehicle does begin to topple or tipover, it is usually the best advice to immediately get off... AWAY from the direction of the tipover!
Pre-Operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur.
Before using this vehicle, the operator should always:
• Apply parking brake and ch operates properly.
• Check tire pressure and condition .
• Check wh eels and bearings for wear and damage.
• Check location of controls and en­sure they work prop
• Verify if steering
• Activate throttl al times to ensure it operates freely. It must return to idle position when released.
WARNING
eck if it
erly.
operates freely.
e control lever sever-
____________
SAFETY INFORMATION
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Page 42
• Activate the brake lever and brake pedal to make sure the brakes fully apply. They must fully return when released.
• Check all brake line fittings for tight­ness and against leaks.
• Whit parking brake correctly ap­plied, activate the clutch lever. It must fully return when released.
• Check drive chain for adjustment and lubrication.
• Check sprockets for wear and dam­ages.
• Check tightening of rear axle fasten­ers.
• Check swing arm, if any la teral play is detected DO NOT USE THE VE- HICLE.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine, oil tank and transmission.
• Ensure fue l valve is in fully ope n position (ON).
• Clean headlam p and taillight.
• Ensure seat is properly latched.
• If you transport cargo, respect load capacity. Ensure cargo is proper secured to the vehicle.
• Look and feel for loose parts while engine is off. Check fasteners.
• Ensure the path of travel is free of persons and obstacles.
• Check operation of ignit engine start button, engine stop switch and headlamp switch.
• Start engine, remove parking brake and drive forward slo then apply all brakes individually to test them.
ion switch,
wlyafewfeet
ly
Correct any problem you may have found before riding. See an autho­rized Can-Am deal
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40
er as necessary.
SAFETY INFORMATION
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Clothing
Actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provide you protection from some of the m inor hazards you may encounter en route. Operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sun­glasses may be required. Different colored lenses available for goggles or sun glasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.
Approved
helmet
Eye protection
Rigid chin
guard
Chest
protector
V00A0RN
Long
sleeves
Gloves
Long, sturdy
pants
Boots
____________
SAFETY INFORMATION
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Page 44
Carrying Loads
Any load carried on the vehicle will affect the stability and control of the vehi­cle. For this reason, do not exceed the loa d limits of the vehicle's manufacture r. Always make sure the load is secured and cannot interfere with your proper con­trol. Always be aware that the “load” may slide or fall off and create an accident. Avoid loads that may protrude sideways and get snagged or caught in brush or other obstacles. Avoid cove rin g and obstructing the headlamp or taillight with the cargo.
This vehicle is designed specifically to carry an operator only. Even with a long seat that provide unrestricted operator movements, it is not designed nor inten ed to carry passeng er(s). Carrying passenger(s) m a y affect the stability and y ou r control of the vehicle.
d-
Recreational Riding
Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, e cross country ski trails, mountain bike trails etc. Never assume there are no other usersonthetrail. Alwaysstaytothecompleterightofthetrailanddonotzig zag to one side of the trail then the other. Be prepared to side if another trail user appears in front of you.
stop or pull off to the
questrian trails,
Join a local ATV club. They will provide you with a map and where you can ride. If a club does not exist in your area, help start one. Group riding and club activities pro vide a plea surable, social experience.
Always keep a safe distance from other riders. Your judgment of speed, ter­rain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will hel appropriate safe distance. This vehicle , like any other motorized vehicle, c annot stop “on a dime”.
Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!
Depending on the length of your ride, carry additional tools or emergency equip­ment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encount always be a consideratio n.
er. An emergency first aid kit shou ld
p you make a better choice of
advice or inform you
Environment
One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. “Tread Lightly”.
ride in environmentally sensitive areas.
Chasing w ildlife is in many areas illeg al. Wildlife can die of exh au stion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution life.
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. It will be one of the better memories of your
SAFETY INFORMATION
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Observe the rule... “what you take in, carry out”. Do not litter. Do not start campfires unless you have permission to do so... and then only... away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date.
Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again after you r self.
Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.
Design Limitation
Although the vehicle is exceptiona lly rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpo
The addition of weight to any part of the vehicle changes its gravitatio n a l stability and modifies its performance.
se.
Off-Highway O peration
The very nature of off-highway operation is dangerous. Any ter not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must b by anyone venturing over it.
An operator who takes a vehicle off-road should always exer in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions app lica bl operated on steep or treacherous terrain.
e to the vehicle, nor should it be
e knowingly accepted
cise the utmost care
rain, which has
General Operating and Safety Precautions
Care, caution, experience and driving skill are the best prec au tions against the hazards of vehicle operation.
Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.
In off-road operation, power and traction, not speed, are important. Never d rive faster than visibility and your own a bility to select a s afe route permit.
Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tipover or rollover.
Never operate the vehicle if the controls do not function normally. When stopped or parked, always apply the parking brake. This is especially im-
portant when parking on a slope. On very ste ep inclines or if the vehicle is ca r­rying cargo, the wheels should be blocke turn the fuel valve to the closed position.
____________
d using rocks or bricks. Rem ember to
SAFETY INFORMATION
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Uphill Driving
Due to c onfiguration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tipover can occur.
The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when do in g so.
It is also wise to know the terrain condition on the other side of the h ill or bank. All too often there exists a sharp drop-off that is impossible to negotia
te or descend.
Downhill Driving
This vehicle can climb slopes that are steeper than it can safely desce fore, it is essential to assure that a safe route exists to descend a slope before youclimbit.
Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control.
nd. There-
Side Hilling
Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could resu tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or de­pressions that will intensify the raisin g of one si other, thus causing rollover.
de of the vehicle higher than the
lt in rollover. In a ddi-
Drop-Offs
This vehicle will “bottom-out” and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and t ipover.
WARNING
Avoid negotiating drop-offs. Reverse and select an alternate route.
Riding Techniques
Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.
This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts s uch as jumping. Performing “w heelies” can caus e the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.
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SAFETY INFORMATION
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To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any le g or foot injury, keep your feet on th e footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.
V00A0UL
Even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Post be required. Slow down and allow your flexed legs to absorb impact.
This vehicle is not designed f illegal practice. Riding your vehicle on road s or high ways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use. P ave m e nt may seri Riding on roads or soft shoulders may confuse other road users, especially if your lights are on. If you have to cross a road, the lead driver should get off his vehicle then observe and crossing then assists the lead driver to cross. Do not travel sidewalks. They are designated for pedestrian use.
Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above th grass, logs, etc., both in the water and on its banks. A loss of traction may occur. Do not attempt to enter the water at high speed. The water will act as a brake and could throw you
.
or riding on roads or highways. In most places it is an
ously affect the handling and control of the vehicle.
give directions to the other riders. The last person after
e footrest. Be wary of slippery surfaces such as rocks,
ing” or riding in a crouched position will often
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SAFETY INFORMATION
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Page 48
V00A0VL
Water will affect the braking ab ility of yo ur vehicle. Make s u re you dry the brakes by applying them several times after the vehicle leaves the water.
Mud or marsh lands m ay be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by ve
If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total we Be ever watchful of open water... it is a sure indication that the ice thickness will vary. If in doubt, do n ot attempt to cross.
Ice will also affect the control of vehicle. Slow down and do not “gun” the throt­tle. This will only result in spinning of the tires and possible tipover of the vehicle. Avoid rapid braking. This aga tipover of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle
Sand and riding on sand dunes or on snow is another unique experience but there a re some basic precautions that should be observed. Wet, deep or fine sand/snow may create a lo or become “bogged” down. If this occurs look for a firmer base. A gain, the best advice is to slow down and be watchful of the conditions.
ss of traction and cause the vehicle to slide, drop off
getation.
ight of yourself, the vehicle and its load.
in will possibly result in an uncontrolled slide and
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46
SAFETY INFORMATION
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Page 49
When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will he lp make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.
Riding on loose stones or gravel is ve ry similar to riding on ice. Th ey will affect the steering of v ehicle... possibly causing it to slide and tipover especially at high speeds. In addition, braking distance may be a effected. Remember that “gunning” the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.
V00A0WL
If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.
Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail” should be traversed with caution. This includes loose
rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de­pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momen­tum and do not “gun” the throttle. Hold handlebar firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground. Be aw are that the object may be slippery or may move while crossing.
When driving on hills or slopes two things are hig hly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.
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SAFETY INFORMATION
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Page 50
Uphill
Keep your body weight forward to w ards the top o f the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Dismount then use the “U” turn or “K” turn (while walking back, n ext to the vehicle on the up hill side an d with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehic it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed. Obstacles, including sharp drop-offs, may exist.
le if
V00A0XL
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48
SAFETY INFORMATION
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Page 51
Downhill
Keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear.
V00A0YL
____________
SAFETY INFORMATION
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Page 52
Side Hilling
This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple. Do not try to stop or save the vehicle from damage.
V00A0ZL
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50
SAFETY INFORMATION
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Routine Maintenance
Once your ride co m p le ted, it is wise to remove any build up of snow, ice, mud and grime. Not only w ill this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy water then allow it to dry. (A towel may help). Do not wash your vehicle outside during freezing weather. Apply appropriate lubrication as described in the MAINTENANCE section.
Part of your responsibility towards safety is to res pe ct the contents of this Op­erator's Guide. It provides valuable advice on how to properly take care of your vehicle. If further assistance is required your authorized Can-Am dealer is alw willing t o help.
ays
Modification of the vehicle to increase speed and performance may vi terms and conditions of your vehicle limited warranty. In addition, certain modifi­cations including the removal of engine or exhaust components are illegal under most laws.
Changing the w h ee l and/or tire size may affect the stability of the ve hicle. Incor­rect tire pressure may lead to blow outs or cause a tire to move arou rim and become lost or damaged. Wheels or tires which are damaged should always be replaced.
olate the
nd on its
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
____________
SAFETY INFORMATION
WARNING
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Page 54
HANG TAG
This vehicle comes with a hang tag and labels containing important safety infor­mation.
Any person who rides this vehicle should read and understand this information before riding.
V02M0FL
704901107
vmo2006-005-009_en
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52
SAFETY INFORMATION
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IMPORTANT ON PRODUCT LABELS
The following labels are on your vehicle and they should be considered perma­nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an a utho rized Can-Am dealer.
NOTE: The following illustrations use d in this Operator's Guide are a general representation only. Your mo de l may differ.
1
3
2
7
6
5
8
vmo2007-002-003_a
____________
SAFETY INFORMATION
4
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53
Page 56
USA and Canada Models
Label 1
Label 3
V02M05Y
Label 4
V02M06Y
Label 5
V01M01Z
V01M02Z
Label 2
V01M07Z
Label 6
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54
V02M0GY
SAFETY INFORMATION
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Page 57
Label 7
Other Countries in the World
(0,66,21&21752/,1)250$7,21
7+,69(+,&/(,6&(57,),('7223(5$7(21 81/($'('*$62/,1($1'0((767286(3$ $1'&$/,)251,$5(*8/$7,216)25$796,(1*,1(6
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&(9e+,&8/((67&(57,),e3285)21&7,211(5¬/(66(1&( 6$163/20%(7,/5e321'$8;1250(6'(/(3$(7 5e*/(0(17$7,216&$/,)251,(11(63285/(6977¬027(856,
6((23(5$725¶6*8,'()250$,17(1$1&(63(&,),&$7,216
92,5*8,'('8&21'8&7(853285/(663e&,),&$7,216'¶(175(7,(16
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vmo2007-002-002
XXXXX.XXXXXX
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)$0,//('(027(85 /,0,7('(6e0,66,216
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Label 8
vmo2006-014-003_a
While reading this Operator’s Guide, remem be r th a t:
WARNING
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
____________
SAFETY INFORMATION
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55
Page 58
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SAFETY INFORMATION
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VEHICLE
INFORMATION
_____________________
57
Page 60
HOW TO IDENTIFY YOUR VEHICLE
The main components of your vehi­cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (EIN) or vehicle identification number (VIN) is removed or mutilated in any way. We strongly recommend thatyoutakenoteofalltheserial numbers on your vehicle and supply them to your insurance company.
Engine and Vehicle Identification Number Location
Compliance Label
This label indicates vehicle's conformi­ty in many countries.
The label is located on the right side of vehicle, on the upper bar of frame.
V00M02Y
USA AND CANADA
V00M03Y
OTHER COUNTRIES IN THE WORLD
V02A1PY
1. VIN (Vehicle Iden
2. EIN (Engine Identification Number)
3. Mod el number
tification Number)
3 1
2
______________________
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Page 61
NOISE EMISSION CONTROL SYSTEM REGULATION
Tampering with Noise Control System is Prohibited!
U.S. Federal law and Canadia n provincial laws m ay prohibit the follo w ing acts or the causing there of:
1. The removal or rendering inoperative by any person other than for purposes of maintenance, rep a ir or replace ment of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or de livery to the ultima te purchaser or w h ile it is in use or,
2. The use of the vehicle after such device or element of design has been re­moved or rendered inoperative by any person.
Among those Acts Presumed to Constitute Tampering Are the Acts Listed Below:
1. Removal or alteration or the puncturing of the muffler or any engine compo­nent which conducts removal of engine exhaust gases.
2. Removal or alteration or the puncturing of any part of the intake system.
3. Replacing any moving parts of the vehicle or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.
4. Lack of proper maintenance.
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EMISSION REQUIREMENTS
The California Air Resources Board (CARB) requires that your vehicle complies with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied.
A non-compliance Red Label (as well as a Green Label) is obtained annually during California Vehicle registration. The appropriate label is denoted by the vehicle
th
identification number (in the 8
VEHICLE CATEGORY VIN 8THCHARACTER
character detailed herein).
Non-complying red label
Complying green label Any alphanumeric designation other than a C or 3
Must denote a C or 3
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BREAK-IN PERIOD
Engine
A break-in period of 10 operating ho u rs is required before running the vehicle at sustained full throttle.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to oil tank only.
During this period, maximum throttle should not exceed 3/4. However, brief full acceleration and speed variations contribute to a good break-in. Contin­ued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.
10-Hour Inspection
NOTE: The 10-hour inspection is at the expense of the v ehicle owner.
As w ith any precision piece of me­chanical equipment, we s uggest that after the first 10 hours or 30 days or 400 km (250 mi) after the purchase, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection will give you the opportunity to discuss the unan­swered questions you may have en­countered during the first hours of op­eration.
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CONTROLS/COMPONENTS/INSTRUMENT
NOTE: Som e co ntro ls/instruments/equip ment are optional.
613 5
16 14
21
19
15
V02A19L
978181753 2
6
4
1
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17
19
6
13
10
22
20 11 14
16
12
21
19
14 20
V02A1CM
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While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
This vehicle may exceed the per­formance of other vehicles you may have ridden in the past. This category S (sport) is a high performance vehicle for off road use only. It is for sport type recre­ational and competitive use by operators with advanced skills and substantial experience.
NOTE: This section gives basic func-
tions of the various controls of your ve­hicle. For more details of how to op­erate one control in conjunction with some others, refer to OPERATING IN- STRUCTIONS further in this section.
WARNING
WARNING
V02I02Y
1. Throttle lever
2. To accelerate
3. To decelerate
2
3
1
WARNING
1) Throttle Lever
Located on the right side of handlebar. When pushed, it increases the engine speed that allows the engagement o thetransmissionontheselectedgear.
When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.
f
Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control in­cluding the vehicle to overturn and mechanical damages.
2) Front Brake Lever
Located on the right side of handle­bar. When compressed, the brake is applied. When re leased, it should au­tomatically return to its original posi­tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.
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1
2
4) Parking Brake
Located on right side of handlebar on the front brake lever. W hen applied, it temporarily prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K-turn, during transportation or when the vehicle is not in operation.
V02I02Z
1. Brake lever
2. To apply brake
3) Clutch Lever
Located on the left side of handlebar. When compressed, the clutch is dis­engaged. When released, the clutch is engaged.
1
3
2
Always use the parking brake when the vehic le is not in oper­ation.
Make s ure parkin g brake is f ully disengaged before operating the vehicle. When you ride the vehicle, brakes thatarecausedtodragbyacon­tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.
To engage m echanism: Squeeze
front brake lever and maintain w hile moving lever lock with a finger. Front brake lever is now compressed and applying front brake.
WARNING
WARNING
V02D02Y
1. Cl utch le v e r
2. To disengage
3. To engage
Always release the throttle when shifting gears. Shifting gears without releasi could cause loss of control in­cluding the vehicle to overturn and mechanica
WARNING
ng the throttle,
l d amages.
1
2
V02I02O
1. Brake lever lock
2. Press to apply parking b rake
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To releas e mechanism: Squeeze
front brake lever. Lever lock should automatically return to its original po­sition. Front brake lever should return to rest position. Always releas e park­ing brake before riding.
5) Multi-Function Switch
The multi-function switch is located o n the left side of handlebar.
Thisswitchisusedtostopengineand as an emergency control.
NOTE: While engine can be stopped by turning ignition key OF F, we recom­mend the engine be stopped by the enginestopswitch.
V02I0WY
1. Multi-functions switch
1
Headlamp Switch
Located on the top of multi-function switch. Place switch to LO for the low beam a n d taillight. Place switch to HI for the high beam and taillight. To close headla mp, m ove the head­lamp switch to OFF position.
1
V02I03Z
1. Engine stop switch
1
Engine Start Button
Located under engine stop switch. To start engine:
– Place the engine stop switch to
RUN.
– Select transmission to the NEU-
TRAL position or squeeze the clutch
lever. – Turn ignition key to ON position. – Press and hold the engine start but-
ton. Release immed iate ly after engine is
started.
V02I03Y
1. Headlamp switch
Engine Stop Switch
Located at the middle of multi­function switch. The engine will not run or start if the engi
ne stop switch
is turned to OFF position.
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66
V02I03O
1. Engine start button
1
Page 69
6) Fuel Tank Cap
Neutral Indicator Lamp (green)
Unscrew counterclockwise and re­move cap t o allow fuel tank filling then fully tighten clockwise.
Always stop engine before re­fueling. Open cap slowly. If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspected and/or re­paired before further operation. Fuel is flammable and explosive under certain conditions. Never useanopenflametocheckfuel level. Never smoke or allow flame or sp ark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before plac­ing the vehicle in a warm area. As temperature increases, fuel ex­pands and may overflow. Always wipe off any fuel spillage from the vehicle.
WARNING
When the transmission is in neutral, the n eutral in dicator lamp light c om e s ON.
Engine Indicator Lamp (red)
When the engine oil pressure is too low or the engine temperature is too high, the engine indicator lamp comes ON.
21
V02I01Y
1. Neutral indicator lamp (green)
2. Engine indicator lamp (red)
7) Ignition Switch
Located on the right side of the control panel.
Key-operated, 2 position switch: OFF, and ON without lights.
Insert key in switch and turn to the desired position. To remove key, turn key to OFF position then pull it out.
NOTE: While engine can be stopped by turning ignition key to OFF posi­tion, we recommend the engine be stopped by pushing the engine stop switch.
8) Indicator Lamps
The indicator lamps are located above ignition switch.
In the event that the vehicle is flipped over or stays tilted on the side, be sure to check RED engine indicator lamp after restarting engine. If lamp stays ON, s top engine and refer to SPECIAL PROCEDURES section.
CAUTION: Failure to stop the en­gine immed i atel y after RED engi ne indicator lamp comes ON will ad­versely affect the service life of the engine.
9) Front Brake Fluid Reservoir
Located above front brake le
ver.
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1
V02I0WZ
1. Front brake fluid reservoir
10) Fuel Valve
Located on right side under fuel tank. It is a 3-position rotary valve: OFF, O N, RES.Rotatetheknobtoalignitspoint­er with ON, OFF or RES.
OFF
Stops fuel supply to carburetor.
CAUTION: Turn valve to OFF posi­tion when vehicle is not being op­erated or when transporting.
ON
Allows fuel to flow to carburetor. This is the normal position for operation of the vehicle.
RES (reserve)
When fuel is exhausted in the fuel tank when in the ON position, an emergen­cy supply of fuel is available by turn­ing the knob to RES. The reserve con­tains approximately 20% of the fuel tank cap acity. Use only this position when the ON supply is empty.
When down to the reserve, refuel as soon as possible. Ensure to turn the valve back to the ON position after re­fuelling.
V02A0KY
CAUTION: Improper opening of fu­el valve will restrict the flow of fuel. Make sure valve i s fully open while running.
11) Gearshift Pedal
Located in front of left footpeg.
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68
1
V02A0LY
1. Gearshift pedal
Page 71
12) Tool Box
13) Seat Latch
The tool box is located in the service compartment, near the air filter hous­ing.
1
2
Located underneath rear end of seat. It allows the removal of seat to give access to air filter housing and storage compartment.
V02A0MY
1. Storage com partm ent
2. Air filter housing
The tool box contains tools for ba­sic maintenance and this Operator’s Guide.
The tools included in the tool box are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – Allen key 3 mm (1) – Allen key 5 mm (1) – offset screwdriver for rear shock
absorber (1) – drive chain adjuster lock (1) – fuse25A(1) – fuse15A(1).
2
V02A0NY
1. Seat
2. Seat latch
1
Seat Removal
Pull latch upward while gently
lifting rear of seat. Continue lifting move­ment until you can release the front retaining devices the n comp
letely re-
move seat.
Seat Installation
Insert seat front tab into body hook. Pull latc h lever to insert
it over the rear lock pin. Release latch lever then firm­ly push on rear of the seat to relatch.
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2
1
V02L07Y
1. Seat tab
2. Body hook
WARNING
Periodically verify the seat lock pin and tighten if needed. Make sure seat is securely latched before rid­ing.
14) Footpeg
Located on both sides of the vehicle.
V02K01Y
1. Foot brake pedal
1
NOTE: Braking effect is proportional totheforceappliedontheleverandto the type and condition of the terrain.
16) Rear Brake Fluid Reservoir
Located near the right rear fender.
1
V02L0NY
1. F ootpe g
1
15) Foot Brake Pedal
Located in front of right footpeg. When pressed down, the rear brake is ap p lied . When re return to its original position.
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70
leased, it should
V02K02Z
1. Rear brake fluid reservoir
17) Engine/Transmission Oil Tank Cap
Located on LH of control panel.
Page 73
1
V02I01Z
1. Engine/transm ission oil tank cap
The oil tank can be hot. Do not touch with your hands.
WARNING
18) Tachometer
The tachometer is located on the left side of the control panel.
V02I0TY
The tachometer indicates the revolu­tion per minute (RPM) of the engine. Multiply by 1000 to obtain an approxi­mation of the actual R PM.
V02G0RY
1. Auxiliary headlamps
1
20) Nerf Bar
Located on each side of vehicle, in front of footpegs.
V02L0NZ
1. Nerf bar
1
21) Radiator Cap
The radiator cap is located under front fascia,onthetopofradiator.
19) Auxiliary Headlamps
Locate on each side of front of vehicle, under front facia.
In order to avoid pote do not remove the radiator cap if the engine is hot.
WARNING
ntial burns,
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To remove the radiator cap, press and turn it counterclockwise. Reverse the removal procedure to install.
1
2
V02C4VY
22) Choke Knob
Located under seat, on the LH side of the carburetor.
This device provides a variable push/pull type knob to ease cold start.
3
V02A1HY
UNDER SEAT, ON THE LH SIDE OF CARBURETOR
1. Off position
2. Half position
3. Full position
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LIQUIDS
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
NOTE: This section specifies the rec-
ommended liquids and procedures to check their levels. R efer to MAINTE- NANCE for procedures to replace the liquids.
Fuel
Recommended Fuel
Use premium unleaded gasoline, avail­able from mo st service stations or oxy­genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number.
OCTANE NUMBER
Inside North
America
Outside North
America
(91 (RON + MON)/2)
95 RON
WARNING
Fuel Level
Always stop engine before refu­eling. Open cap slowly. If a dif­ferential pressure condition is no­ticed (whistling sound heard w hen loosening fuel tank cap) have ve­hicle inspected and/or repaired before further operation. Fuel is flammable and explosive under certain conditions. Never use an open flame to check fuel level. Never smoke or allow flame or spark in vicinity. Always work in a well-ventilated area. Never top up the fuel tank before placing the vehicle in a warm area. As tem­perature increases, fuel expands and may overflow. Always wipe off any fuel or oil spillage from the vehicle.
WARNING
CAUTION: Never experiment with
other fuels. The use of unrecom­mended fuel can result in vehi­cle performance deterioration and damage to critical parts in the fuel system and engine components.
CAUTION: Never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to oil tank only.
Engine/Transmission Oil
NOTE: The same oil lubricates b engine and transmission.
Recommended Oil
Use4-strokemineral-basedengineoil that meets or exceeds the requ ments for API service classification SL or SJ. Always check the API service la­bel on the oil container, at leas t one of the above standards.
CAUTION: Never use an engine oil with the API SM or ILS classification, using these oils in Can-Am ATV wet clutch equipped vehicles will creat
it must contain
AC GF-4
e clutch slippage.
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Oil Viscosity
Oil Level
SAE 10W40 mineral oil is recommend­ed for summer time.
For improved overall performance and all season application, use XP-S 5W40 synthetic oil (P/N 293 600 039). This is a specia l synthetic oil formulated for wet clutch type gear box.
CAUTION: Do not use other syn­thetic oil, synthetic blend oil or oil additives in Can-Am ATV wet clutch equipped vehicles.
Other viscosity should be used if the average temperature is outside the range of the recommended oil. See chart below.
XP-S 5W40 Synthetic Oil (P/N 293 600 039)
SAE 0W30
CAUTION: Check level frequent- ly and refill if n ecessary. Do not overfill. Operating the engine/ transmission with an improp­er level may severely damage engine/transmission. Wipe off any spillage.
V02C3MY
LH SIDE OF DASH
1. Dipstick
1
SAE 5W30
SAE 10W30
XP-S 10W40 Mineral Oil (P/N 219 700 346)
SAE 15W40
SAE 20W50
Temperature Range
50°C (122°F) 40°C (104°F) 30°C (86°F) 20°C (68°F) 10°C (50°F)
0°C (32°F)
-10°C(14°F)
-20°C(-4°F)
- 30°C (- 22°F)
With vehicle on a level surface, start engine and let it running, around 1 minute, then stop engine. Check oil level as fo llo ws:
1. Unscrew dipstick out and wipe
clean.
2. Screw dipstick until it bottoms.
3. R emove dipstick and check oil lev-
el. It should be near or equal to the upper mark.
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1
3
2
V02C3NY
1. Full
2. Add
3. Operating range
To add oil, remove the dipstick. Place a funnel into the dip stick tube to avoid spillage.
Add a small amount of oil and recheck oil level.
Repeat the operation until oil level reaches the dipstick’s upper mark.
Do not overfill.
Properly tighten dipstick.
Engine Coolant
Recommended C oolant
Always use ethylene-glycol antifreeze containing corrosion inhibitors specifi­cally for internal combustion aluminum engines.
Cooling system must be filled with BRP premixed coolant (P/N 219 700
362) or with distilled water and an­tifreeze solution (50% water, 50% an­tifreeze).
Coolant Level
1 3
WARNING
V02A08Y
1. Coolant reservoir
2. Radiator
3. RH front shock
With vehicle on a level surface, liquid shouldbebetweenMIN.andMAX. level marks of coolant reservoir.
NOTE: When checking level at tem­perature lower than 20°C (68°F), it may be slightly lower than MIN. mark.
Remove filler cap then add c oolant up to MAX. mark if required. Use a funnel to avoid spillage. Do not overfill.
Properly reinstall and tighten filler cap. If coolant is added in the coolant reser-
voir, check the level in the radiator too. Add coolant if necessary.
In order to avoid potential burns, do not remove the radiator cap if the engine is hot.
NOTE: A cooling system th a t fre-
quently requires coolant is the indica­tion of leaks or engine problems. See an authorized Can-Am dealer.
Coolant Replacement
2
Check coolant level with engine cold. Never add coolant in cool­ing system when engine is hot.
WARNING
Refer to MAINTENA NCE section.
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Brake Fluid
Rear Brake Fluid Reservoir
Recommended Fluid
Always use brake fluid meeting th e specification DOT 4 only.
CAUTION: To avoid serious dam­age to the braking system, do not use fluids other than the recom­mended one, nor mix different fluids for topping up.
Fluid Level
With vehic le on a level surface, check brake fluid in reservoirs for proper lev­el. It should be above MIN. mark.
Clean and remove the filler cap then add fluid as required. Do not overfill.
CAUTION: Use only DOT 4 brake fluid from a sealed container. Do not use brake fluid taken from old or already opened containers.
With vehic le on a level surface, check brake fluid in reservoir for proper level. It should be above MIN. mark.
V02K02Y
RH SIDE OF VEHICLE
NOTE: A low level may indicate lea ks or worn brake pads. See an autho­rized Can-Am dealer.
Front Brake Fluid Reservoir
Turn steering in the straight-ahead po­sition to ensure reservoir is level.
Check brake fluid level, the reservoir is full when fluid reaches of the top of window.
Visually inspect lever boot condition. Check for cracks, tears etc. Replace if damaged.
V02K03Y
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OPERATING INSTRUCTIONS
General
This vehicle has five-forward gears. To allow engine starting, the transmis-
sion m us t be on NEUTRAL or squeeze the clutch lever to start in any gear.
Pre-Operation Check
The pre-operation check is very important prior to operating the vehicle. Always check the prop­er operation of critical controls, safety features and mechanical components before starting. If not done as specified here, severe injury or death might occur.
Before using this vehicle, the operator should always:
• Apply parking brake and check if it operates properly.
• Check tire pressure and condition .
• Check wh eels and bearings for wear and damage.
• Check location of controls and en­sure they work properly.
• Verify if steering operates freely.
• Activate throttle control lever sever­al times to ensure it operates freely. It must return to idle positi released.
• Activate the brake levers and brake pedal to make sure the brakes fully apply. Levers and pedal m return when rele ased.
• Check all brake line fittings for tight­ness and against leaks.
• Whit parking brake correctly ap­plied, activ a te th must fully return when released.
• Check drive chain for adjustment and lubrication.
WARNING
on when
ust fully
eclutchlever. It
• Check sprockets for wear and dam­ages.
• Check tightening of rear axle fasten­ers.
• Check swing arm, if any la teral play is detected DO NOT USE THE VE- HICLE.
• Check fuel, oil and coolant levels.
• Check for oil leaks on the engine, oil tank and transmission.
• Ensure fue l valve is in fully ope n position (ON).
• Clean headlam p and taillight.
• Ensure seat is properly latched.
• If you transport cargo, respect load capacity. Ensure cargo is properly secured to the vehicle.
• Look and feel for loose parts while engine is off. Check fasteners.
• Ensure the path of travel is free of persons and obstacles.
• Check operation of ignition switch, engine start button, engine stop switch and headlamps.
• Start engine, remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them.
Correct any problem you may have found before riding. See an autho­rized Can-Am dealer as necessary.
Starting the E ngine
Initial Cold Starting
Insert key in ignition switch and turn to ON.
Place the engine stop switch to run position.
In severe cold weather, colder tha n
- 20°C (- 4°F), move the choke lever to
full position.
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Page 80
Press the engine start button and hold until engine starts.
Release the engine start button imme­diately when engine has started.
Do not apply throttle while start­ing.
After a few seconds, move the lever to half position .
NOTE: Overusing choke may flood en­gineandmakeithardtostart. Referto SPECIAL PROCEDURES if it occurs.
When the engine is warm, move the choke lever to OFF and release brakes.
WARNING
To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke. To downshift, lean the tip of the gearshift pedal and depress pedal one full stroke.
Warm Engine Starting
Start the engine as explained above but without any choke. If the engine will not start after two 4-second at­tempts with the electric starter, move choke lever to half position. Start the engine without activating the throt­tle lever. After few times, move the choke lever to OFF.
Shifting the Transmission
Gearshift Control
To shift the transmission, pull in the clutch lever, then operate gearshift pedal as follows.
Always use the clutch lever to up­shift or downshift.
One full stroke of the pedal shifts the transmission to the next higher er gear in the shifting sequence. The pedal should automatically return to its original position.
WARNING
or low-
V02D05Y
Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control or cause the vehicle to overturn.
CAUTION: Make sure parking brake is fully disengaged before operat­ing vehicle.
WARNING
Stopping the Engine
Avoid parking vehicle on slope.
Release throttle and completely stop the vehicle.
Apply the parking brake by using b rake lever lock on front brak
Press t he clutch lever and shift to 1 gear.
WARNING
e lever.
st
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78
Push the engine stop switch. Turn key in ignition switch to OFF po-
sition.
Page 81
Remove key from ignition switch.
Post-Operation Care
Whenvehicleisusedinsalt-water environment (beach area, launching/ loading boats, etc.), rinsing the vehi­clewithfreshwaterisnecessaryto preserve vehicle and its components. Metallic parts lubrication is highly rec­ommended. Use XP-S Lube (P/N 293 600 016) or an equivalent. This must be performed at the end of each op­erating day.
When vehicle is operated in muddy conditions, rinsing the vehicle is rec­ommended to preserve vehicle and its components and to keep lights clean.
NOTE: Never use a high pressure washer to clean the vehicle USE
LOW PRESSURE ONLY (like a gar­den hose). The h igh pressure can
cause electrical or mechanical dam­ages.
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Page 82
SPECIAL PROCEDURES
Turn Over
When vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine. Check RED engine indicator lamp after restarting the engine. If lamp stays ON after restarting the engine , stop it. Air bubbles present in the oil line must be evacuated. Proceed as follows.
On the LH side, remove the oil inlet hose on the engine.
Vehicle Immersion
Should the vehicle become immersed, it will be necessary to take it to an au­thorized Can-Am dealer as soon as possible. NEVER START THE EN-
GINE! CAUTION: Immersion of the vehi-
cle can cause serious damage if the correct restart procedure is not fol­lowed.
V02C4DY
1. Oil inlet hose
The engine and the engine oil can be very hot. Wait until engine or engine oil has cooled off.
Lower oil inlet hose until a little quan­tity of oil flows without air bubbles.
Replace oil inlet hose and tighten clamp properly.
Check o il level in oil tan k and refill if necessary.
Start engine. If RED engine indicator lamp stays ON, stop engine and see an authorized Can-Am dealer as soon as possible.
WARNING
1
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Page 83
CARGO AND TRAN SPO RTATION
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
Cargo
This vehicle is not designed or manufactured to carry cargo or tow a trailer. If you decide to add accessories to allow you to carry cargo or tow a t railer, use common sense.
WARNING
WARNING
– Secure the vehicle, using the appro-
priate areas. See the following il­lustration.
CAUTION: Attaching vehicle at oth­er locations may damage the vehi­cle.
Transportation
When transporting a vehicle, secure vehicle to trailer or pickup b o x with suitable tie-downs. Using ordinary ropes is not recommended.
V00A18W
Never tip this vehicle on en transporting. We recommend that you carry the vehicle in its nor­mal operating position ( wheels).
Follow these procedur – Place the fuel valve t – Apply the parking bre
the transmission in 1
WARNING
es:
o OFF position.
ak and place
st
gear.
dfor
on all 4
V02A1GY
Do not tow this vehicle beh car or other vehicle. Use a trailer.
WARNING
ind a
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Page 84
TROUBLESHOOTING
ENGINE DOES NOT TURN
1. Ignition switch is in the OFF position.
Place switch to the ON position.
2. Transmission is not set on NEUTRAL.
Set transmission either in NEUTRAL or squeeze the clutch lever.
3. Weak battery or loose connections.
Check connections and terminals condition.Have the battery checked.Contact an authorized Can-Am dealer.
ENGINE TURNS OVER BUT FAILS TO START
1. Mixture not rich enough to start cold engine.
– Check fuel tank level and check starting procedure, particularly use of the
choke.
2. Flooded engine (spark plugs wet when removed).
– Do not use choke. Turn ignition switch to ON. Ensure transmission is in
NEUTRAL. Fully press throttle lever and hold while starting the engine. Try several tim es. As soon as th e engine starts, release th ro ttle lever. Do not race engine.
– Do not use choke. Remove wet spark plug, turn ignition switch to OFF
and crank engine several times. Install clean dry spark plug. Start engine following usual starting procedure.
– If engine continues to flood, contact an authorized Can-Am dealer.
3. No fuel to the engine (spark plugs dry when removed).
– Check fuel tank level; turn fuel valve to ON (also try on RES). A failure of
the carburetor may have occurred.
– Contact an authorized Can-Am dealer.
4. Spark plug/ignition (no spark).
Check ignition fuse condition.Remove spark plugs then reconnect to spark plug caps.Check that ignition switch and/or engine stop switch is/are at the ON posi-
tion.
– Start engine with spark plugs grounded to the engine away from spark plug
holes. If no spark appears, replace spark plugs.
– If trouble persists, contact an authorized Can-Am dealer.
5. Engine compression.
If no pulsating resistance is felt, it suggests a major loss of compression.Contact an authorized Can-Am dealer.
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ENGINE LACKS ACCELERATION OR POWER
1. Fouled or damaged spark plugs.
Check item ENGINE TURNS OVER BUT FAILS TO START.
2. Lack of fuel to engine.
Check item ENGINE TURNS OVER BUT FAILS TO START.
3. Carburetor adjustments.
Contact an authorized Can-Am dealer.
4. Engine is overheating (engine indicator lamp (red) comes ON).
Check oil leve l in oil tank and refill if n ec essary.Ensure radiator is not obstructed.Check and clean radiator fins. See MAINTENANCE section.Reduce vehicle speed but try to keep it moving to supply air to radiator. If
engine is still overheating after approximately one minute, stop vehicle and set transmission to NEUTRAL. Apply parking brake and s theignitionswitchtoONposition(do not restart engine yet). The radiator fan will cool the radiator.
– Let engine cool down before checking coolant level and refill if possible,
refer to ENGINE COOLANT in LIQUIDS.
– If overheating persists, contact an autho
rized Can-Am dealer.
top engine. Place
5. Air filter/housing plugged or dirty.
Check air filter and clean if necess ary.Check liquid/deposits in air filter housing drain tube.Check the position of the air intake tube.
ENGINE BACKFIRE
1. Faulty spark plugs (carbon accumulation).
See ENGINE LACKS ACCELERATION OR POWER.
2. Exhaust system leakage.
Contact an authorized Can-Am dealer.
3. Engine is running too ho
See ENGINE LACKS ACCELE
4. Ignition timing is incorrect or there is an ignition system failure.
Contact an authorized Can-Am dealer.
5. Improper carburetor setting.
Contact an authorized Can-Am dealer.
ENGINE MISFIRE
t.
RATION OR POWER.
1. Fouled/damaged/worn spark plugs.
Clean/verify spark plugs and heat range. Replace as required.
2. Water in fuel.
Drain fuel sy
stem and refill with fresh fuel.
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UNUSUAL ENGINE NOISE
1. Valve adjustment.
Contact an authorized Can-Am dealer.
2. Chain tensioner plugged.
Contact an authorized Can-Am dealer.
3. Timing chain wear.
Contact an authorized Can-Am dealer.
VEHICLE CANNOT REACH FULL SPEED
1. Engine.
See ENGINE LACKS ACCELERATION OR POWER.
2. Parking brake.
Ensure brake lever lock is completely removed.
3. Air filter/housing plugged or dirty.
Check air filter and clean if necess ary.Check liquid/deposits in air filter housing dCheck the position of the air intake tube.
rain tube.
TRANSMISSION DOES NOT SHIFT SMOOTHLY
1. Engine/transmission oil level is low.
Refill oil tank with recommen d ed oil at th
2. Transmission shifting system.
Try depressing the throttle lever more while shifting.
3. Improper oil type.
Drain oil in engine and use recommended oil only.
4. Transmission.
See an authorized Can-Am deal
RED ENGINE INDICATOR LAMP STAY
1. Engine/transmission oi
Check oil leve l and refiSee an authorized Can-A
2. Vehicle is turned over or stays tilted on the side.
Bleed oil system. Check TURN OVER section in SPECIAL PROCEDURES.
l pressure is low.
ll oil tank with recommended oil at the proper level.
mdealer.
er.
SON
e proper level.
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RED ENGINE INDIC ATOR LAMP STAYS ON (cont’d )
3. Engine is overheating (engine indicator lamp (red) comes ON).
Check oil leve l in oil tank and refill if n ec essary.Ensure radiator is not obstructed.Check and clean radiator fins. See MAINTENANCE section.Reduce vehicle speed but try to keep it moving to supply air to radiator. If
engine is still overheating after approximately one minute, stop vehicle and set transmission to NEUTRAL. Apply parking brake and stop engine. Place theignitionswitchtoONposition(do not restart engine yet). The radiator fan will cool the radiator.
– Let engine cool down before checking coolant level and refill if possible,
refer to ENGINE COOLANT in LIQUIDS.
– Contact an authorized Can-Am dealer.
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SPECIFICATIONS
MODEL DS 650™ X
ENGINE
Type
Number of cylinder Number of valves 4 bucket tappet-operated valves Displacement 652 cc (39.7 cu. in) Bore Stroke Compression ratio
Lubrication
Decompressor Automatic
Exhaust system
Air filter 2 stage foam filter
TRANSMISSION
Standard
BRP – Rotax, 4 stroke. Double overhead
camshaft engine, chain drive
Single cylinder
100 mm (3.9 in)
83 mm (3.3 in)
9.7:1
Dry sump lubrication by oil pump with
replaceable oil filter (lubrication of engine
and transmission sim ultaneously)
BRP, stainless header pipe painted
steel muffler
Clutch
Transmission
COOLING
Type Liquid cooled with integrated water pump Radiator Front mounted with thermostatic fan
CARBURETION
Make Mikuni
Carburetor
Type Choke Idle speed ± 100 1300 RPM
Integrated 5 speeds constant mesh
BSR 4 2 constant depression type
Wet-clutch, multi-disc
transmission
Manual choke
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MODEL DS 650™ X
ELECTRICAL
Make Denso
Magneto generator
Type
290 W @ 6000 RPM Ignition type Ignition timing Not adjustable Engine RPM limiter 7900 (any gear in forward)
Make
Spark plug
Number of spark plug 2
Battery
Instrument Tachometer
Starting system
Headlamp bulb 2 x 30 W Taillight and brake light bulb 8/27 W, 1157 Auxiliary head light 2 x 35 W, H3
Type DR 8 EA
Gap
Type Dry type battery
Volt 12 volts, 13 Ah
CDI (Capacitor Discharge Ignition)
NGK
0.6to0.7mm(.024to.027in)
Electric start. Start in any gear (with
clutch applied or on NEUTRAL)
Fan 15 A
Auxiliary headlight 1 5 AFuses
Charging system
DRIVE TRAIN
Rear axle Turning radius 3.16 m (10 ft)
SUSPENSION
Independent suspension — double A-arm
Type
Front
Travel 305 mm (12 in)
Type
Rear
Travel 279 mm (11 in)
Chain driven/solid axle
2 shock absorbers (oil/gas)
Rigid swing arm
1 shock absorber (oil/gas)
25 A
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MODEL DS 650™ X
TIRES
Pressure (upto100kg (220 lb))
Size
WHEELS
Size
Wheel nuts torque 53 N•m (39 lbf•ft)
BRAKES
Front Rear
Parking device
STEERING
Front
Rear
Front 22 x 7 x 10
Rear 20 x 10 x 9
Front
Rear
34.5 kPa (5 PSI) maximum 21 kPa (3 PS I) minimum
10 x 5.5 with
reinforced ring
9x8.5with
reinforced ring
Nissin hydraulic, 2 discs (Stainless)
Nissin hydraulic, 1 disc (Stainless)
RH brake lever includes a lock on
front wheels
Toe-out (vehicle on ground and m easu r on the rim)
LOADING CAPACITY
Total vehicle load allowe d
GVWR (Gross Vehicle Weight Rating) Weight distribution (fr
DIMENSIONS
Drymass 225kg(495lb) Overall length Overall width Overall height Wheel base 1.24 m (49 in)
Wheel track
Ground clearance
ont/rear)
e
100 kg (220 lb) includes opera
Front 1.05 m (41 in)
Rear 978 mm (38.5 in)
0.5mm±0.5mm
(.0197in±.0197in)eachside
loads and added accessories
333kg(733lb)
50/50%
1.97 m (77.5 in)
1.23 m (48 in)
1.21 m (47 in)
297 mm (11.7 in)
tor, all other
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MODEL DS 650™ X
LIQUIDS
SAE 10W40 mineral oi l.
API classification SL or SJ.
Never use an engine oil with the
API SM or ILSAC GF-4 classification,
using these oils in Can-Am ATV
Oil type (engine and transmission)
Coolant
Fuel
blend oil or additive in Can-Am ATV we t
Type Premium unleaded gasoline
Octane
Inside North America: (91 (RON + MON)/2)
wet clutch equipped vehicles
will create clutch slippage
or
XP-S 5W40 synthetic oil. Do
not use other synthetic oil, synthetic
clutch equipped vehicles. Refer to OIL
VISCOSITY CHART for other grade
Ethylene-glycol/water mix (50% co olant,
50% distilled water). Use BRP premixed
coolant or a coolant specially designed
for a luminum engines
Outside North America: 95 RON
Hydraulic brake
CAPACITIES
Approximately 3 hours depending on
Vehicle range
Fuel tank
Engine/transmission oil Coolant 1.75 L (1.9 U .S. quarts)
A: Ah:
cc: cu. in.: cubic inches W:
hp: horsepower
ampere ampere h our cubic centimeters V: volt
many factors such as temperature and
12 L (3.2 U.S. gal) including an approximate
kW: kilowatt RPM:
revolution per minute
watt
Brake fluid, DOT 4
operating conditions
reserve of 2.4 L ( 0.6 U.S. gal)
3 L (3.2 U.S. quarts)
Because of our ongoing commitment to product quality and innovation, BRP re­serves the right, at any time, to make changes in design and specifications and/or to make additions to, or improvements in its products without imposing any obli­gation upon itself to install them on its products previously manufactured.
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MAINTENANCE
INFORMATION
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GENERAL
While reading this Operator’s Guide, remem be r th a t:
Indicates a potential hazard that, if not avoided, could result in serious in­jury or death.
Unless otherwise specified, engine should not be running for all m nance procedures. Before performing any service or inspection operation on the vehicle, wait until the engine and exhaust have cooled down to avoid potentia
Should removal of a locking device (e.g. lock tabs, self-locking fasten­ers, etc.) be required, when undergoing disassem place with a new one.
NOTE: The following covers the maintenance ite
the customer if desired. Other items found in MAINTENANCE CHART must be performed by an authorized Can-Am dealer.
WARNING
WARNING
ainte-
l burns.
WARNING
bly/assembly, always re-
ms that can be performed by
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MAINTENANCE CHART
The maintenance is v ery important, if you are not familiar with safe service prac­tices and adjustment procedures, see your authorized Can-Am dealer.
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM (250 mi)
(To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.)
A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE
PART/TASK LEGEND
ENGINE/TRANSMISSION
25 H OR 1250 KM (800 mi)
50 H OR 2500 KM (1600 mi)
100 H OR 1 YEAR OR 5000 KM (3100 mi)
200 H OR 2 YEARS OR 10000 KM (6200 mi)
TO BE PERFORMED BY
Engine/transmission oil level
(3)
EVERY RIDE Customer Engine/transmission oil and filter R R Customer Oil reservoir strainer C Customer
Valve adjustment
I,
A
I,
A
Dealer
Engine mounting fasteners I I Dealer Exhaust system I I Dealer Spark arrester C Customer
Coolant
(3)
I
I
(2)
RCustomer
Radiator cap/cooling system pressure test I I Dealer Radiator condition/clean liness
(radiator fins)
(4)
Clutch and transmission operation Clutch lever
(3)
(3)
II Customer
IDealer
II Dealer
FUEL SYSTEM
(2) Every 50 hours, check coolant
strength. (3) Pre-ride inspection item. (4) More often under severe use
such dusty area, sand, snow,
wet or muddy conditions.
Air filter
(4)
Fuel lines and connections I I Dealer Fuel tank strainers R Dealer
Carburetor
Choke I I Dealer
CR Customer
(4) More often under seve re use
such dusty area, sand, snow,
I,
A
I, A
Dealer
wet or muddy conditions.
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A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE
PART/TASK LEGEND
ELECTRICAL SYSTEM
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM (250 mi)
(To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.)
25 H OR 1250 KM (800 mi)
50 H OR 2500 KM (1600 mi)
100 H OR 1 YEAR OR 5000 KM (3100 mi)
200 H OR 2 YEARS OR 10000 KM (6200 mi)
TO BE PERFORMED BY
Spark plugs
(5)
I, A
RDealer
Battery connections I I Dealer Wiring harnesses, cables and lines I I Dealer
Condition of ignition switch, engine start button and engine stop switch
(3)
Condition of lighting system (HI/LO intensity, brake lamp, headlamp aiming, etc.)
(3)
IICustomer
IICustomer
DRIVE TRAIN
Drive chain lubrication Drive chain adjustment Drive chain slider and roller condition Sprockets
(4)
Wheel bearing condition
(3)
(3)
(3)
EVERY RIDE Customer EVERY RIDE Customer EVERY RIDE Customer
IICustomer
(3)
IILCustomer
Rear wheel hub L Customer Rear axle tightness (eccentric axle housing
bolts and adjustment nut)
II Customer
(3) Pre-ride inspection item. (5) M ake sure the spark plug i s
correctly gapped.
(3) Pre-ride inspection item. (4) More often under severe use
such dusty area, sand, snow, wet or muddy conditions.
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A: ADJUST C: CLEAN I: INSPECT L: LUBRICATE R: REPLACE
STEERING
PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM (250 mi)
(To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.)
25 H OR 1250 KM (800 mi)
50 H OR 2500 KM (1600 mi)
100 H OR 1 YEAR OR 5000 KM (3100 mi)
200 H OR 2 YEARS OR 10000 KM (6200 mi)
TO BE PERFORMED BY
PART/TASK LEGEND
(3) (4)
(3)
(3)
IIDealer II Customer IIDealer
Handlebar fasteners Throttle/housing/cable Steering system Tie rod ends I I Customer Wheel nuts/studs Tires pressure and wear
(3)
(3)
II Customer
EVERY RIDE Customer Front wheel hub EVERY RIDE Customer Front wheels alignment I
I
Dealer
SUSPENSION
Swing arm I I Customer Swing arm lubrication EVERY RIDE Customer
A-arms I
I, L
Customer
Ball joint boots I I Customer Ball joint
(4)
II Dealer
(3) Pre-ride inspection item. (4) More often under seve re use
such dusty area, sand, snow, wet or muddy conditions.
(4) More often under seve re use
such dusty area, sand, snow, wet or muddy conditions.
Shock absorbers I Customer
BRAKE
Brake fluid (front and rear)
Brake pads
(6)
Brake system (discs, hoses, etc.) Brake line fittings
(3)
(3)
(3)
II
ICustomer
R
Customer
(6)
(3) Pre-ride inspection item. (6) Brake fluid replacement or
ICustomer
any brake system repairs must be performed by an authorized Can-Am dealer.
I EVERY RIDE Customer
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PERIODIC MAINTENANCE CHART
INITIAL INSPECTION 10 H OR 30 DAYS OR 400 KM (250 mi)
(To be performed by an authorized Can-Am dealer. The initial maintenance is very important and must not be neglected.)
A: ADJUST C: CLEAN I: INSPECT
25 H OR 1250 KM (800 mi)
50 H OR 2500 KM (1600 mi)
L: LUBRICATE R: REPLACE
100 H OR 1 YEAR OR 5000 KM (3100 mi)
200 H OR 2 YEARS OR 10000 KM (6200 mi)
TO BE PERFORMED BY
PART/TASK LEGEND
BODY/FRAME
Engine area C C Customer
Skid plates and A-arm protectors EVERY RIDE Customer
Frame I Dealer
Chassis fasteners
Seat latch EVERY RIDE Customer
(3)
ICustomer
(3) Pre-ride inspection item. (4) More often under severe use
such dusty area, sand, snow, wet or muddy conditions.
Vehicle cleaning and protection
C
(4)
Customer
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ENGINE/TRANSMISSION
Among other things, this section gives the procedures to replace the liquids. Refer to LIQU IDS for procedures to check levels and refill.
Oil Change and Oil Filter Replacement
Oilandfilteraretobereplacedat thesametime. Oilchangeshouldbe done with a warm engine.
The engine oil can be very hot. Wait until engine oil is warm.
Ensure vehicle is on a level s urface. Remove dipstick. Clean the drain plug area. Place a drain pan under the engine
drainplugarea. Remove drain plug and drain all oil
from oil tank. Wipe out any oil sp illag e on frame.
WARNING
1
V02C04Y
RH SIDE OF ENGINE
1. Oil filter cover
2. Oil filter
3. O-ring
Wipe out any oil spillage on engine. Change gasket on drain plugs. Clean
gasket area on engine, oil tank and drain plugs then reinstall plugs.
Refill oil tank at the proper level with the r ec om mended oil. R efer to SPEC- IFICATIONS for capacity.
3
2
V02C4XY
UNDER VEHICLE
1. Oil drain plug
Allow enough time for oil to flow out of oil filter.
Unscrew oil filter cover. Remove the oil filter and replace by a
new filter. NOTE: Check and change the O-ring,
if necessary.
1
Start engine and let idle for a few min­utes.
Check if the RED indicator lamp stay ON, if so, stop engine and bleed sys­tem by rem o vin g oil filter and bleeding screw.
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V02C10Y
1
V02C05Y
BEHIND OIL FILTER
1. Bleeding screw
Reinstall all removed parts then start the engine. Check if the RED indica­tor lamp stays ON. If so, repeat the bleeding procedure. If the RED indica­tor lamp stays continually ON, stop the engineandseeanauthorizedCan-Am dealer.
Ensure oil filter area, hose and drain plug areas are not leaking.
Stop engine and check oil level. Refill as necessary.
Dispose oil as per your local environ­mental regulations.
1
Coolant Replacement
In order to avoid potential burns, do not remove the radiator cap or loosen the engine drain plug if the engine is hot.
WARNING
1. Cooling plug
Drain the system completely and rein­stall the drain plug.
Remove the temperature sensor on the top of thermostat housing.
Fill radiator until coolant comes out by the temperature sensor hole.
Install the temperature sensor and continue the coolin g system filling by the radiator.
Complete the radiator filling. Check the level in the coolant reservoir
and refill if necessary. Run engine at idle with the ra dia tor
cap off. Slowly add additional coolant if necessary.
At this point, wait until engine reach­es normal operating temperature. De­press the throttle lever two or three times; then add coolant if required.
Install radiator cap. Inspect all connec­tions for leaks and check coolant level in the res ervo ir.
Turn the radiator cap counterclockwise and remove it.
Remove the drain plug on the LH side of engine and drain the coo suitable container.
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98
Air Filter Housing
Periodically inspec t air filter hou sin g drain tube for liquid or deposits.
lant into a
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