Campbell Hausfeld CL254100AV, CL252100AV, CL152099 Operating Instructions Manual

Operating Instructions

Air Die Grinders

Model: Cl252100AV, Cl254100AV

Description

Air die grinders are designed for grinding, polishing, deburring and smoothing sharp
edges. This tool may be used with carbide burrs. Multiple collet sizes are available to
allow use of standard grinding accessories. Angled head models allow access to tight
or difficult to reach areas.

Unpacking

After unpacking the unit, inspect carefully for any damage that may have occurred
during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

Read & Follow all InstRuctIons

save these InstRuctIons

do not dIscaRd

Safety Guidelines

This manual contains information that is very important to know and understand. This
information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To
help recognize this information, observe the following symbols.

Danger indicates an imminently hazardous situation which, if

not avoided, WILL result in death or serious injury.

Warning indicates a potentially hazardous situation which, if not

Caution indicates a potentially hazardous situation which, if not

Notice indicates important information, that if not followed, may

NOTE: Information that requires special attention.

avoided, COULD result in death or serious injury.

avoided, MAY result in minor or moderate injury.

cause damage to equipment.

General Safety Information

calIFoRnIa pRoposItIon 65

This product or its power cord may contain chemicals, including

lead, known to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands after handling.

IN742400AV 10/12© 2012 Campbell Hausfeld/Scott Fetzer

For parts, product & service information visit

www.campbellhausfeld.com

Operating Instructions

Please read and save these instructions. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety
information. Failure to comply with instructions could result in personal injury and/or property
damage! Retain instructions for future reference.

General Safety
Information (Continued)

You can create dust when
you cut, sand, drill or grind
materials such as wood,
paint, metal, concrete, cement, or
other masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.

GeneRal saFety

This product is a part of a high pressure
system and the following safety
precautions must be followed at all times
along with any other existing safety rules.

1. Read ALL manuals included
with this product carefully.
Be thoroughly familiar with
the controls and the proper
use of the equipment.

2. ONLY persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.

Do NOT exceed maximum
operating pressure of the air
tool (90 PSI). The air tool COULD explode
and result in death or serious personal
injury.

3. Do NOT exceed any pressure rating
of any component in the system.
Maximum operating pressure of 90
PSI is measured at the tool inlet while
the tool is running. The pressure drop
between the compressor and tool
needs to be compensated for at the
compressor.

2

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MANUAL

Release ALL pressure from the
system before attempting to
install, service, relocate or perform any
maintenance.

4. Disconnect air tool from air supply
when not in use and before changing
tools, attachments or performing
service.

Safety glasses and ear
protection MUST be worn
during operation.

5. Do NOT wear loose fitting clothing,
scarves, neck ties or jewelry when
operating any tool. Loose clothing
or jewelry may become caught in
moving parts and result in serious
personal injury.

6. Do NOT depress trigger when
connecting air supply hose to tool.

7. Do NOT put hands near or under
moving parts.

Excessive exposure

working in awkward positions and
repetitive work motions can cause injury
to hands and arms. Stop using any tool
if discomfort, numbness, tingling or pain
occur and consult a physician.

8. Check air hoses for weak or worn
condition before each use. Make sure
ALL connections are secure.

9. Protect air lines from damage or
puncture. Do NOT carry tool by air
hose.

10. NEVER trigger the tool when
not applied to a work object.
Attachments MUST be securely

to vibration,

CL252100AV, CL254100AV

attached. Loose attachments can
cause serious injury.

11. ALWAYS use attachments designed
for use with air powered tools.
Do NOT use damaged or worn
attachments.

12. Keep ALL nuts, bolts and screws
tight and ensure equipment is in safe
working condition.

13. ALWAYS secure workpiece in a vise
or clamp. Do not place hands on the
back cylinder when operating the
tool.

14. NEVER point an air tool at oneself
or any other person. Serious injury
COULD occur.

15. ALWAYS work in a well ventilated
area and wear OSHA approved dust
mask.

16. Do not use a cut-off disc mandrel on
this tool.

Operation

set-up InstRuctIons

Air tools require a supply of clean, dry air
at 90 PSI (6.2 bar). An air supply system
with filter, regulator, and lubricator (FRL)
as shown in Figure 1 should be used.

Campbell Hausfeld FRL model PA2104
(3/8 inch) or PA2114 (1/2 inch) is
recommended.

Water in the air supply can damage the
tool. Drain condensate from compressor
tank and filter daily.

All hoses and fittings must be the correct
size and tightly fastened. Refer to Chart 1
for minimum sizes.

Tool Air Consumption Hose ID

Less than 9 SCFM @ 100% usage 1/4 inch

9 to 34 SCFM @ 100% usage 3/8 inch

Greater than 34 SCFM @ 100% usage 1/2 inch

Chart 1 - Suggested minimum hose diameter to
use based on 50 ft length hose and continuous
SCFM rating of tool. The use of fittings and longer
hose may require a larger diameter hose to be
used.

Figure 1

Option 1: Individual components

Filter LubricatorRegulator

Option 2: 3 piece combo

Filter, Regulator, and Lubricator

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3

Operating Instructions

Operation (Continued)

Do not use

hoses or fittings

that are damaged or deteriorated.
Never carry a tool

by the hose or
pull the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.

luBRIcatIon

Air tools require lubrication throughout
the life of the tool and is the owner’s
responsibility. Failure to lubricate the air
tool properly will dramatically shorten the
life of the tool and will void the warranty.

This air tool

requires lubrication
BEFORE the initial use and BEFORE and
AFTER each additional use.

AUTOMATIC LUBRICATION

The recommended method for
lubrication is with an air line lubricator
installed as part of the air piping system.
See Figure 1. Use Campbell Hausfeld air
tool oil ST127000AV or equivalent ISO
grade 32 oil.

After an air tool
has been
lubricated, oil will discharge through
the exhaust port during the first few
seconds of operation. The exhaust port
must be directed away from your body
before applying air pressure.

4. Connect the air tool to the air supply
and cover the exhaust port with a
towel (refer to replacement parts
manual for tool features). Run the
tool in both the forward and reverse
directions, if applicable, for 20 to 30
seconds. Oil will discharge from the
exhaust port when air pressure is
applied.

attachments

Disconnect air

tool from air supply
before changing attachments or serious
injury could occur.

1. Insert stem of grinder attachment into

collet opening (See Figure 2). Make
sure stem is fully inserted.

Grinder
Attachment

MANUAL LUBRICATION

If an air line lubricator is not used, the
tool must be lubricated daily.

Disconnect the

air tool from the air

supply before lubricating.

1. Disconnect the air tool from the air
supply.

2. Turn the air tool upside down.

3. While pulling the trigger, squeeze
approximately a 1/4 oz. of Campbell
Hausfeld airtool oil in the air inlet. If
applicable, switch the forward and
reverse valve in both directions.

4

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Collet Nut

Figure 2

2. Securely tighten collet with
wrenches (supplied with some
models) (See Figures 3 & 4). Apply

one wrench to the collet nut and
the other to the spindle. Turn the
wrench on the collet nut to the right,
simultaneously turning the other
wrench in the opposite direction.
Make sure stem does not slip out of
position.

Figure 3 - Wrenches

To Tighten
Collet Turn
Wrench To The
Right

Always Turn
This Wrench In
The Opposite
Direction

Figure 4

3. Do the opposite of Step 2 to loosen
and change the grinder attachment.

Make sure

attachment stem
is fully inserted into collet opening
and collet is securely tightened. Loose
attach-ments could fly off during
operation and cause serious injury. Only
use attachments rated for a minimum of
25,000 RPM.

CL252100AV, CL254100AV

Maintenance

Release all pressure before
attempting to install, service,
relocate or perform any
maintenance on the air system. Personal
injury and/or property damage could
occur.

stoRaGe

The tool must be lubricated before
storing. Follow the air motor lubrication
instructions with an exception to step

4. Only run the tool for 2 to 3 seconds
instead of 20 to 30 seconds because
more oil needs to remain in the tool when
storing.

technIcal seRvIce

For information regarding the operation
or repair of this product, please call
1-855-504-5678.

Replacement paRts
InFoRmatIon

For information regarding where to order
replacement parts, call toll free 1-855­504-5678.

Please provide the following information:

• Model number

• Stamped code

• Part number and description

Address parts correspondence to:
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030 U.S.A.

www.campbellhausfeld.com

5

Operating Instructions

General Troubleshooting Guide

Symptom Possible Cause(s) Corrective Action

Tool runs slowly
or will not operate

Moisture blowing
out of tool

Excessive
vibration

1. Grit or gum in tool 1. Flush the tool with Campbell Hausfeld air tool

2. No oil in tool 2. Lubricate the tool according to the lubrication

3. Low air pressure 3. Adjust the compressor regulator to tool

4. Air hose leaks 4. Tighten and seal hose fittings if leaks are

5. Pressure drops 5. Be sure hose is properly sized. Long hoses

6. Regulator adjusted
wrong

7. Worn ball bearing
in motor or in angle
head

8. Worn gears (angle
die grinders only)

1. Water in tank 1. Drain tank (See air compressor manual). Oil

2. Water in the air
lines/hoses

1. Damaged stone or
burr

2. Collet shaft bent 2. Replace shaft or collet (See parts list manual)

oil, gum solvent, or an equal mixture of SAE
10 motor oil and kerosene. If Campbell
Hausfeld oil is not used, lubricate the tool
after cleaning

instructions in this manual

maximum while the tool is running free

found

or tools using large volumes of air may
require a hose with an I.D. of 1/2 inch or
larger depending on total hose length

6. Adjust air flow regulator with a flathead
screwdriver to maximum speed

7. Remove and inspect bearing for rust, dirt,
grit or worn race. Clean and regrease bearing
with bearing grease or replace bearing

8. Replace gears

tool and run until no water is evident. Oil tool
again and run 1-2 seconds

2. a. Install a water separator/filter (PA2100

or PA2110). NOTE: Separators work
properly only when air steam is cool.
Locate separator/filter as far as possible
from compressor

2. b. Install an air dryer

2. c. Anytime water enters the tool, the tool

should be oiled immediately

1. Replace with new stone or burr

6

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Notes

CL252100AV, CL254100AV

www.campbellhausfeld.com

7

Operating Instructions

REGISTER YOUR PRODUCT ONLINE NOW!

http://reg.ch-commercial.com

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100
Production Drive, Harrison, Ohio, 45030, Telephone: [phone].

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of
resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air die grinder.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which
occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE

ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some
States do not allow limitation on how long an implied warranty lasts, so the above limitations may
not apply to you.

B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY

RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD
PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential
damages, so the above limitation or exclusion may not apply to you.

C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products

in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident,
purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall
also include the removal or alteration of any safety devices. If such safety devices are removed or

altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets,

packings or seals, lubricants, motor vanes, abrasives, cutters, collets, chucks, bevel gears, or

any other expendable part not specifically listed. These items will only be covered for ninety (90)

days from date of original purchase. Underlined items are warranted for defects in material and

workmanship only.

7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s
option, products or components which are defective, have malfunctioned and/or failed to conform within
the duration of the specific warranty period.

8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Call Campbell Hausfeld [phone] to obtain your warranty service options. Freight costs must

be borne by the purchaser.

C. Use reasonable care in the operation and maintenance of the products as described in the owner’s

manual(s).

9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or
replacement will be scheduled and serviced according to the normal work flow at the servicing location,
and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal
rights. You may also have other rights which vary from state to state or country to country.

REMINDER: Keep your dated proof of purchase for warranty purposes!

Attach it to this manual or file it for safekeeping.

8

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Instructions d’utilisation

Meule À Matrices
Pneumatique

Modèle: Cl252100AV, Cl254100AV

Description

Les meules à rectifier les matrices pneumatiques sont conçues pour le meulage, le
polissage, l’ébavurage et le polissage des rebords tranchants. Cet outil peut être
utilisé avec des fraises au carbure. Plusieurs dimensions de pinces de serrage sont
disponibles afin de permettre l’utilisation d’accessoires de meulage standard. Les
modèles à tête inclinée assurent l’accès aux zones étroites ou difficiles à atteindre.

Déballage

Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de
dommages en transit. S’assurer de resserrer tous les raccords, boulons, etc. avant de
le mettre en service.

lIRe et suIvRe toutes les InstRuctIons.

conseRveR ces InstRuctIons

ne les jetez pas

Directives de Sécurité

Ce manuel contient de l’information très importante qui est fournie pour la SÉCURITÉ
et pour ÉVITER LES PROBLÈMES D’ÉQUIPEMENT. Rechercher les symboles
suivants pour cette information.

Danger indique une situation hasardeuse imminente qui

RÉSULTERA en perte de vie ou blessures graves.

Avertissement indique une situation hasardeuse potentielle qui

PEUT résulter en perte de vie ou blessures graves.

Attention indique une situation hasardeuse potentielle qui

PEUT résulter en blessures.

Avis indique de l’information importante pour éviter le

dommage de l’équipement.

REMARQUE: L’information qui exige une attention spéciale.

Généralités sur la Sécurité

pRoposItIon 65 de calIFoRnIe

Ce produit ou son cordon peuvent contenir des produits

chimiques, y compris du plomb, relevés par l’État de Californie
comme cause de cancer, d’anomalies congénitales ou d’autres problèmes
reproductifs. Lavez-vous les mains après la manipulation.

IN742400AV 10/12© 2012 Campbell Hausfeld/Scott Fetzer

Instructions d’utilisation

Veuillez lire et conserver ces instructions. Lire attentivement avant de commencer à assembler, installer,
faire fonctionner ou entretenir l’appareil décrit. Protégez-vous et les autres en observant toutes les
informations sur la sécurité. Négliger d’appliquer ces instructions peut résulter en des blessures
corporelles et/ou en des dommages matériels ! Conserver ces instructions pour références ultérieures.

Généralités sur la
Sécurité (Suite)

Vous pouvez créer de la
poussière en coupant,
ponçant, perçant ou meulant les
matériaux tels que le bois, la peinture,
le métal,le béton, le ciment ou autre
maçonnerie. Cette poussière contient
souvent des produits chimiques
reconnus pour causer le cancer, les
déformations congénitales ou autres
problèmes de la reproduction. Porter de
l’équipement de protection.

GénéRalItés suR la sécuRIté

Ce produit fait part d’un système
haute pression et il faut respecter en
tout temps les précautions de sécurité
suivantes en plus de toute autre règle de
sécurité actuelle.

1. Lire attentivement TOUS

les manuels inclus avec ce
produit. Bien se familiariser
avec les commandes et
l’utilisation adéquate de l’équipement.

2. SEULES les personnes bien

familiarisées avec ces consignes de
sécurité sont autorisées à se servir de
l’outil pneumatique.

NE PAS dépasser la pression
maximum de fonctionnement
de l’outil pneumatique (621 kPa). Cet
outil pneumatique POURRAIT exploser
et entraîner la mort ou des blessures
graves.

Fr2

MANUAL

3. RESPECTER la pression nominale
de tous les éléments du système.
La pression maximum de
fonctionnement de 621 kPa est
mesurée à la prise d’air de l’outil
en cours de fonctionnement. Il est
nécessaire de compenser au niveau
du compresseur la perte de pression
entre le compresseur et l’outil.

Évacuer TOUTE pression du
système avant d’entreprendre
d’installer, de réviser, de
déplacer le produit, ou de procéder à
son entretien.

4. Débrancher la source d’air de l’outil
pneumatique lorsqu’il ne sert pas
et avant de changer des outils et
accessoires ou de procéder à une
opération d’entretien.

Il est NÉCESSAIRE de porter
des lunettes de sécurité et une
protection auditive durant l’utilisation.

5. NE PAS porter de vêtements amples,
de foulards, de cravates ou de
bijoux durant le fonctionnement d’un
quelconque outil. Les vêtements
amples et les bijoux pourraient se
prendre dans des pièces mobiles et
entraîner de graves blessures.

6. NE PAS appuyer sur la gâchette au
moment du raccordement du tuyau
d’alimentation d’air à l’outil.

7. NE PAS mettre les mains près ou
sous des pièces mobiles.

Toute exposition

excessive aux

vibrations, tout travail dans des