Campbell Hausfeld CL0060 Operating Instructions Manual

Operating Instructions
Impact Wrench with Fixed Torque Control ( FTC)
MODELS: CL0060
Description
Thank you for purchasing this Campbell Hausfeld Impact Wrench with Fixed Torque Control. For over 100 years, we have manufactured products that are durable, reliable and just easy to use and maintain. This impact wrench is designed to have low noise
and vibration levels to create a more ergonomically correct experience for the user. Impact wrenches are designed for removing and installing nuts and bolts. A rotating mechanism delivers a series of blows that produces torque to remove or install a fastener. direction with full power torque in reverse. The CL0060 produces a maximum of 60 ft. lb of torque at 90 psig in the forward direction.
Unpacking
This series of tools are designed to have a low fixed torque in the forward
After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.
READ & FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
DO NOT DISCARD
Overview of Safety Warning System and Your Responsibilities
READ THIS MANUAL BEFORE USING THIS PRODUCT. FAILURE TO FOLLOW THE INSTRUCTIONS AND SAFETY PRECAUTIONS IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. KEEP THIS
MANUAL FOR FUTURE REFERENCE.
Your safety and the safety of others depend on you thoroughly reading and understanding this manual. If you have questions or do not understand the information presented in this manual, please call 1-800-543-6400 or visit www.ch-commercial.com.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. The meaning of this safety alert symbol is as follows: Attention! Become Alert! Your Safety may be at Risk. The message that appears next to the warning which can be either written or pictorially presented. Operations that may cause product damage are identified by the signal word “NOTICE” in this manual.
Most tool-related incidents are caused by failure to observe basic safety rules or precautions. You must be alert to potential hazards. You must have the necessary training, skills and tools to perform these functions. Campbell Hausfeld cannot
© 2014 Campbell Hausfeld
For parts, product & service information visit
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IN744400AV 9/14
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Overview of Safety Warning System and Your Responsibilities
(Continued)
anticipate every possible circumstance that might involve a potential hazard. Therefore , the warnings in this manual are not all inclusive. If a tool, procedure, work method or operating technique that is not specifically recommended by Campbell Hausfeld is used, you must satisfy yourself that it is safe for you and for others. You should also ensure that the product will not be damaged or be made unsafe by the operation, lubrication, maintenance or repair procedures that you choose.
This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.
Danger indicates
an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Warning indicates
a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Caution indicates
a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.
Notice indicates
important information, that if not followed, may cause damage to equipment.
General Safety Information
CALIFORNIA PROPOSITION 65
This product or its
power cord may contain chemicals, including lead, known to the State of California to cause cancer and birth defects or other reproductive harm. Wash hands after handling.
You can create dust
when you cut, sand,
drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm.
Wear protective gear.
GENERAL SAFETY
This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
1. Read ALL manuals included with
this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. ONLY persons well acquainted
with these rules of safe operation should be allowed to use the air tool. KEEP OUT OF REACH OF
CHILDREN.
operating pressure of the air tool (90 PSI). The air tool COULD explode and result in death or serious personal injury.
DO NOT exceed
maximum
Notice also indicates information that requires special attention.
2
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CL0060
General Safety
Information (Continued)
3. Do NOT exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.
Release ALL pressure from the system before attempting to install, service, relocate or perform any maintenance. Failure to release all pressure could result in serious personal injury.
4. Disconnect air tool from air supply when not in use and before changing tools, attachments or performing service.
numbness, tingling or pain occur and consult a physician.
8. Check air hoses for weak or worn condition before each use. Make sure ALL connections are secure.
9. Protect air lines from damage or puncture. DO NOT carry tool by air hose.
10. NEVER trigger the tool when not applied to a work object. Attachments MUST be securely attached.
11. ALWAYS use attachments designed for use with air powered tools. DO NOT use damaged or worn attachments.
12. Keep ALL nuts, bolts and screws tight and ensure equipment is in safe working condition.
13. ALWAYS secure workpiece in a vise or clamp.
14. NEVER point an air tool at oneself or any other person. Serious injury COULD occur.
Safety glasses and ear protection MUST be worn during operation.
5. DO NOT wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool. Loose clothing
tool sockets. Use impact quality sockets only. Hand tool sockets are “glass-hard” and will shatter and can cause serious personal injury if used with air tools.
or jewelry may become caught in moving parts and result in serious personal injury.
6. DO NOT depress trigger when
Use GFCI. Use indoors only. Disconnect all connections before servicing.
connecting air supply hose to tool.
7. DO NOT put hands near or under moving parts.
Excessive exposure
to vibration, working in awkward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort,
DO NOT use hand
Risk of electrical shock.
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3
Operating Instructions
Operation
Air tools require a supply of clean, dry air at 90 PSI (6.2 bar). An air supply system with filter, regulator, and lubricator (FRL) as shown in Figure 1 should be used.
Campbell Hausfeld FRL model PA2104 (3/8 inch) or PA2114 (1/2 inch) is recommended.
Water in the air supply can damage the tool. Drain condensate from compressor tank and filter daily.
All hoses and fittings must be the correct size and tightly fastened. Refer to Chart 1
for minimum sizes.
Tool Air Consumption Hose ID
Less than 9 SCFM @ 100% usage 1/4 inch
9 to 34 SCFM @ 100% usage 3/8 inch
Greater than 34 SCFM @ 100% usage 1/2 inch
Chart 1 - Suggested minimum hose diameter to use based on 50 ft length hose and continuous SCFM rating of tool. The use of fittings and longer hose may require a larger diameter hose to be used.
DO NOT use
hoses or fi ttings that are damaged or deteriorated. Failure to follow these instructions could result in serious personal injury.
Never carry a tool
by the hose or pull the hose to move the tool or a
compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
LUBRICATION
Air tools require lubrication throughout the life of the tool and is the owner’s responsibility. Failure to lubricate the air tool properly will dramatically shorten the
life of the tool and will void the warranty.
This air tool motor
requires lubrication BEFORE the initial use and BEFORE and AFTER each additional use.
AUTOMATIC LUBRICATION
The recommended method for lubrication is with an air line lubricator installed as part of the air piping system. See Figure 1. Use Campbell Hausfeld air tool oil ST127001AV or equivalent ISO
grade 32 oil.
MANUAL LUBRICATION
If an air line lubricator is not used, the tool must be lubricated daily.
Disconnect the
air tool from the air supply before lubricating. Failure to follow these instructions could result in serious personal injury.
1. Disconnect the air tool from the air
supply.
Figure 1
4
Option 1: Individual components
Filter LubricatorRegulator
Option 2: 3 piece combo
Filter, Regulator, and Lubricator
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CL0060
Operation (Continued)
2. Set tool lever in the reverse position. Turn the air tool upside down.
3. While pulling the trigger, squeeze approximately a 1/4 oz. of Campbell Hausfeld airtool oil in the air inlet.
After an air tool
lubricated, oil will discharge through the exhaust port during the fi rst few seconds of operation. The exhaust port must be directed away from your body before applying air pressure. Failure to follow these instructions could result in serious personal injury.
4. Connect the air tool to the air supply and cover the exhaust port with a towel (Refer to replacement parts manual for tool features). Run the tool in reverse direction for 20 to 30 seconds. Oil will discharge from the exhaust port when air pressure is applied.
has been
install, service, relocate or perform any maintenance on the air system. Personal injury could occur.
IMPACT MECHANISM LUBRICATION
The impact mechanism is lubricate at the factory and does not require further lubrication. During tool servicing the impact mechanism needs to be cleaned and re-lubricated using a Hi-Temperature Lithium wheel bearing grease.
Apply grease to the pins, hammers, anvil and front bushing.
STORAGE
The impact wrench must be lubricated before storing. Follow the air motor lubrication instructions with an exception to step 4.
DO NOT run the
impact wrench for more than 3 seconds. Operating the unit for longer period of time will decrease the amount of oil remains in the unit during storage; which could damage the
SPEED ADJUSTMENT
CL0060 impact will deliver a maximum of 60 ft. lb of torque in the forward direction using 90 psig. The reduced torque in the forward direction is only intended to seat the fastener in preparation for final torquing. DO NOT use this tool for final tightening threaded fasteners. Always manually torque the fastener using a calibrated torque wrench to the recommended torque after using this tool. To remove lugs or bolts, set lever to reverse position.
DO NOT over
tighten the bolts. Follow the manufacturer’s recommendations for torque. Over tightening of the bolts may result in minor or moderate injury.
Maintenance
tool and void the warranty.
TECHNICAL SERVICE
For information regarding the operation or repair of this product, please call 1-855-504-5678.
REPLACEMENT PARTS INFORMATION
For information regarding where to order replacement parts, call toll free 1-855­504-5678.
Please provide the following information:
• Model number
• Stamped code
• Part number and description Address parts correspondence to:
Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030 U.S.A.
Release all pressure
before attempting to
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5
Operating Instructions
Impact Mechanism Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
Impacts slowly or will not impact
Impacts rapidly but will not remove bolts
Does not impact 1. Broken impact
1. Lack of lubrication 1. Lubricate the air motor and the impact
2. In-line regulator or compressor regulator set too low
1. Worn impact mechanism
mechanism
mechanism. (See Lubrication section of this manual)
2. Adjust regulators in the air system
1. a. Replace worn impact mechanism components
b. Return impact wrench to Authorized
Campbell Hausfeld Service Center for repair
1. a. Replace worn impact mechanism components
b. Return impact wrench to Authorized
Campbell Hausfeld Service Center for repair
6
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General Troubleshooting Guide
Symptom Possible Cause(s) Corrective Action
CL0060
Tool runs slowly or will not operate
1. Grit or gum in tool 1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If Campbell Hausfeld oil is not used, lubricate the tool after cleaning
2. No oil in tool 2. Lubricate the tool according to the lubrication instructions in this manual
3. Low air pressure 3. Adjust the compressor regulator to tool
maximum working pressure while the tool is running free
4. Air hose leaks 4. Tighten and seal hose fittings if leaks are found
5. Pressure drops 5. a. Be sure the hose is the proper size. Long
hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on the total length of the hose
b. Do not use a multiple number of hoses
connected together with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together
Moisture blowing out of tool
6. Worn rotor blade in
motor
7. Worn ball bearing in
motor
1. Water in tank 1. Drain tank. (See air compressor manual). Oil
2. Water in the air
lines/hoses
6. Replace rotor blade
7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease
tool and run until no water is evident. Oil tool again and run 1-2 seconds
2. a. Install a water separator/filter. NOTE:
Separators only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor.
b. Install an air dryer
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Operating Instructions
REGISTER YOUR PRODUCT ONLINE NOW!
http://reg.ch-commercial.com
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (855) 504-5678.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld impact wrench.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE
ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY
RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products
in accordance with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser’s abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or
altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets,
packings or seals, lubricants, motor vanes, impact mechanism, or any other expendable part
not specifically listed. These items will only be covered for ninety (90) days from date of original
purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Call Campbell Hausfeld (855) 504-5678 to obtain your warranty service options. Freight costs must
be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s
manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
8
REMINDER: Keep your dated proof of purchase for warranty purposes!
Attach it to this manual or file it for safekeeping.
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Instructions d’utilisation
Clé à chocs Campbell Hausfeld avec correcteur de couple fi xe.
MODÈLE: CL0060
Description
Nous vous remercions de votre achat de cette Clé à chocs Campbell Hausfeld avec correcteur de couple fixe. Depuis plus de 100 ans, nous avons fabriqué des produits durables, fiables en plus d’être faciles à utiliser et à entretenir. Cette clé à chocs est conçue pour ne procurer qu’un faible niveau de bruit et de vibrations afin de créer pour les utilisateurs, une expérience encore plus ergonomique. Les clés à chocs sont conçues pour retirer et installer les écrous et boulons. Un mécanisme pivotant procure une série de coups produisant le couple nécessaire au retrait ou à l’installation de la boulonnerie. Cette série d’outils est conçue pour procurer un faible couple fixe vers l’avant et un couple de pleine puissance en sens inverse. Le CL0060 produit un maximum de 60 pi-lb de couple à 90 lb/po² vers l’avant.
Déballage
Dès que l’appareil est déballé, l’inspecter attentivement pour tout signe de dommages en transit. S’assurer de resserrer tous les raccords, boulons, etc. avant de le mettre en service.
LIRE ET SUIVRE TOUTES LES INSTRUCTIONS.
CONSERVER CES INSTRUCTIONS
NE LES JETEZ PAS
Vue D’ensemble du Système de Sécurité D’alerte et vos Responsabilités
LIRE CE MANUEL AVANT D’UTILISER CE PRODUIT. NON-RESPECT DES INSTRUCTIONS ET MESURES DE SÉCURITÉ DANS CE MANUEL PEUT PROVOQUER DES BLESSURES GRAVES OU LA MORT. CON-
SERVER CE MANUEL POUR FUTURE RÉFÉRENCE.
Votre sécurité et celle des autres dépendent de votre bonne lecture et compréhension de ce manuel. Si vous avez des questions ou si vous ne comprenez pas l’information présentée dans ce manuel, veuillez appeler au 1-800-543-6400 ou visitez www.ch-commercial.com.
Ce symbole est une alerte à la sécurité. Il sert à vous avertir des dangers potentiels de blessure corporelle. La signifi cation de ce symbole d’alerte à la sécurité se défi nit comme suit : Attention! Soyez vigilant! Votre sécurité pourrait être compromise. Le message suivant l’avertissement peut être écrit ou imagé. Les utilisations pouvant causer des dommages au produit sont identifi ées dans ce manuel par le mot « AVIS ». Les incidents liés à l’outil sont causés par le défaut de respecter les règles ou pré­cautions de sécurité. Vous devez être conscient des dangers potentiels. Vous devez être correctement formé et posséder les habiletés et outils afi n d’effectuer ces fonc-
tions. Campbell Hausfeld ne peut anticiper chaque circonstance possible pouvant
IN744400AV 9/14© 2014 Campbell Hausfeld
Instructions d’utilisation
Veuillez lire et conserver ces instructions. Lire attentivement avant de commencer à assembler, installer, faire fonctionner ou entretenir l’appareil décrit. Protégez-vous et les autres en observant toutes les informations sur la sécurité. Négliger d’appliquer ces instructions peut résulter en des blessures corporelles et/ou en des dommages matériels ! Conserver ces instructions pour références ultérieures.
Vue D’ensemble du Système de Sécurité D’alerte et vos Respon­sabilités (Suite)
impliquer un danger potentiel. De ce fait, les avertissements contenus dans ce manuel ne sont pas inclusifs. Si un outil, une procédure, ou si la méthode de travail ou la technique d’opération n’est pas spécifi quement recommandée pour utilisation par Campbell Hausfeld, vous
Généralités sur la Sécurité
PROPOSITION 65 DE CALIFORNIE
Ce produit ou son cordon peuvent contenir des produits chimiques, y compris du plomb, relevés par l’État de Californie comme cause de cancer, d’anomalies congénitales ou d’autres problèmes reproductifs. Lavez-vous les mains après la manipulation.
devez vous assurer par vous-même que c’est sécuritaire pour vous les autres. Vous devriez également vous assurer que le produit ne sera pas endomma­gé ou deviendra non sécuritaire par l’utilisation, la lubrifi cation, l’entretien ou les procédures de réparation que vous
aurez choisie.
Danger indique une situation hasardeuse imminente qui RÉSULTERA en perte de vie ou blessures graves.
Avertissement indique une situation hasardeuse potentielle qui PEUT résulter en perte de vie ou blessures graves.
Attention indique une situation hasardeuse potentielle qui PEUT résulter en blessures.
Avis indique de
l’information importante pour éviter le dommage de l’équipement.
REMARQUE: L’information qui exige une attention spéciale.
en coupant, ponçant, perçant ou meulant les matériaux tels que le bois, la peinture, le métal,le béton, le ciment ou autre maçonnerie. Cette poussière contient souvent des produits chimiques reconnus pour causer le cancer, les déformations congénitales problèmes de la reproduction. Porter de l’équipement de protection.
GÉNÉRALITÉS SUR LA SÉCURITÉ
Ce produit fait part d’un système haute pression et il faut respecter en tout temps les précautions de sécurité suivantes en plus de toute autre règle de sécurité actuelle.
1. Lire attentivement TOUS les manuels inclus avec ce produit. Bien se familiariser avec les commandes et l’utilisation adéquate de l’équipement.
2. SEULES les personnes bien familiarisées avec ces consignes de sécurité sont autorisées à se servir de l’outil pneumatique. GARDER HORS
DE PORTÉE DES ENFANTS.
Vous pouvez créer de la poussière
ou autres
Fr2
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