Campbell Hausfeld CC640 User Manual
CC640
Digital Camera
Operating Manual
Issued 9.1.08
Copyright
Printed under Licence by Campbell Scientific Ltd.
2005 Campbell Scientific (Canada) Corp..
©
CSL 573
Guarantee
This equipment is guaranteed against defects in materials and
workmanship. This guarantee applies for twelve months from date of
delivery. We will repair or replace products which prove to be defective
during the guarantee period provided they are returned to us prepaid. The
guarantee will not apply to:
• Equipment which has been modified or altered in any way without the
written permission of Campbell Scientific
• Batteries
• Any product which has been subjected to misuse, neglect, acts of God
or damage in transit.
Campbell Scientific will return guaranteed equipment by surface carrier
prepaid. Campbell Scientific will not reimburse the claimant for costs
incurred in removing and/or reinstalling equipment. This guarantee and
the Company’s obligation thereunder is in lieu of all other guarantees,
expressed or implied, including those of suitability and fitness for a
particular purpose. Campbell Scientific is not liable for consequential
damage.
Please inform us before returning equipment and obtain a Repair Reference Number whether the repair is under guarantee or not. Please state the
faults as clearly as possible, and if the product is out of the guarantee
period it should be accompanied by a purchase order. Quotations for repairs can be given on request.
When returning equipment, the Repair Reference Number must be clearly
marked on the outside of the package.
Note that goods sent air freight are subject to Customs clearance fees
which Campbell Scientific will charge to customers. In many cases, these
charges are greater than the cost of the repair.
Campbell Scientific Ltd,
Campbell Park, 80 Hathern Road,
Shepshed, Loughborough, LE12 9GX, UK
Tel: +44 (0) 1509 601141
Fax: +44 (0) 1509 601091
Email: support@campbellsci.co.uk
www.campbellsci.co.uk
Contents
PDF viewers note: These page numbers refer to the printed version of this document. Use
the Adobe Acrobat® bookmarks tab for links to specific sections.
1. Specifications .............................................................. 1
2. Introduction.................................................................. 2
2.1 Connecting................................................................................................2
2.2 Configuring...............................................................................................3
2.3 Operating..................................................................................................4
2.4 Retrieving Images.....................................................................................4
2.5 Additional Reference Material..................................................................4
2.6 CC640 Quick Check List..........................................................................4
3. Camera Hardware Description ................................... 5
3.1 Terminal Block Connections...................................................................5
3.2 Power Switch............................................................................................6
3.3 Snap Button ..............................................................................................6
3.4 Set-up Button............................................................................................6
3.5 Video Output ............................................................................................6
3.6 External I/O Connector.............................................................................7
3.7 LED (Green).............................................................................................7
3.8 Compact Flash Memory Card...................................................................8
3.8.1 Firmware Update From Memory Card..........................................8
4. Communications .........................................................9
4.1 PakBus Communications..........................................................................9
4.2 RS-232 Port ..............................................................................................9
4.3 CS I/O Port .............................................................................................13
4.4 RS-485 Port ............................................................................................14
5. Device Configuration Utility ..................................... 14
6. Operational Description............................................ 18
6.1 Self Timed Mode....................................................................................18
6.2 External Trigger Mode ......................................................................... `18
7. Image Quality ............................................................. 19
7.1 Lighting conditions.................................................................................19
7.2 Night Time Images.................................................................................19
7.3 Date and Time Stamp .............................................................................19
7.4 JPEG Compression.................................................................................20
i
8. Lens ............................................................................ 21
8.1 Lenses and Field of View.......................................................................21
8.2 Focus and Zoom Adjustment..................................................................22
8.2.1 Temperature Variations and Focus..............................................22
8.3 Lens Filter...............................................................................................23
9. Maintenance............................................................... 23
9.1 Lithium Battery.......................................................................................23
9.2 Lens Cleaning.........................................................................................24
10. Set-up and Interface Guide .....................................24
10.1 Trigger Mode........................................................................................24
10.1.1 External Trigger........................................................................24
10.1.2 Self-Timed Trigger...................................................................24
10.1.3 Combination of External and Self-Timed Triggers..................24
10.2 Communications ...................................................................................25
10.2.1 Communications Disabled........................................................25
10.2.2 CS I/O Communications...........................................................25
10.2.3 RS-232 Communications..........................................................25
10.2.4 RS-485 Communications..........................................................26
10.2.5 Concurrent Communications....................................................26
11. Power Calculations and Timings ...........................26
11.1 Standalone Operation ...........................................................................26
11.2 Operation with Communications ..........................................................27
12. CR10X Interface Guide............................................ 29
12.1 CR10X Datalogger Requirements........................................................29
12.2 CR10X Memory Allocation .................................................................29
12.3 CR10X PakBus Settings.......................................................................29
12.4 CR10X *D15 Settings..........................................................................30
12.5 CR10X Multiple Cameras....................................................................30
12.6 CR10X Connections.............................................................................30
13. CR1000 Interface Guide .......................................... 30
13.1 CR1000 Memory Set-up.......................................................................30
13.2 CR1000 Files Manager.........................................................................31
13.3 CR1000 CS I/O Communications ........................................................31
13.4 CR1000 RS-232 Port Communications................................................31
13.5 CR1000 COM Port (control port) Communications.............................31
14. Remote Image Retrieval.......................................... 32
14.1 LNCMD.EXE.......................................................................................32
14.2 Using Loggernet File Control...............................................................33
14.3 Task Set-up / LNCMD.EXE.................................................................34
15. Installation................................................................ 37
15.1 Enclosures.............................................................................................37
15.2 Mounting Holes....................................................................................37
ii
Appendices
A. Camera Enclosures ................................................ A-1
B. Quick Set-up and Test Procedure CC640
In Standalone Mode................................................. B-1
Figures
1. CC640 Camera............................................................................................2
2. Terminal Block Position and Layout..........................................................5
3. Camera to Datalogger RS-232 port (DCE) connection ..............................9
4. Using C2006 adapter board to carry RS-232 TX and RX on multi-
conductor cable.........................................................................................10
5. RS-232 wiring using C2006 boards with multi-conductor cable..............11
6. Connections for Configuration.................................................................12
7. Camera connections for CS I/O port operation ........................................ 13
8. Device Configuration Utility Screen ........................................................15
9. Illustration of Time Stamp Banner ...........................................................20
10. Lens and Filter........................................................................................23
11. Task Set-up.............................................................................................35
12. Task using add after to collect images after scheduled call....................36
13. Mounting Holes......................................................................................37
A-1 Enc 17/19 Mounting........................................................................... A-1
A-1a Enc 16/18 Mounting......................................................................... A-2
A-2 CC4718 Enclosure with mounting location of optional Serial
Interface Board (C2006)..................................................................... A-3
A-3 Camera on CC4718 Mounting Plate................................................... A-4
A-4 CC4718 bottom view.......................................................................... A-4
A-5 Vertical Pipe Mount ........................................................................... A-5
A-6 Horizontal Pipe Mount....................................................................... A-5
Tables
1. Recommended cable colour connections....................................................3
2. Explanation of configuration settings.......................................................16
3. Standalone operation power usages..........................................................27
4. RS-232 Port File Transfer Times and power usage per image.................28
5. CR10XPB CS I/O File Transfer Times ....................................................28
6. CR1000 CS I/O File Transfer Times........................................................28
iii
CC640 Digital Camera
1. Specifications
Power Supply
Operating: 9-15 VDC 250 mA Max
Quiescent: 250 uA typical
Operating Temperature -40°C to +70°C
Ext. Input Signal
Logic Low Level: 0 - 0.7 VDC (-12VDC Absolute Min)
Logic High Level: 4 – 15 VDC (15VDC Absolute Max)
RS-485
Max. BAUD Rate: 230.4 KBAUD
RS-232
Max. BAUD Rate: 230.4 KBAUD
CS I/O
Max. BAUD Rate: 76.8 KBAUD
CSDC addresses: 7 or 8
Memory Card Interface:
Type: Compact Flash
File System: FAT16
File Type: JPEG
Size: Recommended 512 Mb or less
Clock Accuracy
+/- 4 Minutes/Year (-40°C to 70°C)
Lens
Mount: CS-Type
IRIS: DC Compatible
Resolution
640 x 504 (with Time Stamp banner)
Dimensions
Length: 235 mm (9.25 inches) With Lens
Width: 110 mm (4.33 inches)
Height: 64 mm (2.52 inches)
Weight: 0.9 kg (2.0 lbs)
+/- 1 Minute/Year (0°C to 40°C)
640 x 480 (307,200 pixels)
1
CC640 Digital Camera
2. Introduction
The CC640 digital camera was designed to meet the stringent operational
requirements necessary for remote battery powered installations. The CC640 has a
very low quiescent power draw and can operate over a wide temperature range.
The camera contains a compact flash memory card interface that turns the camera
into a powerful image logger. The combination of JPEG compression and memory
card storage enables the CC640 to store over 10,000 images.
The CC640 can operate in a stand-alone mode with image acquisitions triggered
by the cameras own precision real time clock. Image acquisitions can also be
triggered by an externally applied digital signal.
For Quick Set-up and Test Procedure in Standalone Mode – refer to Appendix B.
2.1 Connecting
NOTE
Figure 1 CC640 Camera
The camera should be connected to the datalogger and power supply using the
wiring recommendations in Table 1, Cable Colour Connections. The wiring is
based on the use of the recommended FIN6COND cable supplied by Campbell
Scientific (Canada) Corp. (CSC). The colour connections may differ if other
cables are used.
It is essential that the Ground cable be connected first when wiring
the camera to the datalogger or the power supply.
2
Table 1. Recommended cable colour connections
Colour Required Connections Recommended Signal Connection
Operating Manual
Black
Red
Green
White
Yellow
Blue
Clear/Shield
Mandatory Ground
Mandatory +12V
Optional Ext
N/A No connection or Ground
Optional RS-485 A or RS-232 TX (Camera Output)
Optional RS-485 B or RS-232 RX (Camera Input)
Mandatory Camera Shield Terminal
After connecting the camera to a power source, turn the power switch to the ON
position and verify the proper LED sequence before connecting the camera for
communication.
For Standalone Mode, the CC640 can be connected directly to the power supply
by wiring Ground first, and then +12VDC. Capturing images in Standalone mode
requires the use of a FAT16 formatted Compact Flash Memory Card (Section 3.6).
The only wire connections to the camera are the power supply wires (ground and
+12 V) that connect to a 12 VDC source.
2.2 Configuring
The recommended cable for use with the camera is a 3 pair individually shielded
24 AWG cable. The cable part number is L9721 and the Model number for a
finished cable is a FIN6COND-L (L is the required Length). Only shielded cable
should be used with the camera for proper operation. It is recommended to use the
cable supplied by Campbell Scientific, as the cable is of high quality and well
suited for communications between the camera and datalogger.
The individual conductor colours and their recommended connections are outlined
in Table 1. Following the recommended colour scheme is not mandatory and users
may be required to select their own colour schemes for cables with different
colour arrangements.
The maximum recommended cable length of 24 AWG cable is 30 Metres (98.1
feet). Longer lengths can be used, however a heavier gaug e of wire is su g gested . It
is recommended that the individual wire resistance on the +12VDC and Ground
conductors not exceed 2.7 Ohms. Using longer cable in conjunction with RS-232
communications will require slower BAUD rates. Depending on the cable len gth
and type of cable, RS-232 may not be suitable for communications and the use of
RS-485 should be considered.
The camera uses PakBus protocol to send image files to the datalogger and both
must be configured to enable communications. The RS-232 port is used in
conjunction with the Device Configuration software to change settings and
operating parameters in the camera (Section 5, Page 14). Device Configuration
Utility is a free download from any Campbell Scientific website.
3
CC640 Digital Camera
2.3 Operating
2.4 Retrieving Images
2.5 Additional Reference Material
The CC640 is capable of acquiring images in a self-timed mode, an external
trigger mode, and by manually taking a picture using the Snap button (Section 3.3,
page 6). Self-timed mode is set using the Device Configuration Utility, while a
short pulse applied to the Ext. Input Signal on the camera will initiate image
acquisition in the External Trigger Mode. When taking a picture manually using
the Snap button, the power switch needs to be in the ON position.
Loggernet Version 3.1.3 or newer includes the executable LNCMD.EXE that is
required for image file retrieval from dataloggers (Section 14, page 32). Images
from cameras in standalone mode can be retrieved directly from the Compact
Flash Memory Card with a PC that has a Compact Flash socket.
The CC640 Operating Manual is intended for use by those experienced in working
with Campbell Scientific dataloggers. For further information regarding the
various uses and applications of the CR1000, CR10XPB, CR23X, MD485, or any
additional technology listed in this manual, refer to the appropriate Operating
Manuals of these products.
2.6 CC640 Quick Check List
• If interfacing to a Datalogger ensure that your datalogger has the
appropriate PakBus operating system.
• The compact flash memory card must be formatted to FAT16 (Do not use
FAT32).
• Use the Device Configuration Utility to change settings in the camera.
• Use the Device Configuration Utility to change settings in MD485 or
other PakBus devices.
• The Device Configuration Utility can also be used to set the Dataloggers
memory and PakBus parameters. These parameters can be incorporated
into the datalogger program or changed with a Keyboard display.
• Verify that the lens cable is properly seated, as the connector may
inadvertently become unplugged du ri n g handling or installation.
Always ensure that the Power Switch is placed in the Auto Position
4
3. Camera Hardware description
3.1 Terminal Block Connections
Operating Manual
NOTE
Only shielded cable should be used for connections to the terminal
block.
Gnd Power Ground
+12VDC 9-15VDC Power, 250 mA
Ext. External Trigger Input, 5.0 Volt Logic Signal, 15Volts Max
RS-485A RS-485 communications
RS-485B RS-485 communications
Shield The shield (drain wire) needs to be connected to this terminal
Figure 2 Terminal Block Position and Layout
5
CC640 Digital Camera
3.2 Power Switch
3.3 Snap Button
The power switch can be used to power the camera continuously on or to place the
camera in Auto power mode. The switch should not be left in the On position
under normal operation. Leaving the switch in the On position will prevent the
camera from entering its low power quiescent mode of operation. The power
switch does need to be placed to the On position to perform configuration set-up
or to focus the camera.
In the Auto position the camera will automatically reduce its power consumption
to the low power quiescent mode after an image is acquired. It is recommended to
place the switch in the Auto position when images are being triggered by either
the external input or the self-timed mode.
The Snap button is used to manually take a picture. The power switch needs to be
set to the On position for the Snap button to operate.
When the Snap button is pressed the LED will slowly flash 2 times, indicating
successful initiation of an image acquisition.
3.4 Set-up Button
The Set-up button performs 2 functions: it toggles the video output on or off and
it places the camera in set-up mode. The power switch will need to be in the On
position for the Set-up Button to operate.
When the Set-up Button is pressed the LED will slowly flash once.
Pressing the Set-up button will force the camera to its default BAUD rate
(115,200) on the RS-232 port for about 40 seconds so that the Device
Configuration Software can be used to configure the camera. Image acquisitions
will also be placed on hold for the same time period. To indicate that the camera is
in Set-up mode the LED will briefly flash once per second.
If no configuration communications occur during the 40 second s, the camera will
exit set-up mode and resume its normal operating mode. The LED will flash once
every 5 seconds.
Pressing the Set-up Button will toggle the Video output on or off. The video
output is used to focus and target the camera in conjunction with a normal
television or video monitor. The video output will remain on until the set-up
button is pressed to toggle it off. The video output will be turned off when the
camera enters its quiescent mode, 5 minutes after the camera’s power switch has
been placed in the Auto position.
3.5 Video Output
The video output connector provides an anal og ue vi de o si g nal for the pur pose of
focusing and targeting the camera. The video output can be configured to NTSC
(National Television System Committee) or PAL (Phase Alternating Line) using
the Device Configuration Software. NTSC is the standard used in North America
and PAL is the standard that is used in most European countries. Consult your
monitor owner’s manual for display information.
The video output signal is intended for use with a television or monitor that has a
NTSC or PAL video input. Most monitors will have one or two audio input
6
connectors in addition to the video input. The audio inputs shou ld remain
unconnected, as the camera does not have audio capability.
The video output can be turned on and/or off by pressing the Set-up Button when
the power switch is in the ON position.
During every image acquisition sequence the video output will be momentarily
activated when the image is acquired, allowing the operator to view the image that
is being captured.
3.6 External I/O Connector
The External I/O connector provides Inputs and Outputs fo r operating camera
peripherals, such as the optional motorized enclosure that is used for operation
under extremely harsh environmental conditions. Please contact a Campbell
Scientific sales representative for details and availability of the CC640
peripherals.
The Ext. (External Control) input signal can be used to initiate an image
acquisition. An image acquisition can be initiated on demand by applying a
voltage pulse to the Ext. input. The camera will remain in its quiescent state when
the signal to this input remains at logic low (Less that 0.7 Volts). To initiate an
image acquisition the input should be pulsed hi g h (4 .0 - 15 Volt s ) . The
recommended duration of the pulse is between 1ms and 10 seconds.
Operating Manual
3.7 LED (Green)
Leaving the Ext. input signal high for more than 10 seconds will result in another
image acquisition starting immediately after the completion of the first.
If the Ext. input signal is left in the High state continuously, the camera will not
enter its low power mode and images will be acquired on a continuous basis.
The Ext. Control Input signal is operated with the power switch in the Auto mode.
If the power switch is left in the ON position the LED will flash twice and begin
an image acquisition when a positive Ext Signal is detected, providing easy
confirmation of an externally applied signal.
The green LED is intended to provide feedback for the operator. On power up the
LED will slowly flash 4 times, indicating that a normal power-on sequence has
occurred. If the LED flashes rapidly for several seconds, it means that the camera
failed one of the power-on tests. This response is rare and will require that the
camera be returned to an authorized repair facility.
The LED will also flash once if the Set-up button is pressed and twice if the SNAP
button is pressed. During communications or a firmware update the LED will
remain ON to indicate a process is in progress that should not be interrupted.
If the power switch is in the ON position the LED should flash once every 5
seconds to indicate that it is running. If the set-up button is pressed, the LED will
briefly flash once a second to indicate that the camera is ready for set-up using the
Device Configuration Utility.
7
CC640 Digital Camera
The following table offers LED information at a glance:
LED
Always Off
Quick Flash
Every 5 Seconds
4 Slow Flashes
Rapid Flashes for 4
Seconds
Quick Flash Every
Second
Steadily On
The camera has no power connected to it or it is in Quiescent Mode
The camera is Powered ON (Power switch is in the ON position)
Normal Power-On Sequence
A Power on test did not pass.
The camera is in Set-up Mode
The camera is carrying out a process that should not be interrupted. This includes
acquiring an Image, transmitting an image via communications, or performing a
firmware update.
3.8 Compact Flash Memory Card
The camera is equipped to use compact flash memory cards. It is important for the
memory cards to be formatted as FAT16 and not FAT32, as the camera does not
support the FAT32 file system. When formatting a memory card using a PC
ensure that FAT32 is not selected (FAT16 or just FAT should be used).
Image files are stored on the compact flash memory card as JPEG files under the
root directory “IMAGES”. Each file will be uniquely named with a sequence
number (i.e. E1234567.JPG).
The compact flash card should not be inserted or removed while the camera is in
its ON state. Insertion or removal should only be done when the camera is in its
quiescent state or when power is removed.
The use of a memory card is optional and is not required for users who utilize
communications to retrieve the images. If a card is present, the camera will write
the images to it. Once the memory card is filled, the camera will stop recording
images to it unless deleting previous files creates additional image storage space.
It is generally recommended to delete older image files from the memory card
after downloading them to a permanent storage location.
3.8.1 Firmware Update From Memory Card
CAUTION
Failure to properly follow this procedure can result in
corruption of the operating system. If this occurs, it may be
necessary to send the camera to an authorized repair facility
to have the operating system reloaded.
The compact flash card is also used to provide a means of updating the camera’s
embedded firmware. This is done by downloading the appropriate files from any
Campbell Scientific website, renaming the new firmware hex file as
“NEWCODE.HEX” (all upper case), and placing it in the root directory of the
compact flash memory card. When the camera powers up and finds the file in the
root directory it will begin to update its firmware from the file. The LED will
remain continuously on during this process, which may take up to 5 minutes. It is
imperative that the power supply is not interrupted during this process. After
completion the LED will turn off. Power down the camera, remove the memory
card, and delete the “NEWCODE.HEX” file using a PC if no other cameras need
to be updated. Leaving the file on the memory card will cause the camera to
8
repeatedly update its firmware every time the camera wakes up from its quiescent
mode.
4. Communications
4.1 PakBus Communications
The camera uses the PakBus protocol to send image files from the camera to the
datalogger or other PakBus compatible devi ces.
Communications are not enabled while the camera is in its quiescent mode. This is
done to conserve power in its low power state. When an image file is ready to be
transmitted, the camera will initiate communications and send the JPEG image via
the selected PakBus port.
The camera is a PakBus Leaf node and is not capable of performing any routing.
Operating Manual
Figure 3 Camera to Datalogger RS-232 port (DCE) connection
4.2 RS-232 Port
The 10-pin RS-232 header connector is designed to provide a 9 Pin DCE type port
by using either of the ribbon cable adapters provided with the camera. Part number
C1946 provides a male 9-pin connector and C1947 provides a female 9-pin
connector.
The RS-232 port can also provide an additional communication port for
transmitting image files to a datalogger using the PakBus Protocol. Figure 3
illustrates the required connection to a RS-232 port on a Datalogger. A Datalogger
and camera are both DCE type RS-232 devices; thus, requiring a NULL modem
cable.
9
CC640 Digital Camera
Figure 4 Using C2006 adapter board to carry RS-232 TX and RX on multi-conductor cable
The necessary RS-232 TX (transmit) and RX (receive) signals can also be carried
by the recommended 6 conductor cable. Figure 4 demonstrates using a DB-9 to
terminal breakout board (part C2006) and the standard cable to transmit the RS232 signals. This provides a practical means of carrying the RS-232 signals when
the camera is installed remotely from the datalogger.
If the recommended cable is used, the RS-232 can be used at distances up to 30
Metres (98.1 feet). Longer lengths or different cables may require that the BAUD
rate be set slower than the default 115200 BAUD.
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