Campbell Hausfeld Air Ratchet Operating Instructions Manual

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REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
Air Ratchet
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.
Operating Instructions
Unpacking
When unpacking this product, carefully inspect for any damage that may have occurred during transit.
General Safety Information
CALIFORNIA PROPOSITION 65
You can create dust when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.
This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.
1. Read all manuals included with this product carefully. Be
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DANGER
thoroughly familiar with the controls and the proper use of the equipment.
2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.
Do not exceed the
maximum oper­ating pressure of the air tool (90 psi). This can reduce the life of the tool.
3. Do not exceed any pressure rating
of any component in the system. Maximum operating pressure of 90 psi is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.
4. Disconnect the air tool from air
supply before changing tools or attachments, servicing and during nonoperation.
Safety glasses and ear protection must be worn during operation.
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WARNING
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CAUTION
IN240002AV 5/03
5. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result in serious personal injury.
6. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.
7. Do not depress trigger when connecting the air supply hose.
8. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
9. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.
10. Protect air lines from damage or puncture.
11. Never point an air tool at oneself or any other person. Serious injury could occur.
12. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.
Release all pressure from the system before attempting to install, service, relocate or perform any maintenance.
13. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
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WARNING
© 2003 Campbell Hausfeld/Scott Fetzer
For parts, product & service information
visit www.chpower.com
See Warranty on page 4 for important information about commercial use of this product.
Description
Air ratchets are air tools designed for removing and installing spark plugs and different engine parts such as water pumps, radiators, etc.
MANUAL
BUILT TO LAST
Page 2
Manual de Instrucciones
Guía de Diagnóstico deAverías
Problema Posible(s) Causa(s) Acción a Tomar
La herramienta funciona lentamente o no funciona
La herramienta expulsa humedad
El mecanismo del trinquete falla o no afloja las tuercas
General Safety Information (Continued)
14. Do not put hands near or under moving parts.
15. Always secure workpiece in a vise or clamp.
Excessive exposure
to vibration, working in awkward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling or pain occur and consult a physician.
Operation
LUBRICATION
Proper lubrication is the owner’s responsibility. Failure to lubricate the air tool properly will dramatically shorten the life of the tool and will void the warranty.
This air tool
requires lubrication before the initial use and before and after each additional use.
Air tools require lubrication throughout the life of the tool. Campbell Hausfeld air tool oil (ST127000AV) is recommended because this oil cleans, lubricates and inhibits rust all in one operation.
After an air tool
has been lubri­cated, oil will discharge through the exhaust port during the first few seconds of operation. Thus, the ex­haust port must be covered with a towel before applying air pressure. Failure to cover the exhaust port can result in serious injury.
1. Disconnect air supply.
2. Pour about 1/4 teaspoon of airtool
oil into air inlet.
3. Operate trigger lever to allow oil to
enter air motor.
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WARNING
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CAUTION
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WARNING
2
Operating Instructions
4. Connect the air tool to the air supply and cover the exhaust port with a towel. Run the air tool for 7 to 10 seconds. Oil will discharge from the exhaust port when air pressure is applied.
SPEED ADJUSTMENT
The ratchet should never be used to set the torque. Use a torque wrench to set the torque.
When tightening,
do not torque down the nuts or bolts with the ratchet as typically done with a hand wrench. This can damage the tool by breaking parts in the ratchet mechanism.
AIR TOOL SET-UP
PLEASE REFER TO AIR TOOL AND SPRAY GUN SET-UP (IN170102AV) FOR
AIR SYSTEM HOOK-UP INSTRUCTIONS. To remove nuts, turn the
forward/reverse dial to the right. To install nuts, turn the forward/reverse dial to the left. Reverse the procedure if the threads are left-handed. Do not overtighten the nuts.
NOTE: It is not recommended to install a quick coupler between the air tool and the leader (whip) hose.
Use of a whip hose
prevents accidental triggering of the tool when pressurized air is connected to the system.
In addition, the tool’s vibration wears out quick couplers prematurely.
Using fittings or air hoses which are too small can create a pressure drop and reduce the power of the tool. A 3/8” (I.D.) fitting with 1/4” NPT threads is recommended. Most compressors are shipped with a short, 1/4” I.D. hose. For proper performance and more convenience, use a 3/8” I.D. hose. Hoses longer than 50 feet should have a 1/2” I.D.
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WARNING
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WARNING
Never carry a tool
by the hose or pull the hose to move the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.
STORAGE
The air tool must be lubricated before storing. Follow the air piston lubrication instructions with an exception to step 4. Only run the air tool for 2 to 3 seconds instead of 7 to 10 seconds because more oil needs to remain in the air tool when storing.
Technical Service
For information regarding the operation or repair of this product, please call 1-800-543-6400.
Replacement Parts Information
For information regarding where to order replacement parts, call toll free 1-800-543-8622. Please provide the following information:
• Model number
• Stamped code
• Part number and description
Address parts correspondence to:
Campbell Hausfeld 100 Production Drive Harrison, Ohio 45030 USA
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WARNING
www.chpower.com
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3
Operating Instructions
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not operate
Moisture blowing out of tool
Ratchet mechanism slips or will not loosen
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
6. Worn rotor blade in motor
7. Worn ball bearing in motor
1. Water in tank
2. Water in the air lines/hoses
1.Ratchet mechanism is
dirty
1. Flush the tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. If Campbell Hausfeld oil is not used, lubricate the tool after cleaning
2. Lubricate the tool according to the lubrication instructions in this manual
3a. Adjust the regulator on the tool to the maximum setting (If
applicable)
3b. Adjust the compressor regulator to tool maximum while the
tool is running free
4. Tighten and seal hose fittings if leaks are found
5a. Be sure the hose is the proper size. Long hoses or tools using
large volumes of air may require a hose with an I.D. of 1/2” or larger depending on the total length of the hose
5b. Do not use a multiple number of hoses connected together
with quick connect fittings. This causes additional pressure drops and reduces the tool power. Directly connect the hoses together
6. Replace rotor blade
7. Remove and inspect bearing for rust, dirt and grit or worn race. Replace or clean and regrease bearing with bearing grease
1. Drain tank. (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds
2a. Install a water separator/filter (PA2121). NOTE: Separators
only work properly when the air passing through the separator is cool. Locate the separator/filter as far as possible from the compressor
2b. Install an air dryer
2c. Anytime water enters the tool, the tool should be oiled
immediately
1a. Clean mechanism with air tool oil
1b. Replace worn mechanism
www.chpower.com
Page 4
rvase leer y guardar estas instrucciones.Lea con cuidado antes de tratar de armar, instalar, manejar o darle servicio al producto descrito en este manual. Protéjase Ud. y a los demás observando todas las reglas de seguridad. El no seguir las instrucciones podría resultar en heridas y/o daños a su propiedad. Guarde este manual como referencia.
Manual de Instrucciones
Para desempacar
Al desempacar este producto, revíselo con cuidado para cerciorarse de que esté en perfecto estado.
Informaciones Generales de Seguridad
PROPOSICIÓN DE CALIFORNIA 65
Cuando corta lija, taladra o pule materiales como por ejemplo madera, pintura, metal, hormigón, cemento, u otro tipo de mampostería se puede producir polvo. Con frecuencia este polvo contiene productos químicos que se conocen como causantes de cáncer, defectos congénitos u otros daños reproductivos. Use equipo de protección.
Este producto es parte de un sistema de alta presión y por lo tanto debe seguir las siguientes medidas de precaución al igual que cualquier otra medida de seguridad.
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PELIGRO
Operating Instructions
4
© 2003 Campbell Hausfeld/Scott Fetzer
www.chpower.com
Ver la Garantía en página 12 para información importante sobre el uso comercial de este producto.
BUILT TO LAST
Descripción
Los trinquetes son herramientas neumáticas diseñadas para sacar e instalar bujías y otras piezas de motores tales como bombas de agua, radiadores, etc.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive, Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY: A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void. D. Normal adjustments which are explained in the owner’s manual(s) provided with the product. E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY: A. Provide dated proof of purchase and maintenance records. B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.
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