Page 1
Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Air hammers are designed to remove
unwanted material in a variety of
locations or to cut through rusted bolts
and metal. The air hammers make tough
jobs easier because of high air power
while the regulator can allow for
precision control. This hammer uses
standard .401 Parker taper hammer bits.
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.
General Safety
Information
CALIFORNIA PROPOSITION 65
You can create dust when you
cut, sand, drill or grind
materials such as wood, paint,
metal, concrete, cement, or other
masonry. This dust often contains
chemicals known to cause cancer, birth
defects, or other reproductive harm.
Wear protective gear.
This product is part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
1. Read all manuals included
with this product carefully. Be thoroughly
familiar with the controls
and the proper use of the
equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.
Do not exceed the
maximum operating pressure of the air tool (90 psi).
This can reduce the life of the tool.
3. Do not exceed any pressure rating
of any component in the system.
Maximum operating pressure of 90
!
CAUTION
!
DANGER
psi is measured at the tool inlet
while the tool is running. The
pressure drop between the
compressor and tool needs to be
compensated for at the compressor.
4. Disconnect the air tool from air
supply before changing tools or
attachments, servicing and during
non-operation.
Safety glasses and ear
protection must be worn
during operation.
5. Do not wear loose fitting clothing,
scarves, neck ties or jewelry when
operating any tool. Loose clothing
or jewelry may become caught in
moving parts and result in serious
personal injury.
6. Do not depress trigger when
connecting the air supply hose.
7. Always use attachments designed
for use with air powered tools. Do
not use damaged or worn
attachments.
8. Never trigger the tool when not
applied to a work object. Attachments must be securely attached.
Loose attachments can cause serious
injury.
9. Protect air lines from damage or
puncture.
10. Never point an air tool at oneself or
any other person. Serious injury
could occur.
11. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
Release all pressure from the
system before attempting to
install, service, relocate or perform any
maintenance.
12. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
!
WARNING
!
WARNING
IN246902AV 11/02
13. Do not put hands near or under
moving parts.
14. Always secure workpiece in a vise or
clamp. Do not place hands on the
black cylinder or spring retainer
when operating the tool.
The quick connect
retainer or spring
retainer must be used to hold the
hammer in place. Personal injury can
occur if the hammer is not secure.
Do not misuse this
product. Excessive
exposure to vibration, work in awkward positions and repetitive work
motions can cause injury to hands and
arms. Stop using any tool if discomfort,
numbness, tingling or pain occur, and
consult a physician.
Assembly
SYSTEM SETUP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170102AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS.
Using fittings or air hoses which are too
small can create a pressure drop which
will result in a loss of power in the tool.
NOTE: Do not install a quick coupler set
between the tool and whip hose.
AIR TOOL SETUP
ALL MODELS
Ensure tool is not connected to air
supply, then place tool upside down on
workbench.
Never carry a tool
by the hose or pull
the hose to move the tool or a
compressor. Keep hoses away from
heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn.
Pre-Operation
Air tools require lubrication throughout the life of the tool. Proper
!
WARNING
!
WARNING
!
WARNING
MANUAL
BUILT TO LAST
Air Hammer
© 2002 Campbell Hausfeld/Scott Fetzer
For parts, product & service information
visit www.chpower.com
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
See Warranty on page 4 for important information about commercial use of this product.
Page 2
Symptom Possible Cause(s) Corrective Action
La herramienta funciona
demasiado lenta o no
funciona
Sale humedad por la
herramienta
El cincel/martillo está
atascado y no se mueve
hacia adelante o hacia
atrás
* Cuando vuelva a ensamblar el cilindro en el alojamiento, utilice Loctite
Instrucciones de Funcionamiento
Operación
(Continuación)
Mantenimiento
ALMACENAMIENTOEste
cincel/martillo debe lubricarse antes de
ser almacenado. Siga las instrucciones
de lubricación del pistón neumático
con una excepción al paso 3. Sólo haga
funcionar el cincel/martillo durante 2s
a 3s en vez de los 7 a 10, debido a que
debe permanecer más aceite en el
cincel/martillo al almacenarlo.
Guía de Solución de Problemas
3. If piston is jammed, disassemble
barrel from housing. Use punch to
push piston through barrel (See
Figure 4).
4. Reassemble barrel and piston.
Maintenance
STORAGE
The chisel/hammer must be lubricated
before storing. Follow the air piston
lubrication instructions with an
exception to step 3. Only run the
chisel/hammer for 2 to 3 seconds
instead of 7 to 10 seconds because
more oil needs to remain in the
chisel/hammer when storing.
Technical Service
For information regarding the
operation or repair of this product,
please call 1-800-543-6400. If you are
calling from Ohio or outside the
continental United States, please call
collect: 1-513-367-1182.
Replacement Parts
Information
For information regarding where to
order replacement parts, call toll free
1-800-543-8622. Please provide the
following information:
• Model number
• Stamped code
• Part number and description
QUICK CONNECT RETAINER
The quick connect
retainer or spring
retainer must be used to hold the
hammer in place. Personal injury can
occur if the hammer is not secure.
The quick connect retainer holds the
hammer in place. The retainer must be
securely attached and the three set
screws must be tightened completely
using a hex wrench (See Figure 2). The
retainer pulls back for easy hammer
insertion and snaps forward to hold
the hammer. The retainer is a normal
wear item and should be replaced
when worn. Replace with PA1039.
REPARING JAMMED PISTON
1. Tools required include: hammer
and punch.
2. Attempt to free jammed piston
using punch (See Figure 3).
!
WARNING
2
Pre-Operation (Cont’d)
lubrication is the owner’s responsibility.
Use Campbell Hausfeld airtool oil (Part
No. ST127000AV) to lubricate, clean
and inhibit rust in one step. Failure to
lubricate and maintain the air tool
properly will dramatically shorten the
life of the tool and will void the
warranty.
This air tool
requires lubrication
before initial use and before and after
each additional use.
AIR PISTON LUBRICATION
The air piston must be lubricated daily.
An air piston cannot be oiled too
often.
Disconnect the
chisel/hammer from
the air supply before lubricating.
1. Turn the chisel/hammer upside
down.
2. While pulling the trigger, pour a
teaspoon of Campbell Hausfeld oil
in the air inlet.
Cover exhaust port
with a towel before
applying air pressure. Oil will discharge
through the exhaust port during the
first few seconds of operation after an
airtool has been lubricated. Failure to
cover exhaust port can result in serious
injury.
3. Connect the chisel/hammer to the
air supply and cover the exhaust
port with a towel. Run the
chisel/hammer for 7 to 10 seconds.
Oil will discharge from the exhaust
port when air pressure is applied. If
the piston does not cycle, install a
bit into the spring retainer. Be
careful not to allow the towel to
catch in the spring retainer.
Operation
SPRING RETAINER
The spring retainer holds the hammer
in place. The retainer must be securely
attached (See Figure 1). The retainer is
a normal wear item and should be
replaced when worn. Replace with
MP2896 (2) piece hammer spring set.
The retainer unscrews for easy hammer
insertion.
!
WARNING
!
WARNING
!
WARNING
Operating Instructions
Figure 2 - Quick Connect Retainer Operation
Maintain a firm grip on
quick connect and press
back to insert or remove
hammer bit
Quick Connect Retainer
Figure 4
Punch
Piston
Barrel
Figure 1 - Spring Retainer
Press tab here and twist counter-clockwise
tightening spring retainer, firmly securing
hammer bit
Press tab and
twist clockwise
to release
spring retainer
and insert
hammer bit
Spring
Retainer
Figure 3
Punch
Piston
www.chpower.com
Figura 4
Troquel
Page 3
Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not operate
Moisture blowing out of tool
Chisel/Hammer is jammed and will
not move back and forth
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
6. Regulator set too low
1. Water in tank
2. Water in air
lines/hoses
1. Chisel/hammer
piston and barrel are
dirty or rusty
2. Chisel/hammer
piston and barrel are
rusted together
1. Flush tool with Campbell Hausfeld air tool oil, gum solvent,
or an equal mixture of SAE 10 motor oil and kerosene. If
Campbell Hausfeld oil is not used, lubricate, tool after
cleaning
2. Lubricate tool according to lubrication instructions in the
Pre-Operation section
3. Adjust the compressor regulator to tool maximum while
the tool is running free
4. Tighten and seal hose fittings if leaks are found
5. Be sure hose is properly sized. Long hoses or tools using
large volumes of air may require a hose with an I.D. of 1/2”
or larger depending on total hose length
6. Adjust regulator until tool reaches maximum speed
1. Drain tank (See air compressor manual). Oil tool and run
until no water is evident. Oil tool again and run 1-2 seconds
2a. Install a water separator/filter (PA2121). NOTE: Separators
work properly only when air steam is cool. Locate
separator/filter as far as possible from compressor
2b. Install an air dryer
2c. Anytime water enters tool, tool should be oiled
immediately
1a. Heavily oil tool to free up piston
1b. Clean piston and barrel with air tool oil and remove any
burrs on piston or barrel surfaces
*
1c. Replace worn piston and cylinder
*
1d. Anytime water enters tool, tool should be oiled
immediately
2. Remove piston and de-rust. Replace piston and cylinder if
needed*
* When reassembling the cylinder to the housing, use Loctite
®
on the cylinder threads.
3
Operating Instructions
Maintenance
(Continued)
Address parts correspondence to:
Campbell Hausfeld
100 Production Drive
Harrison, Ohio 45030 U.S.A.
NOTE: Hammers are not included with
some tools. Any hammer with a .401
Parker taper shank size can be used.
Campbell Hausfeld offers five
Figure 5 - Hammer Bits
Weld Buster
Splitter
Punch
Flat
Sheet Metal
Cutter
www.chpower.com
commonly used hammers (Part number
PA1003 or MP2875*).
*PA1003 is a five piece set of hammers each six
inches in length. MP2875 is a 4 piece set of
hammers each three inches in length (does not
include the sheet metal cutter).
Page 4
Instrucciones de Funcionamiento
Sírvase leer y conservar estas instrucciones. Léalas cuidadosamente antes de intentar ensamblar, hacer funcionar o dar mantenimiento al
producto descrito. Protéjase a sí mismo y a otras personas observando toda la información de seguridad. ¡El no cumplir con las instrucciones
podría ocasionar lesiones personales y/o daños a la propiedad! Guarde las instrucciones para referencia futura.
Description
Los martillos neumáticos están
diseñados para eliminar el material no
deseado de una variedad de
ubicaciones o para cortar pernos y
metales oxidados. Los martillo
neumáticos facilitan los trabajos
difíciles debido a la alta potencia
neumática, mientras los reguladores
permiten el control preciso. Este
martillo utiliza las brocas cónicas para
martillo 0,401 Parker
Desempaque
Al desempacar de este producto,
inspeccione cuidadosamente para ver si
ocurrió cualquier daño durante el
transporte.
Informaciones
Generales de
Seguridad
PROPOSICIÓN DE CALIFORNIA 65
Cuando corta lija, taladra o
pule materiales como por
ejemplo madera, pintura,
metal, hormigón, cemento, u otro tipo
de mampostería se puede producir
polvo. Con frecuencia este polvo
contiene productos químicos que se
conocen como causantes de cáncer,
defectos congénitos u otros daños
reproductivos. Use equipo de
protección.
Este producto forma parte de un
sistema de alta presión y siempre
deben acatarse las siguientes
precauciones de seguridad junto con
cualquier otra norma de seguridad
existente.
1. Lea cuidadosamente todos
los manuales incluidos
con el producto.
Familiarícese completa-
mente con los controles y el uso
debido del equipo.
2. Sólo aquellas personas completa-
mente familiarizadas con estas
normas de funcionamiento seguro
!
PELIGRO
BUILT TO LAST
Operating Instructions
4
© 2002 Campbell Hausfeld/Scott Fetzer
www.chpower.com
Ver la Garantía en página 12 para información importante sobre el uso comercial de este producto.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious
Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun,
inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States
do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or
failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants,
material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters,
collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other
expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original
purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may
also have other rights which vary from state to state or country to country.
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