Operating Instructions
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.
Description
Professional air powered cut-off tools
are air tools designed for a variety of
cutting applications, and can be used
on many metals. Used for cutting
rusted exhaust bolts, auto panels and
various home projects.
Unpacking
When unpacking this product, carefully
inspect for any damage that may have
occurred during transit.
General Safety
Information
CALIFORNIA PROPOSITION 65
You can create dust when you
cut, sand, drill or grind
materials such as wood, paint, metal,
concrete, cement, or other masonry.
This dust often contains chemicals
known to cause cancer, birth defects, or
other reproductive harm. Wear
protective gear.
This product is part of a high pressure
system and the following safety
precautions must be followed at all
times along with any other existing
safety rules.
1. Read all manuals included
with this product carefully. Be thoroughly
familiar with the controls and the
proper use of the equipment.
2. Only persons well acquainted with
these rules of safe operation should
be allowed to use the air tool.
Do not exceed the
maximum operating pressure of the air tool (90 psi).
This can reduce the life of the tool.
!
CAUTION
!
DANGER
3. Do not exceed any pressure rating
of any component in the system.
Maximum operating pressure of 90
psi is measured at the tool inlet
while the tool is running. The
pressure drop between the
compressor and tool needs to be
compensated for at the compressor.
4. Disconnect the air tool from air
supply before changing tools or
attachments, servicing and during
non-operation.
Safety glasses and ear
protection must be worn
during operation.
5. Do not wear loose fitting clothing,
scarves, neck ties or jewelry when
operating any tool. Loose clothing
or jewelry may become caught in
moving parts and result in serious
personal injury.
6. Do not depress trigger when
connecting the air supply hose.
7. Always use attachments designed
for use with air powered tools. Do
not use damaged or worn
attachments.
8. Never trigger the tool when not
applied to a work object. Attachments must be securely attached.
Loose attachments can cause serious
injury.
9. Protect air lines from damage or
puncture.
10. Never point an air tool at oneself or
any other person. Serious injury
could occur.
11. Check air hoses for weak or worn
condition before each use. Make
sure all connections are secure.
!
WARNING
IN248101AV 11/02
Release all pressure from the
system before attempting to
install, service, relocate or perform any
maintenance.
12. Keep all nuts, bolts and screws tight
and ensure equipment is in safe
working condition.
13. Do not put hands near or
under moving parts. Keep
hands off guard when
operating. Do not operate tool
without guard properly secured.
14. Always secure workpiece in a vise or
clamp.
Do not misuse this
product. Excessive
exposure to vibration, work in
awkward positions and repetitive work
motions can cause injury to hands and
arms. Stop using any tool if discomfort,
numbness, tingling or pain occur, and
consult a physician.
Assembly
SYSTEM SETUP
PLEASE REFER TO AIR TOOL AND SPRAY
GUN SET-UP (IN170102AV) FOR AIR
SYSTEM HOOK-UP INSTRUCTIONS.
Use of a whip hose
prevents accidental
triggering of tool when pressurized air
is connected to system.
Using fittings or air hoses which are too
small can create a pressure drop which
will result in a loss of power in tool.
NOTE: Do not install a quick coupler set
between tool and whip hose.
AIR TOOL SETUP
Never carry a tool
by the hose or pull
hose to move tool or a compressor.
Keep hoses away from heat, oil and
!
WARNING
!
WARNING
!
WARNING
!
WARNING
MANUAL
BUILT TO LAST
Air Cut-Off Tool
For parts, product & service information
visit www.chpower.com
© 2002 Campbell Hausfeld/Scott Fetzer
REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.
See Warranty on page 4 for important information about commercial use of this product.
Problema Posible(s) Causa(s) Acción a Tomar
La herramienta funciona
lentamente o no funciona
La herramienta expulsa
humedad
La herramienta vibra
excesivament
Manual de Instrucciones
Guía de Diagnóstico de Averías
Cut-off wheels
must be securely
fastened to the tool. Only use 3” max.
diameter cut-off wheels rated at or
above tool rated RPM.
Storage
Lubricate air tool before storing.
Follow lubrication instructions in PreOperation section with an exception to
step 4. Run cutting tool for only 2 to 3
seconds so more oil will remain in air
tool for storage.
Technical Service
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.
Replacement Parts
Information
For information regarding where to
order replacement parts, call toll free
1-800-543-8622. Please provide the
following information:
• Model number
• Stamped-in code
• Part number and description
Address parts correspondence to:
The Campbell Group
Attn: Parts Department
100 Production Drive
Harrison, Ohio 45030 U.S.A.
!
WARNING
2
Assembly (Continued)
sharp edges. Replace any hose that is
damaged, weak or worn.
Pre-Operation
LUBRICATION
Air tools require lubrication throughout the life of the tool. Proper
lubrication is the owner’s responsibility.
Use Campbell Hausfeld airtool oil (Part
No. ST127000AV) to lubricate, clean
and inhibit rust in one step. Failure to
lubricate and maintain air tool properly
will dramatically shorten the life of the
tool and will void the warranty.
This air tool
requires
lubrication before initial use and
before and after each additional use.
1. Disconnect tool from air supply.
2. Turn cutting tool upside down.
3. While pressing throttle control
lever, pour a teaspoon of Campbell
Hausfeld oil in the air inlet.
Cover exhaust port
with a towel
before applying air pressure. Oil will
discharge through exhaust port during
first few seconds of operation after an
airtool has been lubricated. Failure to
cover exhaust port can result in serious
injury.
4. Release throttle lever and connect
air tool to air supply. Cover exhaust
port with a towel then run air tool
for 20 to 30 seconds. Oil will
discharge from exhaust port when
air pressure is applied. Continue to
run cutting tool until no oil is
discharged. Wipe all residual oil off
of tool before use.
!
WARNING
!
CAUTION
Operation
ATTACHMENTS
Disconnect air tool
from air supply
before changing attachments or
serious injury could occur.
Make sure cut-off
wheel is tightened
securely before operating air tool.
CHANGING CUT-OFF WHEELS
1. Remove the cap screw holding the
cut-off wheel. Remove the cut-off
wheel (See Figure 1). Arbor wrench
is included with some models.
2. Check condition of new cut-off
wheel. Never use wheels that are
cracked, chipped or damaged in any
way.
3. Center new cut-off wheel on arbor
(See Figure 2). Make sure cut-off
wheel is rated for RPM of air tool.
Securely tighten cap screw.
!
WARNING
!
WARNING
Operating Instructions
Figure 1
Figure 2
Cap Screw
Allen
Wrench
Cutting
Wheel
Arbor
Safety
Guard
Arbor
Wrench
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Troubleshooting Chart
Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not
operate
Moisture blowing out of tool
Excessive vibration
1. Grit or gum in tool
2. No oil in tool
3. Low air pressure
4. Air hose leaks
5. Pressure drops
6. Regulator adjusted
wrong
1. Water in tank
2. Water in the air
lines/hoses
1. Damaged wheel
2. Arbor shaft bent
1. Flush the tool with Campbell Hausfeld air tool oil, gum
solvent, or an equal mixture of SAE 10 motor oil and
kerosene. If Campbell Hausfeld oil is not used, lubricate
the tool after cleaning
2. Lubricate the tool according to lubrication instructions in
Pre-Operation section
3. Adjust the compressor regulator to tool maximum while
the tool is running free
4. Tighten and seal hose fittings if leaks are found
5. Be sure hose is properly sized. Long hoses or tools using
large volumes of air may require a hose with an I.D. of
1/2” or larger depending on total hose length
6. Adjust regulator with slotted screwdriver to maximum
speed
1. Drain tank (See air compressor manual). Oil tool and run
until no water is evident. Oil tool again and run 1-2
seconds
2a. Install a water separator/filter (PA2121). NOTE: Separators
work properly only when air steam is cool Locate
separator/filter as far as possible from compressor
2b. Install an air dryer
2c. Anytime water enters the tool, the tool should be oiled
immediately
1. Replace cutting wheel (MP2879)
2. Replace shaft (Model PL2535 only)
3
Operating Instructions
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Manual de Instrucciones
Sírvase leer y guardar estas instrucciones. Lea con cuidado antes de tratar de armar, instalar, manejar o darle servicio al producto descrito en
este manual. Protéjase Ud. y a los demás observando todas las reglas de seguridad. El no seguir las instrucciones podría resultar en heridas y/o
daños a su propiedad. Guarde este manual como referencia.
Descripción
Las cortadoras neumáticas profesiona-
les son herramientas neumáticas dise-
ñadas para una variedad de aplicacio-
nes de corte, y se pueden utilizar en va-
rios metales. Se utilizan para cortar tor-
nillos de escapes oxidados, paneles de
automóviles y varios proyectos del ho-
gar.
Para Desempacar
Al desempacar este producto, revíselo
con cuidado para cerciorarse de que
esté en perfecto estado.
Informaciones
Generales de
Seguridad
PROPOSICIÓN DE CALIFORNIA 65
Cuando corta lija, taladra o
pule materiales como por
ejemplo madera, pintura,
metal, hormigón, cemento, u otro tipo
de mampostería se puede producir
polvo. Con frecuencia este polvo
contiene productos químicos que se
conocen como causantes de cáncer,
defectos congénitos u otros daños
reproductivos. Use equipo de
protección.
Este producto es parte de un sistema
de alta presión y por lo tanto debe
seguir las siguientes medidas de
precaución al igual que cualquier otra
medida de seguridad.
1. Lea con cuidado todos los
manuales incluídos con
este producto.
Familiarícese con los
controles y el uso
adecuado del equipo.
2. La herramienta neumática sólo
debe ser usada por personas que
estén bien familiarizadas con las
reglas de seguridad de manejo.
!
PELIGRO
BUILT TO LAST
Operating Instructions
4
www.chpower.com
© 2002 Campbell Hausfeld/Scott Fetzer
Ver la Garantía en página 12 para información importante sobre el uso comercial de este producto.
Limited Warranty
1. DURATION: From the date of purchase by the original purchaser as follows: Standard Duty Products - One Year, Serious
Duty Products - Two Years, Extreme Duty Products - Three Years.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / Scott Fetzer Company, 100 Production Drive,
Harrison, Ohio, 45030, Telephone: (800) 543-6400
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the
Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun,
inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the
duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:
A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED
FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial,
industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States
do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY
DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply
to you.
C. Any failure that results from an accident, purchaser’s abuse, neglect or failure to operate products in accordance
with instructions provided in the owner’s manual(s) supplied with product. Accident, purchaser's abuse, neglect or
failure to operate products in accordance with instructions shall also include the removal or alteration of any safety
devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner’s manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields,
driver blades
, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants,
material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters,
collets, chucks, rivet jaws, screw driver bits
, sanding pads, back-up pads, impact mechanism, or any other
expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original
purchase. Underlined items are warranted for defects in material and workmanship only.
7. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor’s option, products or
components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.
8. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:
A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service
Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
9. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be
scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability
of replacement parts.
This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may
also have other rights which vary from state to state or country to country.
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