CAME ZA3P Installation Manual

319W86EN

CONTROL PANEL

FOR 230V GEARMOTORS

Installation manual

ZA3P

English

EN

2

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WARNING:IMPROPER INSTALLING MAY RESULT IN SERIOUS DAMAGE. FOLLOW ALL INSTALLATION INSTRUCTIONS

THIS MANUAL IS EXCLUSIVELY INTENDED FOR PROFESSIONAL FITTERS OR SKILLED TECHNICIANS

IMPORTANT SAFETY INSTRUCTIONS FOR INSTALLING

LEGEND

ENGLISH

This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.

REFERENCE REGULATIONS

Came Cancelli Automatici S.p.A. is certified for the: ISO 9001 quality and ISO 14001 environmental management systems.
This product complies with the current regulations mentioned in the declaration of conformity.

DESCRIPTION

Multi-feature control panel for swing gates, with manageable
limit-switches and slow-down speed adjusting.

The control devices and accessories run on 24 V.

The overall draw of the accessories must not exceed

20 W.
All connections are quick-fuse protected. See table.
The control board provides and controls the following

functions:

- automatic closing after and opening command;

- pre-flashing of the movement indicator;

- obstruction detection when gate is stopped at any point;

- torque adjusting of the connected operator;

- opening ram-jolt;

- fixed ten second slow-down with adjustable speed;

- manageable limit-switches:
The definable control modes are:

- opening/closign;

- opening/closing in maintained action;

- partial opening;

- total stop.
The photocells, after detecting an obstruction, may trigger:

- a reopening if the gate is closing;

- reclosing or partial stop if gate is opening;

- partial stop if gate is opening.
Dedicated trimmers adjust:

- the automatic closing time;

- gearmotor M2 delayed closign;

- the working time.
You can also connect:

- gate open warning lights; - cycle lights;

- electrolock.

Intended use

The ZA3P control panel is designed for controlling ATI, FERNI, KRONO, FAST and FROG 230 V swing-gate operators.

Any installation and/or use other than that specified in this manual is forbidden.

Limits to use

The overall power of the connected motors must never exceed 600 W.

Technical data

Type ZA3P

Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Power draw when idle (mA) 60
Maximum power ( W) 600
Casing material ABS
Operating temperature (°C) -20 ÷ +55
Insulation class

Fuse table

To protect Fuse at

Control board (
Command and control devices

(
Accessories ( )
Electrolock ( )

)

)

5 A-F

1 A-F

1.6 A-F

3.15 A-F

05/2015 © CAME cancelli automatici S.p. A. - The data and information in this manual may be changed at any time and without notice.

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Description of parts

1. Control board

2. fuse connection terminals

3. Control device fuses

4. Accessories fuse

5. Electrolock fuse

6. Programming LED

7. Radio code memorizing buttons

L2T L1T1234

12 24

0

8. Time setting trimmer

9. Functions selectors

10. AF radio frequency card plug

11. 24 V warning LED

12. Transformer

13. Condensers*

ENGLISH

CT 0 12 24

L1T

L2T

FC1 FA2 FC2

2

FA1

UVWXYEE3

LN

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* Contained in the 230 V FROG gearmotor box. Connect them to the black cables (motor M1) and red ones (motor M2),

10 11 S 1 2 3 3P 4 5 7 2 C1 CX B1 B2TS 10

which are set up on the control board; if pairing ATI, FAST, FERNI and KRONO gearmotors, these will stay unused (the
condensers are connected inside).

Transformer and condenser cable colors:

- Manual code:

p.

white; red; black; orange; purple; light blue.

4

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Dimensions

ENGLISH





  

(mm)

GENERAL INSTRUCTIONS FOR INSTALLING

Only skilled, qualified staff must install this product.
Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.

Preliminary checks

Before beginning the installation, do the following:

• make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation
rules. It should completely cut off the power supply according to category III surcharge conditions (that is, with minimum
contact openings of 3 mm); make sure that any connections inside the container (ones that ensure continuity to the
protection circuit) are fitted with additional insulation with respect to those of other electrical parts inside:
set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical
damage

Cable types and minimum thicknesses

Connection Cable type

Control panel power supply 230 V AC
Motor/encoder power supply 24 V DC 3 x 1 mm
Flashing light 2 x 0.5 mm
Photocell transmitters 2 x 0.5 mm
Photocell receivers 4 x 0.5 mm

FROR CEI

20-22
CEI EN

50267-2-1

Cable length

1 < 10 m

3G x 1.5 mm

Command and safety device 2 x 0.5 mm
Antenna RG58 max 10 m

2

2

2

2

2

2

Cable length

10 < 20 m

3G x 2.5 mm

3 x 1.5 mm

2

2

Cable length

20 < 30 m

3G x 4 mm

3 x 2.5 mm

//
2 x 0.5 mm
4 x 0.5 mm
2 x 0.5 mm

2

2 x 0.5 mm

2

4 x 0.5 mm

2

2 x 0.5 mm

2

2

2

2

2

05/2015 © CAME cancelli automatici S.p. A. - The data and information in this manual may be changed at any time and without notice.

If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw
of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual
power draw and distances. If connecting products that are not contemplated in this manual, see the literature accompanying
said products

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Tools and materials

Make sure you have all the tools and materials you will need for installing in total safety and in compliance with applicable
regulations. The figure shows some of the equipment installers will need.

INSTALLATION

Fastening the control panel

Fasten the control panel base in a
protected area; use rounded cross head
screws with maximum 6 mm diameter.

Perforate the pre-drilled holes.

The holes have different diameters:

23, 29 and 37 mm.

Be careful not to damage the control

board inside the control panel.

Enter the cable gland with the
corrugated tubes for threading the
electrical cables.

ENGLISH

ELECTRICAL CONNECTIONS AND PROGRAMMING

Power supply

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Control panel

230V A.C. 50/60 Hz

 3

Electolock connection

(12V-15W max.)

10 11

Terminals for connecting

24 VAC accessories.

6

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Gearmotor

Delayed opening action

gearmotor (M1)

ENGLISH

contacts

NC

UVWXYEE3

FASTFAST

FROGFROG

2

FC1 FA2 FC2

FA1

Delayed closing action

gearmotor (M2)

FERNIFERNI

ATIATI

KRONOKRONO

contacts

NC

Came gearmotors standard set opening scheme.

With gates with only one leaf:

• connect the gearmotor to W X Y (M2) regardless of the side it is

fi tted on (for FROG, if necessary, invert connections X and Y);

• connect the limit-switches to 2-FA2-FC2 and short-circuit
FA1-FA2/FC1-FC2.

2

FC1 FA2 FC2

FA1

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Warning and lighting devices

Gate open warning light (Contact rated at: 24V - 3W max.). - Warns when the
gate is open, and turns o when the gate is closed.

Movement fl ashing light (Contact rated at: 230V A.C.

- 25W max.). - Flashes when the gate is opening and
closing.

Courtesy light (230V-60W). -It stays on
for a fi xed time of 5 minutes from the
moment in which the gate-leaves start
their maneuver.

ENGLISH

UVWXYEE3

Command and control devices

Stop button (contact N.C.). - For commanding the gate stop while
excluding the automatic closing cycle. To resume movement, press
the command button or the transmitter button. If unused, short-circuit
terminals 1-2.

Opening key-switch selector and/or button (contact N.O.). - For
commanding gate opening.

Partial opening key-switch selector and/or button (contact N.O.).

- For commanding the partial opening of a gate-leaf (2nd motor) for
pedestrian passage.

Closing key-switch selector and/or button (contact N.O.). - For
commanding gate closing.

05/2015 © CAME cancelli automatici S.p. A. - The data and information in this manual may be changed at any time and without notice.

Key-switch selector and/or button (contact N.O.). - For commanding
gate opening and closing. By pressing the button or turning the key-switch
selector, the gate inverts its movement or stops depending on the selection

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made on the DIP-switches (see functions selecting, DIP-switches 2 and 3).

10 11 S 1 2 3 3P 4 5 7 2

- Manual code:

p.

10 11 S 1 2 3 3P 4 5 7 2 C1 CX B1 B2

8

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Safety devices

Delta Dir/DeltaS

ENGLISH

<- C1 ->

Reopening during closing connection (contact NC). With safety devices such as photocells, sensitive safety-
edges and other EN 12978 regulation compliant devices. When closing, the contact triggers the inversion of
movement until opening is complete.

If unused, short-circuit 2-C1.

<- CX ->

with DIP-switch 8 OFF - DIP-switch 2 OFF

(Selector )

Connection for reopening during closing (contact
NC). - With safety devices such as photocells, sensitive
safety-edges and other EN 12978 regulation compliant
devices. When opening, the contact triggers the
inversion of movement until closing is completed.

If unused, disable input CX with DIP-switch 8 set to ON.

with DIP-switch 8 OFF - DIP-switch 2 ON

(Selector )

Partial stop connection (contact NC). - With safety
devices such as photocells, sensitive safety-edges and
other EN 12978 regulation compliant devices. Stops
movement and then triggers automatic closing.

<- TS ->

with DIP-switch 10 ON

Safety test function connection - With each opening and closing command, the board checks the efficiency of
the photocells. Any malfunction of the photocells is warned by the flashing LED
cancels any command from the radio transmitter or button.
IMPORTANT: When activating the safety test feature, at least one pair of photocells must be connected in
"reopening during closing" (C1).

on the control board, which

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functions selection

Selector

1 ON Automatic closing activated (1 OFF - deactivated);
2 ON "Open-stop-close-stop" with button (2-7) and radio-control

(AF card fi tted) activated;

2 OFF "Open-close" with button (2-7) and radio-control (AF card

fi tted) activated; 3 ON "Open only" with radio-control
(AF card fi tted) activated (3 OFF-deactivated);

4 ON Pre-fl ashing while opening and closing activated (4 OFF-

deactivated)
5 ON Obstruction detection activated (5 OFF-deactivated);
6 OFF "Maintained action" (excludes functioning of the radio

control) deactivated (6 ON-activated);
7 ON Ram-jolt activated; with each opening command, the

gate-leaves at fi nal closing point press for one second,

thus facilitating the releasing of the electrolock which

is connected to terminals 11-S. It is active only if the

gate-leaves are closed and the end of the working time,

or at the 1st maneuver after powering up the system (7

OFF-deactivated);
8 OFF Terminal CX activated (8 ON-deactivated);
9 OFF Ten-second slow-down deactivated (9 OFF.-activated);
10 ON Photocells test activated (10 OFF deactivated).

L2T L1T1234

12 24

0

CT 012 24

L1T

L2T

FC1FA2FC2

2

FA1

1011 S 1 2 3 3P 4 5 7 2 C1CX B1 B2TS10

UVWXYEE3

LN

Selector

1 ON Limit switches enabled (1 OFF -

2 OFF CX with reclosing during opening

2 ON CX with partial stop feature.

disabled);

feature.

ENGLISH

Trimmer adjusting

Adjusting working time from a minimum of 10 seconds to a
maximum of 120 seconds.

Adjusting the automatic closing time from a minimum of 1
second, to a maximum of 120 seconds.

Adjusting delayed closing of 2nd motor (min. 0”, max. 15”)
and simultaneously partial opening (min. 0”, max. 30”).

Adjusting slow-down speed

To adjust the slow-down speed (operation to be done with gate stopped):

• set DIP-switch 6 to ON;

05/2015 © CAME cancelli automatici S.p. A. - The data and information in this manual may be changed at any time and without notice.

• press CH1, the red LED
(see table);

• by pressing CH1 again it shifts to the next speed;

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• confirm the choice by pressing CH2;

• reset DIP-switch 6 to OFF.

- Manual code:

p.

will show the set slow-down speed

Flashing in quick

succession

minimum 2

medium 3

maximum

L2T L1T1234

12 24

0

CT 012 24

L1T

L2T

UVWXYEE3

LN

Slow-down

speed 1

FC1FA2FC2

2

FA1

1011 S 1 2 3 3P 4 5 7 2 C1CX B1 B2TS10

L2T L1T1234

10

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Adjusting the motor torque

To vary the motor torque, move the show
faston to one of the four positions:
1 min., 4 max..

ENGLISH

ACTIVATING THE RADIO CONTROL

Antenna and AF radiofrequency card

Connect the antenna's RG58 cable to the

corresponding terminals.

Fit the radio frequency card into the control board
AFTER CUTTING OFF THE MAIN POWER SUPPLY
N.B.: The control board recognizes the radiofrequency
card only when it is powered up.

C1 FA2 FC2

L2T L1T1234

12 24

0

CT 012 24

L1T

L2T

FC1FA2FC2

2

FA1

1011 S 1 2 3 3P 4 5 7 2 C1CX B1 B2TS10

UVWXYEE3

LN

2C1CXB1B2

Possible connection of a second operator, that can

be activated by the second channel of

the radio circuit (contact NO). Contact rated for:

5A-24 V DC

Memorization (max. 25 different transmitters)

CH1 = Channel for direct commands to a functions of the gearmotor's control board

("open only / " open-close-invert" command or "open-stop-close-stop",
depending on the selection made on DIP-switches 2 and 3).

CH2 = Channel for direct command to an accessory device connected to B1-B2.

Keep button CH1 pressed on the control board (the warning LED will fl ash),
with a transmitter button send the code , the LED will stay on to tell you that
memorization has been successful.

Perform the same procedure with button CH2, associating it to another button
on the transmitter.

FC1 FA2 FC2

2

FA1

S 1 2 3 3P 4 5 7 2 C1 CX B1 B2

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Totally cancelling the memory

Simultaneously keep pressed buttons CH1 and CH2 for over fi ve seconds; when the LED stays lit, all of the
radio control will be cancelled.

>5”

FINAL OPERATIONS

Fastening the cover

Once the electrical connections and set up are done, fit the
cover and fasten it using the supplied screws.

DISMANTLING AND DISPOSAL

CAME CANCELLI AUTOMATICI S.p.A. employs an Environmental Management System at its premises. This

system is certified and compliant with the UNI EN ISO 14001 regulation standard to ensure that the environment is
respected and safeguarded.

Please continue protecting the environment. At CAME we consider it fundamental in our strategic market policies. Just
follow these simple dismantling instructions:

Before disposing, it is always advisable to check with the specific laws that apply in your area.
DO NOT DISPOSE OF IN NATURE!

DISPOSING OF THE PACKAGING The packaging materials (cardboard, plastic, and so on) should be disposed of as

solid urban waste, and simply separated from other waste for recycling.

DISMANTLING AND DISPOSAL Our products are made with different materials. Most of these (aluminum, plastic,

iron, electrical cables) are classified as solid urban waste. They can be recycled by separating them before dumping
at authorized city dumps. Whereas other components (control boards, batteries, transmitters, and so on) may contain
hazardous pollutants. These must therefore be disposed of by authorized, certified professional services.

05/2015 © CAME cancelli automatici S.p. A. - The data and information in this manual may be changed at any time and without notice.

ENGLISH

DECLARATION OF CONFORMITY

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Declaration Came Cancelli Automatici S.p.A.declares that this product conforms to the essential, pertinent
requirements provided by directives 2006/95/CE and 2014/30/UE. An

original copy of the declaration of conformity is available on request.

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English - Manual cod e:

The data and information in t his manual may be chang ed at any time and without notice.

CAME Cancelli Automatici S.p.a.

Via Martiri Della Libertà, 15

31030

Dosson Di Casier (Tv)

([phone]

Assistenza Tecnica/Numero Verde 800 295830

([phone]