CAME V6000 Installation Manual

INSTALLATION MANUAL
V6000
FA00047-EN
English
OPERATORS
FOR GARAGE DOORS
p.
2
2 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016 - © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
WARNING!
important safety instructions for people:
READ CAREFULLY!
PREMISE
• THIS PRODUCT SHOULD ONLY BE USED FOR THE
PURPOSE FOR WHICH IT WAS EXPLICITLY DESIGNED.
A
NY OTHER USE IS DANGEROUS. CAME S.P.A.
IS NOT LIABLE FOR ANY DAMAGE CAUSED BY IMPROPER
, WRONGFUL AND UNREASONABLE USE
• K
EEP THESE WARNINGS TOGETHER WITH THE INSTALLATION AND OPERATION MANUALS THAT COME WITH THE OPERATOR.
B
EFORE INSTALLING
(CHECKING WHAT'S THERE: IF SOMETHING IS MISSING,
DO NOT CONTINUE UNTIL YOU HAVE COMPLIED WITH ALL
SAFETY PROVISIONS)
• CHECK THAT THE AUTOMATED PARTS ARE IN PROPER
MECHANICAL ORDER, THAT THE OPERATOR IS LEVEL AND ALIGNED, AND THAT IT OPENS AND CLOSES PROPERLY.
M
AKE SURE YOU HAVE SUITABLE MECHANICAL STOPS
• I
F THE OPERATOR IS TO BE INSTALLED AT A HEIGHT OF LESS THAN 2.5 M FROM THE GROUND OR OTHER ACCESS LEVEL, MAKE SURE YOU HAVE ANY NECESSARY PROTECTIONS AND/OR WARNINGS IN PLACE • BEFORE BEGINNING ANY OPERATION IT IS MANDATORY TO CAREFULLY READ ALL INSTRUCTIONS; IMPROPER INSTALLATION MAY RESULT IN SERIOUS HARM TO PEOPLE AND THINGS. • IF ANY PEDESTRIAN OPENINGS ARE FITTED INTO THE OPERATOR, THERE MUST ALSO BE A A SYSTEM TO BLOCK THEIR OPENING WHILE THEY ARE MOVING • MAKE SURE THAT THE OPENING AUTOMATED DOOR OR GATE CANNOT ENTRAP PEOPLE AGAINST THE FIXED PARTS OF THE OPERATOR • DO NOT FIT UPSIDE DOWN OR ONTO ELEMENTS THAT COULD BEND. IF NECESSARY, ADD SUITABLE REINFORCEMENTS TO THE ANCHORING POINTS • DO NOT INSTALL DOOR OR GATE LEAVES ON TILTED SURFACES • MAKE SURE ANY SPRINKLER SYSTEMS CANNOT WET THE OPERATOR FROM THE GROUND UP • MAKE SURE THE TEMPERATURE RANGE SHOWN ON THE PRODUCT LITERATURE IS SUITABLE TO THE CLIMATE WHERE IT WILL BE INSTALLED • FOLLOW ALL INSTRUCTIONS AS IMPROPER INSTALLATION MAY RESULT IN SERIOUS BODILY INJURY
INSTALLING
• SUITABLY SECTION OFF AND DEMARCATE THE
ENTIRE INSTALLATION SITE TO PREVENT UNAUTHORIZED PERSONS FROM ENTERING THE AREA, ESPECIALLY MINORS AND CHILDREN • BE CAREFUL WHEN HANDLING OPERATORS THAT WEIGH OVER 20 KG. IF NEED BE, USE PROPER SAFETY HOISTING EQUIPMENT
• A
LL OPENING COMMANDS (THAT IS, BUTTONS, KEY SWITCHES, MAGNETIC READERS, AND SO ON) MUST BE INSTALLED AT LEAST 1.85 M FROM THE PERIMETER OF THE GATE'S WORKING AREA, OR WHERE THEY CANNOT BE REACHED FROM OUTSIDE THE GATE.
A
LSO, ANY DIRECT COMMANDS (WHETHER BUTTONS, TOUCH PANELS, AND SO ON) MUST BE INSTALLED AT LEAST 1.5 M FROM THE GROUND AND MUST NOT BE REACHABLE BY UNAUTHORIZED PERSONS • ALL MAINTAINED ACTION COMMANDS, MUST BE FITTED IN PLACES FROM WHICH THE MOVING GATE LEAVES AND TRANSIT AND DRIVING AREAS ARE VISIBLE • APPLY, IF MISSING, A PERMANENT SIGN SHOWING THE POSITION OF THE RELEASE DEVICE • BEFORE DELIVERING TO THE USERS, MAKE SURE THE SYSTEM IS EN 12453 STANDARD COMPLIANT (REGARDING IMPACT FORCES), AND ALSO MAKE SURE THE SYSTEM HAS BEEN PROPERLY ADJUSTED AND THAT ANY SAFETY, PROTECTION AND MANUAL RELEASE DEVICES ARE WORKING PROPERLY
A
PPLY WARNING SIGNS WHERE NECESSARY AND IN A VISIBLE PLACE, (SUCH AS, SUCH AS THE GATE'S PLATE
O
NCE INSTALLED, MAKE SURE THAT THE MOTOR EITHER PREVENTS OR BLOCKS THE OPENING MOVEMENT WHEN THE DOOR IS LOADED WITH A 20-KG MASS, FITTED TO THE CENTER OF THE DOOR'S LOWER EDGE • ONCE INSTALLED, MAKE SURE THAT PARTS OF THE DOOR DO NOT JUT INTO PUBLIC STREETS OR SIDEWALKS.
SPECIAL USER-INSTRUCTIONS AND RECOMMENDATIONS
• KEEP GARAGE-DOOR OPERATION AREAS CLEAN
AND FREE OF ANY OBSTRUCTIONS. MAKE SURE THAT THE PHOTOCELLS ARE FREE OF ANY OVERGROWN VEGETATION AND THAT THE OPERATOR'S AREA OF OPERATION IS FREE OF ANY OBSTRUCTIONS • DO NOT ALLOW CHILDREN TO PLAY WITH FIXED CONTROLS, OR TO LOITER IN THE GATE'S MANEUVERING AREA.
p.
3
3 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016- © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
KEEP ANY REMOTE CONTROL TRANSMITTERS OR ANY
OTHER COMMAND DEVICE AWAY FROM CHILDREN, TO PREVENT THE OPERATOR FROM BEING ACCIDENTALLY ACTIVATED. • THIS APPARATUS IS NOT FOR PEOPLE
(
INCLUDING CHILDREN) WITH PHYSICAL, MENTAL AND SENSORY ISSUES, OR EVEN ONES WITHOUT ANY EXPERIENCE, PROVIDED THIS HAPPENS UNDER CLOSE SUPERVISION OR ONCE THEY HAVE BEEN PROPERLY INSTRUCTED TO USE THE APPARATUS SAFELY AND TO THE POTENTIAL HAZARDS INVOLVED. • FREQUENTLY CHECK THE SYSTEM FOR ANY MALFUNCTIONS OR SIGNS OF WEAR AND TEAR OR DAMAGE TO THE MOVING STRUCTURES, TO THE COMPONENT PARTS, ALL ANCHORING POINTS, INCLUDING CABLES AND ANY ACCESSIBLE CONNECTIONS. KEEP ANY HINGES, MOVING JOINTS AND SLIDE RAILS PROPERLY LUBRICATED
P
ERFORM FUNCTIONAL CHECKS ON THE PHOTOCELLS
AND SENSITIVE SAFETY EDGES, EVERY SIX MONTHS.
T
O CHECK WHETHER THE PHOTOCELLS ARE WORKING, WAVE AN OBJECT IN FRONT OF THEM WHILE THE GATE IS CLOSING; IF THE OPERATOR INVERTS ITS DIRECTION OF TRAVEL OR SUDDENLY STOPS, THE PHOTOCELLS ARE WORKING PROPERLY. THIS IS THE ONLY MAINTENANCE OPERATION TO DO WITH THE POWER ON. CONSTANTLY CLEAN THE PHOTOCELLS' GLASS COVERS USING A SLIGHTLY WATER-MOISTENED CLOTH; DO NOT USE SOLVENTS OR OTHER CHEMICAL PRODUCTS THAT MAY RUIN THE DEVICES • IF REPAIRS OR MODIFICATIONS ARE REQUIRED TO THE SYSTEM, RELEASE THE OPERATOR AND DO NOT USE IT UNTIL SAFETY CONDITIONS HAVE BEEN RESTOREDCUT OFF THE POWER-SUPPLY BEFORE RELEASING THE OPERATOR FOR MANUAL OPENINGS AND BEFORE ANY OTHER OPERATION, TO PREVENT ANY RESULTING HAZARDS. SEE INSTRUCTIONS
• I
F THE POWER SUPPLY CABLE IS DAMAGED, IT MUST BE REPLACED BY THE MANUFACTURER OR AUTHORIZED TECHNICAL ASSISTANCE SERVICE, OR IN ANY CASE, BY SIMILARLY QUALIFIED PERSONS, TO PREVENT ANY RISKIT IS FORBIDDEN FOR USERS TO PERFORM ANY OPERATIONS THAT ARE NOT EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED IN THE MANUALS.
F
OR ANY REPAIRS, MODIFICATIONS / ADJUSTMENTS, AND FOR EXTRA-ORDINARY MAINTENANCE, CALL TECHNICAL ASSISTANCE • LOG THE JOB AND CHECKS INTO THE PERIODIC MAINTENANCE LOG.
FURTHER RECOMMENDATIONS FOR ALL
• KEEP CLEAR OF HINGES AND MECHANICAL MOVING
PARTS • DO NOT ENTER THE OPERATOR'S AREA OF OPERATION WHEN IT IS MOVING • DO NOT COUNTER THE OPERATOR'S MOVEMENT AS THIS COULD RESULT IN DANGEROUS SITUATIONS • ALWAYS PAY SPECIAL ATTENTION TO ANY DANGEROUS POINTS, WHICH HAVE TO BE LABELED WITH SPECIFIC PICTOGRAMS AND/ OR BLACK AND YELLOW STRIPES • WHILE USING A SELECTOR SWITCH OR A COMMAND IN MAINTAINED ACTIONS, KEEP CHECKING THAT THERE ARE NO PERSONS WITHIN THE OPERATING RANGE OF ANY MOVING PARTS, UNTIL THE COMMAND IS RELEASED • THE OPERATOR MAY MOVE THE DOOR AT ANY TIME AND WITHOUT WARNING • ALWAYS CUT OFF THE MAINS POWER SUPPLY BEFORE PERFORMING ANY MAINTENANCE OR CLEANING. • OBSERVE THE MOVING DOORS AND KEEP PEOPLE AWAY UNTIL THE DOOR IS FULLY OPENED OR CLOSED.
Danger of hand crushing
Danger! High voltage.
No transiting while the barrier is moving
Danger of foot crushing
210115
365
3020 ÷ 4020
p.
4
4 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016 - © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
LEGEND
This symbol shows which parts to read carefully.
This symbol shows which parts describe safety issues
This symbol shows which parts to tell users about.
UNLESS OTHERWISE STATED, THESE OPERATIONS APPLY TO ALL MODELS. THE MEASUREMENTS, UNLESS OTHERWISE STATED, ARE IN MILLIMETERS.
DESCRIPTION
The operator is made up of a gearmotor, a control board with transformer, a slide guide with either a belt or chain transmission system, a transmission arm and an ABS casing with display for keypad programming and an LED courtesy light.
Intended use
The V6000 operator is designed to power overhead and sectional garage door used in homes and apartment buildings.
Any installation and/or use other than that specified in this manual is forbidden.
Limits to use
Type V6000
Door surface area (m2)9 Maximum height of counterbalanced overhead doors (m) 2.4 Maximum height of spring-balanced overhead doors (m) 3.25 Maximum height of door (m) 3.20
Technical data
Type V6000
Protection rating (IP) 40 Power supply (V - 50/60 Hz) 230 AC Power supply motor (V) 24 DC Stand-by absorption (W) 7 Maximum power of the accessories (W) 35 Nominal power (W) 100 Opening speed (m/min) 6 Traction force (N) 600 Operating temperature (°C) -20 ÷ +55 Apparatus class
I
Weight (Kg) 4.9
Dimensions
2
1
3
5
7
8
6
4
9 10 11 12 13 14
15
10
9
6
7
8
1
4
2
3
5
p.
5
5 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016- © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
Packing list
1. one Operator
2. one Installation Manual
3. two anchoring perforated-plates.
4. one Curved lever
5. Two support braces
6. Three U-shaped braces
7. One guide-fitting brace
8. One door fitting brace
9. Eight self-drilling hexagonal head M6x15 screws
10. One hexagonal M6x80 nut and bolt
11. One (Ø8x25) drive-shaft adapter
12. One 3x20 linchpin
13. One pin
14. Four M8X20 hexagonal screws with washers
and nuts
15. One slide guide
Operator
1. Cover
2. Gearmotor
3. Transformer
4. Control board
5. Power supply cable
Description of parts
Pre-assembled guide package
6. Guide
7. Chain or belt
8. Skid
9. Transmission arm
10. Release cord
Slide guides
001V06001
Chain guide T = 3.02 m. Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height
- Sectional* doors up to 2.20 m in height.
001V06002 Chain guide T = 3.52 m.
- Counter-balanced overhead doors up to 2.75 m in height.
- Sectional* doors up to 2.70 m in height.
p.
6
6 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016 - © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
001V06003 Chain guide T = 4.02 m.
- Spring-balanced overhead doors up to 3.25 m in height.
- Sectional* doors up to 3.20 m in height.
001V06005 Belt guide T = 3.02 m.
Counter-balanced overhead doors up to 2.4 m in height
- Counter-balanced overhead doors up to 2.25 m in height
- Sectional* doors up to 2.20 m in height.
001
001V06006 Belt guide T = 3.52 m.
- Counter-balanced overhead doors up to 2.75 m in height.
- Sectional* doors up to 2.70 m in height.
001V06007
Belt guide T = 4.02 m.
- Spring-balanced overhead doors up to 3.25 m in height
- Sectional* doors up to 3.20 m in height.
Optional accessories
001
001V201 Transmission arm for counter-balanced overhead doors.
001V121 Pull-cord release device to apply onto handle.
For sectional doors, see the APPLICATION EXAMPLES paragraph.
GENERAL INSTRUCTIONS FOR INSTALLING
Only skilled, qualified staff must install this product.
If the door is fitted with a pedestrian door, you must also fit a safety switch at the entrance, to stop the
operator from working when the pedestrian door is open.
Preliminary checks
Before beginning, do the following:
• make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should completely cut off the power supply according to category III surcharge
conditions (that is, with minimum contact openings of 3 mm);
• Setup suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage;
make sure that any connections inside the container (ones that ensure continuity to the protection circuit) are fitted with additional insulation with respect to those of other electrical parts inside:
• make sure that the door is properly balanced. When stopped at any point, it must maintain its position.
RX
TX
6
1
5
7
6
2
3
4
8
p.
7
7 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016- © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
Standard installation
1. Operator with receiver
2. Slide guide
3. Release device
4. Transmission arm
5. Key-switch selector
6. Photocells
7. Keypad
8. Sensitive safety-edge
Cable types and minimum thicknesses
Connection Cable type
Cable length
1 < 15 m
Cable length
15 < 30 m
Control panel power supply 230 V AC H05VV-F
3G x 1.5 mm
2
3G x 2.5 mm
2
Flashing light
FROR CEI
20-22
CEI EN
50267-2-1
2 x 0.5 mm
2
Photocell transmitters 2 x 0.5 mm
2
Photocell receivers 4 x 0.5 mm
2
Command and safety device 2 x 0.5 mm
2
Antenna RG58 max 10 m
If cable lengths differ from those specified in the table, establish the cable sections depending on the actual
power draw of the connected devices and according to the provisions of regulation CEI EN 60204-1.
For multiple, sequential loads along the same line, the dimensions on the table need to be recalculated according to the actual power draw and distances. For connecting products that are not contemplated in this manual, see the literature accompanying said products
(
H - 100 mm
H
H - 100 mm
H
(
(
M6x80
M6
󱤏
󱤎
10 ÷ 20
V201
20 ÷ 30
max 330
󱵤󱵢 󱵣
p.
8
8 - Manual
FA00047-EN
FA00047-EN v.
2
2- 07/2016 - © Came S.p.A. - The contents of this manual may be changed, at any time, and without notice.
Applicative examples
* single-guide sectional
door
* double-guide sectional
door
SECTIONAL DOOR
COUNTERBALANCED OVERHEAD DOOR,
partially retracting and protruding
SPRING-BALANCED OVERHEAD DOOR,
fully retracting and protruding
INSTALLATION
⚠
The following illustrations are just examples, in that the space available for fitting the operator and
accessories varies depending on the overall dimensions. It is up to the installer to find the most suitable solution.
Assembling the traction guide
Fitting the brace to the transmission guide ause the supplied nut and bolt 󱤏.
Positioning the traction guide
󱵢for sectional doors exceeding the overall dimensions of the spring-pole brace. 󱵣for overhead doors between 10 and 20 mm from the apex point of the leaf's slide arc. 󱵤for partially retracting protruding counter-balanced overhead doors, use the V201 arm (see attached
technical documentation).
Loading...
+ 16 hidden pages