Cambridge Audio Azur 540-A Mk2 Service manual

1
540A V2
Issue Date: 31st March 2006
_________________________________________________________________________________________
SERVICE MANUAL
_________________________________________________________________________________________
SPECIFICATIONS:
Power Output 60W (into 8Ω)
90W (into 4Ω)
THD (unweighted) <0.002% @ 1kHz, of rated power <0.070% 20Hz – 20kHz, of rated power <0.025% 20Hz 20kHz @ 10w
Frequency response (-1dB) 5Hz – 50kHz
S/N ratio (ref 1w) >85dB
Input impedances 47kohms
Power Amp damping factor >100
Max power consumption 650w
Min/On power consumption <35w (no signal)
Standby power consumption <10w
Bass / Treble controls Shelving, ultimate boost/cut + /-7.5dB @ 20Hz and 20kHz
Dimensions 100 x 430 x 310mm (3.9 x 16.9 x 12.2”)
Weight 7.4kg (16.3Lbs)
AP19973/1
Gallery Court Hankey Place London SE1 4BB UK
Tel: +44 (0)20 7940 2200 Fax: +44 (0)20 7940 2233
2
540A V2.0 SERVICE MANUAL
TABLE OF CONTENTS
Safety Precautions & Important Notes
Exploded Diagram 4
Input PCB Schematic (Power Supply) 5
Input PCB Schematic (Buffers and Switches) 6
Input PCB Schematic (Tone Control) 7
Input PCB Schematic (Protection Circuitry) 8
Input PCB Schematic (Headphone Driver) 9
Input PCB Layout (Top Side) 10
Input PCB Layout (Bottom Side) 11
Input PCB Assembly BOM 12-13
Voltage Select Switch PCB Schematic 14
Voltage Select PCB Layout (Top Side) 15
Voltage Select PCB Layout (Bottom Side) 16
Voltage Select PCB Assembly BOM 17
Mains PCB Schematic 18
Front Panel PCB Schematic 19
Mains & Front Panel PCB Layout (Top Side) 20
Mains & Front Panel PCB Layout (Bottom Side) 21
Mains & Front Panel PCB Assembly BOM 22
Amp PCB Schematic (Right Channel) 23
Amp PCB Schematic (Protection) 24
Amp PCB Schematic (Power Amp) 25
Amp PCB Schematic (Left Channel) 26
Amp PCB Layout (Top Side) 27
Amp PCB Layout (Bottom Side) 28
Amp PCB Assembly BOM 29-31
Abus Module PCB Schematic 32
Abus Module PCB Layout (Top Side) 33
Abus Module PCB Layout (Bottom Side) 34
Abus PCB Assembly BOM 35
IC Pin Layout Details 36-42
3
SAFETY PRECAUTIONS & IMPORTANT NOTES
3
1. Check that the rear of the product indicates the correct supply voltage for your area.
2. The lighting flash with the arrowhead within an equilateral triangle is intended to alert the user or service agent to the presence of dangerous voltages within the product enclosure that may be of sufficient magnitude to constitute a risk of electric shock
to persons.
3. The exclamation point within an equilateral triangle is intended
to alert the user or service agent to the presence of important operating and maintenance (Servicing) instructions in the literature accompanying the appliance.
4. This product complies with EEC Low Voltage (73/23/EEC) and Electromagnetic Compatibility (89/336/EEC) Directives when used and serviced in accordance with this manual. For continued compliance all components marked safety and EMC critical must only be replaced by Cambridge Audio approved parts.
5. Any unauthorised design alterations or additions will void the manufacturer’s warranty; furthermore the manufacturer cannot accept responsibility for personal injury or property damage resulting therefrom.
6. When servicing, care should be taken to observe the original routing and dressing of the leads and it should be confirmed that they have been returned to normal after re-assembly.
Notes on chip component replacement
Never reuse a component that has been removed from a PCB Notice that the minus side of a tantalum capacitor may be damaged by heat
COPYRIGHT NOTICE.
© 2005 Audio Partnership PLC. All rights reserved.
Cambridge Audio and Azur are registered trademarks for Audio Partnership PLC. This document may not be reproduced, distributed, transmitted, displayed, published, or broadcast without the express written prior permission of Audio Partnership PLC. Alteration or removal of any trademark, copyright, or other notice from this content is prohibited. Information provided in this document is provided solely for the use of official service agents in repairing and servicing Audio Partnership PLC products.
Drawing ref AP Part Factory part number Description
To enhance viewing, please print to A3 4
1 PY687 6560-150001-000A VOLUME KNOB ALUMINIUM SKIN AP133601 SILVER (us e with PY680+PY 681) 1 PY686 6560-150001-000 VOLUME KNOB ALUMINIUM SKIN AP133601 BLACK (use with PY680+PY681) 2 PY592 6050-150004-002-02 A zur-640A SELECTOR KNOB S ILVER 2 PY593 6050-150004-002-01 A zur-640A SELECTOR KNOB B LACK 3 PY719 6050-150012-000-01 7MM TAC SWITCH BUTTON (BLACK) 3 PY720 6050-150012-000A01 7MM TAC SW ITCH BUTTON (SILVER) 4 6050-150013-000A01 7MM PUSH SWITCH BUTTON SILVER FOR Azur-640A 4 6050-150013-000 7MM PUSH SWITCH BUTTON BLACK FOR Az ur-640A 5 6050-117821-000-02 Azur-640A CONTROL BOX BUTTON SILVER 5 6050-117821-000-01 Azur-640A CONTROL BOX BUTTON BLACK 6 PY541 6050-150010-000A01 PLASTIC FOOT SILVER 6 PY531 6050-150010-000 PLASTIC FOOT BLACK 7 PY544 6600-170100-000 FOOT PAD FOR AZUR RANGE 8 PY1058 3200-076771E000 115/230V 30V*2/3A 17V*2/0.4A Azur-540A V2 AP 175704 9 PY1032 6550-150017-001-02 LARGER S IDE PANEL SILVER P AINTED
9 PY1033 6550-150017-001-01 LARGER S IDE PANEL BLACK PAINTED 10 PY1034 6550-150037-000-02 V2 AMP TOP PANEL SILVE R PAINTED 10 PY1035 6550-150037-000-01 V2 AMP TOP PANEL BL ACK PAINTED 11 PY1036 8554-015010-701 LARGER SUPP ORT FRONT ASSY (WITH TWO B RASS INSERTS) 12 PY1037 8554-015020-701 LARGER SUPP ORT REAR ASSY (WITH TWO BRAS S INSERTS) 13 PY1059 8554-015001-302 Azur-540A V2-Silver AMP FRONT PANEL ASSY 13 PY1060 8554-015011-302 Azur-540A V2-Blac k AM P FRONT PANEL ASS Y 14 PY1040 9464-015002-041 Azur-640A/540A V 2 PIC CONTROL BOARD AS SY REV A 15 PY1041 9464-015002-171 Azur-640A/540A V 2 POWE R SWITCH PCB REV A
PY1042 9464-015002-191 Azur-640A/540A V2 LE D PCB ASS Y REV A 16 PY1061 9454-015002-071 Azur-540A V2 POWER INPUT BOARD AS SY REV A 17 PY1062 9454-015002-091 Azur-540A V2 AMP PO WER PCB ASSY REV A 18 PY1045 9464-015002-001 640A/540A V2 PROTECTION CIRCUITRY PCB-A AS SY REV A 19 PY1046 9464-015002-101 640A/540A V2 PROTECTION CIRCUITRY PCB-B AS SY REV A 20 PY1047 9464-015002-331 Azur-640A/540A A -Bus hub PCB A SSY REV A 21 PY1048 9464-015002-341 Azur-640A/540A V 2 INPUT PCB ASSY REV A 22 PY1049 9464-015002-541 Azur-540A/640A V 2 SPEAK ER CONN. BOARD AS SY REV A 23 PY944 9805-054010-001 AZUR-540A/C,640A/C V2.0 REM OTE CONTROL ASSY REV A
PY945 6040-150002-000-01 BATTERY-DOOR FOR Azur R/C BLACK P AINTED 24 PY1056 6550-150021E001A03 AZUR 540A V2.0 FRONT PANEL-Silver (Metal only) 24 PY1054 6550-150021E001-03 AZUR 540A V2.0 FRONT PANEL-Black (Metal only) 25 PY515 7002-608010-001 Sc rew M2.6 x 8 M /C Torx Recessed 1/K Head Black 25 PY516 7002-608010-006 Sc rew M2.6 x 8 M /C Torx Recessed 1/K Head En-Plated
PY1051 5100-641500E300 AZUR 540A/640A V2 USER'S M ANUAL (AP183031)
13
24
15
10
25
20
22
21
11
4
9
18 (a)
19 (b)
17
5
8
14
1
2
6
3
7
16
12
23
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 5
CN8
3,96MM 3W ST HEADER
-15V
1 2 3
LK50
LINK15MM
LK86
LINK10MM
LK83
LINK10MM
LK79
LINK10MM
LK75
LINK10MM
LK71
LINK10MM
LK63
LINK10MM
LK67
LINK10MM
C35
100N 100V X7R
C36
100N 100V X7R
C37
100N 100V X7R
-15V
+15V
D1
1N4004
AC Sense
D2
1N4004D31N4004
D4
1N4004D51N4004
LK48
LINK15MM
LK82
LINK10MM
LK78
LINK10MM
LK74
LINK10MM
LK70
LINK10MM
LK64
LINK10MM
LK66
LINK10MM
LK88
LINK10MM
+15V
R55
4k7
Main
Unreg for Relays
Main
-15V
PIC Standby Relay
R56
4k7
C38
1U 25V
C32
1000U 35V EL
C33
1000U 35V EL
LK34
LINK15MM
LK31
LINK10MM
LK29
LINK10MM
LK22
LINK10MM
LK6
LINK15MM
LK13
LINK10MM
LK41
LINK15MM
LK47
LINK10MM
+15V
LK40
LK10MM
C34
47N PE 63V
-15V
+5V
R114
4k7
LK105
LK10MM
Q7
BC327
LK106
LK10MM
C27
100N 50V X7R
1
C31
47N PE 63V
2
LK32
LINK15MM
LK30
LINK10MM
LK28
LINK10MM
LK26
LINK10MM
LK23
LINK10MM
LK7
LINK15MM
LK42
LINK15MM
LK44
LINK10MM
U4
L7815
U2
L7915
1
VI
VI
Standby Relay
U3
VI
GND
2
1
GND
L7805
2
+5V
R114
4k7
R56
4k7
C38
1U 25V
D8
1N4148
Revision󰼿1
LK105
LK10MM
Q7
BC327
LK106
LK10MM
Standby Relay
PIC Standby Relay
3
VO
GND
DGND
3
VO
3
VO
C25
100N 50V X7R
C30
47N PE 63V
C29
47N PE 63V
+5V
C26
47u 16V
C28
100U 25V EL 105
C98
100U 25V EL 105
D9
1N4004
D10
1N4004
+15V
J7
TERMINAL
-15V
LK98
LINK10MM
LK12
LINK15MM
Main Main
LK17
LINK15MM
+15V
GENERAL NOTES
1.
Rev2:󰼿D8󰼿Removed,󰼿LK105󰼿and󰼿106󰼿added.
2.
Rev4:󰼿D9󰼿and󰼿D10󰼿added.
3.
4.
5.
AP17649/5 Input PCB Schematic (Power Supply)
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 6
R113
47R no stuff
C86
1N 50V NP0 no stuff
C83
100p 50V NP0
R110
47k 1/8W
5
LCh Out
RCh Out
7
6
U18:B
NE5532N
LK68
LK10MM
LK9
LK15MM
LK8
LK15MM
TERMINAL
R109
1k 1/8W
L
J2
C82
10U NP 16V
LK43
LK5
R59
CN16:B
AV2-8,4-9
3
PreOut Left
C48
100p 50V NP0
R79
47k 1/8W
6
5
U17:B
7
NE5532N
LK69
LK10MM
LK57
LK10MM
LK15MM
LCh HP Out
1k8
R58
RCh HP Out
LK15MM
1k8
GENERAL NOTES
Rev1:󰼿Resistors󰼿R72,78,80,82,84,86,88,90,92,94,97,109󰼿changed󰼿to󰼿75R
1.
Rev4:󰼿Resistors󰼿R72,78,80,82,84,86,88,90,92,94,97,109󰼿changed󰼿to󰼿1k
2.
3.
4.
5.
CN15:D
AV4-8,4-9
C47
10U NP 16V
5
6
R61
3k6
U6
3
2
R60
3k6
U6
100p 50V NP0
6
C80
U6
100p 50V NP0
+15V
8 4
CN15:B
AV4-8,4-9
C53
R83
47k 1/8W
5
NE5532N
U9:A
NE5532N
-15V
3
R74
220R 1/8W
6
7
LK73
LK10MM
LK56
LK15MM
U9:B
7
C41
47N 63V PE
1
C42
47N 63V PE
U16:B
NE5532N
CN12:D
AV4-8,4-9
100p 50V NP0
C51
10U NP 16V
R112
100P 50V NP0
R111
6
R76
220R 1/8W
220R 1/8W
C85
U6
220R 1/8W
U6
CN12:B
AV4-8,4-9
C78
C57
100p 50V NP0
R87
47k 1/8W
5
7
U6
U6
3
R78
1k 1/8W
6
U15:B
NE5532N
LK77
LK10MM
LK53
LK15MM
CN13:D
AV4-8,4-9
U6
PreOut Left
U6
PreOut Right
C84
100P 50V NP0
6
R82
1k 1/8W
10U NP 16V
LK49
LK15MM
LK59
LINK15MM
CN13:B
AV4-8,4-9
C55
100p 50V NP0
R91
47k 1/8W
5
3
R86
1k 1/8W
C61
6
7
LK81
LK10MM
LK91
LK15MM
J8
TERMINAL
CN14:D
AV4-8,4-9
U13:B
NE5532N
6
R90
1k 1/8W
10U NP 16V
C59
CN14:B
AV4-8,4-9
C65
100p 50V NP0
R95
47k 1/8W
5
LK85
LK10MM
LK90
LK15MM
3
R94
1k 1/8W
7
LK93
LK10MM
LK94
LK10MM
6
U14:B
NE5532N
LK51
LK15MM
U6
Control󰼿Bus󰼿IR
ABUS󰼿PCB󰼿DGnd
ABUS󰼿PCB󰼿+5V
6
5
7
LK58
LK10MM
LK61
LK10MM
C63
10U NP 16V
-15V
C68
47n 63V PE
100N 50V X7R
10 11 12 13 14
SW GND
ABUS󰼿IR
ABUS󰼿Status
ABUS Control Signals
2,5MM 5W ST HEADER
U10:B
NE5532N
100p 50V NP0
R99
100R
1 2 3 4 5 6 7 8 9
TC9163AF
CN9
47n 63V PE
C66
R96
47k 1/8W
U14:A
NE5532N
LK100
LK15MM
C88
SW GND
Vss
L-S1
L-S2
L-S3
L-COM1
L-S4
L-S5
L-S6
L-COM2
L-S7
L-S8
L-COM3
ST
GND
1 2 3 4 5
-15V
C39
U10:A
NE5532N
3
U6 U6
C64
10U NP 16V
2
3
+15V
84
C67
47n 63V PE
1
+15V
-15V
C89
100N 50V X7R
Vdd
28
R-S1
27
R-S2
26
R-S3
25
R-COM1
24
R-S4
23
R-S5
22
R-S6
21
R-COM2
20
R-S7
19
R-S8
18
R-COM3
17
DATA
16
CLK
15
LK101
LK10MM
Abus GND
Standby Relay
+5VOLTS
C87
1N 50V NP0
2
C40
47n 63V PE
1
Amp Mute
+15V
84
-15V
C69
47n 63V PE
R98
100R
U11
C62
100p 50V NP0
R93
47k 1/8W
U13:A
NE5532N
LK87
LK10MM
LK99
LK15MM
J1
TERMINAL
Aux
1
CN14:A
AV4-8,4-9
2
R97
1k 1/8W
2
3
+15V
84
1
47n 63V PE
LK84
LK10MM
LK89
LK15MM
LK97
CN5
1 2 3 4 5 6 7
2,5MM 7W ST HEADER To PIC
C60
10U NP 16V
C70
LK10MM
Clock Data DGnd󰼿from󰼿PIC Strobe Control󰼿Bus󰼿IR ABUS󰼿IR Amp󰼿Mute
CD
4
CN14:C
AV4-8,4-9
5
R92
1k 1/8W
C58
100p 50V NP0
R89
47k 1/8W
-15V
C72
47n 63V PE
LK80
LK10MM
LK92
LK10MM
GND󰼿Links󰼿on󰼿underside
1
3
LK55
DAB
CN13:A
AV4-8,4-9
2
R88
1k 1/8W
2
1
U15:A
NE5532N
LK52
LINK15MM
C56
10U NP 16V
LK10MM
+15V
84
C71
47n 63V PE
LK60
LINK15MM
J4
TERMINAL
J5
TERMINAL
J6
TERMINAL
DVD
4
CN13:C
AV4-8,4-9
5
R84
1k 1/8W
C52
10U NP 16V
-15V
C73
47n 63V PE
U6
100p 50V NP0
R85
47k 1/8W
LK76
LK10MM
LK54
LK10MM
1
3
1
U16:A
NE5532N
R100
470k
R101
470k
MD
CN12:A
AV4-8,4-9
2
100p 50V NP0
R80
1k 1/8W
C54
2
LK95
LK10MM
U6
C77
+15V
84
C74
47n 63V PE
R104
LK96
LINK15MM
R103
TO1
4
5
R77
220R 1/8W
C50
100p 50V NP0
R81
47k 1/8W
-15V +15V
C75
47n 63V PE
LK72
LK10MM
LK62
1k8
1k8
CN12:C
AV4-8,4-9
3
U17:A
NE5532N
LK10MM
5
6
3
2
-15V
TO2
1
CN15:A
AV4-8,4-9
2
100p 50V NP0
R75
220R 1/8W
C49
10U NP 16V
2
1
C90
10P 50V NPO
R105
1k8
C93
10P 50V NPO
+15V
8 4
C79
84
C76
47n 63V PE
U12:B
NE5532N
C91
47N PE 63V
C92
TM
4
CN15:C
AV4-8,4-9
5
C81
10U NP 16V
C46
100p 50V NP0
R73
47k 1/8W
-15V
C45
47n 63V PE
2,5MM 3W ST HEADER
R106
560R
7
R102
1k8
U12:A
1
NE5532N
47N PE 63V
U18:A
NE5532N
LK65
LK10MM
3
R
PO
1
CN16:A
AV2-8,4-9
2
U6
PreOut Right
R72
1k 1/8W
2
84
C44
47n 63V PE
1
ABUS Audio Out
CN10
1 2 3
R107
560R
U6
+15V
RCh GND LCh
RCh In
LCh In
AP17649/5 Input PCB Schematic (Buffer and Switches)
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 7
RCh In
LCh In
RL1:A
ME2-5S
LK109
LK15MM
4
5
7
8
1
2
LK104
LK10MM
LK108
LK15MM
RL1:B
ME2-5S
RL1:C
ME2-5S
3
6
LK107
LK10MM
D8
1N4004
LK16
LK10MM
LK18
LK15MM
Q9
MPSA14
R122
10k
R25
1k1
R21
2k2
+5VOLTS
R123
1k
R24
1k1
R19
2k2
VR1:B
B5K LINEAR
VR1:A
B5K LINEAR
VR2:B
B5K LINEAR
VR2:A
B5K LINEAR
C21
680N 63V PE
5
C20
1N5 63V PE
R22
4k7
5
C22
680N 63V PE
Amp Mute
2
C19
1N5 63V PE
R20
4k7
2
46
46
C5
13
R23
1k1
LK21
LK15MM
LK19
LK15MM
R17
2k2
13
U2
R26
1k1
LK20
LK15MM
R18
2k2
3
U4
2
+15V
3
2
8 4
-15V
+15V
-15V
C14
47N 63V PE
8 4
C9
47N 63V PE
C10
47N 63V PE
C18
10P 50V NPO
U6:A
NE5532N
1
C16
47N 63V PE
C23
10P 50V NPO
U5:A
1
NE5532N
U2
R36
2k2
U2
U4U4
R37
2k2
47U NP 16V
C6
10N PP 63V
U6:B
6
7
5
NE5532N
R35
U2
2k2
C13
10P 50V NPO
C4
47U NP 16V
C3
10N PP 63V
C24
U5:B
6
7
5
NE5532N
C7
47U NP 16V
R38
U4
2k2
C8
10P 50V NPO
C12
10N PP 63V
C11
47U NP 16V
R14
150k
10N PP 63V
R15
150k
SW2:B
SW-DPDT Tone Defeat
R16
150k
R13
150k
SW2:A
SW-DPDT Tone Defeat
LK27
LK10MM
VR4:B
MN20K BALANCE
5
4 6
Out
LK37
LK15MM
VR4:A
13
MN20K BALANCE
out
5
VR3:B
4 6
20K MOTORISED DUAL POT
2
2
VR3:A
1 3
20K MOTORISED DUAL POT
LK35
LINK15MM
LK36
LINK15MM
C105
10N PP 63V
C104
10U NP 16V
R31
22k
C100
10N PP 63V
C101
10U NP 16V
R29
22k
+15V
C15
-15V
100U 25V EL
C17
100U 25V EL
RCh Out
LK25
LK24
LK10MM
LK10MM
U4
U7:B
5
6
NE5532N
U2
R33
7
22R
R32
1k5
C106
R30
10P 50V NPO
3k
Out
Out
+15V
RCh Out
J3
LK33
LK15MM
TERMINAL
Out
LCh Out
CN3
1 2 3 4 5 6
H6 2.54mm TO POWER AMP
CN17
2 1
2MM 2W ST HEADER
C102
47N 63V PE
84
U7:A
NE5532N
2
3
C99
R27
10P 50V NPO
1k5
R28
3k
Out
C103
47N 63V PE
-15V
Out
OutOut
R34
1
22R
LCh Out
MAIN
GENERAL NOTES
Rev2:󰼿RL1,D8,Q9,R122,R123,LK104,107-109󰼿added.
1.
2.
3.
4.
5.
AP17649/5 Input PCB Schematic (Tone Control)
Speaker Test
To enhance viewing, please print to A3 8
+5V
Cambridge Audio Azur 540A V2.0 Amplifier
Speaker󰼿Cable󰼿Short󰼿Circuit󰼿Detector
Speaker short circuit tester
LK14
LK10MM
LK103
LK10MM
D6
1N4004
Senses a DC resistance of 2 ohms or less
R66
1k For 1mA
R67
100R
R64
10k
R65
2R7
3
2
84
R62
no stuff
U8:A
LM393
+5Volts
C43
100N 50V X7R
1
R69
4k7 (Open Collector Output)
D7
PIC VI/Short
1N4148
LK102
Speaker󰼿PCB󰼿Control
SPEAKER B SWITCHING (for relay)
SW1:B
LK10
SW-DPDT TAPE
LK11
LINK15MM
LINK15MM
Unreg for Relays
LK10MM
Speaker Test
Speaker A Relay
LK46
R57
220R 2W Carbon
LK45
CN11
1 2 3 4 5 6
2,5MM 6W ST HEADER
To Speaker PCB CN1
LK15
LK10MM
+5V
Mains󰼿PCB󰼿Control
CN7
3 2 1
2,5MM 3W ST HEADER
PIC Standby Relay
R108
220R 2W Carbon
Unreg for Relays
DGND
Temp Sense
+5Volts
R71
R70
4k7
10k
5
6
R63
910R
910 / (910 + 10k) with ZP221A501E voltage gives 100deg C cutout
U8:B
LM393
R68
100k
DGND
1 2 3 4 5 6 7 8
C107
100U 16V EL
CN6
To PIC
+5V
DGND
R115
CN4
1
7
PIC Temp
2,5MM 5W ST HEADER
LK38
2 3 4 5
PIC VI/Short
PIC CLIP
DGND
Temp Sense
R116
10k
DGND
GENERAL NOTES
Rev3:󰼿R65󰼿Changed󰼿from󰼿10R󰼿to󰼿8R2
1.
2.
Rev4:󰼿R65󰼿Changed󰼿from󰼿8R2󰼿to󰼿4R7
3.
Rev5:󰼿R65󰼿Changed󰼿from󰼿4R7󰼿to󰼿2R7
10k
Q8
BC337
PIC󰼿Protection󰼿signals
PIC DC
+5V
DGND
PIC Temp
PIC VI/Short
PIC Standby Relay
PIC DC
PIC CLIP
Speaker A Relay
C108
100N 50V X7R
R117
4k7
Open Collector Output
LK39 LK10MM
2,5MM 8W ST HEADER
4.
5.
AP17649/5 Input PCB Schematic (Protection Circuitry)
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 9
R39
5k6
Q6
R118
1k5
BD139
RCh HP Out
(Rch󰼿Out)
LCh HP Out
(Lch󰼿Out)
R52
100R
R49
100R
Main
Main
R51
No Stuff
R50
No Stuff
-15V
+15V
R53
10R
Main
Main
R54
10R
R119
3k
R120
1k5
R121
3k
5
6
2
3
U1:B
NE5532N
LK4
LINK10MM
470U 25V EL
C96
47N 63V PE
84
U1:A
NE5532N
C95
47N 63V PE
C94
470U 25V EL
Main
C97
1
Q4
BD140
Q3
BD139
R3
1R
R1
1R
Q1
BD140
R8
1R
R6
1R
Main
Main
R9
180R
C2
10N 63V PE
R4
180R
C1
10N 63V PE
R10
360R
R5
360R
CN2
1 2
2,5MM 2W ST HEADER
R11
10R 2W
R12
10R 2W
Main
CN1
8
7
3
2
1
HEADPHONE JACK
RSW1
RSW2
R
L
GND
R43
7
560R
R42
560R
BD139
Q5
R40
3k3
R41
2k7
R7
5k6
R44
5k6
Main
R48
560R
R47
560R
LK3
LINK10MM
LK1
LINK10MM
LK2
LINK10MM
BD139
Q2
R45
3k3
R46
2k7
R2
5k6
GENERAL NOTES
1.
Rev1:󰼿Resistors󰼿R118-121󰼿added Rev2:󰼿Resistors󰼿R11,R12,R118-121󰼿values󰼿changed.
2.
3.
4.
5.
AP17649/5 Input PCB Schematic (Headphone Driver)
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 10
Super Hi-Fidelity Ultra Linear P reamp Stage
AP17649/4 Input PCB Board Layout (Top Side)
Cambridge Audio Azur 540A V2.0 Amplifier
To enhance viewing, please print to A3 11
AP17649/4 Input PCB Board Layout (Bottom Side)
A
y)
K
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)
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)
K
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K
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y
y
Cambridge Audio Azur 540A V2.0 Amplifier Input PCB Assembly BOM
12
P Part
No
Value Description/Type Factory Part No. Qty Component Ident Notes
RESISTORS
1R 0.25W metal film 4 R1, 3, 6, 8.
2R7 0.25W metal film 1 R65
10R 0.25W metal film 2 R53, 54 22R 0.25W metal film 2 R33, 34 100R 0.25W metal film 5 R49, 52, 67, 98, 99. 180R 0.25W metal film 2 R4, 9 360R 0.25W metal film 2 R5, 10 560R 0.25W metal film 6 R42, 43, 47, 48,106,107 910R 0.25W metal film 1 R63 1 1K1 0.25W metal film 4 R23-26
1K5 0.25W metal film 4 R27, 32, (118,120)
1K8 0.25W metal film 6 R58, 59, 102-105. 2K2 0.25W metal film 8 R17-19, 21, 35-38 2K7 0.25W metal film 2 R41, 46
3K 0.25W metal film 4 R28, 30, R119, (R121)
3K3 0.25W metal film 2 R40, 45 3K6 0.25W metal film 2 R60, 61 4K7 0.25W metal film 8 R20, 22, 55, 56, 69, 71, 114, 117 5K6 0.25W metal film 4 R2, 7, 39, 44 10 22 100K 0.25W metal film 1 R68 150K 0.25W metal film 4 R13-16 470K 0.25W metal film 2 R100, 101
1k 0.125W metal film 12
220R 0.125W metal film 6 R74-77, 111, 112.
47K 0.125W metal film 12
10R 2W Carbon 2 R11,12
220R 2W Carbon 2 R57, 108
0.25W metal film 2 R66,(R123
0.25W metal film 5 R64, 70, 115, 116,(122
0.25W metal film 2 R29, 31
R72, 78, 80, 82, 84, 86, 88, 90, 92, 94, 97, 109.
R73, 79, 81, 83, 85, 87, 89, 91, 93, 95, 96, 110,
CAPACITORS
10pF 50V NP0 Ceramic 1181-100042-000 8 C8, 13, 18, 23, 90, 93, 99, 106.
100pF 50V NP0 Ceramic 1181-101042-000 18
1nF 50V Ceramic 1100-102043-000 1 C87 100nF 50V Ceramic 1100-104043-000 6 C25, 27, 43, 88, 89, 108 100nF 100V Monolythic Ceramic 1106-104064-001 3 C35, 36, 37.
1.5nF 63V Polyester film 2 C19, 20 10nF 63V Polyester film 1117-103052-000 2 C1, 2
47nF 63V Polyester film 1117-473053-000 30
680nF 63V Pol 10nF 63V Polypropylene film 6 C3, 6, 12, 24, 100, 105
10uF 16V
47uF 16V
1uF 25V Polarised Electrolytic 1102-107024-000 1 C38 47uF 16V Polarised Electrolytic 1102-470014-000 1 C26 100uF 16V Polarised Electrolytic 1102-101014-000 1 C107. 100uF 25V Polarised Electrolytic 1102-101024-000 2 C15, 17
ester film 2 C21, 22
Non Polarised Electrol Non Polarised Electrolytic
tic
1105-100013-000 14
C46, 48, 50, 53, 54, 57, 58, 61, 62, 65, 66, 77-80, 83, 84, 85
C9, 10, 14, 16,29-31, 34, 39, 40, 41, 42, 44, 45, 67-76, 91,92,95, 96, 102, 103
C47, 49, 51, 52, 55, 56, 59, 60, 63, 64, 81, 82, 101, 104
4 C4, 5, 7, 11,
AP17652/5
See Input Schematic (Protection Circuitr
See Input Schematic (Tone Control
See Input Schematic (Headphone Driver
See Input Schematic (Headphone Driver
See Input Schematic (Tone Control
See Input Schematic (Buffers and Switches
See Input Schematic (Headphone Driver
Note: resistors, capacitors and other 'generic' electronics components are not usually stocked by
the manufacturer. Please obtain these locally.
A
Cambridge Audio Azur 540A V2.0 Amplifier Input PCB Assembly BOM
p
p
)
)
k
(
)
y
)
13
P Part
No
PY219 BC327-25 PNP Signal 1301-327000-100 1 Q7 PY214 BC337-25 NPN Signal 1300-337000-100 1 Q8
PY319 1N4004 Rectifier 1401-140040-000 9 D1-6,(D8, D9, D10)
PY759 1N4148 Signal 1401-141480-000 1 D7
PY108 NE5532N 4155-320052-900 13 U1, 5-7, 9, 10, 12-18
PY539 LM393 4139-300052-600 1 U8 PY476 TC9163AF 4191-630103-000 1 U11
PY1013 20kA
PY045 2P2T Push Switch 2402-020200-010 2 SW1, 2
PY584 5V Rela
Value Description/Type Factory Part No. Qty Component Ident Notes
100uF 25V
470uF 25V Polarised Electrolytic 2 C94, 97 1000uF 35V Polarised Electrolytic 1102-102034-000 2 C32, 33
105 degree Polarised Electrolytic
2 C28, 98.
TRANSISTORS
BD140 PNP Low power 2 Q1, 4
BD139 NPN Low power 4 Q2, 3, 5, 6,
NPN Darlington 1300-140000-100 1 Q9 See Input Schematic (Tone Control
DIODES
INTEGRATED CIRCUITS
L7915CV 1 U2 L7805 1 U3 L7815CV 1 U4
POTS
Motorised Dual Volume
Pot MN20 5kB Dual Linear Pot 1062-002518E130 2VR1, 2 High Torque
Dual Balance Pot 1062-003518E160 1VR4 High Torque
1062-003511E110 1 VR3 High Torque
SWITCH
MISCELLANEOUS
LK1-4, 13, 22, 23, 26, 28-31, 44, 47, 63, 64, 66, 67, 70, 71, 74, 75, 78, 79, 82, 83, 86, 88, 98, 14-16,24, 25, 27,
70
38-40, 45, 46, 54, 55, 57, 58, 61, 62, 65, 68, 69, 72, 73, 76, 77, 80, 81, 84, 85, 87, 92-95, 97, 101­103,(104,105,106,107)
LK5, 8, 9, 18-21, 33, 37, 43, 49, 51, 53, 56, 89-91, 99, 100, 6, 7, 10-12, 17,
39
32, 34-36, 41, 42, 48, 50, 52, 59, 60,
108,109
96,
LINK10mm
LINK15mm
24SWG Tinned Copper
Wire
24SWG Tinned Copper
Wire
4050-000005-002 1 RL1 See Input Schematic (Tone Control
AP17652/5
Q1 and Q2 must be thermally coupled and Q4 and Q5 must be thermally coupled, please see misc section for
arts Q1 and Q2 must be thermally coupled and Q4 and Q5 must be thermally coupled, please see misc section for
arts
See Input Schematic (Power Supply & Tone Control
See Input Schematic (Power Supply & Tone Control)
See Input Schematic (Tone Control)
Note: resistors, capacitors and other 'generic' electronics components are not usually stocked by
the manufacturer. Please obtain these locally.
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