Burkert 1150 User Manual

Operating Instructions

Bedienungsanleitung

Instructions de Service

Type 1150

Process and Program controller

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous resérve de modification techniques.

Operating Instructions 0507/02_EU-EN_00804664

Table of Contents

Process and Program Controller

Type 1150

C

ONTENTS

GENERAL NOTES .................................................................................................................................................................................................................................5

Typographical conventions ............................................................................................................................................................................................ 6

Safety instructions Protection from damage by electrostatic charging Scope of delivery Warranty conditions

................................................................................................................................................................................................................... 6

......................................................................................................................... 7

....................................................................................................................................................................................................................... 7

................................................................................................................................................................................................................ 7

SYSTEM DESCRIPTION ......................................................................................................................................................................................................... 9

Function description.............................................................................................................................................................................................................. 10

Technical data Order table

............................................................................................................................................................................................................................... 11

......................................................................................................................................................................................................................................... 15

INSTALLATION, COMMISSIONING AND MAINTENANCE......................................................................................... 17

General notes ............................................................................................................................................................................................................................. 18

Location and climatic conditions Close mounting Assembly Installation Accessories Maintenance

......................................................................................................................................................................................................................... 18

.......................................................................................................................................................................................................................................... 18

........................................................................................................................................................................................................................................ 19

.................................................................................................................................................................................................................................. 20

.......................................................................................................................................................................... 18

1150 - 1

CONTENTS

ELECTRICAL CONNECTIONS

................................................................................................................................................................................ 21

Connection diagram............................................................................................................................................................................................................ 22

Terminal Strip Numerical Assignment

OPERATION AND CONTROLLER FUNCTIONS

.......................................................................................................................................................... 22

........................................................................................................................ 25

Operation.............................................................................................................................................................................................................................................. 26

Displays and controls.......................................................................................................................................................................................................... 26

Overview of operation ......................................................................................................................................................................................................... 28

Entering values and selecting settings.............................................................................................................................................................. 31

Setpoint input .............................................................................................................................................................................................................................. 32

Recording ........................................................................................................................................................................................................................................ 33

Operation “Controller“....................................................................................................................................................................................................... 34

Setpoint ............................................................................................................................................................................................................................................. 34

Manual mode ............................................................................................................................................................................................................................... 34

Operating „program controller/generator“................................................................................................................................................ 36

Program editor............................................................................................................................................................................................................................ 36

Starting the program............................................................................................................................................................................................................. 39

Overview of operation ......................................................................................................................................................................................................... 40

Shifting the program profile ........................................................................................................................................................................................... 41

PARAMETERIZATION

CONFIGURATION

............................................................................................................................................................................................................ 43

........................................................................................................................................................................................................................... 47

Parameters and functions at the configuration level.................................................................................................................. 48

Analog inputs Controller Generator Limit comparators Outputs Logic functions

............................................................................................................................................................................................................................... 51

........................................................................................................................................................................................................................................... 56

.......................................................................................................................................................................................................................................... 60

................................................................................................................................................................................................................... 64

................................................................................................................................................................................................................................................ 67

........................................................................................................................................................................................................................... 69

Math and logic module C-level control Display

................................................................................................................................................................................................................................................. 78

Interfaces Device data Recording

2 - 1150

..................................................................................................................................................................................................... 74

............................................................................................................................................................................................................................. 76

.......................................................................................................................................................................................................................................... 81

.................................................................................................................................................................................................................................... 82

......................................................................................................................................................................................................................................... 83

CONTENTS

OPTIMIZATION

..................................................................................................................................................................................................................................... 85

Self-optimization....................................................................................................................................................................................................................... 86

Oscillation method.................................................................................................................................................................................................................. 86

Step response method....................................................................................................................................................................................................... 86

Starting self-optimization ................................................................................................................................................................................................ 88

Canceling self-optimization ........................................................................................................................................................................................... 88

Check of the optimization............................................................................................................................................................................................. 89

RETROFITTING OF MODULES

............................................................................................................................................................................... 91

Safety notes .................................................................................................................................................................................................................................. 92

Identifying the module Removing the back panel from the housing Slot assignment Retrofitting of modules

....................................................................................................................................................................................................... 92

......................................................................................................................................... 93

........................................................................................................................................................................................................................ 94

........................................................................................................................................................................................................ 94

1150 - 3

CONTENTS

4 - 1150

GENERAL NO TES

GENERAL NOTES

Typographical conventions ............................................................................................................................................................................................ 6

Safety instructions Protection from damage by electrostatic charging Scope of delivery Warranty conditions

................................................................................................................................................................................................................... 6

......................................................................................................................... 7

....................................................................................................................................................................................................................... 7

................................................................................................................................................................................................................ 7

1150 - 5

GENERAL NOTES

Typographical conventions

Symbols

Indicates procedure(s) that you must carry out.

ATTENTION!

NOTE

CAUTION!

Indicates information, where failure to observe, your safety or the proper function of the device will be compromised.

Indicates important additional information, tips and recommendations.

This device is sensitive to electrostatic discharge (ESD). Contact with an electrically charged personnel or object will damage this device. In the worst case, immediate damage or failure on commissioning will occur .

Representation

Menu items

Texts relating to screen representations are shown in italics (e .g. Exit program).

Factory Preset Parameters

Factory presets or setting at delivery (E.g.: 0 ... 9999, where 9999 is the factory setting at delivery).

Safety instructions

Please observe the notes in these operating instructions together with the conditions of use and permitted data that are specified in the data sheets for the Process and Program Controller and for the respective pneumatically operated valve, in order that the device will function perfectly and remain operable for a long time:

•

Keep to standard engineering rules in planning the use of and operating the device!

•

Installation and maintenance work are only allowed by specialist personnel using suitable tools!

•

Observe the current regulations on accident prevention and safety for electrical devices during operation and maintenance of the device!

•

Switch off the supply voltage in all cases before intervening in the system!

•

T ak e suitable precautions to prev ent inadvertent operation or damage by unauthorized action!

•

Make sure that after an interruption to the electrical or pneumatic supply , the process is configured to resume in a well-defined, controlled manner!

6 - 1150

Protection from damage by electrostatic charging

This device contains electronic components that are sensitive to electrostatic discharge (ESD). Contact with electrostatically charged persons or objects will damage these components. In the worst case, they will be immediately destroyed or will fail after commissioning.

Observe the requirements of EN 100 015 - 1 in order to minimize the possibility of, or avoid, damage from instantaneous electrostatic discharge. Also take care not to touch components that are under supply voltage.

Scope of delivery

Immediately after receipt of a shipment, make sure that the contents are undamaged and match the scope of delivery stated on the packing slip.

If there are discrepancies, please contact immediately our customer service: Bürkert Fluid Control Systems

Service Department Chr.-Bürkert-Str . 13-17

GENERAL NOTES

D-76453 Ingelfingen T el.: 07940 10-111, F ax: 07940 10-448, Email info@de.b uerkert.com

or maybe local Bürkert Rep. See back page for contact information in other countries.

W arranty conditions

This document contains no warranty statements. Please refer to our general sales and business conditions. A prerequisite for validity of the warranty is use of the device als intended with observance of the specified conditions of use.

ATTENTION!

The warranty covers only f aultless condition of the Process and Program controller. No liability will be accepted for consequential damage of any kind that may arise from failure or malfunctioning of the device.

1150 - 7

GENERAL NOTES

8 - 1150

SYSTEM

DESCRIPTION

SYSTEM DESCRIPTION

Function description.............................................................................................................................................................................................................. 10

Technical data Order table

............................................................................................................................................................................................................................... 11

......................................................................................................................................................................................................................................... 15

1150 - 9

SYSTEM DESCRIPTION

Function description

T ype 1150 is a process and progr am controller with up to four controller or program channels. The instrument is built to the format 144 mm x 130 mm for a standard 92 mm x 92 mm panel cut-out and a mounting depth of 170 mm.

The display is a 5" color screen with 27 colors. The lay out of the screen templates can be individually adapted and adjusted. Two freely configurable screen templates make it possible to customiz e the placing of texts, process values, background pictures and icons.

A maximum of 4 analog inputs and 6 logic inputs are available, as well as six expansion slots for switched or analog outputs.

A setup program is available for direct configuration via a PC. Linearizations for the usual transmitter outputs are stored within the instrument, four customer-specific linearization tables can be programmed.

A math and logic module can be used to adapt the instrument to a very wide range of control tasks. A serial interface RS422/485 or Profibus-DP can be used to integrate the instrument into a data network. Modules can be retrofitted quite simply by the user. The electrical connection is made at the back of the instrument, via plug-in screw terminals.

Block structure

10 - 1150

Visual Representation

Technical data

Thermocouple input

SYSTEM DESCRIPTION

Designation Measurement range Meas. accuracy

Fe-CuN i "L " Fe-CuN i "J "

Cu-CuNi "U"

Cu-CuNi "T" NiCr-Ni "K" NiCr-CuNi "E" NiCrSi-NiSi "N" Pt10Rh-Pt "S" Pt13Rh-Pt "R" Pt30Rh-Pt6Rh "B"

W5Re-W26Re "C"

W3Re-W25Re "D"

W3Re-W26Re

Cold junction Pt 100 internal, external or constant

DIN EN 60584 DIN EN 60584

DIN EN 60584 DIN EN 60584 DIN EN 60584 DIN EN 60584 DIN EN 60584 DIN EN 60584

1

With 250 msec sampling time.

-200 to +900°C

-200 to +1200°C

-200 to +600°C

-200 to +400°C

-200 to +1372°C

-200 to +1000°C

-200 to +1300°C 0 to 1768°C 0 to 1768°C 0 to 1820°C 0 to 2320 °C 0 to 2495 °C 0 to 2400 °C

0.25%

Input for resistance thermometer (RTD)

Designation Connection

circuit

Pt100 DIN EN 60751 2-wire/3-wire -200 to +850°C

Measurement range

Meas. accuracy1Ambient

0.05%

1

Ambient tempera ture error

100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K

temperature error

50 ppm/K

Pt 50,500, 1000 DIN EN 60751 2-wire/3-wire -200 to +850°C

Cu50 2-wire/3-wire -50 to +200°C Ni100 DIN 43 760 2-wire/3-wire -60 to +250°C KTY11-6 2-wire -50 to +150°C PtK9 2-wire lithium-chloride transducer Sensor lead resistance max. 30 ohms per lead for 2-wire or 3-wire circuit Meas. current 250 A Lead compensation is not required for 3-wire circuit. With a 2-wire circuit, the lead resistance can be

1

With 250 msec sampling time.

compensated in software by a correction of the process value.

0.1%

0.05%

1.0%

50 ppm/K 50 ppm/K 50 ppm/K 50 ppm/K

1150 - 11

SYSTEM DESCRIPTION

Input for standard signals

Designation Measurement range Meas. accuracy

Voltage 0 to 10 V

Current 4 to 20 mA, voltage drop 1 V

Heater current 0 to 50 mA AC Potentiometer min. 100 max. 10 k

-10 to +10 V

-1 to +1 V 0 to +1 V 0 to 100 mV

-100 to +100 mV Input resitance R

0 to 20 mA, voltage drop 1 V

1

With 250 msec sampling time.

100 k

E

0.05 %

0.05 % 0,05 %

0.1 %

0.1 % 1 %

Logic inputs

Floating contacts

Measurement circuit monitoring

In the event of fault, the outputs move to a defined (configurable) status.

1

Ambient temperature error

100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K 100 ppm/K

100 ppm/K 100 ppm/K

100 ppm/K

Sensor Overrange /

underrange

Thermocouple Resistance thermometer Voltage 2 to 10V

0 to 10V Current 4 to 20 mA

0 to 20 mA





 

recognized - not recognized



Outputs

Relay

contact rating

contact life Logic

current limiting Solid-state relay

contact rating

protection circuitry Voltage

output signals

load resistance Current

output signals

load resistance Supply voltage for 2-wire

transmitter

voltage

current

0/5 V

20 mA

Probe or lead short-circuit Probe or lead break

-



-



-



-



-

changeover contact or 2 x make

3A at 250 V AC resistive load

150.000 operations at rated load or 0/22 V

30 mA

1 A at 230 V

varistor

0 to 10 V / 2 to 10 V

500

R

Last

0 to 20 mA / 4 to 20 mA

450

R

Last

22 V

30 mA

12 - 1150

Controller

Controller type single-setpoint controller

double-setpoint controller, modulating controller, proport ional controller,

proportional controller with integrated actuator driver Controller structures P/PD/PI/PID/I A/D converter dynamic resolution up to 16 Bit Sampling time 250 msec

50 msec, 150 msec, 250 msec (configurable)

Color screen

Resolution 320 x 240 pixels Size (screen diagonal) 5" (12.7 cm) No. of colors 27 colors

Electrical data

SYSTEM DESCRIPTION

Supply voltage (switchmode PSU) AC 48 to 63 Hz, 110 to 240 V -15/+10%

Electrical safety to DIN EN 61 010, Partl 1

Power consumtion max. 30 VA Data backup flash memory Electrical connection at rear, via plug-in screw terminals

Electromagnetic compatibility

interference emission interference immunity

overvoltage category III, pollution degree 2

conductor cross-selection max. 2.5mm

with core ferrules (length: 10mm)

EN 61 326

Class B

to industrial requirements

Interface COM1

Interface type PC-Interface or RS 422/RS 485 Protocol MOD-Bus Baud rate 9600, 19200, 38400 Device address 1 to 255 Minimum response time 0 to 500 ms

Interface COM2

2

MOD bus

Interface type RS 422/RS 485 protocol MOD-Bus Baud rate 9600, 19200, 38400 Device address 1 to 255

Profibus DP

Device address 1 to 128 Data transmission rate 12 MBaud

1150 - 13

SYSTEM DESCRIPTION

Housing

Housing type housing and back panel: metal for panel mounting as per DIN 43700 Front bezel plastic to UL 94 V0 144 mm x 130 mm Mounting depth 170 mm Panel cut-out 92+ Ambient/storage temperature range -5 to 50 °C / -40 to +70 °C Climatic conditions rel. humidity 75 % annual mean, no condensation Operating position horizontal Enclosure protection to EN 60 529,

Weight (fully fitted) approx. 1400 g Membrane keypad polyester film, resistant to normal washing and cleaning agents

Dimensions

0,8

x 92+

mm

front IP 65, rear IP 20

18 162

170

188

Panel cut-out to DIN ISO 43 700

+0,8

92

0

Front viewSide view

144

130

Rear view

91.5

setup plug

14 - 1150

+0,8

0

92

91.5

Order table

Process and program controller Type 1150 ID-No. Basic unit

20 to 30 V AC/DC 787703

110 to 240 V 48 to 63 H z 787704

Input modules

1 analog inpu t 787750

Output modules

1 relay, changeover 787751 1 solid-state relay 787752

2 relay, n.o. 787753

1 analog output 787754

SYSTEM DESCRIPTION

Interface

Profibus DP 787755

Added optional functions *

Controller channels 3+4 787756 Recording fu nctio n 787757 Math and logic module 787758

Accessories

PC-Interface for setup program 787759 Setup software with Program editor 787760

Configuration o f adde d opti onal func tion s is onl y poss ible by mea ns of

*

the Setup-Software PC edi tor.

1150 - 15

SYSTEM DESCRIPTION

16 - 1150

INSTALLATION, COMMISSIONING AND MAINTENANCE

INSTALLATION,

COMMISSIONING

AND MAINTENANCE

General notes ............................................................................................................................................................................................................................. 18

Location and climatic conditions Close mounting Assembly Installation Accessories Maintenance

......................................................................................................................................................................................................................... 18

.......................................................................................................................................................................................................................................... 18

........................................................................................................................................................................................................................................ 19

.................................................................................................................................................................................................................................. 20

.......................................................................................................................................................................... 18

1150 - 17

INSTALLATION, COMMISSIONING AND MAINTENANCE

General notes

ATTENTION!

• This device should only be installed or repaired by qualified personel using the correct tools!

• Always disconnect the power this device before servicing or changing signal connections!

• Failure or interf erence may result from contamination, short circuit, voltage interruption or faulty/missing wiring termination.

• Check for loose or improper electrical connections or under voltage if unit does not power up.

Location and climatic conditions

• The conditions at the location must meet the requirements specified in the technical data.

• The ambient temperature at the location should be - 5 to + 50 °C with a relative humidity below 75%

Close mounting

• Minimum spacing of panel cut-outs horizontal min. 54 mm vertical min. 54 mm

Assembly

From the bac k, fit the seal that is supplied onto the instrument. Insert the instrument from the front into the panel cut-out.

18 - 1150

From behind the panel, slide the mounting brac kets into the guides on the sides of the housing. The flat faces of the mounting brackets must lie against the housing.

Push the mounting brackets up to the bac k of the panel, and tighten them e venly with a scre wdriv er .

Installation

INSTALLATION, COMMISSIONING AND MAINTENANCE

ATTENTION!

• The choice of cable - the installation and the electrical connection must conform to the requirements of VDE 0100 “Regulations on the Installation of P ower Circuits with Nominal V oltages below 1000 V” or the appropriate local regulations.

• The electrical connection may only be carried out by properly qualified personnel.

• The instrument must be disconnected/isolated electrically incase of accidental contact with live parts.

• A current-limiting resistor interrupts the supply circuit in the event of a short-circuit. Ho we v er , the load must be fused for the maximum relay current to prevent the contacts of the output relay from becoming welded in the event of a short-circuit.

• Electromagnetic compatibility conforms to the standards and regulations cited in the technical data (see Chapter Technical data).

• Run input, output and supply cables separately and not parallel to one another .

• All input and output signal cables must be shielded twisted pairs to prevent crosstalk, electrical noise and interferences.

• The shield of all transmission lines must be connected on the instrument side to potential earth.

• The PE terminal on the instrument must be connected to earth ground. This cab le must ha ve at least the same conductor cross-section as used for the supply cables. Grounding and earthing leads must be wired in a star configuration to a common earth point that is connected to the protective earth of the electrical supply . Do not loop earth or ground connections, i.e . do not run them from one instrument to another.

Please observe the relevant safety regulations and electrical installation codes for your area.

• Do not connect any additional loads to the supply terminals of the instrument.

• The instrument is not suitable for use in areas with an explosion hazard (Ex areas).

• In addition to faulty installation, incorrect programming/configuration of the controller (setpoint, data of the parameter and configuration levels, internal alterations) can also interfere with the correct operation of dependent processes, or even cause damage. Safety devices should always be provided that are independent of the controller (such as overpressure valves or temperature monitors/limiters) and only capable of adjustment by authorized personnel.

• Since adaptation (self-optimization) cannot be expected to handle all possible control loops, an unstable process parameterization is theoretically possible. The stability of the actual value derived from the selftune should therefore be checked.

• The measurement inputs of the controller must not exceed a maximum potential of 30 V A C or 50 V DC against PE.

1150 - 19

INSTALLATION, COMMISSIONING AND MAINTENANCE

Accessories

PC Interface

PC interface for setup program

Setup programs

Setup program with program editor

Maintenance

Cleaning

The front panel can be cleaned with normal commercial washing, rinsing and cleaning agents. It has a limited resistance to organic solvents (e.g. methylated spirits, white spirit, P1, xylol etc.). Do not use highpressure cleaning equipment.

Disposal

ATTENTION!

Please refer to local bylaws/regulations for proper disposal of device.

20 - 1150

ELECTRICAL CONNECTIONS

ELECTRICAL

CONNECTIONS

Connection diagram............................................................................................................................................................................................................ 22

Terminal strip numerical assignment

............................................................................................................................................................. 22

1150 - 21

ELECTRICAL CONNECTIONS

Connection diagram

ATTENTION!

NOTE

The electrical connection must only be carried out by properly qualified personnel.

The instrument version can be identified by means of the type code (See nameplate on the housing).

Terminal strip numerical assignment

22 - 1150

Analog inputs

1 analog

output

1 logic output

0/22 V *

1 solid/state relay

230 V/1 A

2 logic outputs

0/5 V

1 changeover 2 makeOutput

1 to 6

X X

5 6

K1

7 8

K2

9

10 11

12

S Ö

P

13

15

GND

A1

16 17

19 20

GND

A

22

24

-

+

0/2 - 10 V

0/4 - 20 mA

* or supplz for 2-wire transmitter

23

21

18

14A2

Outputs

ELECTRICAL CONNECTIONS

Supply voltage

Interface COM.2

Profibus-DP

Pin Assignment

3 RxD/TxD-P 4RTS

5DGND 6VP 8 RxD/TxD-N

1150 - 23

ELECTRICAL CONNECTIONS

24 - 1150

OPERATION AND CONTROLLER FUNCTIONS

OPERATION AND

CONTROLLER FUNCTIONS

Operation.............................................................................................................................................................................................................................................. 26

Displays and controls.......................................................................................................................................................................................................... 26

Overview of operation ......................................................................................................................................................................................................... 28

Entering values and selecting settings.............................................................................................................................................................. 31

Setpoint input .............................................................................................................................................................................................................................. 32

Recording ........................................................................................................................................................................................................................................ 33

Operation “Controller“ ....................................................................................................................................................................................................... 34

Setpoint ............................................................................................................................................................................................................................................. 34

Manual mode ............................................................................................................................................................................................................................... 34

Operating „program controller/generator“................................................................................................................................................ 36

Program editor............................................................................................................................................................................................................................ 36

Starting the program............................................................................................................................................................................................................. 39

Overview of operation ......................................................................................................................................................................................................... 40

Shifting the program profile ........................................................................................................................................................................................... 41

1150 - 25

OPERATION AND CONTROLLER FUNCTIONS

Operation

Displays and controls

Front view

Displays and controls

(1)

Status line

with time, date, name of screen template and instrument name

(2)

Color screen (screen templates can be configured)

Factory setting for fix ed-setpoint controller: process value, setpoint, output (bar graph) Factory setting for program controller: process value, setpoint, program number/name,

segment number, remaining programm time

(3)

Info/alarm symbol

(4)

Title

Current meaning of the softkeys

(5)

Keys

(Softkeys) with various interpretations in the colot screen

(6)

Info/alarm symbol

Display of infos (blue) or alarms (red)

(7)

EXIT/manual key

for manual mode, navigation, and for aprogram pause

(8)

Operating mode/state

(9)

Po wer LED

lights up green when voltage is applied

(10)

26 - 1150

Status indicators of the outputs (configurable)

Symbols in display

Symbol Meaning

Info

Alarm is present

Automatic mode/Program is ru nning

OPERATION AND CONTROLLER FUNCTIONS

(blue)

(green)

Manual mode /"Manua l" operating m ode

Controller manual mode

Self-optimization is a ctive (symbol flash es)

Ramp function is active

Program pause

Actuator open (modulating controller)

Actuator closed (modulating controller)

1150 - 27

OPERATION AND CONTROLLER FUNCTIONS

Overview of operation

Screen operating loop

Menu

Program start menu

Details

see Chapter

Configuration/Display

Setpoint/ Manual output

28 - 1150

(> 2 s) = back to the screen operating loop Time Out = If no key is pressed the display will automatically return to the

screen operating loop after a definable time.

OPERATION AND CONTROLLER FUNCTIONS

Screen operating loop

The operating loop contains the screen templates for a maximum of four controller channels, the collective picture of all the active controller channels, the recording function as well as two freely definable screen templates. The screen templates can be individually switched into display.

(see Chapter Configuration/Display)

Meaning of the keys

:

- additional functions of the softkeys

- start/cancel self-optimization for the channel that is displayed

- acknowledge alarm messages and limit comparators

- step on one segment (program controller)

- controller manual mode (program controller)

Details

The states and values of the various process variab les are presented in a clear and structered manner .

* Screens only available for process controllers

- scroll screen down

1150 - 29

OPERATION AND CONTROLLER FUNCTIONS

Menu

•

User level

With the help of this screen template, the user can compile parameters that have to be frequently altered, through the setup program. This screen template is only displa yed when appropriately configured.

•

Operating level

Here the setpoints for all four controller channels are defined and self optimization is started (see Chapter

•

Parameter level

The controller parameters for the controller channels are defined here (see Chapter

•

Configuration level

The instrument is adapted to the control task here (see Chapter

•

Device info

Information on hardware equipment, software version and instrument options are shown here.

•

Service mode

This screen template can only be accessed by service personnel.

•

Event list

Different events (e.g. alarm messages, limit comparator signals) are documented here.

“Self-optimization“

).

“Parameterization“

“Configuration“

).

30 - 1150

OPERATION AND CONTROLLER FUNCTIONS

Entering values and selecting settings

Entering values

Parameters can be altered in a number of screen templates:

Select parameters Increase parameter value with

Decrease parameter value with

The longer the key is pressed the f aster the v alue changes . Approx. 2 sec after releasing the key, the entry will be automatically accepted.

Parameters can be altered within their range of v alues or within the maximum displa yab le values (e . g. tw o decimal places: -99.99 to +99.99).

Shifting the decimal point

Increase decimal place with Decrease decimal place with

Selecting

Select parameter Move up in selection list with

Move down in selection list with Confirm entry with

Entering codes and times

Times and codes are entered digit by digit.

Increase or decrease value (digit) with and On to the next digit with or

Confirm entry with

1150 - 31

OPERATION AND CONTROLLER FUNCTIONS

Setpoint input

Configuration in controller

Each controller channel has four setpoints and the provisions to switch between them. Setpoints for the controller are defined as shown below:

(see Chapter “

Controller and Logic functions“

)

32 - 1150

OPERATION AND CONTROLLER FUNCTIONS

Recording

Screen template

The recording function can be used to show the traces of up to four analog signals and the switching actions of up to three logic signals.

Momentary values of up to four analog signals

Graphical representation of the analog signals

Scaling of the analog signals (switchable)

Time axis (format hh:mm:ss)

Graphical representation of the logic signals

Time grid

Keys

- call up history

- switch display for the analog signal scalings

History

Data that have already been recorded can be vie wed here. The recorded time span is shown on the time axis. The recorded time span depends on the sampling rate (adjustab le) and varies between 12 hours and a maximum of 1 day.

Shift the trace with , , , Call up zoom function with (key field is switched) Zoom in /zoom out of trace with or Return to the scroll functions with

Quit history with

1150 - 33

OPERATION AND CONTROLLER FUNCTIONS

Operation “Controller“

If the instrument has been configured as a fixed-setpoint controller , the following actions can be perf ormed in automatic/manual mode:

Altering the setpoint

The active setpoint of a controller channel can be altered in the corresponding screen template. The controller must be in automatic mode.

Alter setpoint using and (the meaning of the softkeys changes, an input window appears)

automatic mode

Shift the decimal point using and New setpoint is automatically accepted after 2 sec or by using

Manual mode

Altering the output

The control loop of the controller channel that is displayed can be interrupted by switching to manual mode.

Switch to manual mode with (hold key down for at least 2 sec!) (the symbol for manual mode appears in the operating mode display)

Alter the output with and (the meaning of the softkeys changes, an input window appears)

34 - 1150

manual mode

Shift the decimal point using and The new output is automatically accepted after about 2 sec or by using

OPERATION AND CONTROLLER FUNCTIONS

Altering the output for modulating controllers

In the case of modulating controllers, the keys are used to directly influence the right and left motion of a motorized actuator. The output is only indicated if the output f eedback is connected.

- open actuator

- close actuator

The manual mode can be inhibited.

1150 - 35

OPERATION AND CONTROLLER FUNCTIONS

Operating „program controller/generator“

If the instrument is configured as a program controller/generator, progr ams hav e to be created first, by using the internal program editor or the setup program.

Program editor

General

50 programs with up to 99 segments can be programmed; a total of 1000 segments can be implemented. Programs are created by programming setpoints and segment times, segment by segment. Furthermore, the states of the control contacts 1 — 8 and the active parameter set can be defined for

each segment. The setpoint profiles can be output either as a ramp or a step (configurable). Output as a ramp has been chosen for the following diagrams.

Tolerance band

To monitor the process value, a tolerance band can be applied around the setpoint profile f or each segment.

If the upper or lower limit is infringed, a tolerance band signal is generated, which is internally processed or produced via an output.

(see Chapter

36 - 1150

“Outputs and Logic functions“

)

Program editor

OPERATION AND CONTROLLER FUNCTIONS

Call up with Select program using the cursor keys

Select program channel using the cursor keys

Number of program channel

edit program

Program number and name

Number of program segments

Entry mode

- edit

- temporary alteration

Segment setpoint

Segment number

- call up additional softkey functions

Parameter set number

Lower and upper tolerance band

Number of repeat cycles (Cy) with start segment (No.)

Control contacts 8 — 1 (1=On)

Segment time

1150 - 37

OPERATION AND CONTROLLER FUNCTIONS

Entering a new program

The segments are edited in sequence when creating a new program.

Append a new segment to the last segment of the profile trace with

Copying segments

Existing segments can be copied and inserted in another position in the program. The segment that was copied is inserted above the cursor position.

Position the cursor on the segment to be copied Copy segment with

Position the cursor on the desired position Insert segment with

Inserting segments

A new segment can be inserted above the cursor position into an existing sequence of segments .

Insert segment with

Removing segments

Delete marked segment with

Entering repeat cycles

A group of segments that are arranged in sequence can be repeated up to 99 times or repeated endlessly (input: -1). The repeat cycles are progr ammed in the last segment of the group .

Example: S02 - S04 are to be repeated once.

Edit segment 4 Set number of repeat cycles to Cy=1 Set start segment of repeat to No.=2

Checking the program profile

The program segments entered in the table can be graphically displayed and checked. Repeat cycles are not taken into account for the display.

Show program profile with

38 - 1150

OPERATION AND CONTROLLER FUNCTIONS

Starting the program

Immediate start of program

The program displayed on the screen in the basic status is started.

Start program with

A program can also be selected, started and canceled via the logic functions. The logic function “Progr am selection” has priority over the settings in the menu “Program start”.

(see Chapter “Logic functions“)

Selecting and starting the program

The representation of the program selection can be configured as a list or an icon. (see Chapter

“Device data”

) Call up program selection with Select program using the cursor keys

Start program with 2x the program starts immediately at the start

start program

Starting the program with time input

A program can be started at a specific point of time. There are two configurable options:

1. Start at a specified date and time

2. Start with a specified start delay in hours, minutes and seconds. (see Chapter

NOTE

Call up program selection with Select program using the cursor keys

Change to menu “Program start” with

“Generator”)

The settings are reset to their standard values after the start of the program.

start program

Enter start time/start date or start delay, start segment and remaining segment time Start program with

1150 - 39

OPERATION AND CONTROLLER FUNCTIONS

Overview of operation

The diagram below provides an overview of the different operating modes and operating options of a program controller .

Many operating options can also be implemented via the logic functions.

Buttons and can be accessed via “Details”.

Basic status

In basic status the system state is defined, with the following factory settings for all program channels:

controller, control contacts and limit comparators are inactiv e the controller setpoints are 0 parameter set 1 is active for all controllers

The system state can be modified via the setup program.

Temporary alterations

T emporary alterations are modifications to the current program in the program editor . They are not stored in the program memory, i.e. modifications will be lost after a restart.

In the case of alterations concerning the current segment, the setpoint sequence is automatically adapted.

40 - 1150

OPERATION AND CONTROLLER FUNCTIONS

Shifting the program profile

The function “External setpoint with correction” can be used to shift the program profile upwards or downwards.

The external setpoint is defined via an analog signal (see Chapter “Controller”).

1150 - 41

OPERATION AND CONTROLLER FUNCTIONS

42 - 1150

PARAMETERIZATION

1150 - 43

PARAMETERIZATION

Parameter sets

General

Two parameters sets can be stored f or each controller channel.

Access code

Factory-set code:

0001

The access code can be modified via the setup program.

Parameter level / Controller 1 (2...4) / Parameter set 1 (2)

Parameter Value range Factory setting Meaning

Controller structure 1 P, I, PD, PI, PID PID Only PI and PID can be implemented on modulating

Proportional band 0 - 9999 Digit 0 Digit Size of the proportional band

Derivative time 0 - 9999 sec 80 sec Determines the derivative component of the controller output

Reset time 0 - 9999 sec 350 sec Determines the integral component of the contoller output

Cycle time 0 - 9999 sec 20 sec When using a switched output, the cycle time should be

Contact spacing 0 - 999 Digit 0 Digit The spacing between the two control contacts for 2-setpoints

controllers.

Proportional band = 0 means that the controller structure is ineffective! (limit comparator response) In the case of proportional controllers, the proportional band must be > 0.

signal.

chosen so that a) the pulsed energy flow to the process does not cause any intermissible fluctuations of the process value and b) the switching elements are not overloaded.

or modulating controllers, or proportional controllers with an integrated actuator driver.

Switching differential 0 - 999 Digit 1 Digit Hysteresis for switching controllers with proportional band = 0

Actuator time 5 ... 3000 sec 60 sec T he actually utilized operating time of the regulating valve for

Working point - 100 ... + 100 % 0 % Output level for P and PD controllers

Output level limiting 0 ... 100 % 100 % The maximum limit for the output level.

- 100 ... + 100 % - 100 % The minimum limit for the output level.

Minimum relay ON time

0 ... 60 sec 0 sec Limits the frequency of switching for switched outputs.

modulating controllers or proportional controllers with an integrated actuator driver.

(when x = then y = Y0)

44 - 1150

Controller structure 2 / ...

PARAMETERIZATION

Controller structure 2 P, I, PD, PI,

Proportional band 0 - 9999 Digit 0 Dig it

Derivative time 0 - 9999 s 80 sec Reset time 0 - 9999 s 350 sec Cycle time 0 - 9999 s 20 sec

Switching differential 0 - 999 Digi t 1 Digit Minimum rel ay ON ti me 0 - 60 s 0 sec

NOTE

The parameter display on the instrument depends on the controller type selected. (see Chapter

PID

“Controller“

PID The parameters refer to the second controller outp ut for 2-setpoint

)

and modulating controllers.

1150 - 45

PARAMETERIZATION

46 - 1150

CONFIGURATION

Parameters and functions at the configuration level.................................................................................................................. 48

Analog inputs

Controller

Generator

Limit comparators

Outputs

Logic functions

............................................................................................................................................................................................................................... 51

........................................................................................................................................................................................................................................... 56

.......................................................................................................................................................................................................................................... 60

................................................................................................................................................................................................................... 64

................................................................................................................................................................................................................................................ 67

........................................................................................................................................................................................................................... 69

Math and logic module

C-level control

Display

................................................................................................................................................................................................................................................. 78

Interfaces

Device data

............................................................................................................................................................................................................................. 76

.......................................................................................................................................................................................................................................... 81

.................................................................................................................................................................................................................................... 82

..................................................................................................................................................................................................... 74

Recording

......................................................................................................................................................................................................................................... 83

1150 - 47

CONFIGURATION

Parameters and functions at the configuration level

General

The following applies to the representation of parameters and functions at the configuration level: The parameter is not displayed or cannot be selected if

• the instrument features do not permit the function assigned to the parameter . Example:

Output 3 cannot be configured if no output 3 is available in the instrument.

• the parameter is irrelevant to the function that has been configured. Example:

Analog input 1 is configured to “Pt100”, which means that displa y start and end for standard signals cannot be selected.

NOTE

Some parameters are only available for a fixed-setpoint controller (with or without ramp function) or a program controller/generator . For fixedsetpoint controllers , these parameters and settings are marked by a superscript “F” (e.g. rampF), for program controllers /generators by a “P”.

Access code

Factory-set code: 0002

Selectors

Selectors are menus which fold down when an individual parameter is selected. Two standard selectors are defined for the configur ation tables below , f or reasons of clarity:

E.G. Analog selector

Switched off Analog Imp. 1 ... Analog Imp. 4 Math 1 ... Math 8 Process value C1 Setpoint C1

Ramp end C1

Contro l d ev. C1 Output C1 Process value C2 Setpoint C2

Ramp end C2

Contro l d ev. C2 Output C2 Process value C3 Setpoint C3

Ramp end C3

Contro l d ev. C3 Output C3

Switched off Measurement of analog input 1 ... Measurement of analog input 4 Result of math formula 1 ... Result of math formula 8 Process value for controller 1

Setpoint for controller 1 Ramp end value for controller 1

Control deviation for controller 1

Output for controller 1 Process value for controller 2

Setpoint for controller 2 Ramp end value for controller 2

Control deviation for controller 2

Output for controller 2 Process value for controller 3

Setpoint for controller 3 Ramp end value for controller 3

Control deviation for controller 3

Output for controller 3

48 - 1150

CONFIGURATION

Process value C4 Setpoint C4 Ramp end C4 Control dev. C4 Output C4 Y cascade C1 ... Y cascade C4 Setpoint 1 C1 ... Setpoint 4 C1 Setpoint 1 C2 ... Setpoint 4 C2 Setpoint 1 C3 ... Setpoint 4 C3 Setpoint 1 C4 ... Setpoint 4 C4 Setpoint 1 PCh1 ... Setpoint 1 PCh4 Setpoint 2 PCh1 ... Setpoint2 PCh4

P

P P

P

Seg. end val. PCh1 ... Seg. end val. PCh4 Output 1 C1 Output 2 C1 Output 1 C2 Output 2 C2 Output 1 C3 Output 2 C3 Output 1 C4 Output 2 C4 RemSegT PCh1 ... RemSegT PCh4 Seg. Time PCh1 ... Seg. Time PCh4 Program time RemProgT

P

P P

P

Analog value Internal Pt100 Sampling ti me

Process value for controller 4 Setpoint for controller 4 Ramp end value for controller 4 Control deviation for controller 4 Output for controller 4 Standardized output with cascade control for controller 1 ... Standardized output with cascade control for controller 4 Setpoint 1 for controller 1 ... Setpoint 4 for controller 1 Setpoint 1 for controller 2 ... Setpoint 4 for controller 2 Setpoint 1 for controller 3 ... Setpoint 4 for controller 3 Setpoint 1 for controller 4 ... Setpoint 4 for controller 4 Setpoint 1 for program channel 1 ... Setpoint 1 for program channel 4 Setpoint 2 for program channel 1 ...

P

Setpoint 2 for program channel 4 Current final segment value for program channel1 ... Current final segment value for program channel 4 Controller output 1 for controller 1 Controller output 2 for controller 1 Controller output 1 for controller 2 Controller output 2 for controller 2 Controller output 1 for controller 3 Controller output 2 for controller 3 Controller output 1 for controller 4 Controller output 2 for controller 4 Remaining segment time for progam channel 1 (in seconds) ... Remaining segment time for progam channel 4 (in seconds) Segment time for program channel 1 (in seconds) ... Segment time for program channel 4 (in seconds) Total program time (in seconds) Remaining run time of program (in seconds) any analog value (from adress) Temperature measurement of internal Pt100 Sampling time of instrument

1150 - 49

CONFIGURATION

E.G. Binary selectors

Switched off Output 1 C1 Output 2 C1 Output 1 C2 Output 2 C2 Output 1 C3 Output 2 C3 Output 1 C4 Output 2 C4 Limit comp. 1 ... Limit comp. 16 Contr. contact 1 ... Contr. contact 8 Logic input 1 ... Logic input 6 Logic 1 ... Logic 8 Binary logic value Program end Ramp end 1 ... Ramp end 4 Tolerance band Manual mode C ... Manual mode C Transmitter Logic OFF Logic ON

P

F

P

Switched off Controller output 1 for Controller 1 Controller output 2 for Controller 1 Controller output 1 for Controller 2 Controller output 2 for Controller 2 Controller output 1 for Controller 3 Controller output 2 for Controller 3 Controller output 1 for Controller 4 Controller output 2 for Controller 4 Controller output 1 ...

P

1

4

Limit comparator 16 Control contact 1 ... Control contact 8 Logic input 1 ... Logic input 6 Result of logic linkage 1 ... Result of logic linkage 8 any binary logic value (from address) Program end signal Ramp end signal for controller 1 ... Ramp end signal for controller 4 Signal on going above/below tolerance band Controller 1 in manual mode / program pause ... Controller 4 in manual mode / program pause Signal always active Logic 0 Logic 1

Definition of program times

Different times are defined for the prog ram controller/generator , which can be internally processed and displayed.

(1) Program time (2) Remaining program time (3) Segment time (4) Remaining segment time

50 - 1150

Analog inputs

CONFIGURATION

Configuration

Analog inputs

Controller Generator Limit comparators Outputs Logic functions Math / Logic C-level Display

Interfaces

Device data Recording

Depending on the instrument version, up to four analog inputs are a vailable. The analog inputs are numbered in sequence (input 1 — 4) according to their slot assignment.

Analog input 1 (2 to 4) / ...

Value / selection Description

Probe

No function No function

RTD 3 - wire

RTD 2-wire Resistance thermometer in 2-wire circuit RTD 4-wire Resistance thermometer in 4-wire circuit

T/C int. Thermocouple (internal cold junction) T/C ext. Thermocouple (external cold junction) T/C const. Thermo couple (constant cold junction)

Pot Potentiometer

Heater current Heater current 0 to 50 mA AC 0 to 20 mA 0 to 20 mA 0 to 10 V 0 to 10 V 0 to 1 V 0 to 1 V 0 to 100 mV 0 to 100 mV

- 10 to + 10 V - 10 V to + 10 V

- 1 to + 1 V - 1 to + 1 V

- 100 to + 100 mV - 100 to + 100 mV 4 to 20 mA 4 to 20 mA 2 to 10 V 2 to 10 V 0,2 to 1 V 0,2 to 1 V 20 to 100 mV 20 to 100 mV

- 6 to 10 V - 6 to 10 V

- 0,6 to 1 V - 0, 6 to 1 V

- 60 to + 100 mV - 60 to + 100 mV

Resistance thermometer in 3-wire circuit

Factory-set on analog input 2 to 4: No function

1150 - 51

CONFIGURATION

Analog input 1 (2 to 4) / ...

Value / selection Description

Linearization

Linear

Pt100

Pt100 JIS Ni100 Pt500 Pt1000 Ni1000 Pt50 CU50 Pt K9 KTY11-6 Fe-CuNi J NiCr-CuNi E NiCr-Ni K NiCrSi-NiSi N Cu-CuNi T Pt30Rh-Pt6Rh B Pt13Rh-Pt R Pt10Rh-Pt S Cu-CuNi U Fe-CuNi L W5Re_W26Re C W3Re_W25Re D W3Re_W26Re C-level Customized 1 Customized 2 Customized 3 Customized 4

For customized linearizaton (e.g. „customized 1“) a maximum of 20 knee-points can be implemented, or a 5th order polynominal functi on programmed (only with setup program). „C-level“ linearization is used for the C-level control with a zircon dioxide sensor. For the linearization „KTY11-6“, the resistance is 2 k at 25 °C. The resistance value can be adapted via the parameter „KTY: at 25°C / 77°F.

Offset

- 1999 to 0 to + 9999 The offset is used to correct a measured value by certain amount upwards or

NOTE

The controller uses the corrected value (l.e. displayed value) f or its computation. This value

downwards. Example:

Measured Displayed value Offset value 294,7 + 0,3 295,0 295,3 - 0,3 295,0

does not correspond to the actual measured value. If incorrectly applied, this can result in impermissible values of the control variable.

52 - 1150

Analog input 1 (2 to 4) / ...

Value / selection Description

Range

CONFIGURATION

Start

to + 9999

- 1999

End

- 1999 to + 9999

The instrumen t will chang e over earli er to the res ponse de fined for overrange / underrange if the range is restri cted.

Example: Pt100 (Range: - 200 to + 8 50 ° C). An alarm message is to be generated for temperatures outside the range 15 to 200 °C.

 Range start: 15  Range end: 200

Display

Start

- 1999 to 0

End

- 1999 to 100

to + 9999

On transducers with standard si gnal an d on po tentiome ters, a display value is assigned to the physical signal .

Example: 0 to 20 mA = 0 to 1500 °C. The range of the physical signal ca n be 20 % wider or narr ower without

generating an out-of-range si gnal.

Filter

0 to 0,6 to 100 s To adjust the digital input filter (0 s = filter off). 63 % of the alternations

are accounted for after 2x filter time cons tant at a sign al step ch ange. When the filter time constant is large:

- high damping of distur bance si gnal s

- slow reaction of the process value displ ay to process value chang es

- low limit-frequency (2nd ord er low-pass fi lter)

TK constant val ue

0 to 50 to 100 Temperature of the external cold-junction thermostat.

TK external

Analog input 1

Analog input 2 Analog input 3 Analog input 4

Measurement of the c ol d-ju nction temperature with an temperature probe.

Heater current monitoring (output)

No function.

Output 1

...

Output 12

The heater current is evaluated using a curren t transforme r with a standard signal output, wh ich can be monito red by linkin g the anal og input with a limit comparator. The measurement is always made when the he ating co ntact is c losed . The measurement is retaine d until the next measureme nt.

Correction value KTY

0 to 400

1 k * Correction value

1150 - 53

CONFIGURATION

Analog input 1 (2 to 4) / ...

Value / selection Description

Recalibration

Start

- 1999 to 0 End

- 1999 to 1

to + 9999

(See below for explanation)

NOTE

As opposed to all the other settings, entry of the start and end value is linked to the latest measurement at the input concerned.

As a rule, these values cannot be adopted by another instrument.

Customized recalibration

A signal is processed electronically (conversion, linearization …) to produce a measured value via the analog inputs of the controller. This measured v alue enters into the computations of the controller and can be visualized on the displays (measured value = displayed value).

This fixed relationship can be modified if required, i.e. the position and the slope of the measurement characteristic can be altered.

Procedure

Apply two measurement points ((1), (3)), one after another , to the controller; they should be as f ar apart as possible.

At these measurement points, enter the required display v alue (start value, end value) in the controller. A reference instrument is most convenient for determining the measured values M1 and M2.

Measurement conditions must remain stable during programming.

54 - 1150

CONFIGURATION

Programming

(1) Move to measurement point (2) Enter start value (3) Move to measurement point (4) Enter end value E

1)

If start value=0 or end value=1 is to be set, then the value must first be altered using or

to enable correction.

1)

NOTE

If recalibration is carried out without a reference instrument, the offset must be taken into account when moving to measurement point (3).

To cancel recalibration, the start and end values have to be prog rammed to the same v alue. This automatically sets the start value to 0 and the end value to 1.

Any subsequent recalibration will otherwise be based on the corrected characteristic.

1150 - 55

CONFIGURATION

Controller

Configuration

Analog inputs

Controller

Generator Limit comperators Outputs Logic functions Math / Logic C-level Display Inter faces Device data Recording

The following are set here: controller type, input v ariables of the controller , the setpoint limits, conditions for manual mode and the presettings for selfoptimization of the four controller channels.

Controller 1 (2 to 4) / Configuration

Value / selection Description

Controller type

2 point process controller

3 point process controller 3 point step Position control Continuous

2 point process controller 3 point process controller

3 point step automatic controller Continuous automatic controller with integrated position control Continuous automatic controller

Control action

Direct

Inverse

Direct:

The controller output Y is > 0 when the process value is smaller than the setpoint (e.g. cooling). Inverse:

The controller output Y is > 0 when the process value is larger than the setpoint (e.g. heating).

Inhibit manual mode

Free

Inhibited

If the manual mode is inhibited, changing over to "manual" is not possible from

the keys or via the logic input.

Manual output

- 100 to 101 Defines the output after changing over to manual mode. 101 = last output

Range output

- 100 to 0 to 101 Output on out-of-range. 101 = last output

56 - 1150

Controller 1 (2 to 4) / Configuration

Value / selection Description

Dead band

CONFIGURATION

0 to 100

External setpoint

without correction

with correction

Setpoint

Start value

- 1999 to 0

End value

- 1999 to 400 to + 9999

to + 9999

The output movement is suppressed within the dead band; e.g. with noisy signals.

The dead band is only effective for controller structures with an I-component.

External setpoint input without correction External setpoint input with correction

External setpoint with correction: External setpoint + seponit 1 = present setpoint The external setpoint is corrected up or down from the keypad (setpoint 1). The display shows the present setpoint.

Activating the function: Controller 1 / Inputs / External setpo int

Setpoint limiting prevents the input of values outside the defined range.

Output level

Start value

- 1999 to 0

End value

- 1999 to 100

to + 9999

Cascade controller

No function

Master controller 1 Slave controller 1 Master controller 2 Slave controller 2

NOTE

The setpoint limits are not effective if the setpoint is set by the pc via the interface. In case of correction of an external setpoint the limitation is valid for the sum of both

(setpoint + correction).

Output standardization for cascade control: If the controller channel serves as a master controller, then the controller output signal (output 0 to 100 %) must be scaled to match the setpoint range of the slave controller.

Activates cascade control and defines the control channel as a master or sl ave controller for cascade 1 or 2.

1150 - 57

CONFIGURATION

Controller 1 (2 to 4) / Inputs

Value / selection Descriptio n

Process value

(Analog selector)

Analog inp. 1

Defines the source for the process value of the control channel.

External setpoint

(Analog selector)

Switched off

Activates the external setpoint input and defines the source for the external setpoint.

Program setpoint

(Analog selector)

Setpt.1 P ROF1

Assigns one of the four available profile traces to the controller channel. "No funct." means that the controller channel responds as for fixed-setpoint control.

Controller 1 (2 to 4) / Inputs

Value / selcetion Description

Manual output

(Analog selector)

Switched off

Output feedback

(Analog selector)

Switched off

The manual output is defined through an analog signal, instead of via the keys or the interfaces.

Defines the source for output feedback. Output feedback must be configured in the case of a proportional controller with integral actuator driver.

Additive disturbance

(Analog selector)

Switched off

Defines the source for the additive disturbance.

Multiplicative disturbance

(Analog selector)

Switched off

Defines the source for the multiplicative disturbance.

58 - 1150

Controller 1 (2 to 4) / Self-optimization

Value / selection Description

Method

CONFIGURATION

Oscillation

Step response

One of two procedures can be selected for self-optimization. (see Chapter Optimization)

Self-optimization

Enabled

Inhibited

If the function is inhibited, self-optimization cannot be started from the keys or the logic input..

Output 1 for "Tune"

Relay + logic

Solid-state

Analog

The type of the physical output for the signal of the controller output 1 has to be defined.

Output 2 for "Tune"

Relay + logic

Solid-state

Analog

The type of the physical output for the signal of the controller output 2 has to be defined.

Steady output

- 100 to 0 to + 100 % Initial output level with step response

Step size

10 to 20 to 100 % Step size with step response

1150 - 59

CONFIGURATION

Generator

Configuration

Analog inputs Controller

Generator

Limit comparators

Outputs Logic functions Math / logic

C-level Display Interfaces Device data Recording

The basic function of the instrument is defined here. The instrument with all the available controller channels can be oper ated as a fixed setpoint controller , program controller or program generator .

Furthermore, ramp functions (fixed-setpoint controller) can be activated for the individual controller channels with different parameters defined for the program controller/ generator.

Function / ...

Value / selection Description

Function

Fixed-setpt.contr.

Progr.contr. Progr.gen.

Basic instrument function

Ramp function

A rising or a falling ramp function can be implemented. The ramp-end value is determined by the setpoint input.

The ramp function can be stopped and canceled via the logic functions (see Chapter “Logic functions”).

NOTE

The ramp function is interrupted on a probe break, or for manual mode. The outputs react the same as for overrange/underrange (user configurable).

60 - 1150

Ramp / Ramp controller 1 (2 to 4)

Value / selection Description

CONFIGURATION

Function

Inactiv

Activ

Unit of slope

K / minute

K / hour K / day

Ramp slope

0 to 9999

F

Defines whether the ramp function is to be activated for the corresponding controller channel.

F

Defines the unit of the slope in kelvin per unit of time.

F

Amount of slope

Program / ...

Value / se le ctio n Des crip tio n

Program start

At process value

Response for range

Continue

Program stop

P

Program start at the first programmed setpoint. The present process value from program channel 1 is accepted as the first setpoint.

P

Response of the program run to out-of-range.

NOTE

F

= Parameter only a vailab le for fixed-setpoint controller.

P

= Parameter only av ailable f or program controller / generator.

1150 - 61

CONFIGURATION

Program / ...

Value / selection Description

Response to power failure

Prog. canceled

Continue Standstill Continue X % Continue PV

Response of the program run on a power failure. Program canceled:

Program run canceled; instrument switches to basic status. Continue:

The program continues from the point at which it was canceled a t the t ime of the supply failure.

Standstill: Outputs, limit comparators, control conta cts and con trol ler re spond as was defined in the system status " Basi c stat us" .

A message appears asking you to either ca ncel program or resume it .

Continue at deviation < X %:

The program continues from the point at which it was interr upt ed at t he time of

the power failure, if the deviation between the process value before and after the power failure does not exceed a programmable percentage value (process value deviation) on program channel 1. If this value is exceeded, the instrument goes into standstill.

Continue at process value:

This sign of the gradient (falling or rising edge) at the time of the power failure is

stored in the event of a power failure. After the s upply volta ge has been rest ored,

the program is checked from the beginning to find matching process values and

setpoints on program channel 1. The program continues from the point at which

the process value matches the setpoint and the s i gn of t he gradient corres ponds

to the gradient that was stored.

P

Process value deviation

0 to 10 to 100 % Maximum deviation on a restart after a power failure

Setpoint input

Setpoint ramp

Setpoint step

P

(continue at deviation < X %)

Setpoint ramp: Setpoint step:

62 - 1150

Program / ...

Value / selection Description

CONFIGURATION

Start at time

No

Yes

Program end time

- 1 to 0 to 9999 s Duration of program end signal

Function control

Generator control

Control contact 1 ... Control contact 8

P

Starts the program after an adjustable start delay, or at a time that can be defined (start with time delay).

Setting the Clock: (see Chapter Device data)

P

-1 = continous signal until acknowledgement (see Chapter Outputs)

P

(.../Controller 1 to 4, .../1 to 16. Limit comparator

Defines when controllers and limit comparators are active. Generator control:

This function is only active in "Automatic mode"; Otherwise as per defined system status for the basic status in the setup program.

Control contact: This function is only active if the control contact is in the "ON" condition.

1150 - 63

CONFIGURATION

Limit comparators

Configuration

Analog inputs Controller Generator

Limit comparators

Outputs Logic functions Math / logic C-level Display Interfaces Device data Recording

Limit comparators (limit monitors, limit contacts) can be used to monitor an input variable (limit comparator process value) against a fixed limit or another variable (limit comparator setpoint). When a limit is e xceeded, a signal can be output or an internal controller function initiated.

16 limit comparators are available.

Limit comparator functions

Limit comparator scan have different switching functions. lk1 … lk6 Monitoring referred to the limit comparator setpoint

lk7/lk8 Monitoring referred to a fixed value AL

w limit comparator setpoint, AL = limit value AL limit value x limit comparator process value X

Sd

switching differential

64 - 1150

1. (2 to 16.) Limit comparator / ...

Value / selection Description

LK function

CONFIGURATION

No function

LK type 1 ... LK type 8

-1999 to 0

to +9999 Limit value to be monitored.

Limit comparator function.

Switching differential

0 to 1 to 100 Switching differential Xsd.

Action

Absolute

Relative

See explanation on next page.

Range response

Relay OFF Relay ON

Function on over / underrange.

Switch-on delay

0 to 9999s

Delays the switch-on edge by a definable time period.

Switch-off delay

0 to 9999s

Delays the switch-off edge by a definable time period.

Acknowledgement

none

when inactive when active

Pulse ti me

0 to 9999s

LK process value

(Analog selector)

Switched off

LK setpoint

(Analog selector)

Switched off

NOTE

Range response:

signal on over / underrange“ of the outputs has priority (see Chapter

none:

The limit comparator is automatically reset. when inactive: The limit comparator must be acknowledged; acknowledgement is only possible

in the inactive condition.

when active: The limit comparator must be acknowledged; acknowledgement is also possible

in the active condition.

The limit comparator is automatically reset after an adjustable time period.

Limit comparator process value.

Limit comparator setpoint.

If a limit comparator is connected to an output, then the setting “Output

Outputs

).

1150 - 65

CONFIGURATION

Absolute

At the time of alteration, the limit comparator acts in accordance with its function.

Relative

The limit comparator is in the OFF status. An alteration of the limit value or the (limit comparator) setpoint could cause the limit comparator to switch ON. Such a reaction will be suppressed, and this condition is maintained until the (limit comparator) process value has moved away from the switch-on region (gray area).

Example: Monitoring the (controller) process value x with function lk4 Setpoint alteration w

a) Initial condition

b) Condition at the time of the alternation

The limit comparator remains “OFF” although the process value is within the switch-on region!

w

1

2

c) Stabilized condition

The limit comparator again operates in accordance with its function.

This function also prevents a limit comparator from being triggered during the start-up phase.

66 - 1150

Outputs

CONFIGURATION

Configuration

Analog inputs Controller Generator Limit comparators

Outputs

Logic functions Math / logic C-level Display

Interfaces

Device data Recording

Configuration of the instrument outputs are subdivided into analog outputs (max. 6) and logic outputs (max. 12). Display and numbering of the outputs depends on the assignment of the output slots Output 1- 6.

Numbering of the outputs

Plug-in board with

Slot

Output 1 Analog output 1 Logic output 1 Logic output 1+7

1 analog output 1 logic output 2 logic output

Output 2 Analog output 2 Logic output 2 Logic output 2+8 Output 3 Analog output 3 Logic output 3 Logic output 3+9 Output 4 Analog output 4 Logic output 4 Logic output 4+10 Output 5 Analog output 5 Logic output 5 Logic output 5+11 Output 6 Analog output 6 Logic output 6 Logic output 6+12

Analog outputs / Analog output 1 (2 ... 6) / ...

Value / selection Description

Function

(Analog selector)

Analog inp. 1

Signal

0 to 10 V 2 to 10 V

0 to 20 mA

4 to 20 mA

Signal for range

Factory-set for analog output 2 to 6: Switched off

Physical output signal

0 to 101 %

NOTE

Signal on going above / below range

Signal for range:

If the output is a controller output, the controller switches over to manual

mode and produces an output level that can be defined. see Chapter “

Controller

”

1150 - 67

CONFIGURATION

Analog outputs / Analog output 1 (2 to 6) / ...

Value / selection Description

Zero point

- 1999 to 0 to + 9999 A physical output si gnal is as signed to the value range of a output variable.

Example:

Setpoint 1 (value range: 150 to 500°C) is to be output via the analog output (0 to 20 mA). i.e.: 150 to 500 °C = 0 to 20 mA Zero point: 150 / End value: 500

End value

- 1999 to 100 to + 9999 A physical output signal is assigned to the value range of a output variable.

Example:

see above "Zero point"

Offset

- 1999 to 0 to + 9999 Value of the parallel shift applied to the analog output values.

NOTE

Zero point resp. end value - Example:

Setting with controller outputs for cooling. The following settings have to be defined for double-setpoint controllers: Zero point: 0 / End value: -100

Logic outputs / Logic output 1 (2 to 12) / ...

Value / selection Description

Function

(Binary selector)

Outp. 1 contr. 1

Factory-set for logic output 2 to 12: Switched off

Output mode

none

Time delay Pulse

Time delay: The switch-on / switch-off edges can be delayed by a definable time period. Pulse: A definable pulse / pause ratio can be applied to the output.

ON time

- 1999 to 0 to + 9999 Delay of switch-on edge or pulse time.

OFF time

- 1999 to 0 to + 9999 Delay of switch-off edge or pulse time.

68 - 1150

Logic functions

CONFIGURATION

Configuration

Analog inputs Controller Generator Limit comparators Outputs

Logic functions

Math / logic C-level Display

Interfaces

Device data Recording

Switching Action

Functions are assigned here to the logic signals of the logic inputs, limit comparators and logic functions (formula).

In addition, the functions for control contacts, tolerance band signal and program end signal are defined for program controllers/generators.

In the case of the fixed-setpoint controller , the ramp end signals can ha v e functions assigned.

The functions are arranged in two groups:

Edge-triggered functions

The logic function reacts to switch-on edges. The following functions are edge-triggered:

• Start/stop of self-optimization

• Acknowledgement of limit comparators

• Program start/stop/cancel

• Segment change

State-triggered functions

The logic function reacts to switch-on or switch-off states.

• All remaining functions

1150 - 69

CONFIGURATION

Combined logic functions

The functions are implemented through the combination of up to four control variables.

Any control variable can be selected. The states Z1 to Z4 are assigned to the control variables in descending order of the control variables (see list on the right).

Example: The process value is to be selected via a logic

input and the state of one limit comparator. This results in the following assignment:

Z1 - logic input 1 Z2 - limit comparator 1

Setpoint/process value switching

Setpoint Process value Z2 Z1

Setpoint 1 Setpoint of system status External setpoint

Setpoint 2 Analog input 2 0 1

Setpoint 3 Analog input 3 1 0 Setpoint 4 Analog input 4 1 1 0 = contact open / OFF

1 = contact closed / ON

NOTE

If switching between two setpoints or two process values is required, only one logic function has to be configured.

If more than two logic functions are configured to setpoint switching or process value switching, only the first two (see list “Control variable - State”) are significant.

configured controller process value of controller channel

00

70 - 1150

Program selection

Program Z4 Z3 Z2 Z1

Program 1 0 0 0 0 Program 2 0 0 0 1 Program 3 0 0 1 0 Program 4 0 0 1 1

... ... ... ... ...

Program 16 1 1 1 1

0 = contakt open / OFF 1 = contakt closed / ON

Multifunctional logic functions

Logic functions can cover several functions simultaneously . The desired function can be marked

CONFIGURATION

Select/delete function with Confirm with

1150 - 71

CONFIGURATION

Selection of functions Logic input 1 (2 to 6) / ...

Limit comparator (2 to 16) / ... Logic 1 (2 to 8) / ... Control contact 1 (2 to 8) / ... T olerance band signal / ... Program end signal / ... Ramp end signal 1 (2 to 4) / ...

Value / selection Description

Start Tune C1 Cancel Tune C1 Manual/Auto C1 Inhibit Manual C1 Start Tune C2 Cancel Tune C2 Manual/Auto C2 Inhibit Manual C2 Start Tune C3 Cancel Tune C3 Manual/Auto C3 Inhibit Manual C3 Start Tune C4 Cancel Tune C4 Manual/Auto C4 Inhibit Manual C4 Ramp stop C1 Cancel ramp C1 Setpoint switching C1 Proc. val. switching C1 Paramset switching C1 Ramp stop C2 Cancel ramp C2 Setpoint switching C2 Proc. val. switching C2 Paramset switching C2 Ramp stop C3 Cancel ramp C3 Setpoint switching C3 Proc. val. switching C3 Paramset switching C3 Ramp stop C4 Cancel ramp C4 Setpoint switching C4 Proc. val. switching C4 Paramset switching C4 Key inhibit Level inhibit Te xt display Display off Display changeover Acknowledgement LK Prg.Auto/Man. switching Inhibit prgramm start Program st a rt Program st o p Program cancel Program selection Fast forward Segment change

Start self -opti mizati o n for control ler 1 Cancel self-optimization for controll er 1 Changeover to manual mode for controller 1 Inhibit manual mode for controller 1 Start self -opti mizati o n for control ler 2 Cancel self-optimization for controll er 2 Changeover to manual mode for controller 2 Inhibit manual mode for controller 2 Start self -opti mizati o n for control ler 3 Cancel self-optimization for controll er 3 Changeover to manual mode for controller 3 Inhibit manual mode for controller 3 Start self -opti mizati o n for control ler 4 Cancel self-optimization for controll er 4 Changeover to manual mode for controller 4 Inhibit manual mode for controller 4 Ramp stop for controller 1 Ramp OFF for controller 1 Setpoint switching for controller 1 Process value switching for controller 1 Parameter set switching for controller 1 (0 = parameter set 1) Ramp stop for controller 2 Ramp OFF for controller 2 Setpoint switching for controller 2 Process value switching for controller 2 Parameter set switching for controller 2 (0 = parameter set 1) Ramp stop for controller 3 Ramp OFF for controller 3 Setpoint switching for controller 3 Process value switching for controller 3 Parameter set switching for controller 3 (0 = parameter set 1) Ramp stop for controller 4 Ramp OFF for controller 4 Setpoint switching for controller 4 Process value switching for controller 4 Parameter set switching for controller 4 (0 = parameter set 1) Key inhibit Level inhibit

Te xt display Screen OFF Switch over screen templates

Acknowledgement of limit comparators Changeover between automatic and manual Program cannot be started Program st art Program st op Program cancel Program selection (see below) Dynamic speed increase of programm sequence Segment change

72 - 1150

Logic input 1 (2 to 6) / ... Limit comparator 1 (2 to 16) / ... Logic 1 (2 to 8) / ... Control contact 1 (2 to 8) / ... T olerance band signal / ... Program end signal / ... Ramp end signal 1 (2 to 4) / ...

Value / selection Description

CONFIGURATION

Inhibit program star t Program st a rt Program st o p Program cancel Program selection Fast forward Segment change

Display text

Standard text

Te xt 1 ... Text 100 No text

Delay

0 to 9999 s

Message

No

Yes

Alarm

No

Yes

Program cannot be started Program start Program stop Program cancel Programselection (see below) Dynamic speed increase of program sequence Segment change

System texts according to functio n Definable texts (only via setup program)

No entry in event list

An info or an alarm is only act i vated with del ay (see "Message types")

Defines whether an info is produced when the logi c f unct i on i s ac ti vated.

Defines whether an alarm message i s produ ced when t he l ogi c f unct i on i s activated. Alarms must be acknowledged.

Message types

• Should the info be displayed immediately: just set info to “yes”

• Should the info be displayed after a delay: set info to “yes” and enter delay time

• Should the alarm be displayed immediately: just set alarm to “yes”

• Should the alarm be displayed after a delay: set alarm to “yes” and enter delay time

• Should the info change to alarm after a delay time: set info and alarm to “yes” and enter delay time.

1150 - 73

CONFIGURATION

Math and logic module

Configuration

Analog inputs Controller Generator Limit comp ara tor s Outputs Logic functions

Math / logic

C-level Display Interfaces Device data Recording

Special controller types (differential, ratio , humidity , C-le vel controller) or mathematical formula and logic combinations are configured here.

C-level control and math/logic formula (math and logic module) are extras. The results of the calculations can be called up, under the variables “Math X”

(math formulae) and “Logic X” (logic formulae) (X=1 — 8).

Math / logic 1 (2 to 8) / ...

Value / selection Description

Function

No function

Differ. (a-b) Ratio (a/b) Humidity (a;b)

C-level Math formula Logic formula

No function Difference control (a-b) Ratio control (a/b) Humidity control (a;b) C-level control Math formula (only via setup program) Logic formula (only via setup program)

Va riable a

(Analog selector)

Switched off

Variab le a

Va riable b

(Analog selector)

Switched off

Variab le b

Range start

- 1999 to + 9999

Definition of a value range for the result of the mathematical calculation. If the value range is exceeded, an out-of-range condition will be signaled.

Range end

- 1999 to + 9999 Definition of a value range for the result of the mathematical calculation. If the value range is exceeded, an out-of-range condition will be signaled.

Linearization

Linear

74 - 1150

The mathematical calculation can be combined with a (customer-specific) linea r i z at i o n ta bl e. (see Chapter Analog inputs/Probe)

CONFIGURATION

Ratio control

Control is always based on variable a. The math module forms the ratio of the measurements of a and b (a/b) and produces the setpoint for the

controller. The ratio is made a v ailable as a v alue, via the function “Math X”, and can be displayed. The required ratio a/b is programmed as the setpoint (ratio setpoint) in the setpoint definition.

Humidity control

The humidity controller receives the process value from a psychrometric humidity probe, through the mathematical combination of wet bulb and dry bulb temperatures.

V ariable a - dry temperature V ariable b - wet temperature

Enabling the math and logic module

The math and logic module can be enabled through the code or the setup program.

Extras

Enable device options

1150 - 75

CONFIGURATION

C-level control

Configuration

Analog inputs Controller Generator Limit comparators Outputs Logic functions Math / logic

C-level

Display Interfaces Device data Recording

C-level control is used for the control of carbon in the atmosphere of a gas coking furnace. The C-level is determined through the o xygen measurement with a zircon dioxide sensor and measurement of the sensor temperature.

C-level control is an extra.

C-level calculation

The calculations of the controller are based on the following:

E = 0.0992 T { -lg (PCO) + 1.995 + 0,15 Cp + lg(Cp) } mVK + 816.1 mV

E - e.m.f. of the zircon dioxide sensor T - sensor temperature in K Pco- partial pressure CO in percentage of volume Cp- carbon level

Sequence control

Operation using a zircon dioxide sensor is subject to a fix ed time schedule . The sensor has to be “flushed” at regular intervals (cycle time) to ensure faultfree measurement.

During flushing and the subsequent recovery time, the controller is in manual mode. The latest measurement is stored. The a v erage value of the most recent outputs is produced.

During flushing, the output variable logic 1 is “1” The flushing procedure can be controlled b y linking it to an output.

76 - 1150

Value / selection Description

Sensor voltage

CONFIGURATION

(Analog selector)

Switched off

Source for the voltage signal of the zircon dioxide sensor.

Sensor temperature

(Analog selector)

Switched off

Source for the temperature signal of the zircon dioxide

CO measurement

(Analog selector)

Switched off

Source for the measurement signal of the CO content

CO content

0 to 30 to 9999 If the CO content is not measured, a fixed value can be defined here

Correction value

0 to 1 to 9999 The correc tion value is a C-l evel determined through reference measurement

Cycle time

0 to 9999 min.

Cycle time for sensor flushing

Flushing time

0 to 9999 min.

Flushing time for sensor flushing

Recovery time

0 to 9999 min.

Recovery time for sensor flushing

1150 - 77

CONFIGURATION

Display

Configuration

Analog inputs Controller Generator Limit comparators Outputs Logic functions Math / logic C-level

Display

Interfaces Device data Recording

Value / selection Description

The time-dependent screen saving is defined here. In addition, time-out and the sequence of the different screen templates can be defined. The representations on the controller pictures 1 - 4 and on the collective picture can be adapted to suit individual requirements.

Contrast

0 to 22 to 31 Contrast of color screen

Contin ous op er at io n f rom

hh:mm:ss

06:30:00

Switch-on time for screen

Contin ous op er at io n u nt il

hh:mm:ss

22:00:00

Switch-off time for screen

Screen saving

0 to 9999 min.

If no key is pressed for a specified time, the screen switches off. The screen comes on automatically when a key is pressed.

The function is not active with continous operation. 0 = no function

Time-Out

0 to 60 to 9999 sec The instrument automatically returns to the display of the screen operating loop if

no key is pressed for a specified time. 0 = no time-out

Automatic channel changeover

0 to 9999 sec

The screen templates of the operating loop are automatically switched over after a selectable time. 0 = switched off

Display after a reset

Last picture

Controller pic. 1 Controller pic. 2 Controller pic. 3 Controller pic. 4 Collective pic.

Recording

Custom pic. 1 Custom pic. 2

Last picture before power-off is shown Controller channel 1 Controller channel 2 Controller channel 3 Controller channel 4

All channels as a group picture Recording (extra code) Freely configurable screen template 1 Freely configurable screen template 2

78 - 1150

Value / selection Description

Operation loop

CONFIGURATION

... / Controller pic. 1 ... / Controller pic. 2 ... / Controller pic. 3 ... / Controller pic. 4 ... / Collective pic. ... / Recording ... / Custom pic. 1 ... / Custom pic. 2

Yes

No

The screen templates that are to appear in the screen operating loop can be selected.

Controller pictures / Controller picture 1 (2 to 4) / ...

Value / selection Description

Analog value 1

... / Display (Analog selector)

Process value C1

... / Decimal place

xxx.x

Analog value 2

... / Display (Analog selector)

Setpoint C1

Display for fixed-setpoint controller:

Analog value 1 Analog value 2

Analog value 3

Logic values

... / Decimal place

xxx.x

Analog value 3

... / Display (Analog selector)

Output C1

... / Decimal place

xxxx.

Logic value 1 to 6

(Binary selector)

Output 1 C1

Program value 1

Segment

RemSegT PCh1 to PCh4 SegTime PCh1 to PCh4 Program time RemProgT

Program value 2

Segment RemSegT PCh1 to PCh4 SegTime PCh1 to PCh4 Program time

RemProgT

P

Display for program controller:

Analog value 1 Analog value 2

Program value 1

Logic value

Program value 2

1150 - 79

CONFIGURATION

Collective picture / Controller 1(2 to 4) / ...

Value / selection Description

Va lue c olumn 1

(Analog selector)

Ramp end C1

Decimal point column 1

XXX.X

Va lue c olumn 2

(Analog selector)

Setpoint C1

Decimal point column 2

XXX.X

Va lue c olumn 3

(Analog selector)

Output C1

Decimal point column 3

XXXX

Decimal point

Display:

Controller 1 Controller 2 Controller 3 Controller 4

Column 1 Column 2 Column 3

If the value that is to be displayed can no longer be represented with the user-programmed decimal point, then the number of decimal places will be automatically reduced. If , subsequently, the measured value decreases, the number of decimal places increases to the preprogrammed value of the decimal point.

80 - 1150

Interfaces

CONFIGURATION

Configuration

Analog inputs Controller Generator Limit comparators Outputs Logic functions Math / logic C-level Display

Interfaces

Device data Recording

The interface parameters for the standard RS422/485 interface (MODbus 1) and an optional RS422/485 (MODbus 2) or Profibus-DP interface have to be configured in order to communicate with PCs, bus systems and peripheral devices.

MODbus / ...

Value / selection Description

Protocol

MODBUS

MODBUS int.

Modbus integer: All values are transferred in the integer format

Baud rate

9600

19200 38400

Data format

8-1-none

8-1-odd 8-1-even 8-2-none

(data bits)-(stop bits)-(pari ty)

Device address

0 to 1 to 255

Minimal response time

0 to 500 msec

Minimum time that elapses between the request of a device in the data network and the response of the controller.

PROFIBUS-DP / ...

Value / selection Description

Device address

0 to 1 to 255

Data transmission rate

12 MBaud

1150 - 81

CONFIGURATION

Device data

Configuration

Analog inputs Controller Generator Limit comparators Outputs Logic functions Math / logic C-level Display Interfaces

Device data

Recording

Value / selection Description

Basic settings such as supply frequency or temperature unit are made here.

Device designation

(16-character text) any text

Supply frequency

50 Hz

60 Hz

Country-specific supply fr equency of supply voltage.

Temperature unit

°C

°F

Unit for temperature values

Program selection

Icon

Text list

A program can be selected in the program start menu either graphically via

icons, or via a text list.

Sampling time

50 ms 150 ms

250 ms

Required basic sampling time

The sampling time possible depends on the number of active controller channels and the utilization of the math and logic module. The actual sampling time is shown under "System sampling time".

System sampling time

(Time display) Actual sampling time of device.

Date and time

Date dd.mm.y y Time hh:mm:ss

Real-time clock with calendar

Summer time

Switched off Time definition

Automatic

Start date tt.mm.jj Start time h h:mm :ss End date tt.mm.jj End time hh:mm:ss

82 - 1150

Determines how to change over to summer time.

Details for the changeover through time definition.

Recording

CONFIGURATION

Configuration

Analog inputs Controller Generator Limit comparators Outputs Logic functions Math / logic C-level Display

Interfaces

Device data

Recording

The recording function permits the visualization of up to four analog and three logic signals. The signal sources are defined here.

Analog value 1 (2 to 4) / ...

Value / selection Description

Function

(Analog selector)

Switched off

Recording of analog signals

Scaling start

- 1999 to 22

to + 9999

Defines the lower and upper limit on the y-axis. The screen templates "Recording" (operating loop) can be used to switch between the scaling of the analog values for the graphical display of the traces.

Scaling end

- 1999 to 22 to + 9999

Decimal place

XXX.X

Unit

(4-character text) %

Value / selection Description

Any 4-character sequence can be specified

Logic value 1, logic value 2, logic value 3

(Binary selector)

Switched off

Recording of logic signals

Storage rate

1 to 6 to 60 sec Defines the time span between the measurement points.

1150 - 83

CONFIGURATION

84 - 1150

OPTIMIZATION

Self-optimization....................................................................................................................................................................................................................... 86

Oscillation method.................................................................................................................................................................................................................. 86

Step response method....................................................................................................................................................................................................... 86

Starting self-optimization ................................................................................................................................................................................................ 88

Canceling self-optimization ........................................................................................................................................................................................... 88

Check of the optimization............................................................................................................................................................................................. 89

1150 - 85

OPTIMIZATION

Self-optimization

Oscillation method

Self-optimization SO establishes the optimum controller parameters for PID or PI controllers. Depending on the controller type, the following controller parameters can be defined: Reset time (Tn), derivative time (Tv), proportional band (Xp), cycle time (Cy), filter time constant (dF) The controller selects one of two procedures (a or b), depending on the size of the control deviation:

a) SO in start-up phase b) SO at setpoint

Start of SO Start of SO

Switching line

Step response method

This type of optimization involves determining the control parameters through an output step that is applied to the process. First a steady output is produced until the process value is “steady” (constant). Afterwards, an output step (step size - user defined), which can be defined by the user, is automatically applied to the process. The resulting response of the process v alue is used to calculate the control parameters.

Self-optimization establishes the optimum control parameters for PID or PI controllers, in accordance with the selected control structure.

Depending on the controller type, the following control parameters can be defined: Reset time (Tn), derivative time (Tv), proportional band (Xp), cycle time (Cy), filter time constant (dF) Optimization can be started from any system status and can be repeated as often as is required. The controller outputs (analog, relay, solid-state), the steady output and the step size (min. 10%) have to

be defined.

Principal applications of the step response method

Optimization instantly after “power on”, during the start-up phase considerable time savings, setting: steady output = 0 %.

The process does not readily permit oscillations (e.g. highly insulated furnaces with small losses, long oscillation period)

Process value must not exceed setpoint. If the output (with stabilized setpoint) is known, an overshoot can be avoided through the following adjustment: steady output + step size <= output in stabilized condition

86 - 1150

OPTIMIZATION

NOTE

With output type “solid-state”, the cycle time during optimization is reduced to 8 x the sampling time.

With the “relay” output type, care has to be taken that the process value is not influenced by the switching cycle time, otherwise optimization cannot be completed successfully.

Solution: Reduce the cycle time Cy, until the process value is no longer influenced. (Manual mode can be used for the adjustment!)

Start of self-optimization after power-on and during the start-up phase

Start of self-optimization during operation

1150 - 87

OPTIMIZATION

Starting self-optimization

Start at the operating level

Select the controller channel in Start self-optimization for the selected controller channel with

/ Operation level / Self-optimization / Controller number 1 to 4

/ Status / „Active“

Start from the operating loop

Change the screen template for the required controller channel with (press repeatedly , if necessary!)

Press Press Start self-optimization for the required controller channel with

Pressing resets the significance of the softkeys.

NOTE

The controller outputs types have to be defined f or self-optimization. They also ha v e to be enabled for the corresponding controller channel f or self-optimization to start. (see Chapter „

Controller

“).

Canceling self-optimization

Switch the “Status” parameter at the operating level to “inactive” or press again.

88 - 1150

OPTIMIZATION

Check of the optimization

The optimum adaptation of the controller to the process can be checked b y recording the start-up phase with the control loop closed. The diagr ams below indicate possible adjustment errors and how these can be corrected.

The control response of a third-order control loop of a PID controller is shown as an example. Howe ver , the procedure for adjusting the controller parameters can also be applied to other control loops.

Xp too large

Xp too small

Cy too large

Tn, Tv to small

Tn, Tv too large

optimum adjustment

1150 - 89

OPTIMIZATION

90 - 1150

RETROFITTING OF MODULES

RETROFITTING OF

MODULES

Safety notes .................................................................................................................................................................................................................................. 92

Identifying the module Removing the back panel from the housing Slot assignment Retrofitting of modules

....................................................................................................................................................................................................... 92

......................................................................................................................................... 93

........................................................................................................................................................................................................................ 94

........................................................................................................................................................................................................ 94

1150 - 91

RETROFITTING OF MODULES

The following steps are necessary for retrofitting modules:

Safety notes

ATTENTION!

Only qualified personnel are permitted to install retrofit modules.

The modules can be damaged by electrostatic discharge. A void electrostatic charge during installation and removal. Carry out retrofitting on a workbench that is properly grounded and follow ESD precautionary measures.

Identifying the module

Identify the module by the Sales. No. affix ed to the pac kaging

Modules Code Sales No. Board No.

Universal input 787 750 00403612 Outputs:

1 relay (changeover contact) Solid-rate relay 230 V/1A 2 relays (n.o.) make 1 analog output

1

2 3 5

787 751 787 752 787 753 787 754

00401153 00401185 00397011 00403601

PROFIBUS-DP 64 787 755 00401264

92 - 1150

Removing the back panel from the housing

Pull off the pluggable connector Loosen screws (do not remove (1) and (2)!)

RETROFITTING OF MODULES

Fold back panel upwards and take it off

1150 - 93

RETROFITTING OF MODULES

Slot assignment

The slots for the individual modules are printed on the back panel of the housing:

Slot Module Function

Input 1 ... Input 4

Output 1 ... Output 6

Com 2 RS422/485

1

Number of output, if two outputs are available on the board.

Universal input Analog input 1

Outputs Output 1+7

PROFIBUS-DP Ethernet

Retrofitting of modules

Remove dummy module or existing module by using a screwdriver or similar tool.

...

Analog input 4

1

... Output 6+12

Interface 2

1

94 - 1150

RETROFITTING OF MODULES

Push module into the vacant slot until the pluggable connector snaps into place

Hook the back panel into the slots provided on the top edge and close it. Tighten the screws

1150 - 95

Bürkert Company Locations

Contact addresses / Kontaktadressen

Germany / Deutschland / Allemange

Bürkert Fluid Control System Sales Centre Chr.-Bürkert-Str. 13-17 D-74653 Ingelfingen Tel. + 49 (0) 7940 - 10 91 111 Fax + 49 (0) 7940 - 10 91 448 E-mail: info@de.buerkert.com

International

Contact addresses can be found on the internet at:

Die Kontaktadressen finden Sie im Internet unter:

Les adresses se trouvent sur internet sous :

www.burkert.com

The smart choice of Fluid Control Systems

www.buerkert.com

Burkert 1150 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual