BUSCH Mink MM 1324 AV, Mink MM 1202 AV, Mink MM 1252 AV, Mink MM 1322 AV, Mink MM 1200 AV, Mink MM 1250 AV, Mink MM 13 AV Installation And Operating Instructions Manual
Busch – All over the World in Industry . . . . . . . . . . . . . . 20
Preface
Congratulations on your purchase of the Busch vacuum pump. With
watchful observation of the field’s requirements, innovation and steady
development Busch delivers modern vacuum and pressure solutions
worldwide.
These operating instructions contain information for
product description,
–
safety,
–
transport,
–
storage,
–
installation and commissioning,
–
maintenance,
–
overhaul,
–
troubleshooting and
–
spare parts
–
of the vacuum pump.
Version drive with integrated frequency inverter:
The drive with integrated frequency inverter is subject to a sepa
rate instruction manual.
For the purpose of these instructions, “handling” the vacuum pump
means the transport, storage, installation, commissioning, influence on
operating conditions, maintenance, troubleshooting and overhaul of
the vacuum pump.
Prior to handling the vacuum pump these operating instructions shall
be read and understood. If anything remains to be clarified please
contact your Busch representative!
Keep these operating instructions and, if applicable, other pertinent
operating instructions available on site.
air and other dry, non-aggressive, non-toxic and non-explosive
gases
Conveying media with a lower or higher density than air leads to an in
creased thermal and/or mechanical load on the vacuum pump and is
permissible only after prior consultation with Busch.
Max. allowed temperature of the inlet gas: 40 °C
Standard-version:
The gas shall be free from vapours that would condensate under
the temperature and pressure conditions inside the vacuum pump.
Version “Aqua”:
The vacuum pump features the corrosion protection coating CPC
and is capable of conveying water vapour (Ú page 8: Conveying
Condensable Vapours). Conveyance of other vapours shall be
agreed upon with Busch. Conveyance of water or other liquids in
liquid phase increases the power consumption and shall therefore
be avoided (risk of drive overload).
The vacuum pump is intended for the placement in a non-potentially
explosive environment.
Vacuum pumps MM 1324 AV standard-version are thermally suitable
for continuous operation down to ultimate pressure.
Vacuum pumps MM 1324 AV Version “Aqua” are thermally suitable
for continuous operation at intake pressures down to 200 hPa abs
(200 mbar abs). By means of process control and/or vacuum relief
valves it must be made sure that the minimum allowed intake pressure
will not be underrun.
Vacuum pumps MM 1202 AV, MM 1200 AV, MM 1252 AV and
MM 1250 AV are thermally suitable for continuous operation at intake
pressures down to 100 hPa abs (100 mbar abs). By means of process
control and/or vacuum relief valves it must be made sure that the mini
mum allowed intake pressure will not be underrun.
Vacuum pumps MM 1322 AV and MM 1320 AV are thermally suitable
for continuous operation at intake pressures down to 150 hPa abs
(150 mbar abs). By means of process control and/or vacuum relief
valves it must be made sure that the minimum allowed intake pressure
will not be underrun.
Version “Aqua”:
The safety valve on the vacuum pump protects the vacuum pump
against overheating only. It is not designed for frequent use and
must therefore not be used as a system pressure regulating valve.
Principle of Operation
The vacuum pump works on the claw principle.
The components are dimensioned such, that on the one hand there is
never contact between the two claws or between a claw and the cylin
der, on the other hand the gaps are small enough to keep the clear
ance loss between the chambers low.
In order to avoid the suction of solids, the vacuum pump is equipped
with a screen (715) in the suction connection.
In order to avoid reverse rotation after switching off, the vacuum
pump is equipped with a non-return valve (n, 714).
The vacuum pump compresses the inlet gas absolutely oil-free. A lubri
cation of the pump chamber is neither necessary nor allowed.
-
-
-
-
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVProduct Description
0870133276 / 070328page 3
Cooling
The vacuum pump is cooled by
radiation of heat from the surface of the vacuum pump
–
the air flow from the fan wheel of the drive motor
–
the process gas
–
the air flow from the fan wheel on the shaft of the vacuum pump
–
On/off Switch
The vacuum pump comes without on/off switch. The control of the
vacuum pump is to be provided in the course of installation.
Safety
Intended Use
Definition: For the purpose of these instructions, “handling” the
vacuum pump means the transport, storage, installation, commission
ing, influence on operating conditions, maintenance, troubleshooting
and overhaul of the vacuum pump.
The vacuum pump is intended for industrial use. It shall be handled
only by qualified personnel.
The allowed media and operational limits (Ú page 3: Product De
scription) and the installation prerequisites (Ú page 5: Installation
Prerequisites) of the vacuum pump shall be observed both by the
manufacturer of the machinery into which the vacuum pump is to be
incorporated and by the operator.
The maintenance instructions shall be observed.
Prior to handling the vacuum pump these installation and operating
instructions shall be read and understood. If anything remains to be
clarified please contact your Busch representative!
Safety Notes
The vacuum pump has been designed and manufactured according to
the state-of-the-art. Nevertheless, residual risks may remain. These operating instructions inform about potential hazards where appropriate.
Safety notes are tagged with one of the keywords DANGER,
WARNING and CAUTION as follows:
DANGER_a
Disregard of this safety note will always lead to accidents with fa
tal or serious injuries.
WARNING_a
Disregard of this safety note may lead to accidents with fatal or se
rious injuries.
CAUTION_a
-
-
Transport
Transport in Packaging
Packed on a pallet the vacuum pump is to be transported with a
forklift.
Transport without Packaging
In case the vacuum pump is packed in a cardboard box with inflated
cushions:
Remove the inflated cushions from the box
◆
In case the vacuum pump is in a cardboard box cushioned with rolled
corrugated cardboard:
Remove the corrugated cardboard from the box
◆
In case the vacuum pump is laid in foam:
Remove the foam
-
-
◆
In case the vacuum pump is bolted to a pallet or a base plate:
Remove the bolting between the vacuum pump and the pal
◆
let/base plate
In case the vacuum pump is fastened to the pallet by means of tighten
ing straps:
Remove the tightening straps
◆
CAUTION_af
Do not walk, stand or work under suspended loads.
Make sure that the eyebolt (a) is in faultless condition (replace a
●
damaged, e.g. bent eyebolt with a new one)
● Make sure that the eyebolt (a) is fully screwed in and tightened by
hand
● Attach lifting gear securely to the eyebolt (a) on the synchronising
gear
When the vacuum pump is equipped with a very heavy drive motor
and would hang very inclined (>10 °) on the synchronising gear
eyebolt alone:
◆
Attach lifting gear securely to the eyebolts on the synchronis
ing gear (a) and on the drive motor
In case the drive motor comes without an eyebolt or the eyebolt on the
drive motor is located at an unfavourable position:
◆
Loop a belt/rope with suitable length and strength around the
flange of the drive motor
●
Attach the lifting gear to a crane hook with safety latch
●
Lift the vacuum pump with a crane
In case the vacuum pump was bolted to a pallet or a base plate:
◆
Remove the stud bolts from the rubber feet
-
-
-
Disregard of this safety note may lead to accidents with minor inju
ries or property damage.
Noise Emission
For the sound pressure level in free field according to EN ISO 2151
Ú page 15: Technical Data.
CAUTION_a4
The vacuum pump emits noise of high intensity in a narrow band.
Risk of damage to the hearing.
Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.
-
Storage
Short-term Storage
●
Make sure that the suction connection and the gas discharge are
closed (leave the provided plugs in)
In case of adverse ambient conditions (e.g. aggressive atmosphere, fre
quent temperature changes) conserve the vacuum pump immediately.
In case of favourable ambient conditions conserve the vacuum pump if
a storage of more than 3 months is scheduled.
Make sure that all ports are firmly closed; seal all ports that are not
●
sealed with PTFE-tape, gaskets or o-rings with adhesive tape
Note: VCI stands for “volatile corrosion inhibitor”. VCI-products (film,
paper, cardboard, foam) evaporate a substance that condenses in mo
lecular thickness on the packed good and by its electro-chemical prop
erties effectively suppresses corrosion on metallic surfaces. However,
VCI-products may attack the surfaces of plastics and elastomers. Seek
advice from your local packaging dealer! Busch uses CORTEC
VCI 126 R film for the overseas packaging of large equipment.
Wrap the vacuum pump in VCI film
●
Store the vacuum pump
●
if possible in original packing,
–
indoors,
–
dry,
–
dust free and
–
vibration free.
–
For commissioning after conservation:
Make sure that all remains of adhesive tape are removed from the
●
ports
Commission the vacuum pump as described in the chapter Installa
●
tion and Commissioning (Ú page 5)
Installation and
Commissioning
Installation Prerequisites
CAUTION_a
In case of non-compliance with the installation prerequisites, particularly in case of insufficient cooling:
Risk of damage or destruction of the vacuum pump and adjoining
plant components!
Risk of injury!
The installation prerequisites must be complied with.
●
Make sure that the integration of the vacuum pump is carried out
such that the essential safety requirements of the Machine Direc
tive 98/37/EC are complied with (in the responsibility of the de
signer of the machinery into which the vacuum pump is to be
incorporated; Ú page 14: note in the EC-Declaration of Confor
mity)
Mounting Position and Space
●
Make sure that the environment of the vacuum pump is not po
tentially explosive
●
Make sure that the following ambient conditions will be complied
with:
–
ambient temperature: 0 ... 40 °C
–
ambient pressure: atmospheric
●
Make sure that the environmental conditions comply with the pro
tection class of the drive motor (according to the nameplate)
●
Make sure that the vacuum pump will be placed or mounted hori
zontally
●
Make sure that the base for placement / mounting base is even
-
-
-
-
Make sure that in order to warrant a sufficient cooling there will be
●
-
-
-
a clearance of minimum 1 m between the vacuum pump and
nearby walls
Make sure that no heat sensitive parts (plastics, wood, cardboard,
●
paper, electronics) will touch the surface of the vacuum pump
Make sure that the installation space or location is vented such
●
that a sufficient cooling of the vacuum pump is warranted
CAUTION_ac
During operation the surface of the vacuum pump may reach tem
peratures of more than 70 °C.
Risk of burns!
Make sure that the vacuum pump will not be touched inadver
●
tently during operation, provide a guard if appropriate
Make sure that the sight glass (e, 76) of the synchronising gear will
●
remain accessible
In case the synchronising gear oil change is planned to be carried out
on location:
Make sure that the drain port (f, 80) and the filling port (72) of
◆
the synchronising gear will remain easily accessible
Suction Connection
-
Intruding foreign objects or liquids can destroy the vacuum pump.
In case the inlet gas can contain dust or other foreign solid particles:
● Make sure that the suction line fits to the suction connection (g/p)
● Make sure that the gas will be sucked through a vacuum-tight
In case of using a pipe:
●
In case the length of the suction line exceeds 2 m it is prudent to use
larger line sizes in order to avoid a loss of efficiency and an overload of
the vacuum pump. Seek advice from your Busch representative!
In case the vacuum shall be maintained after shutdown of the vacuum
pump:
Version “Aqua”, if very humid process gases and/or adverse operating
cycles bear the risk, that condensates remain in the vacuum pump:
-
-
●
CAUTION_a
◆ Make sure that a suitable filter (5 micron or less) is installed
upstream the vacuum pump
of the vacuum pump
flexible hose or a pipe
◆
Make sure that the pipe will cause no stress on the vacuum
pump’s connection, if necessary use bellows
Make sure that the line size of the suction line over the entire
length is at least as large as the suction connection (g/p) of the
vacuum pump
◆
Provide a manual or automatic operated valve (= non-return
valve) in the suction line
◆
Provide a shut-off valve, a drip-leg and a drain cock in the suc
tion line, so that condensates can be drained from the suction
line
◆
Provide a valve for the unthrottled suction of ambient air (am
bient air valve) between the shut-off valve and the vacuum
pump (in order to dry the vacuum pump after process end).
◆
For non ultimate-pressure-proof vacuum pumps provide a vac
uum relief valve (suitable for continuous operation) for the
throttled aspiration of ambient air during warming up.
◆
Make sure that the anti-pulsation chamber is equipped with a
condensate drain cock (j) (optional; if the condensate drain
cock is missing contact the Busch service)
Make sure that the suction line does not contain foreign objects,
e.g. welding scales
-
-
-
-
-
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVInstallation and Commissioning
0870133276 / 070328page 5
Gas Discharge
The discharged air must flow unobstructedly. It is not permitted to
shut off or throttle the discharge line or to use it at as a pressurised
air source.
The following guidelines for the discharge line do not apply, if the aspi
rated air is discharged to the environment right at the vacuum pump.
Make sure that the discharge line fits to the gas discharge (k) of
●
the vacuum pump
In case of using a pipe:
Make sure that the pipe will cause no stress on the vacuum
◆
pump’s connection, if necessary use bellows
Make sure that the line size of the discharge line over the entire
●
length is at least 2"
In case the length of the discharge line exceeds 2 m it is prudent to use
larger line sizes in order to avoid a loss of efficiency and an overload of
the vacuum pump. Seek advice from your Busch representative!
Make sure that the discharge line either slopes away from the
●
vacuum pump or provide a liquid separator or a drip leg with a
drain cock, so that no liquids can back up into the vacuum pump
Electrical Connection / Controls
Make sure that the stipulations acc. to the EMC-Directive
●
89/336/EEC and Low-Voltage-Directive 73/23/EEC as well as the
EN-standards, electrical and occupational safety directives and the
local or national regulations, respectively, are complied with (this is
in the responsibility of the designer of the machinery into which
the vacuum pump is to be incorporated; Ú page 14: note in the
EC-Declaration of Conformity).
Make sure that the power supply for the drive motor is compatible
●
with the data on the nameplate of the drive motor
● Make sure that an overload protection according to EN 60204-1 is
provided for the drive motor
● Make sure that the drive of the vacuum pump will not be affected
by electric or electromagnetic disturbance from the mains; if necessary seek advice from the Busch service
In case of mobile installation:
◆ Provide the electrical connection with grommets that serve as
strain-relief
Mount the NEMA-adaptor flange (I) on the motor (the bolts (II)
●
are not part of the Busch scope of delivery)
Undo the cylinder screws (VI) and remove the elastomer part (V)
●
from the hub (III)
Make sure that the parallel key is inserted into the motor shaft
●
Push the hub (III) onto the motor shaft such that the mounting
●
face of the hub (III) will be located 16±1 mm before the mounting
face of the NEMA-adaptor flange (I) (Ú sketch)
Fasten the hub (III) on the motor shaft using the set screw (IV)
●
Apply thread locking agent on the threads of the cylinder
●
screws (VI)
Mount the elastomer part (V) on the hub (III) with the cylinder
●
screws (VI) and tighten the cylinder screws with 14 Nm
Mount the motor on the vacuum pump
●
Mounting
Make sure that the Installation Prerequisites (Ú page 5) are com
●
plied with
Set down or mount the vacuum pump at its location
●
Checking Synchronising Gear Oil
The vacuum pump is delivered with oil filled synchronising gear.
The level shall be slightly above the middle of the sight glass (e, 76).
Check on the sight glass (e, 76) that the proper amount of oil is
●
filled
Connecting Electrically
WARNING_ab
Risk of electrical shock, risk of damage to equipment.
Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or corresponding national accident prevention
regulation.
-
Installation
Mounting a NEMA-Motor with
BoWex-Coupling
For certain markets the vacuum pump is available without motor, but
with a NEMA-adaptor flange and a BoWex-coupling.
I
II
III
IV
V
VI
●
Remove the NEMA-adaptor flange (I) from the vacuum pump
●
Pull the elastomer part (V) together with the hub (III) off the shaft
of the vacuum pump
CAUTION_a
The connection schemes given below are typical. Depending on the
specific order or for certain markets deviating connection schemes
may apply.
Risk of damage to the drive motor!
The inside of the terminal box shall be checked for drive motor con
nection instructions/schemes.
Note: For the connection of a drive with integrated frequency inverter
see the separate operating instructions!
●
Electrically connect the drive motor
●
Connect the protective earth conductor
Connection Scheme Three-Phase Motor
Delta connection (low voltage):
-
Installation and CommissioningMM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AV
page 60870133276 / 070328
Star connection (high voltage):
Operation Notes
Use
CAUTION_a
The vacuum pump is designed for operation under the conditions
described below.
In case of disregard risk of damage or destruction of the vacuum
pump and adjoining plant components!
Double star connection, multi-voltage motor (low voltage):
Star connection, multi-voltage motor (high voltage):
CAUTION_a
Operation in the wrong direction of rotation can destroy the
vacuum pump in short time.
Prior to starting-up it must be made sure that the vacuum pump is
operated in the proper direction.
Version with three-phase motor:
◆
Determine the intended direction of rotation with the arrow (c)
(stuck on or cast)
◆
“Bump” the drive motor
◆
Watch the fan wheel of the drive motor and determine the di
rection of rotation just before the fan wheel stops
If the rotation must be changed:
◆
Switch any two of the drive motor wires (three-phase motor)
Connecting Lines/Pipes
●
Connect the suction line
●
Connect the discharge line
Installation without discharge line:
◆
Make sure that the gas discharge (k) is open
●
Make sure that all provided covers, guards, hoods etc. are
mounted
●
Make sure that cooling air inlets and outlets are not covered or ob
structed and that the cooling air flow is not affected adversely in
any other way
Risk of injury!
The vacuum pump must only be operated under the conditions de
scribed below.
The vacuum pump is intended for
the suction
–
of
air and other dry, non-aggressive, non-toxic and non-explosive
–
gases
Conveying media with a lower or higher density than air leads to an in
creased thermal and/or mechanical load on the vacuum pump and is
permissible only after prior consultation with Busch.
Max. allowed temperature of the inlet gas: 40 °C
Standard-version:
The gas shall be free from vapours that would condensate under
the temperature and pressure conditions inside the vacuum pump.
Version “Aqua”:
The vacuum pump features the corrosion protection coating CPC
and is capable of conveying water vapour (Ú page 8: Conveying
Condensable Vapours). Conveyance of other vapours shall be
agreed upon with Busch. Conveyance of water or other liquids in
liquid phase increases the power consumption and shall therefore
be avoided (risk of drive overload).
The vacuum pump is intended for the placement in a non-potentially
explosive environment.
Vacuum pumps MM 1324 AV standard-version are thermally suitable
for continuous operation down to ultimate pressure.
Vacuum pumps MM 1324 AV Version “Aqua” are thermally suitable
for continuous operation at intake pressures down to 200 hPa abs
(200 mbar abs). By means of process control and/or vacuum relief
valves it must be made sure that the minimum allowed intake pressure
will not be underrun.
Vacuum pumps MM 1202 AV, MM 1200 AV, MM 1252 AV and
MM 1250 AV are thermally suitable for continuous operation at intake
pressures down to 100 hPa abs (100 mbar abs). By means of process
control and/or vacuum relief valves it must be made sure that the mini
mum allowed intake pressure will not be underrun.
Vacuum pumps MM 1322 AV and MM 1320 AV are thermally suitable
for continuous operation at intake pressures down to 150 hPa abs
(150 mbar abs). By means of process control and/or vacuum relief
valves it must be made sure that the minimum allowed intake pressure
will not be underrun.
Version “Aqua”:
The safety valve on the vacuum pump protects the vacuum pump
-
against overheating only. It is not designed for frequent use and
must therefore not be used as a system pressure regulating valve.
-
-
-
Recording of Operational Parameters
As soon as the vacuum pump is operated under normal operating
conditions:
●
Measure the drive motor current and record it as reference for fu
ture maintenance and troubleshooting work
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVInstallation and Commissioning
0870133276 / 070328page 7
-
CAUTION_ac
Maintenance
During operation the surface of the vacuum pump may reach tem
peratures of more than 70 °C.
Risk of burns!
The vacuum pump shall be protected against contact during opera
tion, it shall cool down prior to a required contact or heat protection
gloves shall be worn.
CAUTION_a4
The vacuum pump emits noise of high intensity in a narrow band.
Risk of damage to the hearing.
Persons staying in the vicinity of a non noise insulated vacuum
pump over extended periods shall wear ear protection.
Make sure that all provided covers, guards, hoods etc. remain
●
mounted
Make sure that protective devices will not be disabled
●
Make sure that cooling air inlets and outlets will not be covered or
●
obstructed and that the cooling air flow will not be affected ad
versely in any other way
Make sure that the installation prerequisites (Ú page 5: Installation
●
Prerequisites) are complied with and will remain complied with,
particularly that a sufficient cooling will be ensured
Conveying Condensable Vapours
Version “Aqua”:
CAUTION_a
Due to the corrosion protection coating CPC the vacuum pump is
capable of conveying water vapour.
Very humid process gases and/or adverse operating cycles can lead
to residual condensates, though, which cause corrosion.
If this is the case, it is necessary to counteract residual condensates
by warming up the vacuum pump, conveyance of ambient air after
process end and regular draining of the anti-pulsation chamber (j).
◆
Close the shut-off valve in the suction line
◆
Warm up the vacuum pump for approx. 10 minutes
At process start:
◆
Open the shut-off valve in the suction line
At the process end:
◆
Close the shut-off valve in the suction line
◆
Open the ambient air valve
◆
Operate the vacuum pump for another approx. 10 minutes
◆
Close the ambient air valve
◆
Regularly drain condensate from the anti-pulsation chamber (j)
-
In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful ma
-
-
terial can reside in filters.
Danger to health during inspection, cleaning or replacement of fil
ters.
Danger to the environment.
Personal protective equipment must be worn during the handling
of contaminated filters.
Contaminated filters are special waste and must be disposed of
separately in compliance with applicable regulations.
CAUTION_ac
During operation the surface of the vacuum pump may reach tem
peratures of more than 70 °C.
Risk of burns!
Prior to disconnecting connections make sure that the connected
●
pipes/lines are vented to atmospheric pressure
DANGER_age32
-
-
-
Maintenance Schedule
Note: The maintenance intervals depend very much on the individual
operating conditions. The intervals given below shall be considered as
starting values which should be shortened or extended as appropriate.
Particularly heavy duty operation, such like high dust loads in the environment or in the process gas, other contaminations or ingress of process material, can make it necessary to shorten the maintenance
intervals significantly.
Monthly:
● Make sure that the vacuum pump is shut down and locked against
inadvertent start up
In case an inlet air filter (h) is installed:
◆
Check the inlet air filter (h), if necessary clean (with com
pressed air) or replace
In case of operation in a dusty environment:
◆
Clean as described under Ú page 8: Every 6 Months:
Every 3 Months:
●
Make sure that the vacuum pump is shut down
●
Check the level of the synchronising gear oil
The level shall be slightly above the middle of the sight glass (e, 76).
The level of the synchronising gear should stay constant over the life
time of the oil. If the level does fall, the gear is leaky and the vacuum
pump requires repair (Busch service).
Every 6 Months:
●
Make sure that the housing is free from dust and dirt, clean if nec
essary
●
Make sure that the vacuum pump is shut down and locked against
inadvertent start up
●
Remove the acoustic enclosure
Note: Make sure that the foam mats do not get soaked with water
●
Clean the fan cowlings, fan wheels, the ventilation grilles and cool
ing fins
Make sure that the vacuum pump is shut down and locked against
●
inadvertent start up
In case an inlet air filter (h) is installed:
Clean (with compressed air) or replace the inlet air filter (h)
◆
Check the inlet screen (715), clean if necessary
●
Every 20000 Operating Hours, at the latest after
6 Years:
Change the synchronising gear oil
●
Changing Synchronising Gear Oil
Make sure that the vacuum pump is shut down and locked against
●
inadvertent start up
72424 615
DANGER_age32
In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful ma
terial can reside in pores, gaps and internal spaces of the vacuum
pump.
Danger to health during dismantling of the vacuum pump.
Danger to the environment.
Prior to shipping the vacuum pump shall be decontaminated as
good as possible and the contamination status shall be stated in a
“Declaration of Contamination” (form downloadable from
www.busch-vacuum.com).
Busch service will only accept vacuum pumps that come with a com
pletely filled in and legally binding signed “Declaration of Contamina
tion” (form downloadable from www.busch-vacuum.com).
Removal from Service
Temporary Removal from Service
Prior to disconnecting pipes/lines make sure that all pipes/lines are
●
vented to atmospheric pressure
Recommissioning
Observe the chapter Installation and Commissioning (Ú page 5)
●
-
-
-
76/7780/81
● Remove the eyebolt (a)
● Remove the lid (424)
● Undo the venting valve (72) for venting
● Place a drain tray underneath the drain plug (f, 80)
● Open the drain plug (f, 80) and drain the oil
●
Make sure that the seal ring on the drain plug (f, 80) is serviceable,
replace if necessary
●
Firmly reinsert the drain plug (f, 80) together with the seal ring
●
Remove the venting valve (72) completely
●
Fill in new gear oil until the level is slightly above the middle of the
sight glass (e, 76)
●
Make sure that the seal ring on the venting valve (72) is undam
aged, if necessary replace the venting valve (72)
●
Firmly reinsert the venting valve (72) together with the seal ring
●
Mount the lid (424)
●
Reinsert the eyebolt (a)
●
Dispose of the used oil in compliance with applicable regulations
Overhaul
Dismantling and Disposal
DANGER_age32
In case the vacuum pump conveyed gas that was contaminated
with foreign materials which are dangerous to health, harmful material can reside in pores, gaps and internal spaces of the vacuum
pump.
Danger to health during dismantling of the vacuum pump.
Danger to the environment.
During dismantling of the vacuum pump personal protective
equipment must be worn.
The vacuum pump must be decontaminated prior to disposal.
●
Drain the oil
●
-
Make sure that materials and components to be treated as special
waste have been separated from the vacuum pump
●
Make sure that the vacuum pump is not contaminated with harm
ful foreign material
According to the best knowledge at the time of printing of this manual
the materials used for the manufacture of the vacuum pump involve
no risk.
●
Dispose of the used oil in compliance with applicable regulations
●
Dispose of the vacuum pump as scrap metal
-
CAUTION_a
In order to achieve best efficiency and a long life the vacuum pump
was assembled and adjusted with precisely defined tolerances.
This adjustment will be lost during dismantling of the vacuum
pump.
It is therefore strictly recommended that any dismantling of the
vacuum pump that is beyond of what is described in this manual
shall be done by Busch service.
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVOverhaul
0870133276 / 070328page 9
Troubleshooting
WARNING_ab
Risk of electrical shock, risk of damage to equipment.
Electrical installation work must only be executed by qualified personnel that knows and observes the following regulations:
- IEC 364 or CENELEC HD 384 or DIN VDE 0100, respectively,
- IEC-Report 664 or DIN VDE 0110,
- BGV A2 (VBG 4) or equivalent national accident prevention regulation.
CAUTION_ac
During operation the surface of the vacuum pump may reach temperatures of more than 70 °C.
Risk of burns!
Let the vacuum pump cool down prior to a required contact or wear heat protection gloves.
ProblemPossible CauseRemedy
The vacuum pump does not reach the usual
pressure
The drive motor draws a too high current
(compare with initial value after commission
ing)
Evacuation of the system takes too long
The vacuum system or suction line is not
leak-tight
-
In case a vacuum relief valve/regulating system
is installed:
The vacuum relief valve/regulating system is
misadjusted or defective
The screen (715) in the suction connection
(g/p) is partially clogged
In case a filter (h) is installed on the suction
connection (g/p):
The filter (h) on the suction connection (g/p)
is partially clogged
Partial clogging in the suction, discharge or
pressure line
Long suction, discharge or pressure line with
too small diameter
The valve disk of the inlet non-return valve is
stuck in closed or partially open position
Check the hose or pipe connections for possi
ble leak
Adjust, repair or replace, respectively
Clean the screen (715)
If cleaning is required too frequently install a
filter upstream
Clean or replace the inlet air filter (h), respectively
Remove the clogging
Use larger diameter
Disassemble the inlet, clean the screen (715)
and the valve (n, 714) as required and reas
semble
-
-
Internal parts are worn or damagedRepair the vacuum pump (Busch service)
The gas conveyed by the vacuum pump smells
displeasing
The vacuum pump does not startThe drive motor is not supplied with the cor
Process components evaporating under vac
uum
rect voltage or is overloaded
The drive motor starter overload protection is
too small or trip level is too low
One of the fuses has blownCheck the fuses
The connection cable is too small or too long
causing a voltage drop at the vacuum pump
-
Check the process, if applicable
-
Supply the drive motor with the correct volt
age
Compare the trip level of the drive motor
starter overload protection with the data on
the nameplate, correct if necessary
In case of high ambient temperature: set the
trip level of the drive motor starter overload
protection 5 percent above the nominal drive
motor current
Make sure the drive motor is disconnected
from the power supply
Remove the fan cover
Try to turn the drive motor with the vacuum
pump by hand
If the unit is still frozen: remove the drive mo
tor and check the drive motor and the vacuum
pump separately
If the vacuum pump is blocked:
Repair the vacuum pump (Busch service)
The drive motor is defectiveReplace the drive motor (Busch service)
(the proper function of the fan wheel requires
the precise adjustment of the coupling on the
motor shaft and on the pump shaft; therefore
the motor can be mounted by the Busch ser
vice only)
-
-
The vacuum pump is blockedSolid foreign matter has entered the vacuum
pump
Corrosion in the vacuum pump from remain
ing condensate
Version with three-phase motor:
The vacuum pump was run in the wrong di
rection
The drive motor is running, but the vacuum
pump stands still
The vacuum pump starts, but labours or runs
noisily or rattles
The drive motor draws a too high current
(compare with initial value after commissioning)
The coupling between the drive motor and
the vacuum pump is defective
Loose connection(s) in the drive motor terminal box
Version with three-phase-motor:
Not all drive motor coils are properly connected
The drive motor operates on two phases only
Version with three-phase motor:
The vacuum pump runs in the wrong direction
Repair the vacuum pump (Busch service)
Make sure the suction line is equipped with a
screen
If necessary additionally provide a filter
Repair the vacuum pump (Busch service)
Check the process
Observe the chapter Conveying Condensable
Vapours (Ú page 8)
Repair the vacuum pump (Busch service)
When connecting the vacuum pump make
sure the vacuum pump will run in the correct
direction (Ú page 6: Installation)
Replace the coupling element
Check the proper connection of the wires
against the connection diagram
(particularly on motors with six coils)
Tighten or replace loose connections
Verification and rectification Ú page 5: Instal
lation and Commissioning
-
Foreign objects in the vacuum pump
Repair the vacuum pump (Busch service)
Stuck bearings
The vacuum pump runs very noisilyDefective bearingsRepair the vacuum pump (Busch service)
Worn coupling elementReplace the coupling element
Low oil level in the synchronising gearThe synchronising gear is leaky
Repair the vacuum pump (Busch service)
Synchronising gear damaged due to operation
Repair the vacuum pump (Busch service)
with low oil level
The vacuum pump runs very hotInsufficient air ventilationMake sure that the cooling of the vacuum
pump is not impeded by dust/dirt
Clean the fan cowlings, the fan wheels, the
ventilation grilles and the cooling fins
Install the vacuum pump in a narrow space
only if sufficient ventilation is ensured
Ambient temperature too highObserve the permitted ambient temperatures
Temperature of the inlet gas too highObserve the permitted temperatures for the
inlet gas
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVTroubleshooting
0870133276 / 070328page 11
Mains frequency or voltage outside tolerance
range
Provide a more stable power supply
Sectional Drawing
Partial clogging of filters or screens
Partial clogging in the suction, discharge or
pressure line
Long suction, discharge or pressure line with
too small diameter
Note: When ordering spare parts or accessories acc. to the table below
please always quote the type and the serial no. of the vacuum pump.
This will allow Busch service to check if the vacuum pump is compati
ble with a modified or improved part.
The exclusive use of genuine spare parts and consumables is a pre
requisite for the proper function of the vacuum pump and for the
granting of warranty, guarantee or goodwill.
Your point of contact for service and spare parts in the United
Kingdom:
Your point of contact for service and spare parts in New Zealand:
Busch New Zealand Ltd.
Unit D, Arrenway Drive
Albany, Auckland 1311
P O Box 302696
North Harbour, Auckland 1330
Tel:0-9-414 7782
Fax:0-9-414 7783
Find the list of Busch companies all over the world (by the time of the
publication of these installation and operating instructions) on
Ú page 16 (rear cover page).
Find the up-to-date list of Busch companies and agencies all over the
world on the internet at www.busch-vacuum.com.
-
715Screen10534 000 041
Filter cartridge, paper, for inlet
—
filter (optional)
Filter cartridge, polyester, for
-
—
inlet filter (optional)
10532 000 004
10532 121 864
Spare Parts Kits
Spare parts kitPart no.
Overhaul kit (incl. set of seals, marking “VT”
and “DT”; insert for flexible coupling for Rotex
only)
Set of seals (marking “DT”)0990 134 021
0993 134 022
Accessories
AccessoriesDescriptionPart no.
Inlet air filter
inlet-side, horizontal,
with paper cartridge, to
separate solids
0945 000 071
Oil
DenominationBP Enersyn HTX 220
ISO-VG220
BasePAO
Density [g/cm3]0.869
Kinematic viscosity at 40 °C
2
[mm
/s]
Kinematic viscosity at 100 °C
2
[mm
/s]
Flashpoint [°C]270
Pourpoint [°C]–36
Part no. 1 l packaging0831 128 556
Filling quantity, approx. [l]1
227
27
Pos.PartQtyPart no.
Venting valve (=oil fill plug)
72
with seal ring
76Sight glass10583 000 001
77Seal ring for sight glass10480 000 271
80Plug with magnet and seal ring10415 134 870
81Seal ring for plug with magnet10482 137 352
Inlet flange, lower part, with
714
non-return valve
MM 1324, 1202, 1252, 1322, 1200, 1250, 1320 AVSpare Parts
0870133276 / 070328page 13
10543 107 407
10916 000 670
EC-Declaration of Conformity
Note: This Declaration of Conformity and the-mark affixed to the nameplate are valid for the vacuum pump within the Busch-scope of delivery.
When this vacuum pump is integrated into a superordinate machinery the manufacturer of the superordinate machinery (this can be the operating
company, too) must conduct the conformity assessment process acc. to the Directive Machinery 98/37/EC for the superordinate machine, issue the
Declaration of Conformity for it and affix the-mark.