Burkert 8030 User Manual [en, de, fr]

www.burkert.com

We reserve the right to make technical changes without notice.

Technische Änderungen vorbehalten.

Sous réserve de modification technique.

1209/0_EU-ml_00419743

Type 8030

INLINE Flowmeter

Operating Instructions

Bedienungsanleitung Manuel d'utilisation

1. ABOUT THIS MANUAL ...........................................................3

2. INTENDED USE ..........................................................................5

3. BASIC SAFETY INFORMATION .........................................6

4. GENERAL INFORMATION .....................................................9

5. DESCRIPTION .......................................................................... 10

6. TECHNICAL DATA .................................................................. 13

7. INSTALLATION AND COMMISSIONING ..................... 19

8. MAINTENANCE ........................................................................ 30

9. ACCESSORIES ........................................................................ 32

10. PACKAGING, TRANSPORT ............................................... 33

11. STORAGE ................................................................................... 33

12. DISPOSAL OF THE DEVICE .............................................34

English

1. ABOUT THIS MANUAL

This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and any new owners.

This manual contains important safety information.

Failure to comply with these instructions can lead to hazardous situations.

• This manual must be read and understood.

Symbols used

danger

Warns against an imminent danger.

• Failure to observe this warning can result in death or in serious injury.

Warning

Warns against a potentially dangerous situation.

• Failure to observe this warning can result in serious injury or even death.

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attention

Warns against a possible risk.

• Failure to observe this warning can result in substantial or minor injuries.

note

Warns against material damage.

• Failure to observe this warning may result in damage to the device or system.

Indicates additional information, advice or important recommendations.

refers to information contained in this manual or in other documents.

→ Indicates a procedure to be carried out.

Definition of the word "device"

The word "device" used within this manual refers to the flowmeter type 8030.

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2. INTENDED USE

Use of the device that does not comply with the instructions could present risks to people, nearby installations and the environment.

• The 8030 flowmeter is intended exclusively to measure flow rate in liquids.

• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.

• This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the user manual.

• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance.

• Only use the device as intended.

→ Observe any existing restraints when the device is

exported.

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3. BASIC SAFETY INFORMATION

This safety information does not take into account:

• any contingencies or occurences that may arise during installation, use and maintenance of the devices.

• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance observe.

Danger due to high pressure in the installation. Danger due to electrical voltage. Danger due to high temperatures of the fluid. Danger due to the nature of the fluid.

Various dangerous situations

• Prevent any unintentional power supply switch-on.

• Ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the appropriate tools.

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Various dangerous situations

• Guarantee a set or controlled restarting of the process, after a power supply interruption.

• Use the device only if in perfect working order and in compliance with the instructions provided in the instruction manual..

• Observe the general technical rules when installing and using the device.

• Do not use this device in explosive atmospheres.

• Do not use the device for the measurement of gas flow rates.

• Do not use fluid that is incompatible with the materials the device is made of.

• Do not use this device in an environment incompatible with the materials it is made of.

• Do not subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).

• Do not make any external modifications to the device. Do not paint any part of the device.

English

note

The device may be damaged by the fluid in contact with.

• Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).

note

Elements / Components sensitive to electrostatic discharges

• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by an electrostatically charged person or object. In the worst case scenario, these components are instantly destroyed or go out of order as soon as they are activated.

• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in the EN 61340-5-1 and 5-2 norms.

• Also ensure that you do not touch any of the live electrical components.

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4. GENERAL INFORMATION

To contact the manufacturer of the device, use following address:

Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL The addresses of our international sales offices are avai-

lable on the internet at: www.burkert.com

Warranty conditions

The condition governing the legal warranty is the conforming use of the device in observance of the operating conditions specified in this manual.

Information on the Internet

You can find the user manuals and technical data sheets regarding the type 8030 at: www.burkert.com

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5. DESCRIPTION Area of application

The 8030 flowmeter is intended to measure the flow rate of neutral or slightly aggressive liquids free of solid particles.

Construction

The device is built with an SE30 electronic module and an S030 fitting incorporating the measuring element. The device can be mounted on any pipe from DN6 to DN65.

The electronic device can be removed without opening the piping or stopping the process.

Depending on the version, the device has either one NPN transistor output or two transistor outputs, NPN and PNP.

Electrical connection is made via a male fixed connector.

Measuring principle

The fluid flowing in the piping makes the paddle-wheel turn. The sensor detects the rotation of the paddle-wheel thus generating a signal which frequency f is proportional to the flow rate Q, acc. to formula f = KxQ.

f = frequency in Hertz (Hz) K = K factor of the S030 fitting used, in pulse/litre Q = flow rate in litre/second

English

Description of the name plate

FLOW : SE30 / 8030 HALL 12-36 V DC OPEN COLLECTOR PNP/NPN S/N:59037 00423913 W45LG

Made in France

4 5 6

789

1. Type of sensor

2. Measured quantity

3. Type of the device

4. Supply voltage

5. Output data

6. Conformity logo

7. Manufacturing code

8. Serial number

9. Order code

Available versions of electronic module SE30

All the electronic modules have to be connected via a male fixed connector.

English

Version of elec-

tronic module SE30

Supply voltage

Output

Order code

Hall 12-36 V DC 2 transistors,

NPN and PNP

423913

Hall Low Power

energized via the

Bürkert transmitter

the flow sensor is

connected to

1 NPN transistor

423914

Ordering codes of fitting S030 can be found within the related data sheet: refer to the data sheet to select the fitting appropriate to the process.

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6. TECHNICAL DATA Conditions of use

Ambient temperature (operating)

-15 °C to +60 °C

Air humidity < 80%, non condensated Protection rating IP65, female connector wired,

plugged and tightened

Conformity to standards and directives

The device conforms to the EC directives through the following standards:

• EMC: EN 61000-6-2, EN 61000-6-3

• Pressure: The S030 fitting complies with article 3 of §3 from 97/23/CE directive.

Acc. to pressure directive 97/23/CE, the fitting can only be used in the following cases (depending on the max. pressure, the DN of the pipe and the fluid):

Type of fluid Conditions

Fluid group 1 § 1.3.a only DN ≤ 25 Fluid group 2 § 1.3.a DN ≤ 32

or DN > 32 and PNxDN ≤ 1000

Fluid group 1 § 1.3.b PNxDN ≤ 2000

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Type of fluid Conditions

Fluid group 2 § 1.3.b DN ≤ 200

General data

Pipe diameter DN6 to DN65

The appropriate diameter is determined using the flow rate / DN / fluid velocity graphs.

Pressure class Depends on the material of the fitting

used and on the fluid temperature: refer to the operating instructions of the fitting used.

Fluid temperature

• with fitting S030 in metal or PVDF

• with fitting S030 in PP

• with fitting S030 in PVC

The fluid temperature may be restricted by the fluid pressure: refer to the operating instructions of the fitting used.

• -15 to +100 °C

• 0 to +80 °C

• 0 to +50 °C

Type and data of the fluid

refer to the operating instructions of the fitting used.

English

Flow rate measuring range

0,3 to 10 m/s

Accuracy, with standard K factor

≤ ±(0.5 % of the full scale + 2.5 % of

the measured value)*

Linearity ≤ ± 0,5 % of the full scale (10 m/s)*

Repeatability ± 0,4 % of the measured value*

* Determined in the following reference conditions: medium = water, water and ambient temperatures 20 °C, min. upstream and downstream distances respected, appropriate pipe dimensions

English

Table 1: Dimension H [mm] of the 8030 depending on

the DN of fitting S030

H with fitting

S030

06 95,5 08 95,5 15 100,5 20 98 25 98 32 102 40 105,5 50 112 65 112

Fig. 1: Dimensions [mm] of the SE30 electronic

module

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Materials

Part Material

Housing, male fixed connector

Female connector type 2508 / screw / seal

PA / Stainless steel / NBR

Fitting S030 refer to the operating instructions of the

fitting used.

Electrical data

Supply voltage

• Hall version

• Hall Low Power version

• 12-36 V DC, filtered and regulated

• 12-36 V DC, via transmitter the device is connected to

Dielectric strength 2300 VAC Current consumption

• Hall version

• Hall Low Power version

• 30 mA max.

• 0,8 mA max.

Protection against polarity reversal

yes

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Protection against spike voltages

yes

Protection against short circuits

yes

Transistor output (Hall version)

pulse output, NPN and PNP, open collector, max. 100 mA, frequency up to 300 Hz, duty cycle 1/2 ±10% NPN output: 0,2-36 VDC PNP output: supply voltage

Transistor output (Hall Low Power version)

pulse output, NPN, open collector, max. 10 mA, frequency up to 300 Hz, duty cycle 1/2 ±10%

Electrical connection

Type of connector cable type

female connector type 2508 (supplied), ordering code 438811

• shielded, max. 50 m

• 5 to 8 mm in diameter

• wires between 0,25 and 1,5 mm

in cross section

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7. INSTALLATION AND COMMISSIONING

Safety instructions

danger

Risk of injury due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Risk of injury due to high fluid temperatures.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Risk of injury due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of hazardous products.

English

danger

Risk of injury due to electrical voltage.

• Shut down and isolate the electrical power source before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Warning

Risk of injury due to non-conforming installation.

• The electrical and fluid installation can only be carried out by qualified and skilled staff with the appropriate tools.

• Observe mounting instructions of the fitting.

Risk of injury due to an uncontrolled restart.

• Ensure that the restart of the installation is controlled after any interventions on it.

English

Warning

Risk of injury if the fluid pressure/ temperature dependency is not respected.

• Take the fluid pressure / temperature dependency into account according to the material of the fitting (see the operating instructions of the fitting used).

• Comply with the Pressure Directive 97/23/EC.

Warning

Risk of injury due to nonconforming commissioning.

Non conforming commissioning may lead to injuries and damage the device and its surroundings.

• Before commissioning, make sure that the staff in charge have read and fully understood the contents of the manual.

• In particular, observe the safety recommendations and intended use.

• The device / the installation must only be commissioned by suitably trained staff.

English

note

Risk of damage to the device due to the environment

• Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of the climatic conditions.

To make sure the device operates correctly, plug in and tighten the connector.

Installation onto the pipe

→ Select an appropriate fitting regarding to the flow

velocity and the flow rate of the fluid in the piping, see the following graphs (see page 24). The graphs are used to determine the DN of the pipe and the fitting appropriate to the application.

→ Install the fitting on the pipe as described in the ope-

rating instructions of the fitting used.

English

Example:

• Specification:

- nominal flow rate: 10 m

/h,

- ideal flow velocity: between 2 and 3 m/s.

• Solution: intersection between flow rate and flow velocity in the graph gives the appropriate pipe diameter, DN40 (or DN50 for the asterisked fittings).

* For the fittings:

• with external thread connections acc. to SMS 1145,

• with welding end connections acc. to SMS 3008, BS 4825 / ASME BPE or DIN 11850 Rg 2,

• Clamp connections acc. to SMS 3017/ ISO 2852, BS 4825 / ASME BPE or DIN 32676

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0.10.3 0.51 3

0.01

0.02

0.05

0.1

0.2

0.5

100

200

0.2

0.5

100

200

500

1000

2000

3000

l/min

0.30.5 13510

m/s

fps

gpm

0.05

0.1

0.2

0.5

100

200

500

1000

DN65

DN50 (DN65)* DN40 (DN50)* DN32 (DN40)* DN25 (DN32)*

DN20 (DN25)*

DN15 (DN15 or DN20)*

DN08

DN06

flow rate

Fluid velocity

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→ Assemble the electronic module and the fitting

according to Fig. 2.

Fig. 2: Assembling the SE30 and the S030 fitting

Wiring

danger

Risk of injury due to electrical discharge

• Shut down and isolate the electrical power source before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Protect the power supply

• Protect the power supply with a correctly rated fuse if it is not protected by default.

English

• Use a shielded cable with an operating temperature limit higher than +80 °C.

• Use a high quality electrical power supply (filtered and regulated).

Assembling the female connector

→ Unscrew nut [1] of the cable gland. → Remove terminal block [3] from

housing [2].

→ Insert the cable into nut [1], through

seal [4], and into the cable gland and finally through housing [2].

→ Connect the wires on terminal block

[3].

→ Position terminal block [3] in steps of

90° then put it back into housing [2], pulling gently on the cable so that the wires do not clutter the housing.

→ Tighten nut [1] of the cable gland.

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→ Place seal [5] between the connector

and the fixed connector on the device and then plug the 2508 connector into the fixed connector.

→ Insert and then tighten screw [6] to

ensure tightness and correct electrical contact.

Fig. 3: Assembling the female connector type 2508

(supplied)

1: V+ (12-36 V DC)

2: NPN transistor output

3: 0 V DC

4: PNP transistor output

Fig. 4: Pin assignment of the fixed connector, Hall

version

English

12-36 V DC

+ -

V+

0 V DC

Power supply

Pulse input on external instrument

Terminal block of the 2508

Fig. 5: NPN wiring of the Hall version

Terminal block of the 2508

12-36 V DC

V+

0 V DC

Pulse input on external instrument

Power supply

Fig. 6: PNP wiring of the Hall version

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1: V+ (12-36 V DC)

2: NPN transistor output

3: 0 V DC

4: not connected

Fig. 7: Pin assignment of the fixed connector, Hall Low

Power version

+ -

Remote transmitter

IN = pulse input on remote transmitter

Terminal block of the 2508

Fig. 8: NPN wiring of the Hall Low Power version

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8. MAINTENANCE Safety instructions

danger

Risk of injury due to electrical voltage.

• Shut down and isolate the electrical power source before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Risk of injury due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Risk of injury due to high fluid temperatures.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipes before loosening the process connections.

• Keep all easily flammable material and fluid away from the device.

English

danger

Risk of injury due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Warning

Risk of injury due to non-conforming maintenance.

• Maintenance must only be carried out by qualified and skilled staff with the appropriate tools.

• Ensure that the restart of the installation is controlled after any interventions.

Cleaning

note

The device may be damaged by the cleaning liquid.

• Clean the device with a cloth slightly dampened with water or a cleaning liquid compatible with the materials the device is made of.

English

9. ACCESSORIES

attention

Risk of injury and/or damage caused by the use of unsuitable parts.

Incorrect accessories and unsuitable spare parts may cause injuries and damage the device and the surrounding area.

• Use only original accessories and original spare parts from Bürkert.

Accessories Order code

Female connector with cable gland (type

2508)

438811

Female connector (type 2509) with NPT 1/2’’ reduction, without cable gland

162673

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10. PACKAGING, TRANSPORT

attention

Damage due to transport

Transport may damage an insufficiently protected device.

• Transport the device in shock-resistant packaging and away from humidity and dirt.

• Do not expose the device to temperatures that may exceed the admissible storage temperature range.

• Protect the electrical interfaces using protective plugs.

11. STORAGE

attention

Poor storage can damage the device.

• Store the device in a dry place away from dust.

• Storage temperature: -15 to +60°C.

English

12. DISPOSAL OF THE DEVICE

→ Dispose of the device and its packaging in an environ-

mentally-friendly way.

note

Damage to the environment caused by products contaminated by fluids.

• Keep to the existing provisions on the subject of waste disposal and environmental protection.

note

Comply with the national and/or local regulations which concern the area of waste disposal.

English

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