Burkert 8030 User Manual [en, de, fr]
www.burkert.com
We reserve the right to make
technical changes without notice.
Technische Änderungen
vorbehalten.
Sous réserve de modification
technique.
© 2012 Bürkert SAS
Operating Instructions
1209/0_EU-ml_00419743
Type 8030
INLINE Flowmeter
Operating Instructions
Bedienungsanleitung
Manuel d'utilisation
2
1. ABOUT THIS MANUAL ...........................................................3
2. INTENDED USE ..........................................................................5
3. BASIC SAFETY INFORMATION .........................................6
4. GENERAL INFORMATION .....................................................9
5. DESCRIPTION .......................................................................... 10
6. TECHNICAL DATA .................................................................. 13
7. INSTALLATION AND COMMISSIONING ..................... 19
8. MAINTENANCE ........................................................................ 30
9. ACCESSORIES ........................................................................ 32
10. PACKAGING, TRANSPORT ............................................... 33
11. STORAGE ................................................................................... 33
12. DISPOSAL OF THE DEVICE .............................................34
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1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the device.
Please keep this manual in a safe place, accessible to all
users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to
hazardous situations.
• This manual must be read and understood.
Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in
serious injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious
injury or even death.
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attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial
or minor injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage
to the device or system.
Indicates additional information, advice or
important recommendations.
refers to information contained in this manual or in
other documents.
→ Indicates a procedure to be carried out.
Definition of the word "device"
The word "device" used within this manual refers to the
flowmeter type 8030.
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2. INTENDED USE
Use of the device that does not comply with the
instructions could present risks to people, nearby
installations and the environment.
• The 8030 flowmeter is intended exclusively to measure
flow rate in liquids.
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed
outdoors, the effects of climatic conditions.
• This device must be used in compliance with the
characteristics and commissioning and use conditions
specified in the contractual documents and in the user
manual.
• Requirements for the safe and proper operation of the
device are proper transport, storage and installation,
as well as careful operation and maintenance.
• Only use the device as intended.
→ Observe any existing restraints when the device is
exported.
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3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during
installation, use and maintenance of the devices.
• the local safety regulations that the operator must ensure
the staff in charge of installation and maintenance observe.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
• Prevent any unintentional power supply switch-on.
• Ensure that installation and maintenance work are
carried out by qualified, authorised personnel in
possession of the appropriate tools.
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Various dangerous situations
• Guarantee a set or controlled restarting of the process, after a power supply interruption.
• Use the device only if in perfect working order and
in compliance with the instructions provided in the
instruction manual..
• Observe the general technical rules when installing
and using the device.
• Do not use this device in explosive atmospheres.
• Do not use the device for the measurement of gas flow
rates.
• Do not use fluid that is incompatible with the materials
the device is made of.
• Do not use this device in an environment incompatible
with the materials it is made of.
• Do not subject the device to mechanical loads (e.g. by
placing objects on top of it or by using it as a step).
• Do not make any external modifications to the device. Do
not paint any part of the device.
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note
The device may be damaged by the fluid in contact
with.
• Systematically check the chemical compatibility of the
component materials of the device and the fluids likely
to come into contact with it (for example: alcohols,
strong or concentrated acids, aldehydes, alkaline
compounds, esters, aliphatic compounds, ketones,
halogenated aromatics or hydrocarbons, oxidants and
chlorinated agents).
note
Elements / Components sensitive to electrostatic
discharges
• This device contains electronic components sensitive
to electrostatic discharges. They may be damaged
if they are touched by an electrostatically charged
person or object. In the worst case scenario, these
components are instantly destroyed or go out of order
as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described
in the EN 61340-5-1 and 5-2 norms.
• Also ensure that you do not touch any of the live electrical components.
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4. GENERAL INFORMATION
To contact the manufacturer of the device, use following
address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
The addresses of our international sales offices are avai-
lable on the internet at: www.burkert.com
Warranty conditions
The condition governing the legal warranty is the conforming
use of the device in observance of the operating conditions
specified in this manual.
Information on the Internet
You can find the user manuals and technical data sheets
regarding the type 8030 at: www.burkert.com
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5. DESCRIPTION
Area of application
The 8030 flowmeter is intended to measure the flow rate of
neutral or slightly aggressive liquids free of solid particles.
Construction
The device is built with an SE30 electronic module and an
S030 fitting incorporating the measuring element. The device
can be mounted on any pipe from DN6 to DN65.
The electronic device can be removed without opening the
piping or stopping the process.
Depending on the version, the device has either one NPN
transistor output or two transistor outputs, NPN and PNP.
Electrical connection is made via a male fixed connector.
Measuring principle
The fluid flowing in the piping makes the paddle-wheel
turn. The sensor detects the rotation of the paddle-wheel
thus generating a signal which frequency f is proportional
to the flow rate Q, acc. to formula f = KxQ.
f = frequency in Hertz (Hz)
K = K factor of the S030 fitting used, in pulse/litre
Q = flow rate in litre/second
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Description of the name plate
FLOW : SE30 / 8030
HALL 12-36 V DC
OPEN COLLECTOR PNP/NPN
S/N:59037
00423913 W45LG
Made in France
1
4
5
6
789
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1. Type of sensor
2. Measured quantity
3. Type of the device
4. Supply voltage
5. Output data
6. Conformity logo
7. Manufacturing code
8. Serial number
9. Order code
Available versions of electronic
module SE30
All the electronic modules have to be connected via a male
fixed connector.
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12
Version of elec-
tronic module SE30
Supply voltage
Output
Order code
Hall 12-36 V DC 2 transistors,
NPN and
PNP
423913
Hall Low
Power
energized via the
Bürkert transmitter
the flow sensor is
connected to
1 NPN
transistor
423914
Ordering codes of fitting S030 can be found within the
related data sheet: refer to the data sheet to select the
fitting appropriate to the process.
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6. TECHNICAL DATA
Conditions of use
Ambient temperature
(operating)
-15 °C to +60 °C
Air humidity < 80%, non condensated
Protection rating IP65, female connector wired,
plugged and tightened
Conformity to standards and
directives
The device conforms to the EC directives through the
following standards:
• EMC: EN 61000-6-2, EN 61000-6-3
• Pressure: The S030 fitting complies with article 3 of §3
from 97/23/CE directive.
Acc. to pressure directive 97/23/CE, the fitting can only
be used in the following cases (depending on the max.
pressure, the DN of the pipe and the fluid):
Type of fluid Conditions
Fluid group 1 § 1.3.a only DN ≤ 25
Fluid group 2 § 1.3.a DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
Fluid group 1 § 1.3.b PNxDN ≤ 2000
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Type of fluid Conditions
Fluid group 2 § 1.3.b DN ≤ 200
General data
Pipe diameter DN6 to DN65
The appropriate diameter is determined using the flow rate / DN / fluid
velocity graphs.
Pressure class Depends on the material of the fitting
used and on the fluid temperature:
refer to the operating instructions of
the fitting used.
Fluid temperature
• with fitting S030 in
metal or PVDF
• with fitting S030
in PP
• with fitting S030 in
PVC
The fluid temperature may be restricted
by the fluid pressure: refer to the operating instructions of the fitting used.
• -15 to +100 °C
• 0 to +80 °C
• 0 to +50 °C
Type and data of the
fluid
refer to the operating instructions of
the fitting used.
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Flow rate measuring
range
0,3 to 10 m/s
Accuracy, with standard
K factor
≤ ±(0.5 % of the full scale + 2.5 % of
the measured value)*
Linearity ≤ ± 0,5 % of the full scale (10 m/s)*
Repeatability ± 0,4 % of the measured value*
* Determined in the following reference conditions: medium =
water, water and ambient temperatures 20 °C, min. upstream and
downstream distances respected, appropriate pipe dimensions
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Table 1: Dimension H [mm] of the 8030 depending on
the DN of fitting S030
DN
H with fitting
S030
H
06 95,5
08 95,5
15 100,5
20 98
25 98
32 102
40 105,5
50 112
65 112
32
40
66
44
54
9
Fig. 1: Dimensions [mm] of the SE30 electronic
module
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Materials
Part Material
Housing, male fixed
connector
PC
Female connector
type 2508 / screw /
seal
PA / Stainless steel / NBR
Fitting S030 refer to the operating instructions of the
fitting used.
Electrical data
Supply voltage
• Hall version
• Hall Low Power
version
• 12-36 V DC, filtered and
regulated
• 12-36 V DC, via transmitter
the device is connected to
Dielectric strength 2300 VAC
Current consumption
• Hall version
• Hall Low Power
version
• 30 mA max.
• 0,8 mA max.
Protection against
polarity reversal
yes
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Protection against spike
voltages
yes
Protection against short
circuits
yes
Transistor output (Hall
version)
pulse output, NPN and PNP,
open collector, max. 100 mA,
frequency up to 300 Hz, duty
cycle 1/2 ±10%
NPN output: 0,2-36 VDC
PNP output: supply voltage
Transistor output (Hall
Low Power version)
pulse output, NPN, open
collector, max. 10 mA,
frequency up to 300 Hz, duty
cycle 1/2 ±10%
Electrical connection
Type of connector cable type
female connector
type 2508 (supplied),
ordering code 438811
• shielded, max. 50 m
• 5 to 8 mm in diameter
• wires between 0,25 and
1,5 mm
2
in cross section
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7. INSTALLATION AND
COMMISSIONING
Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure
and drain the pipe before loosening the process
connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before
loosening the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of hazardous
products.
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danger
Risk of injury due to electrical voltage.
• Shut down and isolate the electrical power source
before carrying out work on the system.
• Observe all applicable accident protection and safety
regulations for electrical equipment.
Warning
Risk of injury due to non-conforming installation.
• The electrical and fluid installation can only be carried
out by qualified and skilled staff with the appropriate
tools.
• Observe mounting instructions of the fitting.
Risk of injury due to an uncontrolled restart.
• Ensure that the restart of the installation is controlled
after any interventions on it.
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Warning
Risk of injury if the fluid pressure/ temperature
dependency is not respected.
• Take the fluid pressure / temperature dependency into
account according to the material of the fitting (see the
operating instructions of the fitting used).
• Comply with the Pressure Directive 97/23/EC.
Warning
Risk of injury due to nonconforming commissioning.
Non conforming commissioning may lead to injuries and
damage the device and its surroundings.
• Before commissioning, make sure that the staff in
charge have read and fully understood the contents of
the manual.
• In particular, observe the safety recommendations and
intended use.
• The device / the installation must only be commissioned by suitably trained staff.
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note
Risk of damage to the device due to the environment
• Protect this device against electromagnetic interference, ultraviolet rays and, when installed outdoors, the
effects of the climatic conditions.
To make sure the device operates correctly, plug in
and tighten the connector.
Installation onto the pipe
→ Select an appropriate fitting regarding to the flow
velocity and the flow rate of the fluid in the piping, see
the following graphs (see page 24). The graphs are
used to determine the DN of the pipe and the fitting
appropriate to the application.
→ Install the fitting on the pipe as described in the ope-
rating instructions of the fitting used.
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Example:
• Specification:
- nominal flow rate: 10 m
3
/h,
- ideal flow velocity: between 2 and 3 m/s.
• Solution: intersection between flow rate and flow velocity
in the graph gives the appropriate pipe diameter, DN40
(or DN50 for the asterisked fittings).
* For the fittings:
• with external thread connections acc. to SMS 1145,
• with welding end connections acc. to SMS 3008,
BS 4825 / ASME BPE or DIN 11850 Rg 2,
• Clamp connections acc. to SMS 3017/ ISO 2852, BS
4825 / ASME BPE or DIN 32676
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24
0.10.3 0.51 3
5
10
0.01
0.02
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
m
3
/h
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
2000
3000
l/min
0.30.5 13510
30
m/s
fps
gpm
0.05
0.1
0.2
0.5
1
2
5
10
20
50
100
200
500
1000
DN65
DN50 (DN65)*
DN40 (DN50)*
DN32 (DN40)*
DN25 (DN32)*
DN20 (DN25)*
DN15 (DN15 or
DN20)*
DN08
DN06
flow rate
Fluid velocity
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→ Assemble the electronic module and the fitting
according to Fig. 2.
1
2
3
Fig. 2: Assembling the SE30 and the S030 fitting
Wiring
danger
Risk of injury due to electrical discharge
• Shut down and isolate the electrical power source
before carrying out work on the system.
• Observe all applicable accident protection and safety
regulations for electrical equipment.
Protect the power supply
• Protect the power supply with a correctly rated
fuse if it is not protected by default.
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• Use a shielded cable with an operating temperature limit higher than +80 °C.
• Use a high quality electrical power supply (filtered and regulated).
Assembling the female connector
1
2
3
4
→ Unscrew nut [1] of the cable gland.
→ Remove terminal block [3] from
housing [2].
→ Insert the cable into nut [1], through
seal [4], and into the cable gland and
finally through housing [2].
→ Connect the wires on terminal block
[3].
→ Position terminal block [3] in steps of
90° then put it back into housing [2],
pulling gently on the cable so that the
wires do not clutter the housing.
→ Tighten nut [1] of the cable gland.
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6
5
→ Place seal [5] between the connector
and the fixed connector on the device
and then plug the 2508 connector into
the fixed connector.
→ Insert and then tighten screw [6] to
ensure tightness and correct electrical
contact.
Fig. 3: Assembling the female connector type 2508
(supplied)
1: V+ (12-36 V DC)
2: NPN transistor output
3: 0 V DC
4: PNP transistor output
Fig. 4: Pin assignment of the fixed connector, Hall
version
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12-36 V DC
+ -
+-
1
3
2
V+
0 V DC
Power supply
Pulse input on external instrument
Terminal block of the 2508
Fig. 5: NPN wiring of the Hall version
Terminal block of the 2508
12-36 V DC
+-
1
3
2
V+
0 V DC
+-
Pulse input on external instrument
Power supply
Fig. 6: PNP wiring of the Hall version
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1: V+ (12-36 V DC)
2: NPN transistor output
3: 0 V DC
4: not connected
Fig. 7: Pin assignment of the fixed connector, Hall Low
Power version
+ -
IN
1
3
2
Remote transmitter
IN = pulse input on remote transmitter
Terminal block of the 2508
Fig. 8: NPN wiring of the Hall Low Power version
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8. MAINTENANCE
Safety instructions
danger
Risk of injury due to electrical voltage.
• Shut down and isolate the electrical power source
before carrying out work on the system.
• Observe all applicable accident protection and safety
regulations for electrical equipment.
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure
and drain the pipe before loosening the process
connections.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipes before
loosening the process connections.
• Keep all easily flammable material and fluid away from
the device.
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danger
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.
Warning
Risk of injury due to non-conforming maintenance.
• Maintenance must only be carried out by qualified and
skilled staff with the appropriate tools.
• Ensure that the restart of the installation is controlled
after any interventions.
Cleaning
note
The device may be damaged by the cleaning liquid.
• Clean the device with a cloth slightly dampened with
water or a cleaning liquid compatible with the materials
the device is made of.
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9. ACCESSORIES
attention
Risk of injury and/or damage caused by the use of
unsuitable parts.
Incorrect accessories and unsuitable spare parts may
cause injuries and damage the device and the surrounding area.
• Use only original accessories and original spare parts
from Bürkert.
Accessories Order code
Female connector with cable gland (type
2508)
438811
Female connector (type 2509) with NPT
1/2’’ reduction, without cable gland
162673
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10. PACKAGING, TRANSPORT
attention
Damage due to transport
Transport may damage an insufficiently protected device.
• Transport the device in shock-resistant packaging and
away from humidity and dirt.
• Do not expose the device to temperatures that may
exceed the admissible storage temperature range.
• Protect the electrical interfaces using protective plugs.
11. STORAGE
attention
Poor storage can damage the device.
• Store the device in a dry place away from dust.
• Storage temperature: -15 to +60°C.
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12. DISPOSAL OF THE DEVICE
→ Dispose of the device and its packaging in an environ-
mentally-friendly way.
note
Damage to the environment caused by products
contaminated by fluids.
• Keep to the existing provisions on the subject of waste
disposal and environmental protection.
note
Comply with the national and/or local regulations
which concern the area of waste disposal.
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