Burkert 8012 User Manual [en, de, fr]

Type 8012

Flowmeter with paddle-wheel Durchfluss-Messgerät mit Flügelrad Débitmètre à ailette

Operating Instructions

Bedienungsanleitung Manuel d‘utilisation

We reserve the right to make technical changes without notice. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.

Operating Instructions 1202/1_EU-ML_00563643_ORIGINAL_FR

Type 8012

Table of Contents

1. ABOUT THIS MANUAL .................................................................................5

1.1. Symbols used .......................................................................................5

1.2. Definition of the word "device" ....................................................5

2. INTENDED USE ................................................................................................6

2.1. Restraints ................................................................................................6

3. BASIC SAFETY INFORMATION ...............................................................6

4. GENERAL INFORMATION ...........................................................................8

4.1. Manufacturer's address and international contacts .........8

4.2. Warranty conditions ...........................................................................8

4.3. Information on the Internet ............................................................8

5. DESCRIPTION ...................................................................................................8

5.1. Area of application .............................................................................8

5.2. General description ...........................................................................8

5.2.1. Construction ........................................................................... 8

5.2.2. Version with pulse output .................................................... 9

5.2.3. Version with pulse output and current output ..............10

5.3. Description of the name plate of the 8012 ........................ 11

5.4. Description of the name plate of the SE12 ...........................11

5.5. Order codes for the basic versions of the SE12

module ................................................................................................... 12

6. TECHNICAL DATA ........................................................................................14

6.1. Conditions of use ............................................................................. 14

6.2. Conformity to standards and directives...............................14

6.3. General technical data .................................................................. 14

6.3.1. Mechanical data ..................................................................14

6.3.2. General data .........................................................................21

6.3.3. Electrical data.......................................................................23

6.3.4. Electrical connections ........................................................23

6.3.5. K factors ................................................................................23

7. INSTALLATION AND WIRING .................................................................25

7.1. Safety instructions...........................................................................25

7.2. Installation onto the pipe ............................................................. 26

7.2.1. Recommendations for installing the 8012 on

the pipe ..................................................................................26

7.2.2. Installing a device with welding ends .............................28

7.2.3. Installing a device with Clamp connections ..................29

7.2.4. Installing a device with flange connections ...................29

7.3. Graphs ................................................................................................... 30

7.4. Electrical wiring .................................................................................31

7.4.1. Assembling the M12 female connector .........................32

7.4.2. Wiring a version with adjustable M12 fixed

English

Type 8012

connector ..............................................................................32

7.4.3. Wiring a version with cable gland ...................................33

8. COMMISSIONING ........................................................................................ 35

8.1. Safety instructions...........................................................................35

9. ADJUSTMENT AND FUNCTIONS .........................................................35

9.1. Safety instructions...........................................................................35

9.2. Pulse output ........................................................................................35

9.2.1. Frequency proportional to a volume ...............................35

9.2.2. Switching function ..............................................................36

9.2.3. Detection of a change in the fluid direction (only

8012 with optical sensor) .................................................37

9.3. Current output ................................................................................... 39

9.3.1. Extension of the current range .........................................39

9.3.2. Conversion of the frequency into a flow rate ................39

9.3.3. Current attenuation variations ..........................................40

10. MAINTENANCE AND TROUBLESHOOTING ................................40

10.1. Safety instructions...........................................................................40

10.2. Cleaning ................................................................................................ 41

10.3. Replacing the seal ...........................................................................41

10.4. If you encounter problems ..........................................................42

10.4.1. Problems signalled by the LEDs ......................................42

10.4.2. Problems not signalled by the LEDs ...............................43

11. SPARE PARTS AND ACCESSORIES ............................................... 43

12. PACKAGING, TRANSPORT, STORAGE .......................................... 45

English

Type 8012

Warns against material damage.

Failure to observe this warning may result in damage to the device

About this manual

1. ABOUT THIS MANUAL

This manual describes the entire life cycle of the device. Please keep this manual in a safe place, accessible to all users and any new owners.

This manual contains important safety information.

Failure to comply with these instructions can lead to hazardous situations.

• This manual must be read and understood.

1.1. Symbols used

danger

Warns against an imminent danger.

• Failure to observe this warning can result in death or in serious injury.

Warning

Warns against a potentially dangerous situation.

• Failure to observe this warning can result in serious injury or even death.

attention

Warns against a possible risk.

• Failure to observe this warning can result in substantial or minor injuries.

note

• or system.

indicates additional information, advice or important recommendations.

refers to information contained in this manual or in other documents.

→ Indicates a procedure to be carried out.

1.2. Definition of the word "device"

→ The word "device" used within this manual refers to the flow-

meter type 8012.

English

Type 8012

Intended use

2. INTENDED USE

Use of the flowmeter that does not comply with the instructions could present risks to people, nearby installations and the environment.

• The 8012 flowmeter is intended exclusively to measure flow rate in liquids.

• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of climatic conditions.

• This device must be used in compliance with the characteristics and commissioning and use conditions specified in the contractual documents and in the user manual.

• Requirements for the safe and proper operation of the device are proper transport, storage and installation, as well as careful operation and maintenance.

• Only use the device as intended.

2.1. Restraints

Observe any existing restraints when the device is exported.

3. BASIC SAFETY INFORMATION

This safety information does not take into account:

• any contingencies or occurences that may arise during assembly, use and maintenance of the devices.

• the local safety regulations that the operator must ensure the staff in charge of installation and maintenance observe.

Danger due to high pressure in the installation. Danger due to electrical voltage. Danger due to high temperatures of the fluid. Danger due to the nature of the fluid.

Various dangerous situations

To avoid injury take care:

• to prevent any unintentional power supply switch-on.

• to ensure that installation and maintenance work are carried out by qualified, authorised personnel in possession of the appropriate tools.

• to guarantee a defined or controlled restarting of the process, after a power supply interruption.

English

Type 8012

The device may be damaged by the fluid in contact with.

Elements / Components sensitive to electrostatic discharges

Intended use

note

Various dangerous situations

To avoid injury take care:

• to use the device only if in perfect working order and in compliance with the instructions provided in the instruction manual..

• to observe the general technical rules when installing and using the device.

• not to use this device in explosive atmospheres.

• not to use the device for the measurement of gas flow rates.

• not to use fluid that is incompatible with the materials the device is made of.

• not to use this device in an environment incompatible with the materials it is made of.

• not to subject the device to mechanical loads (e.g. by placing objects on top of it or by using it as a step).

• not to make any external modifications to the device. Do not paint any part of the device.

note

• Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come into contact with it (for example: alcohols, strong or concentrated acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons, oxidants and chlorinated agents).

• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by an electrostatically charged person or object. In the worst case scenario, these components are instantly destroyed or go out of order as soon as they are activated.

• To minimise or even avoid all damage due to an electrostatic discharge, take all the precautions described in the EN 613405-1 and 5-2 norms.

• Also ensure that you do not touch any of the live electrical components.

English

Type 8012

General information

4. GENERAL INFORMATION

4.1. Manufacturer's address and international contacts

To contact the manufacturer of the device use following address: Bürkert SAS Rue du Giessen BP 21 F-67220 TRIEMBACH-AU-VAL You may also contact your local Bürkert sales office. The addresses of our international sales offices can be found on the

last pages of this manual. They are also available on the Internet at:

www.burkert.com

4.2. Warranty conditions

The condition governing the legal warranty is the conforming use of the 8012 in observance of the operating conditions specified in this manual.

4.3. Information on the Internet

You can find the user manuals and technical data sheets regarding the type 8012 at: www.burkert.com

5. DESCRIPTION

5.1. Area of application

The 8012 flowmeter with magnetic sensor is intended to measure the flow rate of neutral or slightly aggressive liquids free of solid particles.

The 8012 flowmeter with optical sensor is intended exclusively for measuring the flow rate of liquids that allow the passage of infrared rays.

5.2. General description

5.2.1. Construction

The 8012 flowmeter comprises the SE12 electronics incorporating the measuring paddle-wheel and an S012 fitting allowing the device to be fitted to all types of pipes from DN6 to DN65.

The sensor detects the rotation of the paddle-wheel; it generates a signal in which the frequency f is proportional to the rotation frequency of the paddle-wheel.

The electronic module is fitted with 2 LEDs visible by transparency on the side of the housing:

• A green LED is on when the device is energized (the paddlewheel is not running) and then flashes proportionally to the rotation frequency of the paddle-wheel.

• A red LED signals a malfunction of the flowmeter (see chap.

10.4.1).

English

Type 8012

General information

Depending on the version, the electrical connection is made using a 1 m long cable or a multi-pin M12 fixed connector which position can be adjusted.

Depending on the version, the device is equipped:

• with one pulse output

• or one pulse output and one 4-20 mA current output.

SE12

Paddle-wheel

S012

Location of the LEDs (depending on the version)

5.2.2. Version with pulse output

On the 16 basic versions of the SE12 module (see chap. 5.5), the NPN pulse output generates a signal with a frequency f proportional to the rotation frequency of the paddle-wheel.

To obtain a flow rate Q, this frequency must be divided by a proportionality factor K according to the following formula:

Q = f/K

Table 1 : Characteristics of the pulse output

Characteristic of the pulse

Possible configurations (on request)

output

Transistor wiring • NPN

• or PNP

Behaviour of the output

• Frequency proportional to the rotation of the paddle-wheel (see above)

• or frequency proportional to a volume (see chap. 9.2.1)

• or switching mode (see chap. 9.2.2)

• or mode detecting the immediate or delayed change of circulation direction of the fluid (only on versions with optical sensor) (see chap. 9.2.3)

Pulse output of the basic versions

NPN

Frequency proportional to the rotation of the paddle-wheel

English

Type 8012

Q =

(I - 4)

125

General information

5.2.3. Version with pulse output and current output

Pulse output

The characteristics of the pulse output are identical to those on a version with pulse output only. See chap. 5.2.2.

Current output

The current output on the basic versions is connected in sink mode and delivers a current I, an image of the rotation frequency f of the paddle-wheel:

I = 8f/125 + 4

As f = KQ, the flow Q is therefore proportional to this current:

Q: flow rate [litre/s] K: K factor [pulse/litre] l: current [mA]

Flow rate

Current attenuation variations

When the flow varies quickly, the current output signal from your device can be stabilised. On the basic versions, the current variations are slightly attenuated.

Generation of an alarm current (versions with optical sensor only)

On the basic versions, an "alarm" current of 22 mA is generated when the circulation direction of the fluid is the opposite of the direction of the arrow on the side of the housing.

English

Table 2 : Current output data

Characteristic Possible configurations (on

request)

Wiring • source

• or sink

Current output range and associated measuring range

• 4-20 mA, corresponding to the rotation frequency range 0-250 Hz of the paddle-wheel (see above)

• or 4-20 mA, corresponding to a flow range, in the unit specific to the application (see chap. 9.3.1)

• or 4-21.6 mA, corresponding to the rotation frequency range 0-275 Hz of the paddle-wheel (see chap. 9.3.1)

• or 4-21,6 mA, corresponding to a flow range, in the unit specific to the application (see chap. 9.3.2)

Current attenuation variations

Ten possible attenuation levels: ranging from "no attenuation" to "maximum attenuation" (see chap.

9.3.3)

Configuration on a basic version

sink

4-20 mA, corresponding to the 0-250 Hz rotation frequency range of the paddle-wheel

Slight attenuation of the current variations

Type 8012

General information

5.3. Description of the name plate of the 8012

FLOW:8012 HALL NPN/PNP : 0,7A - 36 VDC 12-36 VDC 4-20 mA MS FKM 0,3-10 M/S S-N:1092

Made in France

00557060 W47LE

1. Measured value and type of the device

2. Type of sensor

3. Characteristics of the pulse output

4. Type of current output

5. Flow range

6. Conformity logo

7. Manufacturing code

8. Materials the fitting and the seal in contact with the fluid are

made of

9. Serial number

10. Order code

11. Supply voltage

3 4

8 11 10

6 7 9

5.4. Description of the name plate of the SE12

FLOW:SE12 HALL NPN/PNP : 0,7A - 36 VDC 12-36 VDC 4-20 mA 0,3-10 M/S S-N:1092

Made in France

00557060 W47LE

1. Measured value and type of the device

2. Type of sensor

3. Characteristics of the pulse output

4. Type of current output

5. Flow range

6. Conformity logo

7. Manufacturing code

8. Serial number

9. Order code

10. Supply voltage

3 4

8 10

6 7 9

English

Type 8012

General information

5.5. Order codes for the basic versions of the SE12 module

The fitting S012 is not available as a separate part.

Two versions of the S012 in DN15 and DN20 exist, having different K factors. Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:

• on the bottom of the DN15 or DN20 fitting in plastic:

• on the side of the DN15 or DN20 fitting in metal:

Supply

voltage

12-36 V DC Hall

Measurement

principle

Fitting Electrical connection Outputs Order code

DN6, DN8, DN15 v2

and DN20 v2

DN15 to DN65

(except DN15 v2

and DN20 v2)

English

Male 5-pin M12 fixed connector

Cable gland, including 1 m cable

Male 5-pin M12 fixed connector

Cable gland, including 1 m cable

Pulse, NPN 557054

Pulse, NPN + 4-20 mA 557058

Pulse, NPN 557056

Pulse, NPN + 4-20 mA 557060

Pulse, NPN 557053

Pulse, NPN + 4-20 mA 557057

Pulse, NPN 557055

Pulse, NPN + 4-20 mA 557059

Type 8012

General information

12-36 V DC Optical

DN6, DN8, DN15 v2

and DN20 v2

DN15 to DN65

(except DN15 v2

and DN20 v2)

Male 5-pin M12 fixed connector

Cable gland, including 1 m cable

Male 5-pin M12 fixed connector

Cable gland, including 1 m cable

Pulse, NPN 557062

Pulse, NPN + 4-20 mA 557066

Pulse, NPN 557064

Pulse, NPN + 4-20 mA 557068

Pulse, NPN 557061

Pulse, NPN + 4-20 mA 557065

Pulse, NPN 557063

Pulse, NPN + 4-20 mA 557067

English

Type 8012

Technical data

6. TECHNICAL DATA

6.1. Conditions of use

Ambient temperature -15 to +60 °C Air humidity < 80%, non condensated Protection rating • IP67 (version with M12 fixed

connector), female connector wired, plugged in and tightened

• IP65 (version with cable gland)

6.2. Conformity to standards and directives

The device conforms to the EC directives through the following standards:

• EMC : EN 61000-6-2, EN 61000-6-3

• Safety: EN 61 010-1

• Vibration: EN 60068-2-6

• Shock: EN 60068-2-27

• Pressure (S012 fitting of DN06 to DN65 in PP, PVC, PVDF, brass

or stainless steel): the device can only be used in the following cases (depending on the max. pressure, the DN of the pipe and the fluid)

Type of fluid Conditions

Fluid group 1, par. 1.3.a DN ≤ 25 only

Type of fluid Conditions

Fluid group 2 par. 1.3.a

Fluid group 1 par. 1.3.b PNxDN ≤ 2000 Fluid group 2 par. 1.3.b DN ≤ 200

DN ≤ 32 or DN > 32 and PNxDN ≤ 1000

6.3. General technical data

6.3.1. Mechanical data

Component Material

SE12 electronic housing PPS Cable gland, M12 fixed

connector Cable, 1 m PVC, T

Seal exposed to the fluid FKM (EDPM on request)

Seal exposed to the ambient air EDPM

Paddle-wheel holder PVDF

Paddle-wheel PVDF Paddle-wheel axis and

bearings Body of the S012 fitting

Screws Stainless steel A4

= 80 °C

max

ceramic stainless steel (316L/DIN1.4404),

brass, PVC, PP, PVDF

English

Type 8012

Technical data

Cable

L = 1 m

Fig. 1 : Dimensions of the SE12 module

Table 3 : Dimensions of the 8012 with internal thread connections

acc. to G, Rc, NPT, in stainless steel or brass

DN [mm] P [mm] A [mm] D [inch] L [mm]

15 57.5 84.0 G 1/2

NPT 1/2 Rc 1/2

20 55.0 94.0 G 3/4

NPT 3/4 Rc 3/4

25 55.2 104.0 G 1

NPT 1 Rc 1

32 58.8 119.0 G 1 3/4

NPT 1 3/4 Rc 1 3/4

40 62.6 129.0 G 1 1/2

NPT 1 1/2 Rc 1 1/2

16.0

17.0

15.0

17.0

18.3

16.3

23.5

18.0

23.5

21.0

23.5

20.0

19.0

50 68.7 148.5 G 2

NPT 2 Rc 2

27.5

24.0

Table 4 : Dimensions of the 8012 with external thread

connections acc. to SMS 1145, in stainless steel

DN [mm] P [mm] A [mm] D [inch]

25 55.0 130 Rd40 x 1/6" 40 58.8 164 Rd60 x 1/6" 50 62.6 173 Rd70 x 1/6"

English

Type 8012

Technical data

Table 5 : Dimensions of the 8012 with external thread

connections acc. to G, Rc, NPT, in stainless steel, brass, PVC or PVDF

DN [mm]P[mm]A[mm]D[inch] [mm]

6 52.5 90.0 G 1/4 or G 1/2 - 14.0 8 52.5 90.0 G 1/2 or NPT 1/2 or

Rc 1/2

15 57.5 84.0 G 3/4 - 11.5 20 55.0 94.0 G 1 - 13.5 25 55.2 104.0 G 1 1/4 - 14.0 32 58.8 119.0 G 1 1/2 - 18.0 40 62.6 129.0 - M55 x 2 19.0 50 68.7 148.5 - M64 x 2 20.0

M16 x 1.5 14.0

L [mm]

Table 6 : Dimensions of the 8012 with welding end connections

acc. to EN ISO 1127/ISO 4200, SMS 3008, BS 4825/ ASME BPE and DIN 11850 Rg2, in stainless steel

DN [mm]P[mm]A[mm]

8 -

52.5

15 57.5

57.5

20 55.0

57.5

25 55.2

55.0

90.0

84.0

94.0

84.0

104.0

94.0

Standard

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

D [mm]s[mm]

13.00

21.30

19.00

26.90

19.05

23.00

33.70

25.00

25.40

29.00

1.50

1.60

1.50

1.60

1.65

1.50

2.00

1.20

1.65

1.50

English

Type 8012

Technical data

32 58.8

55.2

40 62.6

58.8

50 68.7

62.6

65 -

68.7

119.0

104.0

129.0

119.0

148.5

128.0

147.0

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

EN ISO 1127 / ISO 4200

SMS 3008 ASME BPE DIN 11850 Rg2

42.40

32.00

35.00

48.30

38.00

38.10

41.00

60.30

51.00

50.80

53.00

63.50

2.00

1.65

1.50

2.00

1.20

1.65

1.50

2.60

1.20

1.65

1.50

1.60

1.65

Table 7 : Dimensions of the 8012 with Clamp connections acc.

to ISO (for pipes acc. to EN ISO 1127 / ISO 4200), SMS 3017 / ISO 2852 1), BS 4825 / ASME BPE 1) and

Available with an internal surface finish of Ra = 0.8 μm

[mm]P[mm]A[mm]

8 -

DIN 32676, in stainless steel

Standard

52.5

125

ISO (pipe EN ISO 1127 / ISO 4200)

SMS 3017/ISO 2852

ASME BPE

DIN 32676

[mm]D1[mm]D[mm]

10.00

27.5

34.0

English

Type 8012

Technical data

15 57.5

52.5

20 55.0

57.5

25 55.2

55.0

32 58.8

130.0

ISO (pipe EN ISO 1127 / ISO 4200)

SMS 3017/ISO 2852

ASME BPE

119.0

DIN 32676

150.0

ISO (pipe EN ISO 1127 / ISO 4200)

SMS 3017/ISO 2852

119.0

ASME BPE

119.0

DIN 32676

160.0

ISO (pipe EN ISO 1127 / ISO 4200)

129.0

SMS 3017/ISO 2852

129.0

ASME BPE

136.0

DIN 32676

180.0

ISO (pipe EN ISO 1127 / ISO 4200)

SMS 3017/ISO 2852

ASME BPE

DIN 32676

18.10

16.00

23.70

15.75

20.00

29.70

22.60

22.10

26.00

38.4

27.5

43.5

19.6

27.5

43.5

34.0

50.5

25.0

34.0

50.5

40 62.6

58.8

50 68.7

62.6

65 -

68.7

200.0

ISO (pipe EN ISO 1127 / ISO 4200)

161.0

SMS 3017/ISO 2852

161.0

ASME BPE

161.0

DIN 32676

230.0

ISO (pipe EN ISO 1127 / ISO 4200)

192.0

SMS 3017/ISO 2852

192.0

ASME BPE

170.0

DIN 32676

ISO (pipe EN ISO 1127 / ISO 4200)

216.0

SMS 3017/ISO 2852

216.0

ASME BPE

DIN 32676

44.3

35.6

34.8

38.0

55.1

48.6

47.5

50.0

60.3

60.2

56.5

43.5

70.5

56.5

70.5

64.0

50.5

77.5

64.0

77.5

English

Type 8012

Technical data

Table 8 : Dimensions of the 8012 with flange connections acc. to EN 1092-1 (ISO PN16), ANSI B16-5-1988 and JIS 10K, in stainless steel

Standard

[mm]P[mm]A[mm]

15 57.5

57.5

20 55.0

55.0

25 55.2

55.2

32 58.8

58.8

40 62.6

62.6

50 68.7

68.7

130.0

152.0

150.0

178.0

160.0

216.0

180.0

229.0

200.0

241.0

230.0

267.0

DIN ANSI JIS

[mm]Z[mm]D2[mm]D1[mm]D[mm]

23.5

28.5

31.0

36.0

41.0

4x14.0 4x15.8 4x15.0

4x14.0 4x15.8 4x19.0

4x18.0 4x15.8 4x19.0

4x18.0 4x19.0 4x19.0

45.0

34.9

51.0

58.0

42.9

56.0

68.0

50.8

67.0

78.0

63.5

76.0

88.0

73.0

81.0

102.0

92.1

96.0

65.0

60.3

70.0

75.0

69.8

75.0

85.0

79.4

90.0

100.0

88.9

100.0

110.0

98.4

105.0

125.0

120.6

120.0

95.0

89.0

95.0

105.0

99.0

100.0

115.0

108.0

125.0

140.0

117.0

135.0

150.0

127.0

140.0

165.0

152.0

155.0

English

Type 8012

Technical data

Table 9 : Dimensions of the 8012 with true union connections acc. to DIN 8063, ASTM D 1785/76 and JIS K in PVC, acc. to DIN 16962

in PP or acc. to ISO 10931 in PVDF

DN [mm]P[mm]D[mm]

8* 29.5 31 122 - - 12 - - 90 92 15 34.5 43 128 130.0 129 20 21.3 18.40 90 96

20 32.0 53 144 145.6 145 25 26.7 26.45 100 106 25 32.2 60 160 161.4 161 32 33.4 32.55 110 116 32 35.8 74 168 170.0 169 40 42.2 38.60 110 116 40 39.6 83 188 190.2 190 50 48.3 48.70 120 127 50 45.7 103 212 213.6 213 63 60.3 60.80 130 136

* Only PVC

Table 10 : Dimensions of the 8012 with spigot connections acc. to DIN 8063 in PVC, acc. to DIN 16962 in PP or acc. to ISO 10931 in

PVDF

[mm]

15 20 17.5 90 85 16.5 14 57.5 20 25 17.5 100 92 20 16 55.0

25 32 21.5 110 95 23 18 55.2 32 40 27.5 110 100 27.5 20 58.8 40 50 31.5 120 106 30 23 62.6 50 63 39.5 130 110 37 27 68.7

[mm]

DIN/ISO

[mm]

ASTM JIS

A [mm]

DIN 8063 DIN 16962

ISO 10931

ASTM JIS

DIN/ISO

L [mm]

DIN 8063 DIN 16962

ISO 10931

A2 [mm]A1[mm]

English

Technical data

6.3.2. General data

Type 8012

Pipe diameter

Connections Material

Internal threads Stainless steel

External threads Stainless steel acc. to SMS

Welding ends Stainless steel

Clamp Stainless steel

True union PVC

Flanges Stainless steel

Spigot PVC

DN6 to DN65, depending on the design: (the appropriate diameter is determined using the flow/DN/fluid velocity diagrams in chap. 7.3).

Brass

1145 Others

6 8 15 20 25 32 40 50 65

Available DN

- - yes yes yes yes yes yes -

- - - - yes - yes yes -

yes yes yes yes yes yes yes yes -

- yes yes yes yes yes yes yes yes

- yes yes yes yes yes yes yes -

- - yes yes yes yes yes yes -

English

Type 8012

Technical data

Type of fluid

transparent to infrared rays (optical sensor) Max. temperature of the fluid

Fitting in stainless steel, brass, PVDF:

a) 100 °C if the ambient temperature ≤ +45 °C

b) 90 °C if the ambient temperature is

between 45 °C and 60 °C

Fitting in PP: 80 °C

Fitting in PVC: 60 °C Min. fluid

temperature

Fitting in stainless steel, brass: -15 °C

Fitting in PP or PVC: +5 °C

Fitting in PVDF: -15 °C Fluid pressure

depends on the fitting material; see the

pressure / temperature diagramme in chap.

7.1

Fluid viscosity 300 cSt max.

Rate of solid

1% max. particles

Measurement

0.3 m/s to 10 m/s (depending on the fitting)

range Measurement

accuracy

≤ ± (0.5% of the full scale (10 m/s) + 2.5%

of the measured value), with standard K

factor Linearity

≤

±0.5 % of the full scale (10 m/s)

Repeatability 0.4% of the measured value

Max. error [%]

8 6 4 2

1 9 2 3 4 5 6 7 8 10

-2

-4

-6

-8

-10

Velocity of fluid [m/s]

Typical Bürkert curve

With standard K factor (no calibration on site)

Fig. 2 : Measurement accuracy. These values were determined in

the following reference conditions: medium = water, water and ambient temperatures 20 °C, min. upstream and downstream distances respected, appropriate pipe dimensions

Measuring element

magnetic or optical sensor

English

Type 8012

Technical data

6.3.3. Electrical data

Power supply 12-36 V DC, filtered and regulated

Current consumption

Protection against polarity reversal

Protection against spike voltages

Protection against short circuits

Pulse output

Current output (depending on version)

• max. loop impedance

max. 60 mA (at 12 V DC for the version with current output - no load)

yes

yes, for the pulse output

transistor, NPN by default (can be configured as PNP, on request), open collector, 700 mA max., NPN output: 0,2-36 V DC and PNP output: supply voltage, frequency up to 300 Hz (frequency = K factor x flow rate). Configurable on request

4-20 mA, sinking wiring by default, equals the rotation frequency of the paddle-wheel (by default). Configurable on request

• 1125 W at 36 V DC

• 650 W at 24 V DC

• 140 W at 12 V DC

6.3.4. Electrical connections

Version Type

With a cable gland Cable, 1 m

With a fixed connector

5-pin M12 fixed connector, adjustable in position

6.3.5. K factors

The K factors have all been determined in the following reference conditions:

medium = water, water and ambient temperatures 20 °C, min. upstream and downstream distances respected, appropriate pipe dimensions

Two versions of the S012 in DN15 and DN20 exist, having different K factors.

Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:

• on the bottom of the DN15 or DN20 fitting in plastic:

• on the side of the DN15 or DN20 fitting in metal:

English

Type 8012

Technical data

Material Type of connections and standard

Stainless steel

welding ends

• acc. to SMS 3008

• acc. to BS 4825 / ASME BPE

• acc. to EN ISO 1127 / ISO 4200

• acc. to DIN 11850 Rg2 Stainless steel

external threads

• acc. to SMS 1145

• G Stainless steel Stainless steel

internal threads

• G, Rc, NPT Clamp

• acc.to SMS 3017/ ISO 2852

• acc. to BS 4825 / ASME BPE

• acc. to ISO (for pipes acc. to EN ISO 1127 / ISO 4200)

• acc. to DIN 32676

Stainless steel

flanges

• acc. to EN1092-1 (ISO PN16)

• acc. to ANSI B16-5-1998

K factor [pulse/litre] DN6 DN8 DN15 DN15 v2 DN20 DN20 v2 DN25 DN32 DN40 DN50 DN65

- - - - 97,0 73,4 61,5 47,5

450 288

- 288

- - - - 97,0 73,4 61,5 47,5

450 288

- - - - 97,0 73,4 61,5 47,5

450 288

- 288

450 288

29.5 18.9 10.5

29.5 18.9 10.5 97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 97,0 73,4 97,0 73,4 61,5 47,5

29.5 18.9 -

29.5 18.9 10.5 97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -

97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -

29.5 18.9 10.5

97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -

97,0 73,4 97,0 73,4 61,5 47,5

29.5 18.9 -

97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -

• acc. to JIS 10K

Brass all

450 288

97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -

PVC all 450 288 110 83,5 76,5 - 51,5 28,2 17,5 10,2 PP all - - 115 86,6 77,0 - 52,0 29,2 17,0 10,0 PVDF all 450 288 120 89,6 73,2 - 52,5 29,5 18,0 10,3 -

K factor in pulse/US gallon = K factor in pulse/l x 3,785; K factor in pulse/UK gallon = K factor in pulse/l x 4,546

English

Type 8012

Installation and wiring

7. INSTALLATION AND WIRING

7.1. Safety instructions

danger

Danger due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Danger due to electrical voltage.

• Shut down and isolate the electrical power source before carrying out work on the system.

• Observe all applicable accident protection and safety regulations for electrical equipment.

Danger due to high temperatures of the fluid.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Danger due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

Warning

Risk of injury due to non-conforming installation.

• The electrical and fluid installation can only be carried out by qualified and skilled staff with the appropriate tools.

• Install appropriate safety devices (correctly rated fuse and/or circuit-breaker).

Risk of injury due to unintentional switch on of power supply or uncontrolled restarting of the installation.

• Take appropriate measures to avoid unintentional activation of the installation.

• Guarantee a defined or controlled restarting of the process subsequent to the installation of the device.

Warning

Risk of injury if the fluid pressure/ temperature dependency is not respected.

• Take the fluid pressure / temperature dependency into account according to the nature of the material of the fitting used (see Fig. 3Fig. ).

English

T ( ° C)

Fluid pressure

When installing an 8012 with optical sensor:

Protect the device from strong light intensity to prevent any

Check that the DN of the fitting is dimensioned to the process

P (bar)

16 15 14 13 12 11 10

9 8 7 6 5 4 3 2 1 0

Metal (PN16)

PVDF

PVC + PP

PVDF (PN10)

PVC + PP (PN10)

PP (PN10)

-20 0 +20 +40 +60 +80 +100 +120

Type 8012

Installation and wiring

7.2. Installation onto the pipe

danger

Danger due to high pressure in the installation.

• Stop the circulation of fluid, cut off the pressure and drain the pipe before loosening the process connections.

Danger due to high temperatures of the fluid.

• Use safety gloves to handle the device.

• Stop the circulation of fluid and drain the pipe before loosening the process connections.

Danger due to the nature of the fluid.

• Respect the prevailing regulations on accident prevention and safety relating to the use of aggressive fluids.

7.2.1. Recommandations for installing the 8012 on the pipe

A : range of use for the complete device

Fig. 3 : Fluid pressure /temperature dependency curves

English

Fluid temperature

• disruption of measurements.

• Ensure that the arrow on the side of the housing is in line with the flow direction of the fluid.

according to the graphs in chap. 7.3.

Type 8012

5 x DN

Installation and wiring

→ Install the device on the pipe in such a way that the upstream

and downstream distances are respected according to the design of the pipes, as per Fig. 4 and the EN ISO 5167-1 standard.

50 x DN

5 x DN

With regulating valve

40 x DN

Pipe with 2 elbows at 90°

in 3 dimensions

at 90°

5 x DN

20 x DN

Pipe with 1 elbow at 90°

or 1 T-piece

15 x DN

25 x DN

Pipe with 2 elbows

18 x DN

With pipe expansion With pipe reduction

5 x DN

→ If necessary, use a flow conditioner to improve measurement

precision.

→ Install the device in such a way that the paddle-wheel axis is

horizontal (Fig. 5).

→ Prevent the formation of air bubbles in the pipe in the section

around the device (Fig. 6).

→ Ensure that the pipe is always filled in the section around the

device (Fig. 7).

Correct

Fig. 5 : The paddle-wheel axis must be horizontal

Incorrect

Fig. 4 : Upstream and downstream distances depending on the

design of the pipes.

English

Correct

Fluid circulation direction

Correct

Fig. 6 : Air bubbles within the pipe

Correct

Incorrect

Type 8012

Installation and wiring

7.2.2. Installing a device with welding ends

note

The SE12 electronic module and the seal may be damaged when welding the connections to the pipe.

• Before welding to the pipe, unscrew the 4 locking screws on the SE12 electronic module.

• Remove the electronic module.

• Remove the seal.

→ Follow the installation recommendations in chap. 7.2.2. → Weld the connections. → After welding the connections to the pipe, correctly replace the

seal.

→ Properly replace the electronic module. → Tighten the 4 screws in an alternating pattern, applying a torque

of 1.5 Nm.

Fig. 7 : Filling the pipe

English

Type 8012

Installation and wiring

7.2.3. Installing a device with Clamp connections

→ Follow the installation recommendations in chap. 7.2.1.

• Check that the seals are in good condition.

• Place the seals, that have been chosen depending on the process temperature and fluid, into the grooves of the Clamp connections.

→ Fit the Clamp connections to the pipe using a clamping collar.

7.2.4. Installing a device with flange connections

→ Follow the installation recommendations in chap. 7.2.1.

• Check that the seals are in good condition.

• Insert a seal, that has been chosen depending on the process temperature and fluid, into the grooves of the connections.

Make sure the seal remains in its groove when tightening the flange.

→ Tighten the flange to mount the device to the pipe.

English

Type 8012

Installation and wiring

7.3. Graphs

These graphs are used to determine the DN of the pipe and the fitting appropriate to the application, according to the fluid velocity and the flow rate.

fps

l/min

gpm

1000

200

3000

DN 50 (DN65)*

100

1000

2000

500

DN 40 (DN50)*

DN 32 (DN40)*

DN 25 (DN32)*

500

100

200

DN 20 (DN25)*

DN 15 (DN15

/ 20)*

100

200

Flow rate

DN 08

DN 06

0.5

0.1

0.2

0.5

0.05

0.2

0.02

0.5

0.1

0.01

0.2

0.05

m/s

0.1 0.3 0.5 1 3 5 10

0.3 0.5 1 3 5 10 30

Fluid velocity

/h. If the ideal fluid velocity is 2 to 3 m/s, ,

English

* For fittings:

• with external thread connections acc. to SMS 1145,

BS 4825 / ASME BPE or DIN 11850 Rg2,série2

• with welding end connections acc. to SMS 3008,

• Clamp connections acc. to SMS 3017/ ISO 2852, BS 4825 /

ASME BPE or DIN 32676

Selection example:

The flow rate in the pipe is 10 m

then use a DN 40 (or DN 50)* pipe according to the graphs.

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