Burkert 8011 User Manual [en, de, fr]
Type 8011
Flowmeter with paddle-wheel
Durchfluss-Messgerät mit Flügelrad
Débitmètre à ailette
Operating Instructions
Bedienungsanleitung
Manuel d‘utilisation
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous réserve de modifications techniques.
© 2012 Bürkert SAS
Operating Instructions 1206/0_EU-ML_00563878_ORIGINAL_FR
Type 8011
Table of Contents
1. ABOUT THIS MANUAL .................................................................................5
1.1. Symbols used .......................................................................................5
1.2. Definition of the word "device" ....................................................5
2. INTENDED USE ................................................................................................6
3. BASIC SAFETY INFORMATION ...............................................................6
4. GENERAL INFORMATION ...........................................................................8
4.1. Manufacturer's address and international contacts .........8
4.2. Warranty conditions ...........................................................................8
4.3. Information on the Internet ............................................................8
5. DESCRIPTION ...................................................................................................8
5.1. Area of application .............................................................................8
5.2. General description ...........................................................................8
5.3. Description of the name plate of the 8011 ...........................9
5.4. Description of the name plate of the SE11 ..............................9
5.5. Order codes for the basic versions of the SE11
module ................................................................................................... 10
6. TECHNICAL DATA ........................................................................................11
6.1. Conditions of use ............................................................................. 11
6.2. Conformity to standards and directives...............................11
6.3. General technical data .................................................................. 11
6.3.1. Mechanical data ..................................................................11
6.3.2. General data .........................................................................18
6.3.3. Electrical data.......................................................................19
6.3.4. Electrical connections ........................................................20
6.3.5. K factors ................................................................................20
7. INSTALLATION AND WIRING .................................................................22
7.1. Safety instructions...........................................................................22
7.2. Installation onto the pipe ............................................................. 23
7.2.1. Recommandations for installing the 8011 on
the pipe ..................................................................................23
7.2.2. Installing a device with welding ends .............................25
7.2.3. Installing a device with Clamp connections ..................25
7.2.4. Installing a device with flange connections ...................25
7.3. Graphs ................................................................................................... 26
7.4. Electrical wiring .................................................................................27
7.4.1. Assembling the M12 female connector ................................28
7.4.2. Wiring a version with M12 fixed connector ..........................28
7.4.3. Wiring a version with cable gland ...................................29
8. COMMISSIONING ........................................................................................ 30
8.1. Safety instructions...........................................................................30
English
3
9. MAINTENANCE AND TROUBLESHOOTING .................................. 30
9.1. Safety instructions...........................................................................30
9.2. Cleaning ................................................................................................ 31
9.3. If you encounter problems ..........................................................31
9.4. Replacing the seal ........................................................................... 31
10. SPARE PARTS AND ACCESSORIES ............................................... 32
11. PACKAGING, TRANSPORT, STORAGE .......................................... 33
Type 8011
4
English
Type 8011
About this manual
1. ABOUT THIS MANUAL
This manual describes the entire life cycle of the device. Please keep
this manual in a safe place, accessible to all users and any new owners.
This manual contains important safety information.
Failure to comply with these instructions can lead to hazardous
situations.
• This manual must be read and understood.
1.1. Symbols used
danger
Warns against an imminent danger.
• Failure to observe this warning can result in death or in serious
injury.
Warning
Warns against a potentially dangerous situation.
• Failure to observe this warning can result in serious injury or even
death.
attention
Warns against a possible risk.
• Failure to observe this warning can result in substantial or minor
injuries.
note
Warns against material damage.
• Failure to observe this warning may result in damage to the
device or system.
indicates additional information, advice or important
recommendations.
refers to information contained in this manual or in other
documents.
→ Indicates a procedure to be carried out.
1.2. Definition of the word "device"
The word "device" used within this manual refers to the flowmeter
type 8011.
English
5
Type 8011
Intended use
2. INTENDED USE
Use of the flowmeter that does not comply with the instructions could present risks to people, nearby installations and
the environment.
• The 8011 flowmeter is intended exclusively to measure flow rate
in liquids.
• This device must be protected against electromagnetic interference, ultraviolet rays and, when installed outdoors, the effects of
climatic conditions.
• This device must be used in compliance with the characteristics
and commissioning and use conditions specified in the contractual documents and in the user manual.
• Requirements for the safe and proper operation of the device
are proper transport, storage and installation, as well as careful
operation and maintenance.
• Only use the device as intended.
→ Observe any existing restraints when the device is exported.
3. BASIC SAFETY INFORMATION
This safety information does not take into account:
• any contingencies or occurences that may arise during assembly,
use and maintenance of the devices.
• the local safety regulations that the operator must ensure the staff
in charge of installation and maintenance observe.
Danger due to high pressure in the installation.
Danger due to electrical voltage.
Danger due to high temperatures of the fluid.
Danger due to the nature of the fluid.
Various dangerous situations
To avoid injury take care:
• to prevent any unintentional power supply switch-on.
• to ensure that installation and maintenance work are
carried out by qualified, authorised personnel in possession of
the appropriate tools.
• to guarantee a defined or controlled restarting of the process,
after a power supply interruption.
6
English
Type 8011
The device may be damaged by the fluid in contact with.
Elements / Components sensitive to electrostatic discharges
Intended use
note
Various dangerous situations
To avoid injury take care:
• to use the device only if in perfect working order and in compliance with the instructions provided in the instruction manual..
• to observe the general technical rules when installing and using
the device.
• not to use this device in explosive atmospheres.
• not to use the device for the measurement of gas flow rates.
• not to use fluid that is incompatible with the materials the device
is made of.
• not to use this device in an environment incompatible with the
materials it is made of.
• not to subject the device to mechanical loads (e.g. by placing
objects on top of it or by using it as a step).
• not to make any external modifications to the device. Do not paint
any part of the device.
note
• Systematically check the chemical compatibility of the component materials of the device and the fluids likely to come into
contact with it (for example: alcohols, strong or concentrated
acids, aldehydes, alkaline compounds, esters, aliphatic compounds, ketones, halogenated aromatics or hydrocarbons,
oxidants and chlorinated agents).
• This device contains electronic components sensitive to electrostatic discharges. They may be damaged if they are touched by
an electrostatically charged person or object. In the worst case
scenario, these components are instantly destroyed or go out of
order as soon as they are activated.
• To minimise or even avoid all damage due to an electrostatic
discharge, take all the precautions described in the EN 613405-1 and 5-2 norms.
• Also ensure that you do not touch any of the live electrical
components.
English
7
Type 8011
General information
4. GENERAL INFORMATION
4.1. Manufacturer's address and international contacts
To contact the manufacturer of the device use following address:
Bürkert SAS
Rue du Giessen
BP 21
F-67220 TRIEMBACH-AU-VAL
You may also contact your local Bürkert sales office.
The addresses of our international sales offices can be found on the
last pages of this manual. They are also available on the Internet at:
www.burkert.com
4.2. Warranty conditions
The condition governing the legal warranty is the conforming use of
the 8011 in observance of the operating conditions specified in this
manual.
4.3. Information on the Internet
You can find the user manuals and technical data sheets regarding
the type 8011 at: www.burkert.com
5. DESCRIPTION
5.1. Area of application
The 8011 flowmeter is intended to measure the flow rate of neutral or
slightly aggressive liquids free of solid particles.
5.2. General description
The 8011 flowmeter comprises the SE11 electronics incorporating
the measuring paddle-wheel and an S012 fitting allowing the device
to be fitted to all types of pipes from DN6 to DN65.
SE11
Paddle-wheel
The sensor detects the rotation of the paddle-wheel; it generates a
signal in which the frequency f is proportional to the rotation frequency
of the paddle-wheel.
S012
8
English
Type 8011
General information
To obtain a flow rate Q, this frequency must be divided by a proportionality factor K according to the following formula:
Q = f/K
Depending on the version, the electrical connection is made using a
1 m long cable or a multi-pin M12 fixed connector which position can
be adjusted.
Depending on the version, the device is equipped:
• with one NPN pulse output
• with two pulse outputs, NPN and PNP.
5.3. Description of the name plate of the 8011
2
FLOW:8011 HALL
NPN/PNP: 0,7A - 36VDC
6-36VDC D63
PV FKM 0,3-10 M/S
Made in France
00556249 W46MN
1. Supply voltage
2. Measured value and type of the device
3. Type of sensor
4. Pulse output data
5. Type of connection
6. Flow range
31
4
5
6
911 10
78
7. Conformity logo
8. Manufacturing code
9. Material of the seal exposed to the fluid
10. Order code
11. Fitting material
5.4. Description of the name plate of the SE11
2
FLOW:SE11 HALL
NPN/PNP: 0,7A - 36VDC
6-36VDC
0,3-10 M/S
Made in France
00559453 W46MN
8
1. Supply voltage
2. Measured value and type of the device
3. Type of sensor
4. Pulse output data
5. Flow range
6. Conformity logo
7. Manufacturing code
8. Order code
31
4
5
67
English
9
Type 8011
General information
5.5. Order codes for the basic versions of the SE11 module
The fitting S012 is not available as a separate part.
Two versions of the S012 in DN15 and DN20 exist, having different K factors.
Only version 2, identified by the "v2" marking, is available from March 2012. The "v2" marking can be found:
V2
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
Fitting Electrical connection Supply voltage Outputs Order code
DN6, DN8, DN15 v2
and DN20 v2
DN15 to DN65
(except DN15 v2
and DN20 v2)
10
Male 5-pin M12 fixed connector
Cable gland, including 1 m cable
Male 5-pin M12 fixed connector
Cable gland, including 1 m cable
English
4,5 - 24 V DC Pulse, NPN 559440
6 - 36 V DC Pulse, NPN + PNP 559441
4,5 - 24 V DC Pulse, NPN 559442
6 - 36 V DC Pulse, NPN + PNP 559443
4,5 - 24 V DC Pulse, NPN 559444
6 - 36 V DC Pulse, NPN + PNP 559445
4,5 - 24 V DC Pulse, NPN 559446
6 - 36 V DC Pulse, NPN + PNP 559447
Type 8011
Technical data
6. TECHNICAL DATA
6.1. Conditions of use
Ambient temperature -15 to +60 °C
Air humidity < 80%, non condensated
Protection rating • IP67 (version with M12 fixed con-
nector), female connector wired,
plugged in and tightened
• IP65 (version with cable gland)
6.2. Conformity to standards and directives
The device conforms to the EC directives through the following
standards:
• EMC : EN 61000-6-2, EN 61000-6-3
• Safety: EN 61 010-1
• Vibration: EN 60068-2-6
• Shock: EN 60068-2-27
• Pressure (S012 fitting of DN06 to DN65 in PP, PVC, PVDF, brass
or stainless steel): the device can only be used in the following
cases (depending on the max. pressure, the DN of the pipe and
the fluid)
Type of fluid Conditions
Fluid group 1, par. 1.3.a DN ≤ 25 only
Fluid group 2 par. 1.3.a
Fluid group 1 par. 1.3.b PNxDN ≤ 2000
Fluid group 2 par. 1.3.b DN ≤ 200
DN ≤ 32
or DN > 32 and PNxDN ≤ 1000
6.3. General technical data
6.3.1. Mechanical data
Component Material
SE11 electronic housing PPS
Cable gland, M12 fixed
connector
Cable, 1 m PVC, T
Seal exposed to the fluid FKM (EDPM on request)
Seal exposed to the ambient air EDPM
Paddle-wheel holder PVDF
Paddle-wheel PVDF, blue
Paddle-wheel axis and
bearings
Body of the S012 fitting
Screws Stainless steel A4
PA
= 80 °C
max
ceramic
stainless steel (316L/DIN1.4404),
brass, PVC, PP, PVDF
English
11
Type 8011
Technical data
Cable
L = 1 m
60
46
40
50
68
35
Fig. 1: Dimensions of the SE11 module
Tab. 1: Dimensions of the 8011 with internal thread connections
acc. to G, Rc, NPT, in stainless steel or brass
DN [mm] P [mm] A [mm] D [inch] L [mm]
15 57.5 84.0 G 1/2
NPT 1/2
Rc 1/2
20 55.0 94.0 G 3/4
NPT 3/4
Rc 3/4
16.0
17.0
15.0
17.0
18.3
16.3
25 55.2 104.0 G 1
NPT 1
Rc 1
32 58.8 119.0 G 1 3/4
NPT 1 3/4
Rc 1 3/4
40 62.6 129.0 G 1 1/2
NPT 1 1/2
Rc 1 1/2
50 68.7 148.5 G 2
NPT 2
Rc 2
P
D
L
A
23.5
18.0
18.0
23.5
21.0
21.0
23.5
20.0
19.0
27.5
24.0
24.0
Tab. 2: Dimensions of the 8011 with external thread connections
acc. to SMS 1145, in stainless steel
DN [mm] P [mm] A [mm] D [inch]
25 55.0 130 Rd40 x 1/6"
40 58.8 164 Rd60 x 1/6"
50 62.6 173 Rd70 x 1/6"
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English
Type 8011
Technical data
P
D
A
Tab. 3: Dimensions of the 8011 with external thread connections
acc. to G, Rc, NPT, in stainless steel, brass, PVC or PVDF
DN
[mm]P[mm]A[mm]D[inch] [mm]
L
[mm]
6 52.5 90.0 G 1/4 or G 1/2 - 14.0
8 52.5 90.0 G 1/2 or NPT 1/2 or
M16 x 1.5 14.0
Rc 1/2
15 57.5 84.0 G 3/4 - 11.5
20 55.0 94.0 G 1 - 13.5
25 55.2 104.0 G 1 1/4 - 14.0
32 58.8 119.0 G 1 1/2 - 18.0
40 62.6 129.0 - M55 x 2 19.0
50 68.7 148.5 - M64 x 2 20.0
P
D
L
A
Tab. 4: Dimensions of the 8011 with welding end connections
acc. to EN ISO 1127/ISO 4200, SMS 3008, BS 4825/
ASME BPE and DIN 11850 Rg2, in stainless steel
DN
[mm]P[mm]A[mm]
8 -
-
-
52.5
15 57.5
-
-
57.5
20 55.0
-
-
-
90.0
84.0
-
-
84.0
94.0
-
57.5
57.5
-
84.0
84.0
25 55.2
55.0
55.0
55.0
104.0
94.0
94.0
94.0
Standard
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
D
[mm]s[mm]
-
-
-
13.00
21.30
-
-
19.00
26.90
-
19.05
23.00
33.70
25.00
25.40
29.00
-
-
-
1.50
1.60
-
-
1.50
1.60
-
1.65
1.50
2.00
1.20
1.65
1.50
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13
Type 8011
Technical data
32 58.8
-
55.2
55.2
40 62.6
58.8
58.8
58.8
50 68.7
62.6
62.6
62.6
65 -
68.7
68.7
-
119.0
-
104.0
104.0
129.0
119.0
119.0
119.0
148.5
128.0
128.0
128.0
-
147.0
147.0
-
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
EN ISO 1127 / ISO
4200
SMS 3008
ASME BPE
DIN 11850 Rg2
s
D
A
42.40
2.00
Tab. 5: Dimensions of the 8011 with Clamp connections acc.
to ISO (for pipes acc. to EN ISO 1127 / ISO 4200),
-
32.00
35.00
48.30
-
1.65
1.50
2.00
1)
Available with an internal surface finish of Ra = 0.8 μm
DN
SMS 3017 / ISO 2852 1), BS 4825 / ASME BPE 1) and
DIN 32676, in stainless steel
D2
Standard
38.00
38.10
41.00
60.30
51.00
50.80
53.00
-
63.50
63.50
-
1.20
1.65
1.50
2.60
1.20
1.65
1.50
-
1.60
1.65
-
[mm]P[mm]A[mm]
8 -
15 57.5
20 55.0
-
-
52.5
-
-
52.5
-
-
-
125
130.0
-
-
119.0
150.0
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
ISO (pipe EN ISO
[mm]D1[mm]D[mm]
-
-
-
-
-
-
-
-
-
10.00
27.5
27.5
-
-
27.5
43.5
34.0
34.0
-
-
34.0
50.5
18.10
-
-
16.00
23.70
1127 / ISO 4200)
P
-
57.5
57.5
-
119.0
119.0
SMS 3017/ISO 2852
ASME BPE
DIN 32676
-
15.75
20.00
-
19.6
27.5
-
25.0
34.0
14
English
Type 8011
Technical data
25 55.2
55.0
55.0
55.0
32 58.8
-
-
-
40 62.6
58.8
58.8
58.8
50 68.7
62.6
62.6
62.6
160.0
129.0
129.0
136.0
180.0
-
-
-
200.0
161.0
161.0
161.0
230.0
192.0
192.0
170.0
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
29.70
22.60
22.10
26.00
38.4
-
-
-
44.3
35.6
34.8
38.0
55.1
48.6
47.5
50.0
43.5
43.5
43.5
43.5
43.5
-
-
-
56.5
43.5
43.5
43.5
70.5
56.5
56.5
56.5
50.5
50.5
50.5
50.5
50.5
-
-
-
64.0
50.5
50.5
50.5
77.5
64.0
64.0
64.0
65 -
68.7
68.7
-
-
216.0
216.0
-
P
ISO (pipe EN ISO
1127 / ISO 4200)
SMS 3017/ISO 2852
ASME BPE
DIN 32676
A
-
60.3
60.2
-
D2
D1
D
-
70.5
70.5
-
-
77.5
77.5
-
English
15
Type 8011
Technical data
Tab. 6: Dimensions of the 8011 with flange connections acc. to EN 1092-1 (ISO PN16), ANSI B16-5-1988 and JIS 10K, in stainless
steel
DN
[mm]P[mm]A[mm]
15 57.5
57.5
57.5
20 55.0
55.0
55.0
25 55.2
55.2
55.2
32 58.8
58.8
58.8
40 62.6
62.6
62.6
50 68.7
68.7
68.7
130.0
130.0
152.0
150.0
150.0
178.0
160.0
160.0
216.0
180.0
180.0
229.0
200.0
200.0
241.0
230.0
230.0
267.0
Standard
DIN
ANSI
JIS
DIN
ANSI
JIS
DIN
ANSI
JIS
DIN
ANSI
JIS
DIN
ANSI
JIS
DIN
ANSI
JIS
L
[mm]Z[mm]D2[mm]D1[mm]D[mm]
23.5
23.5
23.5
28.5
28.5
28.5
28.5
28.5
28.5
31.0
31.0
31.0
36.0
36.0
36.0
41.0
41.0
41.0
4x14.0
4x15.8
4x15.0
4x14.0
4x15.8
4x15.0
4x14.0
4x15.8
4x19.0
4x18.0
4x15.8
4x19.0
4x18.0
4x15.8
4x19.0
4x18.0
4x19.0
4x19.0
45.0
34.9
51.0
58.0
42.9
56.0
68.0
50.8
67.0
78.0
63.5
76.0
88.0
73.0
81.0
102.0
92.1
96.0
65.0
60.3
70.0
75.0
69.8
75.0
85.0
79.4
90.0
100.0
88.9
100.0
110.0
98.4
105.0
125.0
120.6
120.0
95.0
89.0
95.0
105.0
99.0
100.0
115.0
108.0
125.0
140.0
117.0
135.0
150.0
127.0
140.0
165.0
152.0
155.0
P
D
D2
D1
Z
L
A
16
English
Type 8011
Technical data
Tab. 7: Dimensions of the 8011 with true union connections according to DIN 8063, ASTM D 1785/76 and JIS K in PVC, acc. to
DIN 16962 in PP or acc. to ISO 10931 in PVDF
DN
[mm]P[mm]D[mm]
A
ASTM JIS
DIN/ISO
8* 29.5 31 122 - - 12 - - 90 92
D1
DIN/ISO
ASTM JIS
A2
[mm]A1[mm]
P
15 34.5 43 128 130.0 129 20 21.3 18.40 90 96
D
20 32.0 53 144 145.6 145 25 26.7 26.45 100 106
D1
25 32.2 60 160 161.4 161 32 33.4 32.55 110 116
32 35.8 74 168 170.0 169 40 42.2 38.60 110 116
40 39.6 83 188 190.2 190 50 48.3 48.70 120 127
A2
A1
A
50 45.7 103 212 213.6 213 63 60.3 60.80 130 136
* Only PVC
Tab. 8: Dimensions of the 8011 with spigot connections acc. to DIN 8063 in PVC, acc. to DIN 16962 in PP or acc. to ISO 10931 in PVDF
DN
[mm]
15 20 17.5 90 85 16.5 14 57.5
20 25 17.5 100 92 20 16 55.0
25 32 21.5 110 95 23 18 55.2
32 40 27.5 110 100 27.5 20 58.8
40 50 31.5 120 106 30 23 62.6
D
[mm]
H
[mm]
A [mm]
DIN 8063 DIN 16962
ISO 10931
L [mm]
DIN 8063 DIN 16962
ISO 10931
P
P
D
L
A
H
50 63 39.5 130 110 37 27 68.7
English
17
6.3.2. General data
Type 8011
Technical data
Pipe diameter
Connections Material
Internal threads Stainless steel
External threads Stainless steel acc. to SMS
Welding ends Stainless steel
Clamp Stainless steel
True union PVC
Flange Stainless steel
Spigot PVC
DN6 to DN65, depending on the design:
(the appropriate diameter is determined using the flow/DN/fluid velocity diagrams in chap. 7.3).
Brass
1145
Others
PP
PP
6 8 15 20 25 32 40 50 65
Available DN
- - yes yes yes yes yes yes -
- - - - yes - yes yes -
yes yes yes yes yes yes yes yes -
- yes yes yes yes yes yes yes yes
- yes yes yes yes yes yes yes yes
- yes yes yes yes yes yes yes -
- - yes yes yes yes yes yes -
- - yes yes yes yes yes yes -
- - yes yes yes yes yes yes -
18
English
Type 8011
Technical data
Max. temperature
of the fluid
Fitting in stainless steel, brass, PVDF:
a) 100 °C if the ambient temperature ≤ +45 °C
b) 90 °C if the ambient temperature is
between 45 °C and 60 °C
Fitting in PP: 80 °C
Fitting in PVC: 60 °C
Min. fluid
temperature
Fitting in stainless steel, brass: -15 °C
Fitting in PP or PVC: +5 °C
Fitting in PVDF: -15 °C
Fluid pressure
depends on the fitting material; see the
pressure / temperature diagramme in chap.
7.1
Fluid viscosity 300 cSt max.
Rate of solid
1% max.
particles
Measurement
0.3 m/s to 10 m/s (depending on the fitting)
range
Measurement
accuracy
≤ ± (0.5% of the full scale (10 m/s) + 2.5%
of the measured value), with standard K
factor
Linearity
≤
±0.5 % of the full scale (10 m/s)
Repeatability 0.4% of the measured value
Measuring
magnetic sensor
element
Max. error [%]
10
8
6
4
2
1 9 2 3 4 5 6 7 8 10
-2
-4
-6
-8
-10
These values were determined in the following reference conditions:
medium = water, water and ambient temperatures 20 °C, min. upstream and downstream distances respected, appropriate pipe dimensions
Velocity of fluid [m/s]
Typical Bürkert
curve
With standard K
factor (no calibration on site)
Fig. 2: Measurement accuracy.
6.3.3. Electrical data
Power supply
• Version with 1
pulse output
• Version with 2
pulse outputs
Current consumption max. 5 mA (without load)
• 4,5-24 V DC, filtered and regulated
• 4,5-36 V DC, filtered and regulated, if
only the NPN output is connected;
6-36 V DC, filtered and regulated, if the
PNP output is connected;
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19
Type 8011
Technical data
Protection against
polarity reversal
Protection against
spike voltages
Protection against
short circuits
Pulse output
• Version with 1
pulse output
• Version with 2
pulse outputs, NPN
and PNP
yes
yes
yes, for the pulse outputs
transistor
• open collector, 20 mA max., NPN output:
0,2-24 V DC, frequency up to 300 Hz
(frequency = K factor x flow rate).
• open collector, 700 mA max., frequency
up to 300 Hz (frequency = K factor x
flow rate), NPN output: 0,2-36 V DC and
PNP output: Supply voltage
6.3.4. Electrical connections
Version Type
With a cable gland Cable, 1 m
With a fixed connector Male 5-pin M12 fixed connector
6.3.5. K factors
The K factors have all been determined in the following reference
conditions:
medium = water, water and ambient temperatures 20 °C, min. upstream
and downstream distances respected, appropriate pipe dimensions
Two versions of the S012 in DN15 and DN20 exist, having
different K factors.
Only version 2, identified by the "v2" marking, is available
from March 2012. The "v2" marking can be found:
• on the bottom of the DN15 or DN20 fitting in plastic:
V2
• on the side of the DN15 or DN20 fitting in metal:
V2
20
English
Type 8011
Technical data
Material Type of connections and standard
Stainless
steel
welding ends
• acc. to SMS 3008
• acc. to BS 4825 / ASME BPE
• acc. to EN ISO 1127 / ISO 4200
• acc. to DIN 11850 Rg2
Stainless
steel
external threads
• acc. to SMS 1145
• G
Stainless
steel
Stainless
steel
internal threads
• G, Rc, NPT
Clamp
• acc.to SMS 3017/ ISO 2852
• acc. to BS 4825 / ASME BPE
• acc. to ISO (for pipes acc. to
EN ISO 1127 / ISO 4200)
• acc. to DIN 32676
Stainless
steel
flanges
• acc. to EN1092-1 (ISO PN16)
• acc. to ANSI B16-5-1998
K factor [pulse/litre]
DN6 DN8 DN15 DN15 v2 DN20 DN20 v2 DN25 DN32 DN40 DN50 DN65
- - - - 97,0 73,4 61,5 47,5
- - - - 97,0 73,4 61,5 47,5
450 288
- 288
- - - - 97,0 73,4 61,5 47,5
450 288
450 288
- - - - 97,0 73,4 61,5 47,5
- - - - 97,0 73,4 61,5 47,5
450 288
- 288
450 288
1)
29.5 18.9 10.5
29.5 18.9 10.5
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 97,0 73,4 97,0 73,4 61,5 47,5
29.5 18.9 -
29.5 18.9 10.5
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -
29.5 18.9 10.5
29.5 18.9 10.5
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -
97,0 73,4 97,0 73,4 61,5 47,5
29.5 18.9 -
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -
• acc. to JIS 10K
Brass all
450 288
97,0 73,4 61,5 - 47,5 29,5 18,9 10,5 -
PVC all 450 288 110 83,5 76,5 - 51,5 28,2 17,5 10,2 PP all - - 115 86,6 77,0 - 52,0 29,2 17,0 10,0 PVDF all 450 288 120 89,6 73,2 - 52,5 29,5 18,0 10,3 -
1)
K factor in pulse/US gallon = K factor in pulse/l x 3,785; K factor in pulse/UK gallon = K factor in pulse/l x 4,546
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21
Type 8011
Installation and wiring
7. INSTALLATION AND WIRING
7.1. Safety instructions
danger
Danger due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Danger due to electrical voltage.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Danger due to high temperatures of the fluid.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Danger due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
Warning
Risk of injury due to non-conforming installation.
• The electrical and fluid installation can only be carried out by
qualified and skilled staff with the appropriate tools.
• Install appropriate safety devices (correctly rated fuse and/or
circuit-breaker).
Risk of injury due to unintentional switch on of power supply
or uncontrolled restarting of the installation.
• Take appropriate measures to avoid unintentional activation of
the installation.
• Guarantee a defined or controlled restarting of the process
subsequent to the installation of the device.
Warning
Risk of injury if the fluid pressure/ temperature dependency
is not respected.
• Take the fluid pressure / temperature dependency into account
according to the nature of the material of the fitting used (see
Fig. 3Fig. ).
22
English
T ( ° C)
Fluid pressure
Check that the DN of the fitting is dimensioned to the process
P (bar)
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
Type 8011
Installation and wiring
A
Metal (PN16)
PVDF
PVC + PP
PVDF (PN10)
PVC + PP
(PN10)
PP (PN10)
-20 0 +20 +40 +60 +80 +100 +120
7.2. Installation onto the pipe
danger
Danger due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Danger due to high temperatures of the fluid.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Danger due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
7.2.1. Recommandations for installing the
8011 on the pipe
A : range of use for the complete device
Fig. 3: Fluid pressure /temperature dependency curves
Fluid temperature
according to the graphs in chap. 7.3.
→ Install the device on the pipe in such a way that the upstream
and downstream distances are respected according to the
design of the pipes, as per Fig. 4 and the EN ISO 5167-1
standard.
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23
50 x DN
5 x DN
5 x DN
With regulating valve
40 x DN
5 x DN
Pipe with 2 elbows at 90°
in 3 dimensions
Type 8011
Installation and wiring
→ On an horizontal pipe, mount the device in such a way that the
paddle-wheel is downwards (Fig. 5).
→ Prevent the formation of air bubbles in the pipe in the section
around the device (Fig. 6).
→ Ensure that the pipe is always filled in the section around the
device (Fig. 7).
at 90°
5 x DN
5 x DN
20 x DN
Pipe with 1 elbow at 90° or 1
T-piece
15 x DN
5 x DN
25 x DN
Pipe with 2 elbows
18 x DN
With pipe expansion With pipe reduction
Fig. 4: Upstream and downstream distances depending on the
design of the pipes.
→ If necessary, use a flow conditioner to improve measurement
precision.
→ Install the device in such a way that the paddle-wheel axis is
horizontal.
24
English
Fig. 5: Paddle-wheel downwards on an horizontal pipe
Correct
Incorrect
Fluid circulation
direction
Correct
Incorrect
Fig. 6: Air bubbles within the pipe
Correct
Incorrect
Type 8011
Installation and wiring
Correct
Fig. 7: Filling the pipe
Incorrect
7.2.2. Installing a device with welding
ends
note
The SE11 electronic module and the seal may be damaged
when welding the connections to the pipe.
• Before welding to the pipe, unscrew the 4 locking screws on
the SE11 electronic module.
• Remove the electronic module.
• Remove the seal.
→ Follow the installation recommendations in chap. 7.2.2.
→ Weld the connections.
→ After welding the connections to the pipe, correctly replace the
seal.
→ Properly replace the electronic module.
→ Tighten the 4 screws in an alternating pattern, applying a torque
of 1.5 Nm.
7.2.3. Installing a device with Clamp
connections
→ Follow the installation recommendations in chap. 7.2.1.
• Check that the seals are in good condition.
• Place the seals, that have been chosen depending on the
process temperature and fluid, into the grooves of the
Clamp connections.
→ Fit the Clamp connections to the pipe using a clamping collar.
7.2.4. Installing a device with flange
connections
→ Follow the installation recommendations in chap. 7.2.1.
• Check that the seals are in good condition.
• Insert a seal, that has been chosen depending on the
process temperature and fluid, into the grooves of the
connections.
Make sure the seal remains in its groove when tightening
the flange.
→ Tighten the flange to mount the device to the pipe.
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25
Type 8011
Installation and wiring
7.3. Graphs
These graphs are used to determine the DN of the pipe and the fitting appropriate to the application, according to the fluid velocity and the flow rate.
fps
/h
3
m
l/min
gpm
1000
200
3000
DN 50 (DN65)*
100
1000
2000
500
DN 40 (DN50)*
DN 32 (DN40)*
DN 25 (DN32)*
20
50
500
100
200
DN 20 (DN25)*
DN 15 (DN15
/ 20)*
5
10
100
200
20
50
Flow rate
50
DN 08
2
10
20
5
DN 06
1
10
0.5
2
0.1
0.2
1
2
5
1
0.5
0.05
0.2
0.02
0.5
0.1
0.01
0.2
0.05
m/s
0.1 0.3 0.5 1 3 5 10
0.3 0.5 1 3 5 10 30
Fluid velocity
/h. If the ideal fluid velocity is 2 to 3 m/s, ,
3
26
English
* For fittings:
• with external thread connections acc. to SMS 1145,
BS 4825 / ASME BPE or DIN 11850 Rg2,série2
• with welding end connections acc. to SMS 3008,
• Clamp connections acc. to SMS 3017/ ISO 2852, BS 4825 /
ASME BPE or DIN 32676
Selection example:
The flow rate in the pipe is 10 m
then use a DN 40 (or DN 50)* pipe according to the graphs.
Type 8011
Under normal conditions of use, cable with a cross section
Do not install the cable near high voltage or high frequency
Connect the different earth connections of the installation to
one another in order to remove any differences in potential
Connect the negative power supply terminal to the earth to
nection cannot be made directly, a 100 nF/50 V capacitor
can be fitted between the negative power supply terminal
Installation and wiring
7.4. Electrical wiring
danger
Risk of injury due to electrical discharge
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
note
• Use cables with an operating temperature limit suitable for your
application.
• Protect the power supply of a version with 2 pulse outputs by
means of an 800 mA fuse and a switch.
• Protect the power supply of a version with 1 pulse output by
means of a 50 mA fuse and a switch.
Use a high quality electrical power supply (filtered and
regulated).
•
of 0.75 mm2 should be enough to transmit the signal.
•
cables.
• If this is unavoidable, keep a minimum distance of 30 cm.
Make sure the installation is equipotential (power supply
- 8011):
•
which may arise between two earth connections.
• Correctly connect the cable shielding to the earth.
•
eradicate the effects of common mode currents. If this con-
and the earth.
Power supply
+
-
(*)
(**)
8011 with cable gland
8011 with M12 fixed
Power supply
(**)
(*)
+
-
connector
*) If a direct earth connection is not possible, fit a 100 nF/50 V condenser
between the negative power supply terminal and the earth
**) If the cable used is shielded.
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27
Type 8011
Installation and wiring
7.4.1. Assembling the M12 female connector
1 2
→ Completely unscrew the
nut [1]
→ Remove the rear section of
the connector [2].
→ Wire the device (see chap.
7.4.2)
Fig. 8: M12 multi-pin connector (not supplied, ordering code
917116)
7.4.2. Wiring a version with M12 fixed
connector
note
• For the electrical connection of a version with an M12 fixed connector, use a straight connector.
Not connected
4
(*)
5
1
V+
0 VDC
3
2
NPN pulse output
Version with 1 pulse output
Fig. 9: Pin assignment of the M12 male fixed connector
(*) Functional earth;
PNP pulse output
4
(*)
5
1
V+
NPN pulse output
0 VDC
3
2
Version with 2 pulse outputs
Pin of the M12 female cable available as
accessory equipment (order code 438680)
Color of the
wire
1 brown
2 white
3 blue
4 black
5
Power supply, 4,5-24 V DC or
34
blue
5
brown
1 2
white
6-36 V DC
+-
(*)
grey
Load
grey
Fig. 10: NPN wiring of the pulse output of a version with M12
fixed connector
(*) Functional earth; If a direct earth connection is not possible, fit a 100 nF /
50 V capacitor between the negative power supply terminal and the earth.
28
English
Type 8011
Installation and wiring
Power supply
6-36 V DC
+-
(*)
34
blue
5
1 2
whitebrown
grey
Load
Fig. 11: PNP wiring of the pulse output of a version with M12 fixed
connector
(*) Functional earth; If a direct earth connection is not possible, fit a 100 nF /
50 V capacitor between the negative power supply terminal and the earth.
7.4.3. Wiring a version with cable gland
Color of the wire
Signal on a version
with 1 pulse output
Signal on a version
with 2 pulse
outputs
BN
(brown)
V+ 0 V DC
V+ 0 V DC
WH (white) GN (green) YE (yellow)
Functional
earth
Functional
earth
Not connected NPN
PNP NPN
GY
(grey)
Power supply, 4,5-24 V DC or
6-36 V DC
+-
brown
white
green
(*)
YE GY BN WH GN
grey
Load
Fig. 12: NPN wiring of the pulse output of a version with cable
gland
Power supply
6-36 V DC
+-
brown
white
green
(*)
YE GY BN WH GN
grey
Load
Fig. 13: PNP wiring of the pulse output of a version with cable
gland
(*) Functional earth; If a direct earth connection is not possible, fit a 100 nF /
50 V capacitor between the negative power supply terminal and the earth.
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29
Type 8011
Commissioning
8. COMMISSIONING
8.1. Safety instructions
Warning
Danger due to nonconforming commissioning.
Non conforming commissioning may lead to injuries and damage
the device and its surroundings.
• Before commissioning, make sure that the staff in charge have
read and fully understood the contents of the manual.
• In particular, observe the safety recommendations and intended
use.
• The device / the installation must only be commissioned by suitably trained staff.
note
Risk of damage to the device due to the environment
• Protect this device against electromagnetic interference,
ultraviolet rays and, when installed outdoors, the effects of the
climatic conditions.
9. MAINTENANCE AND TROUBLESHOOTING
9.1. Safety instructions
danger
Risk of injury due to high pressure in the installation.
• Stop the circulation of fluid, cut off the pressure and drain the
pipe before loosening the process connections.
Risk of injury due to electrical voltage.
• Shut down and isolate the electrical power source before carrying out work on the system.
• Observe all applicable accident protection and safety regulations for electrical equipment.
Risk of injury due to high fluid temperatures.
• Use safety gloves to handle the device.
• Stop the circulation of fluid and drain the pipe before loosening
the process connections.
Risk of injury due to the nature of the fluid.
• Respect the prevailing regulations on accident prevention and
safety relating to the use of aggressive fluids.
30
English
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