Burkert 2000 User Manual
Type 2000
2/2-way angle seat valve
Operating Instructions
We reserve the right to make technical changes without notice.
© Bürkert Werke GmbH & Co. KG, 2008 - 2019
Operating Instructions 1908/17_EUml 00893086 / Original DE
Type 2000
Contents
CONTENTS
1 About these instructions ............................................................................................................................5
1.1 Symbols............................................................................................................................................ 5
1.2 Definition of terms ............................................................................................................................ 5
2 Intended use ...............................................................................................................................................7
3 Basic safety instructions............................................................................................................................8
4 General information..................................................................................................................................10
4.1 Contact address ............................................................................................................................. 10
4.2 Warranty ......................................................................................................................................... 10
4.3 Information on the Internet ............................................................................................................. 10
5 Product description..................................................................................................................................11
5.1 Features.......................................................................................................................................... 11
5.2 Structure and function.................................................................................................................... 11
5.2.1 Flow direction below seat ..................................................................................................13
5.2.2 Flow direction above the seat............................................................................................13
5.3 Device options................................................................................................................................ 13
5.4 Variants........................................................................................................................................... 14
6 Technical data ..........................................................................................................................................15
6.1 Conformity ...................................................................................................................................... 15
6.2 Standards ....................................................................................................................................... 15
6.3 Type label ....................................................................................................................................... 15
6.3.1 Designation of the actuator size ........................................................................................15
6.4 Operating conditions ...................................................................................................................... 15
6.4.1 Temperature ranges...........................................................................................................16
6.4.2 Pressure ranges .................................................................................................................16
6.4.3 Minimum pilot pressure values ..........................................................................................16
6.5 Mechanical data ............................................................................................................................. 20
7 Installation ................................................................................................................................................22
7.1 Safety instructions installation........................................................................................................ 22
7.2 Preparatory work ............................................................................................................................ 23
7.2.1 Attach dirt trap ...................................................................................................................23
7.3 Installing valve body ....................................................................................................................... 23
7.4 Installing devices with welded connection ..................................................................................... 23
7.4.1 Removing actuator from the valve body for devices without control unit .........................23
7.4.2 Removing actuator from the valve body for devices with installed control unit ................24
7.4.3 Installing actuator on valve body .......................................................................................24
7.5 Installing control unit ...................................................................................................................... 25
7.6 Turning actuator ............................................................................................................................. 25
7.6.1 Turning the actuator, devices with hexagon nut................................................................25
7.7 Connecting device pneumatically .................................................................................................. 26
7.7.1 Connecting control medium ..............................................................................................26
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Type 2000
Contents
8 Start-up .....................................................................................................................................................28
9 Deinstallation ............................................................................................................................................29
10 Servicing ...................................................................................................................................................30
10.1 Safety instructions maintenance .................................................................................................... 30
10.2 Maintenance work .......................................................................................................................... 30
10.2.1 Actuator .............................................................................................................................30
10.2.2 Wearing parts.....................................................................................................................30
10.2.3 Visual inspection ................................................................................................................31
10.2.4 Cleaning .............................................................................................................................31
11 Faults ........................................................................................................................................................32
12 Replacement parts, accessories .............................................................................................................33
12.1 Installation tools.............................................................................................................................. 33
12.2 Replacement part set ..................................................................................................................... 33
12.3 Spare parts for seal set for SET 5 actuator .................................................................................... 34
12.4 Spare parts for valve set SET 6 ...................................................................................................... 35
13 Transportation, storage, disposal............................................................................................................37
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Type 2000
About these instructions
1 ABOUT THESE INSTRUCTIONS
The operating instructions describe the entire life cycle of the device.
Keep these instructions ready to hand at the operation site.
Important safety information.
▶ Carefully read these instructions.
▶ Observe in particular the safety instructions, intended use and operating conditions.
▶ Persons, who work on the device, must read and understand these instructions.
1.1 Symbols
DANGER!
Warns of an immediate danger.
▶ Failure to observe the warning will result in fatal or serious injuries.
WARNING!
Warns of a potentially dangerous situation.
▶ Failure to observe the warning may result in serious or fatal injuries.
CAUTION!
Warns of a possible danger.
▶ Failure to observe the warning may result in moderate or minor injuries.
ATTENTION!
Warns of damage to property.
▶ Failure to observe the warning may result in damage to the device or system.
Indicates important additional information, tips and recommendations.
Refers to information in these instructions or in other documentation.
Designates an instruction for risk prevention.
Designates a procedure which you must carry out.
Indicates a result.
1.2 Definition of terms
In these instructions the term "device" denotes the following device types:
2/2-way angle seat valve Type 2000
The abbreviation “Ex” used in these instructions always stands for “potentially explosive atmosphere”.
5
Type 2000
About these instructions
The term “büS” (Bürkert system bus) used in this manual refers to the communication bus developed by
Bürkert, based on the CANopen protocol.
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Type 2000
Intended use
2 INTENDED USE
The angle seat valve Type 2000 is designed to control the flow rate of media. The permitted media are listed in the "Technical data".
▶ Use the device for its intended purpose only. Non-intended use of the device may be dangerous to
people, nearby equipment and the environment.
▶ Correct transportation, correct storage as well as correct installation, commissioning, operation and
maintenance are essential for reliable and problem-free operation.
▶ When using the device, observe the permitted data, operating conditions and application conditions.
This information can be found in the contractual documents, the operating instructions and on the type
label.
▶ Use the device only in conjunction with third-party devices and components recommended and author-
ized by Bürkert.
▶ In potentially explosive atmospheres, only use devices approved for use in those areas. These devices
are labeled with a separate Ex type label. For such use, note the information provided on the separate
Ex type label and the additional explosion-related information or separate explosion-related operating instructions.
▶ Protect device from environmental influences (e.g. radiation, air humidity, fumes). If you have any ques-
tions, contact your Bürkert sales department.
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Type 2000
Basic safety instructions
3 BASIC SAFETY INSTRUCTIONS
These safety instructions do not take into account any unforeseen circumstances and events which occur
during installation, operation and maintenance.
The operator is responsible for observing the location-specific safety regulations, also with reference to the
personnel.
DANGER!
Risk of injury from high pressure and discharge of medium.
▶ Before working on the device or system, switch off the pressure. Vent or drain lines.
DANGER!
Electric shock due to installed electrical component.
▶ Before working on the device or system, switch off the power supply. Secure against reactivation.
▶ Observe the applicable accident prevention and safety regulations for electrical devices.
WARNING!
Risk of injury when opening the actuator.
The actuator contains a spring under tension. When the actuator is opened, the spring will jump out and
may cause injuries.
▶ Do not open the actuator.
WARNING!
Risk of injury due to moving parts.
▶ Do not reach into openings in the device.
WARNING!
Danger of burns and risk of fire.
Quickly switching actuators or hot medium may cause the surface of the device to become hot.
▶ Only touch the device while wearing protective gloves.
▶ Keep the device away from highly flammable substances and media.
WARNING!
Danger due to loud noises.
Depending on the usage conditions, the device may generate loud noises. Detailed information on the
probability of loud noises is available from the respective sales department.
▶ Wear hearing protection when in the vicinity of the device.
WARNING!
Discharge of medium if packing gland worn.
▶ If media are hazardous, safeguard the environment around the discharge point.
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Type 2000
Basic safety instructions
To prevent injuries, observe the following:
▶ Secure device or plant to prevent unintentional activation.
▶ Only trained technicians may perform installation and maintenance work.
▶ Perform installation and maintenance with suitable tools only.
▶ Heavy equipment must only be transported, assembled, installed or dismantled with the help of a
second person as appropriate and using suitable apparatus.
▶ Following interruption of the process, ensure that the process is restarted in a controlled manner.
Observe sequence:
1. Apply electrical or pneumatic supply.
2. Charge with medium.
▶ Do not make any changes to the device and do not subject it to mechanical stress.
▶ Feed only those media, which are listed in the chapter "Technical data", into the medium ports.
▶ Operate the device only in perfect state and in consideration of the operating instructions.
▶ For applications planning and operation of the device, observe the plant-specific safety regulations.
▶ Observe the general rules of technology.
▶ The plant owner is responsible for the safe operation and handling of the plant.
To protect the environment, observe the following:
▶ The pilot exhaust air of the device may be contaminated by lubricants.
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4 GENERAL INFORMATION
4.1 Contact address
Germany
Bürkert Fluid Control Systems
Sales Center
Christian-Bürkert-Str. 13−17
D-74653 Ingelfingen
Phone: + 49 (0) 7940 - 10 91 111
Fax: + 49 (0) 7940 - 10 91 448
E-mail: info@burkert.com
Type 2000
General information
International
The contact addresses can be found on the back pages of the printed Quickstart. Also on the Internet at:
http://www.burkert.com
4.2 Warranty
A precondition for the warranty is that the device is used as intended in consideration of the specified usage conditions.
4.3 Information on the Internet
Operating instructions and data sheets for the Bürkert products can be found on the Internet at:
https://www.burkert.com/en
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Type 2000
Product description
5 PRODUCT DESCRIPTION
The device is specially optimised for decentralised process automation and meets all the relevant requirements, even under difficult usage conditions.
Its design enables the easy integration of automation modules in all extension stages, whether they are
electrical/optical position feedback, pneumatic control units, or even an integrated fieldbus interface. Long
service life and high tightness are achieved by the tried and tested self-adjusting packing gland. The system, consisting of valve and automation module is distinguished by a compact and sleek design, integrated
pilot air ducts, a high chemical resistance, the degrees of protection IP65 or IP67 as well as the NEMA protection class 4X.
The device uses neutral gases or air to control the flow rate of liquid or gaseous media, such as water, alcohol, oil, fuel, saline solution, hydraulic fluid, lye, organic solvent or vapour.
5.1 Features
▪ Actuator can be rotated steplessly by 360°
▪ Valve body made of stainless steel with threaded connection, clamp connection or welded connection
▪ Easy integration of automation modules
▪ High chemical resistance
▪ High tightness and long service life due to self-adjusting packing gland
▪ High flow values through flow rate-optimised valve body made of stainless steel
▪ High seat tightness by swivel plate
▪ Maintenance-free under normal conditions
5.2 Structure and function
The angle seat valve consists of a pneumatically actuated piston actuator and a 2-way valve body. The actuator is made of PA or PPS. The proven, self-adjusting packing gland guarantees a high degree of tightness. Valve bodies made of stainless steel or red bronze 1.
Depending on the variant, the valve seat is connected in the direction of or against the medium flow. Spring
force (SFA) or pneumatic pilot pressure (SFB and SFI) generate the closing force on the swivel plate. A
spindle connected to the actuator piston transmits the force.
1
not for seat size 80
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Type 2000
Pilot air ports
Transparent cap
with position indicator
Actuator cover
Actuator housing
Port connection
Angle seat body
Type 2000
Characters for designation
of flow direction
2 (A),(P)
1 (P),(A)
up
down
2 (B),(P)
1 (P),(B)
up
down
2(A),(P)
1(P),(A)
up
down
Product description
Fig.1: Structure and description
Control function Definition Circuit symbol Figure
A (CFA) Closed by spring force in
rest position.
B (CFB) Opened by spring force
in rest position.
I (CFI) Actuating function via re-
ciprocal pressurisation.
Tab.1: Control functions
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