Burkert 1150 User Manual
Operating Instructions
Bedienungsanleitung
Instructions de Service
Type 1150
Process and Program controller
We reserve the right to make technical changes without notice.
Technische Änderungen vorbehalten.
Sous resérve de modification techniques.
© 2004 Bürkert Werke GmbH & Co.
Operating Instructions 0507/02_EU-EN_00804664
Table of Contents
Process and Program Controller
Type 1150
C
ONTENTS
GENERAL NOTES .................................................................................................................................................................................................................................5
Typographical conventions ............................................................................................................................................................................................ 6
Safety instructions
Protection from damage by electrostatic charging
Scope of delivery
Warranty conditions
................................................................................................................................................................................................................... 6
......................................................................................................................... 7
....................................................................................................................................................................................................................... 7
................................................................................................................................................................................................................ 7
SYSTEM DESCRIPTION ......................................................................................................................................................................................................... 9
Function description.............................................................................................................................................................................................................. 10
Technical data
Order table
............................................................................................................................................................................................................................... 11
......................................................................................................................................................................................................................................... 15
INSTALLATION, COMMISSIONING AND MAINTENANCE......................................................................................... 17
General notes ............................................................................................................................................................................................................................. 18
Location and climatic conditions
Close mounting
Assembly
Installation
Accessories
Maintenance
......................................................................................................................................................................................................................... 18
.......................................................................................................................................................................................................................................... 18
........................................................................................................................................................................................................................................ 19
.................................................................................................................................................................................................................................. 20
.................................................................................................................................................................................................................................. 20
.......................................................................................................................................................................... 18
1150 - 1
CONTENTS
ELECTRICAL CONNECTIONS
................................................................................................................................................................................ 21
Connection diagram............................................................................................................................................................................................................ 22
Terminal Strip Numerical Assignment
OPERATION AND CONTROLLER FUNCTIONS
.......................................................................................................................................................... 22
........................................................................................................................ 25
Operation.............................................................................................................................................................................................................................................. 26
Displays and controls.......................................................................................................................................................................................................... 26
Overview of operation ......................................................................................................................................................................................................... 28
Entering values and selecting settings.............................................................................................................................................................. 31
Setpoint input .............................................................................................................................................................................................................................. 32
Recording ........................................................................................................................................................................................................................................ 33
Operation “Controller“....................................................................................................................................................................................................... 34
Setpoint ............................................................................................................................................................................................................................................. 34
Manual mode ............................................................................................................................................................................................................................... 34
Operating „program controller/generator“................................................................................................................................................ 36
Program editor............................................................................................................................................................................................................................ 36
Starting the program............................................................................................................................................................................................................. 39
Overview of operation ......................................................................................................................................................................................................... 40
Shifting the program profile ........................................................................................................................................................................................... 41
PARAMETERIZATION
CONFIGURATION
............................................................................................................................................................................................................ 43
........................................................................................................................................................................................................................... 47
Parameters and functions at the configuration level.................................................................................................................. 48
Analog inputs
Controller
Generator
Limit comparators
Outputs
Logic functions
............................................................................................................................................................................................................................... 51
........................................................................................................................................................................................................................................... 56
.......................................................................................................................................................................................................................................... 60
................................................................................................................................................................................................................... 64
................................................................................................................................................................................................................................................ 67
........................................................................................................................................................................................................................... 69
Math and logic module
C-level control
Display
................................................................................................................................................................................................................................................. 78
Interfaces
Device data
Recording
2 - 1150
..................................................................................................................................................................................................... 74
............................................................................................................................................................................................................................. 76
.......................................................................................................................................................................................................................................... 81
.................................................................................................................................................................................................................................... 82
......................................................................................................................................................................................................................................... 83
CONTENTS
OPTIMIZATION
..................................................................................................................................................................................................................................... 85
Self-optimization....................................................................................................................................................................................................................... 86
Oscillation method.................................................................................................................................................................................................................. 86
Step response method....................................................................................................................................................................................................... 86
Starting self-optimization ................................................................................................................................................................................................ 88
Canceling self-optimization ........................................................................................................................................................................................... 88
Check of the optimization............................................................................................................................................................................................. 89
RETROFITTING OF MODULES
............................................................................................................................................................................... 91
Safety notes .................................................................................................................................................................................................................................. 92
Identifying the module
Removing the back panel from the housing
Slot assignment
Retrofitting of modules
....................................................................................................................................................................................................... 92
......................................................................................................................................... 93
........................................................................................................................................................................................................................ 94
........................................................................................................................................................................................................ 94
1150 - 3
CONTENTS
4 - 1150
GENERAL NO TES
GENERAL NOTES
Typographical conventions ............................................................................................................................................................................................ 6
Safety instructions
Protection from damage by electrostatic charging
Scope of delivery
Warranty conditions
................................................................................................................................................................................................................... 6
......................................................................................................................... 7
....................................................................................................................................................................................................................... 7
................................................................................................................................................................................................................ 7
1150 - 5
GENERAL NOTES
Typographical conventions
Symbols
Indicates procedure(s) that you must carry out.
ATTENTION!
NOTE
CAUTION!
Indicates information, where failure to observe, your safety or the proper function of the
device will be compromised.
Indicates important additional information, tips and recommendations.
This device is sensitive to electrostatic discharge (ESD). Contact with an electrically
charged personnel or object will damage this device. In the worst case, immediate damage
or failure on commissioning will occur .
Representation
Menu items
Texts relating to screen representations are shown in italics (e .g. Exit program).
Factory Preset Parameters
Factory presets or setting at delivery (E.g.: 0 ... 9999, where 9999 is the factory setting at delivery).
Safety instructions
Please observe the notes in these operating instructions together with the conditions of use and permitted
data that are specified in the data sheets for the Process and Program Controller and for the respective
pneumatically operated valve, in order that the device will function perfectly and remain operable for a long
time:
•
Keep to standard engineering rules in planning the use of and operating the device!
•
Installation and maintenance work are only allowed by specialist personnel using suitable tools!
•
Observe the current regulations on accident prevention and safety for electrical devices during
operation and maintenance of the device!
•
Switch off the supply voltage in all cases before intervening in the system!
•
T ak e suitable precautions to prev ent inadvertent operation or damage by unauthorized action!
•
Make sure that after an interruption to the electrical or pneumatic supply , the process is configured to
resume in a well-defined, controlled manner!
6 - 1150
Protection from damage by electrostatic charging
This device contains electronic components that are sensitive to electrostatic discharge (ESD). Contact
with electrostatically charged persons or objects will damage these components. In the worst case, they
will be immediately destroyed or will fail after commissioning.
Observe the requirements of EN 100 015 - 1 in order to minimize the possibility of, or avoid, damage from
instantaneous electrostatic discharge. Also take care not to touch components that are under supply
voltage.
Scope of delivery
Immediately after receipt of a shipment, make sure that the contents are undamaged and match the
scope of delivery stated on the packing slip.
If there are discrepancies, please contact immediately our customer service:
Bürkert Fluid Control Systems
Service Department
Chr.-Bürkert-Str . 13-17
GENERAL NOTES
D-76453 Ingelfingen
T el.: 07940 10-111, F ax: 07940 10-448, Email info@de.b uerkert.com
or maybe local Bürkert Rep. See back page for contact information in other countries.
W arranty conditions
This document contains no warranty statements. Please refer to our general sales and business
conditions. A prerequisite for validity of the warranty is use of the device als intended with observance of
the specified conditions of use.
ATTENTION!
The warranty covers only f aultless condition of the Process and Program controller. No
liability will be accepted for consequential damage of any kind that may arise from
failure or malfunctioning of the device.
1150 - 7
GENERAL NOTES
8 - 1150
SYSTEM
DESCRIPTION
SYSTEM DESCRIPTION
Function description.............................................................................................................................................................................................................. 10
Technical data
Order table
............................................................................................................................................................................................................................... 11
......................................................................................................................................................................................................................................... 15
1150 - 9
SYSTEM DESCRIPTION
Function description
T ype 1150 is a process and progr am controller with up to four controller or program channels. The
instrument is built to the format 144 mm x 130 mm for a standard 92 mm x 92 mm panel cut-out and a
mounting depth of 170 mm.
The display is a 5" color screen with 27 colors. The lay out of the screen templates can be individually
adapted and adjusted. Two freely configurable screen templates make it possible to customiz e the placing
of texts, process values, background pictures and icons.
A maximum of 4 analog inputs and 6 logic inputs are available, as well as six expansion slots for switched
or analog outputs.
A setup program is available for direct configuration via a PC. Linearizations for the usual transmitter
outputs are stored within the instrument, four customer-specific linearization tables can be programmed.
A math and logic module can be used to adapt the instrument to a very wide range of control tasks.
A serial interface RS422/485 or Profibus-DP can be used to integrate the instrument into a data network.
Modules can be retrofitted quite simply by the user.
The electrical connection is made at the back of the instrument, via plug-in screw terminals.
Block structure
10 - 1150
Visual Representation
Technical data
Thermocouple input
SYSTEM DESCRIPTION
Designation Measurement range Meas. accuracy
Fe-CuN i "L "
Fe-CuN i "J "
Cu-CuNi "U"
Cu-CuNi "T"
NiCr-Ni "K"
NiCr-CuNi "E"
NiCrSi-NiSi "N"
Pt10Rh-Pt "S"
Pt13Rh-Pt "R"
Pt30Rh-Pt6Rh "B"
W5Re-W26Re "C"
W3Re-W25Re "D"
W3Re-W26Re
Cold junction Pt 100 internal, external or constant
DIN EN 60584
DIN EN 60584
DIN EN 60584
DIN EN 60584
DIN EN 60584
DIN EN 60584
DIN EN 60584
DIN EN 60584
1
With 250 msec sampling time.
-200 to +900°C
-200 to +1200°C
-200 to +600°C
-200 to +400°C
-200 to +1372°C
-200 to +1000°C
-200 to +1300°C
0 to 1768°C
0 to 1768°C
0 to 1820°C
0 to 2320 °C
0 to 2495 °C
0 to 2400 °C
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
0.25%
Input for resistance thermometer (RTD)
Designation Connection
circuit
Pt100 DIN EN 60751 2-wire/3-wire -200 to +850°C
Measurement
range
Meas. accuracy1Ambient
0.05%
1
Ambient
tempera ture
error
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
temperature
error
50 ppm/K
Pt 50,500, 1000 DIN EN 60751 2-wire/3-wire -200 to +850°C
Cu50 2-wire/3-wire -50 to +200°C
Ni100 DIN 43 760 2-wire/3-wire -60 to +250°C
KTY11-6 2-wire -50 to +150°C
PtK9 2-wire lithium-chloride transducer
Sensor lead resistance max. 30 ohms per lead for 2-wire or 3-wire circuit
Meas. current 250 A
Lead compensation is not required for 3-wire circuit. With a 2-wire circuit, the lead resistance can be
1
With 250 msec sampling time.
compensated in software by a correction of the process value.
0.1%
0.1%
0.05%
1.0%
50 ppm/K
50 ppm/K
50 ppm/K
50 ppm/K
1150 - 11
SYSTEM DESCRIPTION
Input for standard signals
Designation Measurement range Meas. accuracy
Voltage 0 to 10 V
Current 4 to 20 mA, voltage drop 1 V
Heater current 0 to 50 mA AC
Potentiometer min. 100 max. 10 k
-10 to +10 V
-1 to +1 V
0 to +1 V
0 to 100 mV
-100 to +100 mV
Input resitance R
0 to 20 mA, voltage drop 1 V
1
With 250 msec sampling time.
100 k
E
0.05 %
0.05 %
0.05 %
0.05 %
0.05 %
0,05 %
0.1 %
0.1 %
1 %
Logic inputs
Floating contacts
Measurement circuit monitoring
In the event of fault, the outputs move to a defined (configurable) status.
1
Ambient
temperature
error
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
100 ppm/K
Sensor Overrange /
underrange
Thermocouple
Resistance thermometer
Voltage 2 to 10V
0 to 10V
Current 4 to 20 mA
0 to 20 mA
recognized - not recognized
Outputs
Relay
contact rating
contact life
Logic
current limiting
Solid-state relay
contact rating
protection circuitry
Voltage
output signals
load resistance
Current
output signals
load resistance
Supply voltage for 2-wire
transmitter
voltage
current
0/5 V
20 mA
Probe or lead short-circuit Probe or lead break
-
-
-
-
-
changeover contact or 2 x make
3A at 250 V AC resistive load
150.000 operations at rated load
or 0/22 V
30 mA
1 A at 230 V
varistor
0 to 10 V / 2 to 10 V
500
R
Last
0 to 20 mA / 4 to 20 mA
450
R
Last
22 V
30 mA
12 - 1150
Controller
Controller type single-setpoint controller
double-setpoint controller, modulating controller, proport ional controller,
proportional controller with integrated actuator driver
Controller structures P/PD/PI/PID/I
A/D converter dynamic resolution up to 16 Bit
Sampling time 250 msec
50 msec, 150 msec, 250 msec (configurable)
Color screen
Resolution 320 x 240 pixels
Size (screen diagonal) 5" (12.7 cm)
No. of colors 27 colors
Electrical data
SYSTEM DESCRIPTION
Supply voltage (switchmode PSU) AC 48 to 63 Hz, 110 to 240 V -15/+10%
Electrical safety to DIN EN 61 010, Partl 1
Power consumtion max. 30 VA
Data backup flash memory
Electrical connection at rear, via plug-in screw terminals
Electromagnetic compatibility
interference emission
interference immunity
overvoltage category III, pollution degree 2
conductor cross-selection max. 2.5mm
with core ferrules (length: 10mm)
EN 61 326
Class B
to industrial requirements
Interface COM1
Interface type PC-Interface or RS 422/RS 485
Protocol MOD-Bus
Baud rate 9600, 19200, 38400
Device address 1 to 255
Minimum response time 0 to 500 ms
Interface COM2
2
MOD bus
Interface type RS 422/RS 485
protocol MOD-Bus
Baud rate 9600, 19200, 38400
Device address 1 to 255
Profibus DP
Device address 1 to 128
Data transmission rate 12 MBaud
1150 - 13
SYSTEM DESCRIPTION
Housing
Housing type housing and back panel: metal for panel mounting as per DIN 43700
Front bezel plastic to UL 94 V0 144 mm x 130 mm
Mounting depth 170 mm
Panel cut-out 92+
Ambient/storage temperature range -5 to 50 °C / -40 to +70 °C
Climatic conditions rel. humidity 75 % annual mean, no condensation
Operating position horizontal
Enclosure protection to EN 60 529,
Weight (fully fitted) approx. 1400 g
Membrane keypad polyester film, resistant to normal washing and cleaning agents
Dimensions
0,8
0,8
x 92+
mm
front IP 65, rear IP 20
18 162
170
188
Panel cut-out
to DIN ISO 43 700
+0,8
92
0
Front viewSide view
144
130
Rear view
91.5
setup plug
14 - 1150
+0,8
0
92
91.5
Order table
Process and program controller Type 1150 ID-No.
Basic unit
20 to 30 V AC/DC 787703
110 to 240 V 48 to 63 H z 787704
Input modules
1 analog inpu t 787750
Output modules
1 relay, changeover 787751
1 solid-state relay 787752
2 relay, n.o. 787753
1 analog output 787754
SYSTEM DESCRIPTION
Interface
Profibus DP 787755
Added optional functions *
Controller channels 3+4 787756
Recording fu nctio n 787757
Math and logic module 787758
Accessories
PC-Interface for setup program 787759
Setup software with Program editor 787760
Configuration o f adde d opti onal func tion s is onl y poss ible by mea ns of
*
the Setup-Software PC edi tor.
1150 - 15
SYSTEM DESCRIPTION
16 - 1150
INSTALLATION, COMMISSIONING AND MAINTENANCE
INSTALLATION,
COMMISSIONING
AND MAINTENANCE
General notes ............................................................................................................................................................................................................................. 18
Location and climatic conditions
Close mounting
Assembly
Installation
Accessories
Maintenance
......................................................................................................................................................................................................................... 18
.......................................................................................................................................................................................................................................... 18
........................................................................................................................................................................................................................................ 19
.................................................................................................................................................................................................................................. 20
.................................................................................................................................................................................................................................. 20
.......................................................................................................................................................................... 18
1150 - 17
INSTALLATION, COMMISSIONING AND MAINTENANCE
General notes
ATTENTION!
• This device should only be installed or repaired by qualified personel using the correct
tools!
• Always disconnect the power this device before servicing or changing signal
connections!
• Failure or interf erence may result from contamination, short circuit, voltage interruption
or faulty/missing wiring termination.
• Check for loose or improper electrical connections or under voltage if unit does not
power up.
Location and climatic conditions
• The conditions at the location must meet the requirements specified in the technical data.
• The ambient temperature at the location should be - 5 to + 50 °C with a relative humidity below 75%
Close mounting
• Minimum spacing of panel cut-outs
horizontal min. 54 mm
vertical min. 54 mm
Assembly
From the bac k, fit the seal that is supplied onto the instrument.
Insert the instrument from the front into the panel cut-out.
18 - 1150
From behind the panel, slide the mounting brac kets into the guides on the sides of the housing. The flat
faces of the mounting brackets must lie against the housing.
Push the mounting brackets up to the bac k of the panel, and tighten them e venly with a scre wdriv er .
Installation
INSTALLATION, COMMISSIONING AND MAINTENANCE
ATTENTION!
• The choice of cable - the installation and the electrical connection must conform to the requirements of
VDE 0100 “Regulations on the Installation of P ower Circuits with Nominal V oltages below 1000 V” or the
appropriate local regulations.
• The electrical connection may only be carried out by properly qualified personnel.
• The instrument must be disconnected/isolated electrically incase of accidental contact with live parts.
• A current-limiting resistor interrupts the supply circuit in the event of a short-circuit. Ho we v er , the load
must be fused for the maximum relay current to prevent the contacts of the output relay from becoming
welded in the event of a short-circuit.
• Electromagnetic compatibility conforms to the standards and regulations cited in the technical data
(see Chapter Technical data).
• Run input, output and supply cables separately and not parallel to one another .
• All input and output signal cables must be shielded twisted pairs to prevent crosstalk, electrical noise
and interferences.
• The shield of all transmission lines must be connected on the instrument side to potential earth.
• The PE terminal on the instrument must be connected to earth ground. This cab le must ha ve at least
the same conductor cross-section as used for the supply cables. Grounding and earthing leads must be
wired in a star configuration to a common earth point that is connected to the protective earth of the
electrical supply . Do not loop earth or ground connections, i.e . do not run them from one instrument to
another.
Please observe the relevant safety regulations and electrical installation codes for your
area.
• Do not connect any additional loads to the supply terminals of the instrument.
• The instrument is not suitable for use in areas with an explosion hazard (Ex areas).
• In addition to faulty installation, incorrect programming/configuration of the controller (setpoint, data of
the parameter and configuration levels, internal alterations) can also interfere with the correct operation
of dependent processes, or even cause damage. Safety devices should always be provided that are
independent of the controller (such as overpressure valves or temperature monitors/limiters) and only
capable of adjustment by authorized personnel.
• Since adaptation (self-optimization) cannot be expected to handle all possible control loops, an unstable
process parameterization is theoretically possible. The stability of the actual value derived from the selftune should therefore be checked.
• The measurement inputs of the controller must not exceed a maximum potential of 30 V A C or 50 V DC
against PE.
1150 - 19
INSTALLATION, COMMISSIONING AND MAINTENANCE
Accessories
PC Interface
PC interface for setup program
Setup programs
Setup program with program editor
Maintenance
Cleaning
The front panel can be cleaned with normal commercial washing, rinsing and cleaning agents. It has a
limited resistance to organic solvents (e.g. methylated spirits, white spirit, P1, xylol etc.). Do not use highpressure cleaning equipment.
Disposal
ATTENTION!
Please refer to local bylaws/regulations for proper disposal of device.
20 - 1150
ELECTRICAL CONNECTIONS
ELECTRICAL
CONNECTIONS
Connection diagram............................................................................................................................................................................................................ 22
Terminal strip numerical assignment
............................................................................................................................................................. 22
1150 - 21
ELECTRICAL CONNECTIONS
Connection diagram
ATTENTION!
NOTE
The electrical connection must only be carried out by properly qualified personnel.
The instrument version can be identified by means of the type code (See nameplate on
the housing).
Terminal strip numerical assignment
22 - 1150
Analog inputs
1 analog
output
1 logic output
0/22 V *
1 solid/state relay
230 V/1 A
2 logic outputs
0/5 V
1 changeover 2 makeOutput
1 to 6
X
X
X
X
5
6
K1
7
8
K2
9
10
11
12
S
Ö
P
13
15
GND
A1
16
17
19
20
GND
A
22
24
-
+
0/2 - 10 V
0/4 - 20 mA
* or supplz for 2-wire transmitter
23
21
18
14A2
Outputs
ELECTRICAL CONNECTIONS
Supply voltage
Interface COM.2
Profibus-DP
Pin Assignment
3 RxD/TxD-P
4RTS
5DGND
6VP
8 RxD/TxD-N
1150 - 23
ELECTRICAL CONNECTIONS
24 - 1150
OPERATION AND CONTROLLER FUNCTIONS
OPERATION AND
CONTROLLER FUNCTIONS
Operation.............................................................................................................................................................................................................................................. 26
Displays and controls.......................................................................................................................................................................................................... 26
Overview of operation ......................................................................................................................................................................................................... 28
Entering values and selecting settings.............................................................................................................................................................. 31
Setpoint input .............................................................................................................................................................................................................................. 32
Recording ........................................................................................................................................................................................................................................ 33
Operation “Controller“ ....................................................................................................................................................................................................... 34
Setpoint ............................................................................................................................................................................................................................................. 34
Manual mode ............................................................................................................................................................................................................................... 34
Operating „program controller/generator“................................................................................................................................................ 36
Program editor............................................................................................................................................................................................................................ 36
Starting the program............................................................................................................................................................................................................. 39
Overview of operation ......................................................................................................................................................................................................... 40
Shifting the program profile ........................................................................................................................................................................................... 41
1150 - 25
OPERATION AND CONTROLLER FUNCTIONS
Operation
Displays and controls
Front view
Displays and controls
(1)
Status line
with time, date, name of screen template and instrument name
(2)
Color screen (screen templates can be configured)
Factory setting for fix ed-setpoint controller: process value, setpoint, output (bar graph)
Factory setting for program controller: process value, setpoint, program number/name,
segment number, remaining programm time
(3)
Info/alarm symbol
(4)
Title
Current meaning of the softkeys
(5)
Keys
(Softkeys) with various interpretations in the colot screen
(6)
Info/alarm symbol
Display of infos (blue) or alarms (red)
(7)
EXIT/manual key
for manual mode, navigation, and for aprogram pause
(8)
Operating mode/state
(9)
Po wer LED
lights up green when voltage is applied
(10)
26 - 1150
Status indicators of the outputs (configurable)
Symbols in display
Symbol Meaning
Info
Alarm is present
Automatic mode/Program is ru nning
OPERATION AND CONTROLLER FUNCTIONS
(blue)
(green)
Manual mode /"Manua l" operating m ode
Controller manual mode
Self-optimization is a ctive (symbol flash es)
Ramp function is active
Program pause
Actuator open (modulating controller)
Actuator closed (modulating controller)
1150 - 27
OPERATION AND CONTROLLER FUNCTIONS
Overview of operation
Screen operating loop
Menu
Program
start menu
Details
see Chapter
Configuration/Display
Setpoint/
Manual output
28 - 1150
(> 2 s) = back to the screen operating loop
Time Out = If no key is pressed the display will automatically return to the
screen operating loop after a definable time.
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