Burcam SUB-PACS User Manual

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Burcam SUB-PACS User Manual

 

WWW.BURCAM.COM

 

 

 

 

2190 Boul. Dagenais West

TEL: 514.337.4415

LAVAL (QUÉBEC)

FAX: 514.337.4029

CANADA

 

 

H7L 5X9

info@burcam.com

Your pump has been carefully packaged at the factory to prevent damage during shipping. However,

damage due to rough

Carefully

pump for could cause Report any your carrier point of

INSTALLATION INSTRUCTIONS

SERIES

101 / 105

SUBMERSIBLE DEEP WELL PUMPS or ‘SUB-PACS’

Please read these instructions carefully.

Failure to comply to instructions and designed operation of this system, may void the warranty.

THESE

INSTRUCTIONS ARE VALID FOR 2 AND 3 WIRES

(+ GROUND)

DEEP WELL

PUMP

INSTALLATION.

© 2012 BUR-CAM Printed in Canada 105287

SAFETY INSTRUCTIONS:

This fine pump that you have just purchased is manufactured with the highest quality materials and workmanship. Before installation and operation, we recommend the following procedures:

A

B

C D

E

CHECK WITH YOUR LOCAL ELECTRICAL AND PLUMBING CODES TO ENSURE YOU

COMPLY WITH THE REGULATIONS. THESE CODES HAVE BEEN DESIGNED WITH YOUR

SAFETY IN MIND.

WE RECOMMEND THAT A DEDICATED CIRCUIT BE WIRED FROM THE HOME ELECTRI-

CAL DISTRIBUTION PANEL PROPERLY PROTECTED WITH A FUSE OR A CIRCUIT

BREAKER. WE ALSO RECOMMEND THAT A GROUND FAULT CIRCUIT BE USED.

CONSULT A LICENSED ELECTRICIAN FOR ALL WIRING. IN ADDITION, MAKE SURE THAT THE POWER SOURCE VOLTAGE MATCH THE MOTOR VOLTAGE SPECIFICATION.

NEVER MAKE ADJUSTMENTS TO ANY ELECTRICALAPPLIANCE OR PRODUCT WITH THE

POWER CONNECTED.

ENSURE THAT THE PUMP AND PIPING SYSTEM IS PROTECTED AGAINST BELOW FREEZING TEMPERATURES. PUMP DISCHARGE PIPING MUST BE INSTALLED BELOW

THE FROST LEVEL TO YOUR AREA.

ENSURE THAT THE WELL AND THE WATER BEING PUMPED IS FREE FROM SAND. HAVE YOUR WELL TEST PUMPED TO ENSURE THAT THE WATER IS CLEAR. LARGE AMOUNTS OF SAND WILL CLOG THE PIPING AND WATERWAYS. WARRANTY IS VOID IF SAND OR

OTHER ABRASIVES ARE DETERMINED AS THE CAUSE OF PUMP FAILURE.

General instructions:

Your submersible pump is a high quality design but, should be installed in a well that is clean, straight, and of sufficient capacity. Never install your submersible pump where it is resting on the bottom of the well. A clearance of 10 feet (3.0m) from the bottom of well is recommended. If the well does not have an appropriate water recovery capacity, a liquid level control or a L.O.P. pressure switch have to be install.

The 3 wired (+ ground) model, submersible pump is supplied with a motor control box.

This control box should be installed in a clean dry location, in vicinity of the pressure tank. The dedicated electrical circuit should have its own fused disconnect switch in the line leading to the pressure switch.

YOUR OWNER’S MANUAL WILL DISPLAY A NUMBER OF DIAGRAMS AND PICTURES

TO HELP YOU WITH YOUR INSTALLATION.

2

Material required for a drilled well application

Deep well pump

Tank installation

Desired length of polyethylene 1” pipe, 100 PSI,

Desired length of 1” braided hose (750919) to

CSA or UL approved to link up from pumping

link up from pump to tank. Keep tank as close

level to pump.

as possible to the pump.

1 Poly rope

1 Tank “T” (650651).

Well seal (150156).

1

1/2” Drain valve (650659).

Pitless adaptor (150155).

1

1/2” Safety valve (150162).

1” male brass adaptors (750871).

2

1” Female adaptor(750949).

1” stainless steel clamps (750885).

1

1” Galvanized or brass elbow.

Electrical tape.

Pressure gauge (750769).

Teflon tape.

L.O.P. pressure switch (150159S).

Pressure relief valve 1/2” NPT.

1/4” X 3” Galvanized or brass nipple

Torque arrestor (150158)

Teflon tape.

 

 

 

Tools

Screwdrivers, hacksaw to cut pipe, knife to assist in pipe cutting, round file to smooth pipe ends, pipe wrench, adjustable wrench to tighten fittings, propane torch and welding material.

BEFORE YOU START

INSTALLATION STEP

Information regarding your well may be obtained from your well Driller’s log.

If no information is available, you can determine the depth of the well by lowering a heavy (small) weight tied to a long cord or fishing line. Lower the weight to the well bottom, take up the slack, and mark line where it meets the top of the well. Remove the weight from the well and measure line to determine well depth. Repeat the operation with a dry cord. Mark the line at the top of the well and where it become wet. You now know where is the water level.

Please remember, a submersible pump should not be lower than 10 feet from the bottom of the well and no higher than 10 feet below the water level.

If you are replacing your old pump with a new pump of similar horsepower and capacity, install the new pump at the same level in the well. If a new pump is larger in horsepower (ie: replacing a 1/2 Hp with a 3/4 Hp) or if the pumping capacity is higher (ie: providing

7gpm instead of 5 gpm), set the pump deeper in the well provided that the well will support the additional volume.

3

STEP 1

STEP 2

150143 (4 tubes) / 150152 (3 tubes)

HEAT SHRINK SPLICING KIT

SHRINKING TECHNIQUE

Shrinking can be accomplished through the use of a thermo gun or flame torch with a utility head or other broad flame. Begin at one end of tubing. Keep tubing out of direct contact with flame. Keep flame moving back and forth. Progress toward other end as tubing shrinks and wrinkles disappear. Keep the flame moving. To prevent electric shock, make sure that the power supply is disconnected.

Strip approximatively 1/4” (6mm) of wire insulation from both end of wires to connect. Clean wires about 3” from ends and put tube over one end.

2

1

Insert one wire end into wire connector and crimp it.

3

STEP 3

STEP 4

STEP 5

STEP 6

STEP 7

STEP 8

Insert the second wire end into wire connector and crimp it.

4

Set the connector in the middle of the tube.

Shrinking can be accomplished through the use of a thermo gun or flame torch with a utility head or other broad flame. Begin at one end of tubing. Keep tubing out of direct

contact with flame. Keep flame moving back and forth.

5

Progress toward other end as tubing shrinks and wrinkles disappear. Keep the flame moving. A small amount of glue should be visible around the ends of the tube.

Let tube to cool before pump installation.

Put together all spliced wires and use electrical tape to cover the complete heat shrink from beginning to end.

4

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