Bunn T3, T6A, T3A, T6 User Manual

1.71 Mb

BUNN® T3,T3A T6,T6A

OPERATING & SERVICE MANUAL

BUNN-O-MATIC CORPORATION

POST OFFICE BOX 3227

SPRINGFIELD, ILLINOIS 62708-3227

TELEPHONE: (217) 529-6601 FAX: (217) 529-6644

10145.0000G 7/00 © 1984 Bunn-O-Matic Corporation

 

CONTENTS

Introduction .............................................................................

2

Warranty ..................................................................................

2

User Notices .............................................................................

3

Electrical Requirements ...........................................................

4

Plumbing Requirements ...........................................................

4

Initial Set-Up ............................................................................

5

Adjusting Brew Volumes ..........................................................

6

Operating Controls ...................................................................

6

Cleaning ...................................................................................

7

Tea Brewing ..............................................................................

7

Troubleshooting .......................................................................

8

Service ...................................................................................

14

Wiring Diagrams ....................................................................

28

INTRODUCTION

The T3 will brew a three-gallon batch of fresh tea into a reservoir, the T6 will brew a three-gallon batch into either the right or left reservoir. The tea will be dispensed at approximately room temperature to conserve ice. The brewer is only for indoor use on a sturdy counter or shelf.

WARRANTY

Bunn-O-Matic Corp. (“Bunn”) warrants the equipment manufactured by it to be commercially free from defects in material and workmanship existing at the time of manufacture and appearing within one year from the date of installation. In addition:

1.) Bunn warrants electronic circuit and/or control boards to be commercially free from defects in material and workmanship for two years from the date of installation.

2.) Bunn warrants the compressor on refrigeration equipment to be commercially free from defects in material and workmanship for two years from the date of installation.

3.) Bunn warrants that the grinding burrs on coffee grinding equipment will grind coffee to meet original factory screen sieve analysis for three years from date of installation or for 30,000 pounds of coffee, whichever comes first.

This warranty does not apply to any equipment, component or part that was not manufactured by Bunn or that, in Bunn’s judgement, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Bunn are not authorized to make modifications to this warranty or to make additional warranties that are binding on Bunn. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.

The Buyer shall give Bunn prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois, 62708-3227. If requested by Bunn, the Buyer shall ship the defective equipment prepaid to an authorized Bunn service location. If Bunn determines, in its sole discretion, that the equipment does not conform to the warranty, Bunn shall repair the equipment with no charge for parts during the warranty period and no charge for labor by a Bunn Authorized Service Representative during the warranty period. If Bunn determines that repair is not feasible, Bunn shall, at its sole option, replace the equipment or refund the purchase price for the equipment.

THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AS SPECIFIED HEREIN, TO REPAIR OR, AT BUNN’S SOLE OPTION, REPLACEMENT OR REFUND.

In no event shall Bunn be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.

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USER NOTICES

Carefully read and follow all notices on the equipment and in this manual. They were written for your protection. All notices on the equipment should be kept in good condition. Replace any unreadable or damaged labels.

#00831.0000

#00656.0000

#03408.0000

#03409.0000

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ELECTRICAL REQUIREMENTS

CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.

120V model brewers require 2-wire, grounded service rated 120 volts ac, 15 amp, single phase, 60 Hz. "A" model brewers require 2-wire, grounded service rated 240 volts ac, 10 amp, single phase, 50 Hz. "B" model brewers require 2-wire, grounded service rated 100 volts ac, 15 amp, single phase, 60 Hz. Proceed as follows:

Electrical Hook-Up

CAUTION – Improper electrical installation will damage electronic components.

1.An electrician must provide electrical service as specified.

2.Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.

3.Remove top cover from the brewer.

4.Rotate the control thermostat knob fully counterclockwise to the "OFF" position and replace the top cover.

5.Connect the brewer to the power source.

6.If plumbing is to be hooked up later be sure the brewer is disconnected from the power source. If plumbing has been hooked up, the brewer is ready for Initial Set-Up.

PLUMBING REQUIREMENTS

These brewers must be connected to a cold water system with operating pressure between 20 (138) and 90 psi (620 kPa) from a 12" or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi (620 kPa) to reduce it to 50 psi(345 kPa). The water inlet fitting is 14" flare.

NOTE - Bunn-O-Matic recommends 14" copper tubing for installations of less than 25 feet and 38" for more than 25 feet from the 12" water supply line. A tight coil of copper tubing in the water line will facilitate moving the brewer to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.

This equipment must be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA)

and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).

1.Remove the shipping cap from the bulkhead fitting on the bottom of the brewer.

2.Attach the flare fitting from the short piece of tubing on the strainer/flow control (supplied) to the water inlet fitting at the rear of the brewer.

3.Flush the water line and securely attach it to the flare fitting on the strainer/flow control.

4.Turn on the water supply.

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INITIAL SET-UP (FILL & HEAT)

CAUTION - The brewer must be disconnected from the power source throughout the Initial Set-Up, except when specified in the instructions.

1.Complete the electrical and plumbing instructions prior to starting this procedure.

2.Remove the top panel and check that the thermostat dial is rotated fully counterclockwise to the “OFF” position.

3.Set the delay dial at eight minutes. Replace top panel. Plug in brewer.

4.Remove the filter screen and metal ferrule from the funnel to speed this procedure. Insert the funnel into the funnel rail and push it until it stops. Rotate the funnel handle to the left or right (T6) to align the funnel discharge over the hole in the reservoir cover. (Model T3 funnel does not rotate.)

5.Turn the ON/OFF switch (T3) to “ON” or SELECTOR switch (T6) to the “LEFT” or “RIGHT” and momentarily depress the start switch. Water will immediately start flowing into the water tank and will automatically shut off at the end of three minutes. Depress the start switch again. During the second period the tank will fill to its capacity and the excess will flow from the sprayhead and out of the funnel.

6.Wait until the flow stops then turn the ON/OFF or SELECTOR switch to the “OFF” position.

7.Rotate the thermostat fully clockwise, (“ON”) and wait for the water tank to stabilize at its proper temperature. During this period some water will come out of the funnel due to expansion, this will not occur thereafter.

8.Turn the ON/OFF switch (T3) to “ON” or SELECTOR switch (T6) to the “LEFT” or “RIGHT” and depress the start switch to cycle the control thermostat.

9.Wait until the flow stops then turn the ON/OFF or SELECTOR switch to the “OFF” position.

10.The brewer is now ready for initial timer adjustment.

INITIAL TIMER ADJUSTMENT

1.Complete the initial fill and heat instructions prior to starting this procedure.

2.With the filter screen and metal ferrule removed from the funnel, water will flow quickly from the funnel and speed this procedure. Insert the funnel into the funnel rails and push it until it stops. Rotate the funnel handle to the left or right (T6) to align the funnel discharge over the hole in the reservoir cover. (Model T3 funnel does not rotate.)

3.Check the delay dial is at eight minutes and the dilution dial is at three minutes and forty-five seconds.

4.Empty the tea reservoir of any water that may have accumulated.

5.Turn the ON/OFF switch to “ON” (T3), or the SELECTOR switch to “LEFT” or “RIGHT”, (T6), and momentarily depress the start switch. After a few seconds water should flow from the funnel into the reservoir. Allow this to continue until it stops and immediately turn the ON/OFF or SELECTOR switch to “OFF”.

6.Measure the water collected in the reservoir. It should equal seventy-six ounces. If it is less or more than this amount, adjust the brew timer accordingly (See Adjusting Brew Volumes) and repeat Steps 5 and 6 until you get the proper amount.

7.Rotate the delay dial fully counterclockwise to speed this next procedure. Drain the reservoir.

8.Momentarily depress the start switch and allow both the concentrate and dilution cycles to occur. When all water stops flowing, the level in the reservoir should be in the middle of the two lower stud heads that hold the dilution water nozzle in place. If it is not correct, rotate the dilution dial up or down accordingly and repeat this step until the proper level is achieved.

9.Return the delay dial to eight minutes.

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INITIAL TIMER ADJUSTMENT (cont.)

10.Install the ferrule and screen in the funnel. Load the funnel with a BUNN® paper filter and approximately four ounces of loose tea leaves. Depress the start button to brew tea and observe the funnel drip out and the dilution streams near the end of the cycle. The dilution stream should stop approximately thirty seconds after the drip out has stopped.

11.If this does not happen, load the funnel with a fresh filter and tea, rotate the delay dial up or down accordingly and repeat Step 10 until proper timing is achieved.

12.Replace the top panel. The brewer is now ready for normal operation.

ADJUSTING BREW VOLUMES

CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement or adjustment of any component.

NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is properly filled, and a funnel and server are in place.

1.Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board.

To increase a batch size. Press and hold the START or BREW switch until three clicks are heard. Release the switch (Failure to release the switch within two seconds after the third click causes the volume setting to be aborted and previous volume setting will remain in memory) and press it again one or more times. Each time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in order to verify that the desired volume has been achieved.

To decrease a batch size. Press and release the START or BREW switch once for every two-second interval to be removed from the total brew time period; then immediately press and hold down the START or BREW switch until three clicks are heard. Release the switch. (Failure to release the switch within two seconds after the third click causes the volume setting to be aborted and previous volume setting will remain in memory). Allow the brew cycle to finish in order to verify that the desired volume has been achieved.

2.Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board. Press and hold the START or BREW switch until three distinct clicks are heard, and then release the switch. (Failure to release the switch within two seconds after the third click causes the volume

setting to be aborted and previous volume setting will remain in memory). View the level of the liquid being dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF” (lower). The brewer remembers this volume and will continue to brew batches of this size until the volume setting procedure is repeated.

NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds.

3.Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any programming to be done until switch is once again placed in the “SET” position.

OPERATING CONTROLS

A. ON/OFF SWITCH (T3 ONLY)

ON - Placing the switch in the"ON" (left) position allows the start switch to activate a timed brew cycle for three gallons of tea.

OFF - Placing the switch in the "OFF" (right) position stops the brew cycle. Stopping a brew cycle after it has been started will not stop the flow of water into the funnel until the tank syphons down to its proper level. The switch should always be placed in this position after a brew cycle and whenever the brewer is unattended.

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OPERATING CONTROLS (cont.)

B. SELECTOR SWITCH (T6 ONLY)

Placing the selector switch in the "ON" (left or right) position allows the start switch to activate a timed brew cycle for three gallons of tea. It also selects into which reservoir dilution water will be introduced. This switch should always be in the "OFF" (center) position after a brew cycle or when the brewer is unattended.

C. START SWITCH

Starts a brew cycle when the ON/OFF or SELECTOR switch is in the "ON" position.

CLEANING

CAUTION - CLEAN AND SANITIZE YOUR ICED TEA BREWER DAILY

1.Remove and thoroughly clean the entire brew funnel. The funnel tip and screen must be free from any tea particles or residue. Reassemble the funnel.

2.Place the ON/OFF or SELECTOR switch in the "OFF” position. Remove and thoroughly rinse the sprayhead. The holes must be open and clear of any mineral deposits. Wipe the sprayhead panel clean with a damp cloth.

3.Insert the deliming spring into the sprayhead fitting until no more than two inches is visible and move it in and out 5 or 6 times. Insert the spring into the airvent hole in the sprayhead panel and move it in and out 5 or 6 times. Reattach the sprayhead.

4.Twist the faucet shank nut in a clockwise direction and remove the faucet from the brewer.

5.Thoroughly clean the entire inside surface of the reservoir, the surfaces behind the reservoir rim, and the faucet with a brush using a mild detergent and water solution. Rinse the reservoir and shank in warm water,

6.Disassemble the faucet. The faucet cleaning procedure requires a three compartment sink. Thoroughly wash all faucet parts in a mild detergent and water solution in the first sink. Rinse the parts in hot water in the second sink. Sanitize the parts for one minute in 75o warm chlorine solution (at least 50 ppm) in the third sink. Reassemble the faucet and attach it to the brewer.

7.Sanitize all exposed surfaces of the reservoir with a 75o warm chlorine solution (at least 100 ppm). Empty the reservoir, insert the brew funnel and thoroughly rinse everything by running two complete brew cycles, empty the reservoir after each brew cycle.

8.Wash the entire outside surface of the brewer with a clean damp cloth.

CAUTION - DO NOT KEEP BREWED ICED TEA OVERNIGHT. THE SERVER MUST BE CLEANED DAILY.

TEA BREWING

1.Begin each brew cycle with a clean empty brew funnel and reservoir(s).

2.Insert a BUNN® filter into the funnel.

3.Pour the packet of loose fresh tea leaves into the filter. Approximately four ounces is recommended.

4.Level the bed of tea leaves by gently shaking.

5.Slide the funnel into the funnel rails until it stops. On T6 brewers, fully rotate the funnel handle to the left or right to align the funnel discharge over the selected reservoir.

6.Place the ON/OFF or SELECTOR switch in the “ON” position.

7.Momentarily press the start switch.

CAUTION - The funnel contains hot liquids. Remove funnel slowly.

8.Carefully remove the brew funnel and discard the used filter when tea no longer drips from the funnel tip.

9.Place the ON/OFF or SELECTOR switch in the "OFF" position to prevent a false start.

10.Fresh tea is available at the faucet.

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TROUBLESHOOTING

A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.

Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.

All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.

Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.

Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for more than ten minutes without a supply of water.

The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid twists and kinks in the tubing.

Make certain that all plumbing connections are sealed and electrical connections tight and isolated.

This brewer is heated at all times. Keep away from combustibles.

WARNING –

Exercise extreme caution when servicing electrical equipment.

Unplug the brewer when servicing, except when electrical tests are specified.

Follow recommended service procedures

Replace all protective shields or safety notices

Problem

Probable Cause

Brew cycle will not start

1. No water

 

2. No power or incorrect voltage to

 

the brewer

 

3.External Strainer/ Flow Control

 

(.750 GPM)

Remedy

Water lines and valves to the brewer must be open.

Check circuit breakers or fuses.

(A)Direction of flow arrow must be pointing towards the brewer.

(B)Remove the strainer/flow control and check for obstructions. Clear or replace.

4. (A) ON/OFF Switch (T3)

Refer to Service - ON/OFF Switch

 

for testing. See page 24

(B) Selector Switch (T6)

Refer to Service - Selector Switch

 

for testing. See page 24

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TROUBLESHOOTING (cont.)

 

 

PROBLEM

PROBABLE CAUSE

REMEDY

Brew cycle will not start (cont.)

5. Start Switch

Refer to Service - Start Switch for

 

 

testing procedures. See page 26

 

6. Brew Timer

Refer to Service - Brew Timer for

 

 

testing procedures. See page 17 or

 

 

18

 

7. Brew Solenoid Valve

Refer to Service - Brew Solenoid

 

 

Valve for testing procedures. See

 

 

page 15

 

8. Internal Flow control (.195 GPM)

(A) Direction of flow arrow must be

 

 

pointing towards brewer.

 

 

(B) Remove the flow control and

 

 

check for obstructions. Clear or re-

 

 

place.

Water is not hot

1. Limit Thermostat

Refer to Service - Limit Thermostat

 

CAUTION - Do not eliminate or by-

for testing procedures. See page 23

 

pass limit thermostat or thermal

 

 

cut-off. Use only BOM replacement

 

 

part #29329.1000

 

 

2. Control Thermostat

Refer to Service - Control Thermo-

 

 

stat for testing procedures. See

 

 

page 20

 

3. Tank Heater

Refer to Service - Tank Heater for

 

 

testing procedures. See page 27

Dilution cycle will not start

1. (A) ON/OFF Switch (T3)

Refer to Service - ON/OFF Switch

 

 

for testing procedures. See page 24

 

(B) Selector Switch (T6)

Refer to Service - Selector Switch

 

 

for testing procedures. See page 24

 

2. Start Switch

Refer to Service - Start Switch for

 

 

testing procedures. See page 26

 

3. Dilution Timer

Refer to Service - Dilution Timer for

 

 

testing procedures. See page 22

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TROUBLESHOOTING (cont.)

 

 

PROBLEM

PROBABLE CAUSE

REMEDY

Dilution cycle will not start (cont.)

4. Dilution Solenoid Valve

Refer to Service - Dilution Solenoid

 

 

Valve for testing procedures. See

 

 

page 21

Inconsistent beverage level in dispenser

1. Internal Flow Control (.195 GPM)

2.Syphon System

3.Lime Build-up

CAUTION - Tank and tank components should be delimed regularly depending on local water conditions. Excessive mineral build-up on stainless steel surfaces can initiate corrosive reactions resulting in serious leaks.

(A)Direction of flow arrow must be pointing towards the brewer.

(B)Remove the flow control and check for obstruction. Clear or replace.

The brewer must be level or slightly lower in front to syphon properly.

Inspect the tank assembly for excessive lime deposits. Delime as required.

 

4.

Water Pressure

The water pressure to the brewer

 

 

 

must be at least 20 psi (138 kPa).

Consistently high or low beverage

1.

Brew Timer/Dilution Timer

With the ON/OFF switch "ON" adjust

level in the dispenser

 

 

the brew timer to achieve the rec-

 

 

 

ommended 76 oz of concentrate

 

 

 

then the dilution timer to achieve a

 

 

 

total of 396 oz for each three-gal-

 

 

 

lon brew cycle.

 

2.

External Strainer/Flow Control

(A) Direction of flow arrow must be

 

(.750GPM)

pointing towards brewer.

(B) Remove the strainer/flow control and check for obstructions. Clear or replace.

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TROUBLESHOOTING (cont.)

PROBLEM

Spitting or excessive steaming

PROBABLE CAUSE

1. Lime Build-up

CAUTION - Tank and tank components should be delimed regularly depending on local water conditions. Excessive mineral build-up on stainless steel surfaces can initiate corrosive reactions resulting in serious leaks.

REMEDY

Inspect tank assembly for excessive lime deposits. Delime as required.

2. Control Thermostat

Drip-out time too long

1. Funnel Tip

Refer to Service - Control Thermostat for testing procedures. See page 20

The brew funnel should be cleaned thoroughly before each brew cycle to lessen the chance of tea leaf particles clogging the drip-out tip.

Dripping from sprayhead

1.

Syphon System

 

2.

Lime Build-up

CAUTION - Tank and tank components should be delimed regularly depending on local water conditions. Excessive mineral build-up on stainless steel surfaces can initiate corrosive reactions resulting in serious leaks.

The brewer must be level or slightly lower in front to syphon properly.

Inspect the tank assembly for excessive lime deposits. Delime as required.

3. Brew Solenoid Valve

Water flows into tank continuously

1. Brew Timer

(ON/OFF or Slector Switch "ON")

 

Water flows into tank continuously

1. Brew Solenoid Valve

(ON/OFF or Selector Switch "OFF")

 

Refer to Service - Brew Solenoid Valve for testing procedures. See page 15

Refer to Service - Brew Timer for testing procedures. See page 17 or 18

Refer to Service - Brew Solenoid Valve for testing procedures. See page 15

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TROUBLESHOOTING (cont.)

 

 

PROBLEM

PROBABLE CAUSE

Beverage overflows dispenser

1.Dispenser

 

2.

Brew Timer

 

3.

Brew Solenoid Valve

 

4.

Dilution Timer

 

5.

Dilution Solenoid Valve

Weak beverage

1. Filter Type

 

2. Tea

 

3.

Sprayhead

 

4.

Funnel Loading

 

5. Water Temperature

REMEDY

The dispenser must be completely empty before starting a brew cycle.

Refer to Service - Brew Timer for testing procedures. See page 17 or 18

Remove the Brew Solenoid Valve and clean any obstruction. Rebuild or replace the valve if necessary. See page 15

Refer to Service - Dilution Timer for testing procedures. See page 22

Refer to Service - Dilution Solenoid Valve for testing procedures. See page 21

BUNN® paper filters must be used for proper extraction.

A sufficient quantity of fresh, loose tea leaves should be used for proper extraction.

A six-hole stainless steel sprayhead must be used for proper extraction.

The BUNN® paper filter must be centered in the funnel and the bed of tea leaves leveled by gentle shaking.

Place an empty funnel into the funnel rails on the brewer. Initiate a brew cycle and check the water temperature immediately below the sprayhead with a thermometer. The reading should not be less than 200°F(93°C). Adjust the control thermostat to increase the water temperature. Replace if necessary.

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TROUBLESHOOTING (cont.)

 

PROBLEM

PROBABLE CAUSE

Dry tea leaves remain in the funnel

1. Funnel Loading

Brewer is making unusal noises

1. Solenoid(s)

2. Plumbing Lines

3. Water Supply

4. Tank Heater

REMEDY

The BUNN® paper filter must be centered in the funnel and the bed of grounds leveled by gently shaking.

The nut on the solenoid(s) must be tight or it will vibrate during operation.

Plumbing lines should not be resting on the counter top.

(A)The brewer must be connected to a cold water line.

(B)Water pressure to the brewer must not exceed 90 psi(620 kPa). Install a regulator if necessary to lower the working pressure to approximately 50 psi (345 kPa).

Remove and clean lime off the tank heater. See page 27

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SERVICE

 

 

 

This section provides procedures for testing and

 

 

 

replacing various major components used in this

 

 

 

brewer should service become necessary. Refer to

 

 

 

Troubleshooting for assistance in determining the

 

 

 

cause of any problem.

 

 

 

WARNING - Inspection, testing, and repair of electri-

 

 

 

cal equipment should be performed only by qualified

 

 

 

service personnel. The brewer should be disconnected

 

 

 

from the power source when servicing, except when

 

 

 

electrical tests are required and the test procedure spe-

 

 

 

cifically states to plug in the brewer.

 

 

 

COMPONENT ACCESS

 

 

 

WARNING - Disconnect the brewer from the power

 

 

 

source before the removal of any panel or the replace-

 

 

 

ment of any component.

 

 

 

All components are accessible by the removal of

T6

 

 

the top cover and rear inspection panel.

 

 

 

 

 

The top cover is attached with four #6-32 screws.

 

 

 

Removal of the top cover will allow access to ON/OFF

 

 

 

or SELECTOR switch, start switch, brew timer, dilu-

 

 

 

tion timer, control thermostat, limit thermostat and

 

 

 

tank heater,

 

 

 

The rear inspection panel is attached with six #8-

 

 

 

32 screws. Removal of the rear panel will allow access

 

 

 

to the brew solenoid valve, dilution solenoid valve(s)

 

 

 

and .195 GPM flow control and check valve.

 

 

 

Contents

 

 

 

Brew Solenoid Valve ........................................... 15

 

 

 

Brew Timer (Early Models) ................................. 17

 

 

 

Digital Brew Timer (Late Models) ....................... 18

T3

 

 

Control Thermostat ............................................. 20

 

 

 

 

 

Dilution Solenoid Valve ....................................... 21

FIG. 1 COMPONENT ACCESS

P1832.35

 

 

Dilution Timer ..................................................... 22

 

 

 

Limit Thermostat ................................................ 23

 

 

 

ON/OFF Switch & Selector Switch ...................... 24

 

 

 

Start Switch ........................................................ 26

 

 

 

Tank Heater ......................................................... 27

 

 

 

Wiring Diagrams .................................... 28 thru 30

 

 

 

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SERVICE (cont.)

BREW SOLENOID VALVE

P1833.50

FIG. 2 BREW SOLENOID VALVE

Location:

Viewing the brewer from the rear the brew solenoid valve is mounted on the left side of the mounting bracket.

Test Procedures:

1.Disconnect the brewer from the power source.

2.Disconnect the white/violet and white/green wires from the solenoid valve. With the ON/OFF or SELECTOR switch in the "ON" (T3 left, T6 Left or right) position and press the start switch.

3.With a voltmeter, check the voltage across the white/violet and white/green wires. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

4.Disconnect the brewer from the power source,

If voltage is present as described, proceed to #5.

If voltage is not present as described, refer to Wiring Diagrams and check brewer wiring harness.

5.Check for continuity across the solenoid valve coil terminals.

If continuity is present as described, reconnect the white/violet from the switch and white/green wire from the brew timer.

If continuity is not present as described, replace the solenoid valve.

6.Check the solenoid valve for coil action. Connect the brewer to the power source. With ON/OFF or SELECTOR switch in the "ON" (T3 left, T6 left or right) position press start switch and listen carefully in the vicinity of the solenoid valve for a "clicking" sound as the coil magnet attracts.

7.Disconnect the brewer from the power source.

If the sound is heard as described and water will not pass through the solenoid valve, there may be a blockage in the water line before the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles.

If the sound is not heard as described, replace the solenoid valve.

Removal and Replacement:

1.Remove all wires from solenoid valves.

2.Turn off the water supply to the brewer.

3.Disconnect the water lines to and from the solenoid valves.

4.Remove the two #8-32 keps nuts holding the mounting bracket to the brewer base.

5.Lift out the bracket.

6.Remove the two #10-32 slotted-head screws holding the solenoid valve to the mounting bracket.

7.Securely install the new solenoid valve to the mounting bracket.

8.Attach the mounting bracket to the brewer base.

9.Securely fasten the water lines to and from the solenoid valves.

10.Refer to the Fig. 3 when reconnecting the wires.

Page 15

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SERVICE (cont.)

BREW SOLENOID VALVE (cont.)

 

 

BRN/BLK to Selector Switch

 

WHI/BLU to Dilution Timer TL4

WHI/BLU to Dilution Timer TL4

 

YEL to Selector Switch

 

WHI/GRN to BREW

WHI/VIO to Brew Solenoid

 

WHI/GRN to Brew

 

Timer TL4

 

WHI/VIO to Brew Timer TL1

 

WHI/VIO to

Timer TL4

 

 

 

Dilution

 

WHI/VIO to Brew

 

Solenoid

 

Timer TL1

 

 

 

DILUTION

 

 

 

SOLENOID

 

 

 

LT RESERVOIR

 

DILUTION

 

DILUTION

 

 

SOLENOID

 

SOLENOID

 

 

 

RT RESERVOIR

 

 

 

 

BREW

 

BREW

 

SOLENOID

 

 

T3

 

SOLENOID

 

 

T6

 

 

FIG.3 SOLENOID VALVE TERMINALS

P1834

 

 

Page 16

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SERVICE (cont.)

Wiring Diagrams and check the wiring harness.

BREW TIMER

OLD STYLE

 

FIG. 4 BREW TIMER

P1833

 

Location:

The brew timer is located in the hood. It consists of the left dial plate and circuit board.

Test Procedure:

1.Disconnect the brewer from the power source.

2.Remove the wires from terminals TL3, TL4, & TL5 of the timer and rotate the dial fully counterclockwise.

2.With a voltmeter, check the voltage across terminals TL1 and TL2 when the ON/OFF or SELECTOR switch is in the “ON” (T3 left, T6 left or right) position. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

3.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

4.Check for continuity across the white/orange and white/yellow wires when the start switch is held in the lower position.

If continuity is present as described, refer to Fig. 5 and reconnect the wires to terminals TL3, TL4, & TL5 of the timer board and proceed to #5.

If continuity is not present as described, refer to the

5.Check the voltage across terminals TL1 and TL4 with a voltmeter when the ON/OFF or SELECTOR switch is in the “ON” (T3 left, T6 left or right) position and the start switch is momentarily placed in the lower position. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models for approximately twenty seconds and then return to its previous indication.

b)240 volts ac for two wire 240 volt models for approximately twenty seconds and then return to is previous indication.

c)100 volts ac for two wire 100 volt models for approximately twenty seconds and then return to its previous indication.

6.Disconnect the brewer from the power source.

If voltage is present as described, the timer is operating properly. Adjust the timer dial as required.

If voltage is not present as described, replace the timer.

Removal and Replacement:

1.Remove all wires from the timer.

2.Remove the circuit board and dial plate from the brackets.

3.Install the new timer circuit board as described in the Late Model Timer Section.

4.Refer to Fig. 7 when reconnecting the wires.

5.Install the Timer Setting Decal, provided with the timer replacement kit, to the rear of the schematic, on the top cover.

5.Adjust the timer as required. Refer to Late Model Timer Section.

WHI to Power Cord (100V & 120V) or RED to Power Connector (240V) WHI to Dilution Timer (100V & 120V) or RED to Dilution Timer (240V)

WHI/VIO to Dilution Timer

WHI/VIO to ON/OFF Switch

WHI/ORN to Start Switch

WHI/GRN to Brew Solenoid

WHI/YEL to Start Switch

PNK to Selector Switch (Half Batch Option Only)

GRY to Selector Switch (Half Batch Option Only)

P1279

FIG. 5 BREW TIMER TERMINALS

Page 17

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SERVICE (cont.)

DIGITAL BREW TIMER (Late Models)

P2207.50

FIG. 6 DIGITAL BREW TIMER

Location:

The timer is located inside the hood, attached to the left side.

Test Procedure.

NOTE: Do not remove or install wires while timer board is installed. Pressure applied to one side may cause damage to the board.

1.Disconnect the brewer from the power source and remove the front access panel.

2.Remove the two #8-32 screws securing circuit board to the mounting bracket.

3.Remove circuit board and spacers (as required).

4.With a voltmeter, check the voltage across terminals TL1 and TL2 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

5.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #6.

If voltage is not present as described, refer to the Wiring Diagrams and check the brewer wiring harness.

6.With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source. The indication must be 0 volts.

If voltage is as described, proceed to #7.

If voltage is not as described, disconnect the brewer from the power source and replace the timer.

7.With a voltmeter, check the voltage across terminals TL1 and TL4 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source and press the "START" switch. The indication must be as follows:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac on two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

If voltage is present as described, the brew timer is operating properly. Reset the timer as required, to obtain the desired brew volume.

If voltage is not present as described, disconnect the brewer from the power source and replace the timer.

Removal and Replacement:

1.Remove the two #8-32 screws securing circuit board to the mounting bracket.

2.Remove circuit board and spacers (as required).

3.Remove all wires from the timer.

4.Attach all wires to the replacement timer board prior to installation to the component mounting bracket. Refer to FIG. 7 when reconnecting the wires.

5.Install new circuit board with spacers (as required) to the component mounting bracket.

6.Adjust the timer as described below.

Timer Setting:

NOTE: Prior to setting or modifying volumes, check that the brewer is connected to water supply, the tank is properly filled, and a funnel and server are in place. NOTE: All volume settings must be done with the sprayhead installed.

Page 18

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SERVICE (cont.)

DIGITAL BREW TIMER (Late Models)(cont.)

1. Modifying brew volumes. To modify a brew volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board.

To increase a brew volume, place the ON/OFF switch in the “ON” position, press and hold the START switch until three clicks are heard. Release the switch and press it again one or more times. (Failure to release the switch within two seconds after the third click causes the volume setting to be aborted and previous volume setting will remain in memory.) Each time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in order to verify that the desired volume has been achieved.

To decrease a brew volume, place the ON/OFF switch in the “ON” position, press and release the START switch once for every two-second interval to be removed from the total brew time period; then immediately press and hold down the START switch until three clicks are heard. Release the switch. (Failure to release the switch within two seconds after the third click causes the volume setting to be aborted and previous volume setting will remain in memory). Allow the brew cycle to finish in order to verify that the desired volume has been achieved.

2. Setting brew volumes. To set a brew volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board. Place the ON/OFF switch in the “ON” position, press and hold the START switch until three distinct clicks are heard and then release the switch. (Failure to release the switch within two seconds after the third click causes the volume setting to be aborted and previous volume setting will remain in memory.)

View the level of the liquid being dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF”.

NOTE: Several ounces of water will continue to syphon from the tank after turning the switch “OFF”. The brewer remembers this volume and will continue to brew batches of this size until the volume setting procedure is repeated.

NOTE: When brewing coffee, volume will decrease due to absorption by the coffee grounds.

3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew time once programmed, you can set the SET/ LOCK switch to the “LOCK” position. This will prevent any further programming until switch is once again put into the “SET” position.

NOTE - Brewers with half-batch option will have to be set for both full and half-batch settings.

TL1 - WHI/VIO to Dilution Timer and

WHI/VIO to ON/OFF Switch

TL2 - WHI to Power Cord (100V & 120V) or

RED to Power Connector (240V) and

WHI to Dilution Timer (100V & 120V) or

RED to Dilution Timer (240V)

TL3 - WHI/ORN to Start Switch

TL4 - WHI/GRN to Brew Solenoid

TL5 - WHI/YEL to Start Switch

J2-2 - PNK to Selector Switch (Half Batch Option only) J2-3 - GRY to Selector Switch (Half Batch Option only)

P2037

FIG. 7 DIGITAL TIMER WIRING

Page 19

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SERVICE (cont.)

 

 

240 volt two wire models when the control ther-

CONTROL THERMOSTAT

 

 

 

 

mostat is turned fully clockwise. Connect the

 

 

 

 

 

 

 

 

brewer to the power source. The indication must

 

 

 

 

be:

 

 

 

 

 

a) 120 volts ac for two wire 120 volt models.

 

 

 

 

b) 240 volts ac for two wire 240 volt models.

 

 

 

 

c) 100 volts ac for two wire 100 volt models.

 

 

 

8. Disconnect the brewer from the power source.

 

 

 

If voltage is present as described, reinstall the capil-

 

 

 

lary tube into the tank to the line 4.5" above the bulb,

 

 

 

the control thermostat is operating properly.

 

 

 

 

If voltage is not present as described, replace the ther-

 

 

 

mostat.

 

 

FIG. 8 CONTROL THERMOSTAT

P2207.40

 

 

 

 

 

Removal and Replacement:

 

 

 

 

 

Location:

 

1. Remove both wires from the control thermostat

 

 

terminals.

 

 

The control thermostat is located inside hood on

 

 

 

2. Remove the thermostat capillary bulb by firmly

the right side just behind the dilution timer.

 

 

 

pulling up on the capillary tube at the tank lid. This

 

 

 

 

Test Procedures:

 

 

will disengage the grommet from the tank lid.

 

3.

Remove the #8-32 screw holding the control ther-

1. Disconnect the brewer from the power source.

 

mostat to its bracket.

 

2. Locate the blue/black wire on the control thermo-

 

 

4. Slide the grommet to the line 4.5" above the bulb

 

stat.

 

 

 

 

on the new capillary tube.

 

3.

With a voltmeter, check the voltage across the blue/

 

 

5. Insert the capillary bulb through the hole in the

 

black wire on the control thermostat and the white

 

 

tank lid and press the grommet firmly and evenly

 

wire on the tank heater for 100 volt and 120 volt

 

 

 

so that the groove in the grommet fits into the

 

two wire models or red wire on the tank heater for

 

 

 

tank lid.

 

 

240 volt two wire models. Connect the brewer to

 

 

 

6. Carefully bend the capillary tube so that the tube

 

the power source. The indication must be:

 

 

 

 

and bulb inside the tank are in a vertical position.

 

a) 120 volts ac for two wire 120 volt models.

 

 

 

 

 

 

b) 240 volts ac for two wire 240 volt models.

NOTE – The capillary tube must be clear of any elec-

 

c) 100 volts ac for two wire 100 volt models.

trical termination and not kinked.

 

4. Disconnect the brewer from the power source.

7. Fasten the new control thermostat to its bracket.

 

 

 

If voltage is present as described, proceed to #5.

8. Refer to Fig. 9 when reconnecting the wires.

 

9. Adjust the control thermostat as required.

 

If voltage is not present as described, refer to the

 

 

 

 

Wiring Diagrams and check the brewer wiring har-

 

 

 

ness.

 

 

BLK to Tank

 

5. Locate the black wire on the control thermostat.

 

Heater

 

 

 

 

6. Gently remove the capillary bulb and grommet

 

 

 

 

from the tank.

 

 

 

 

7.

With a voltmeter, check the voltage across the

 

BLU/BLK to Limit

 

 

black wire of the control thermostat and the white

 

Thermostat

 

 

wire on the tank heater for 100 volt and 120 volt

 

 

 

 

two wire models or red wire on the tank heater for

 

P1280

 

 

Page 20

FIG. 9 CONTROL THERMOSTAT TERMINALS

 

 

 

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SERVICE (cont.)

DILUTION SOLENOID VALVE(S)

P2207.40

FIG. 10 DILUTION SOLENOID VALVE(S)

Location:

Viewing the brewer from the rear the dilution solenoid for the T3 is mounted on the center of the solenoid mounting bracket, the T6 solenoids are mounted in the center and the right side of the mounting bracket.

Test Procedure:

1.Disconnect the brewer from the power source.

2.T3 - With a voltmeter, check the voltage across the white/blue and white/violet wires on the dilution solenoid terminals when the ON/OFF switch is in the “ON” (left) position and the start switch is momentarily placed in the lower position. Connect the brewer to the power source. After the approximate setting on the delay dial, the indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models, remain for the approximate setting on the dilution dial, and then return to its previous indication.

T6 - With a voltmeter, check the voltage across the white/blue and yellow wires on the dilution solenoid terminals for the right reservoir and the white/blue and the brown/black for the left reservoir when the SELECTOR switch is in the “ON” (left for the left reservoir or right for the right reservoir) position and the start switch is momentarily placed in the lower position. Connect the brewer to the power source. After the approximate setting on the delay dial, the indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models, re-

main for the approximate setting on the dilution dial, then return to its previous indication.

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

4.Remove both wires from the coil and check for continuity across the coil terminals.

If continuity is present as described, reconnect the white/blue and white/violet wires and proceed to #5. If continuity is not present as described, replace the solenoid valve.

5.Check the solenoid valve for coil action. Connect the brewer to the power source, place the ON/OFF or SELECTOR switch in the “ON” (T3 left, T6 left or right) position and momentarily place the start switch in the lower position and release. Listen carefully after the approximate setting on the delay dial in the vicinity of the solenoid valve for a “clicking” sound as the coil magnet attracts and after the approximate setting on the dilution dial, repels the plunger.

6.Disconnect the brewer from the power source.

If the sound is heard as described and water will not pass through the solenoid valve, there may be a blockage in the water line before or after the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles.

If the sound is not heard as described, replace the solenoid valve.

Removal and Replacement:

1.Remove all wires from the solenoid valves.

2.Turn off the water supply to the brewer.

3.Disconnect the water lines to and from the solenoid valves.

4.Remove the two #8-32 keps nuts holding the mounting bracket to the trunk base.

5.Lift out the bracket.

6.Remove the two #10-32 slotted-head screws holding the solenoid valve to the mounting bracket.

7.Securely install the new solenoid valve to the mounting bracket.

8.Attach the mounting bracket to the trunk base.

9.Securely fasten the water lines to and from the solenoid valves.

10.Refer to Fig. 3 when reconnecting the wires.

Page 21

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SERVICE (cont.)

DILUTION TIMER

FIG. 11 DILUTION TIMER

P2207.40

 

Location:

The dilution timer is located inside the hood on the right side. It consists of the dial plate with two dials and circuit board.

Test Procedure:

1.Disconnect the brewer from the power source and remove the wires from terminals TL3, TL4, & TL5 of the timer and rotate both dials fully counterclockwise.

2.With a voltmeter, check the voltage across terminals TL1 and TL2 when the ON/OFF switch is in the "ON" position. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

3.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

4.Check for continuity across the green and red/ black wires when the start switch is held in the lower position.

If continuity is present as described, reconnect the wires to terminals TL3, TL4, & TL5 of the timer board and proceed to #5.

If continuity is not present as described, refer to the Wiring Diagrams and check the wiring harness.

5.With a voltmeter, check the voltage across terminals TL1 and TL4 when the ON/OFF or selector switch is in the "ON" (T3 left, T6 left or right) position and the start switch is momentarily placed in the lower position. Connect the brewer to the power source. After a delay of approximately three minutes, the indication must be:

a)120 volts ac for two wire 120 volt models for approximately one minute and then return to its previous indication.

b)240 volts ac for two wire 240 volt models for approximately one minute and then return to its previous indication.

c)100 volts ac for two wire 100 volt models for approximately one minute and then return to its previous indication.

6.Disconnect the brewer from the power source.

If voltage is present as described, the timer is operating properly. Adjust the timer dials as required.

If voltage is not present as described, replace the timer.

Removal and Replacement:

1.Remove all wires from the timer.

2.Remove the circuit board and dial plate from the brackets.

4.Install the new dial plate and circuit board to the brackets.

5.Refer to Fig. 12 when reconnecting the wires.

6.Adjust the timer dials as required.

WHI/BLU to Dilution Solenoid

RED/BLK to Start Switch

WHI to Brew Timer (100V & 120V Models)

RED to Brew Timer (240V Models)

WHI/VIO to ON/OFF Switch

GRY to Selector Switch (Half Batch Option Only)

PNK to Selector Switch (Half Batch Option Only)

GRN to Start Switch

PNK to Selector Switch (Half Batch Option Only) GRY to Selector Switch (Half Batch Option Only)

FIG. 12 DILUTION TIMER TERMINALS

P1281

 

Page 22

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SERVICE (cont.)

LIMIT THERMOSTAT

P2207.40

FIG. 13 LIMIT THERMOSTAT

Location:

The limit thermostat is located inside the hood on the tank lid.

Test Procedure:

1.Disconnect the brewer from the power source and remove the black wire from the limit thermostat.

2.With a voltmeter, check the voltage across the black wire removed from the limit thermostat and the white wire or red wire on the tank heater terminal. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

3.Disconnect the brewer to from the power source.

If voltage is present as described, reconnect the black wire and proceed to #4.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

4.Remove the blue/black wire from the limit thermostat.

5.With a voltmeter, check the voltage across the exposed terminal of the limit thermostat and the white wire or red wire on the tank heater. Connect the brewer to the power source. The indication must be:

a)120 volts ac for two wire 120 volt models.

b)240 volts ac for two wire 240 volt models.

c)100 volts ac for two wire 100 volt models.

6.Disconnect the brewer from the power source.

If voltage is present as described, reconnect the blue wire to the limit thermostat. The limit thermostat is operating properly.

If voltage is not present as described, replace the limit thermostat.

Removal and Replacement

1.Remove both wires from the limit thermostat terminals.

2.Carefully slide the limit thermostat out from under the retaining clip.

3.Carefully slide the new limit thermostat into the retaining clip.

4.Refer to Fig. 14 when reconnecting the wires.

BLU/BLK to

Control

Thermostat

BLK to Power Cord or

Power Connector

FIG. 14 LIMIT THERMOSTAT TERMINALS P1800

Page 23

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SERVICE (cont.)

ON/OFF SWITCH (T3 W/OUT HALF BATCH) or SELECTOR SWITCH (T3 W/HALF BATCH and T6 BREWERS)

P1832.40

FIG. 15 ON/OFF OR SELECTOR SWITCH

Location:

The ON/OFF or SELECTOR switch is located in the left front of the hood.

Test Procedure:

T3 Brewers W/Out Half Batch Option

1.Disconnect the brewer from the power source.

2.Remove the black and white/violet wires from the switch terminals.

3.With a voltmeter, check the voltage across the black wire removed from the ON/OFF switch and the white wire remaining on the switch terminal.

4.Connect the brewer to the power source.The indication must be 120 volts ac for two wire 120 volt models.

5.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #6.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

6.Check for continuity across the center and end terminals of the top row when the switch is in the “ON” (left) position.

If continuity is present as described, replace the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

T3 Brewers W/Half Batch Option

1.Disconnect the brewer from the power source.

2.Remove the black wire from the top center switch terminal.

3.With a voltmeter, check the voltage across the black wire removed from the selector switch and the white wire or red wire on the tank heater.

4.Connect the brewer to the power source.The indication must be:

a)120 volts ac for two wire 120 volt models.

a)240 volts ac for two wire 240 volt models.

b)100 volts ac for two wire 100 volt models.

5.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #6.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

6.Check for continuity across the center and left or right terminals of the top row when the switch is "FULL" or "HALF" (left or right) position.

If continuity is present as described, replace the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

7.On T3 brewers disconnect the pink and gray wires from the left and center terminals.

8.Check for continuity across the left and center terminals in rows two, three and four with the switch in the half batch position.

If continuity is present as described, replace the wires the switch is operating properly.

If continuity is not present as described, replace the switch.

Page 24

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SERVICE (cont.)

ON/OFF SWITCH (T3 W/OUT HALF BATCH) or SELECTOR SWITCH (T3 W/HALF BATCH and T6 BREWERS)(cont.)

T6 Brewers

1.Disconnect the brewer from the power source.

2.Remove the black wire from the top center switch terminal.

3.With a voltmeter, check the voltage across the black wire removed from the selector switch and the white wire or red wire on the tank heater.

4.Connect the brewer to the power source.The indi-

cation must be:

a)120 volts ac for two wire 120 volt models.

a)240 volts ac for two wire 240 volt models.

b)100 volts ac for two wire 100 volt models.

5.Disconnect the brewer from the power source.

If voltage is present as described, proceed to #6.

If voltage is not present as described, refer to the Wiring Diagrams and check the wiring harness.

6.Check for continuity across the center and left or right terminals of the top row when the switch is "ON" (left or right) position.

If continuity is present as described, replace the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

7.Check for continuity across the left and center terminals in rows two, three and four with the switch in the "ON" (left or right) position.

If continuity is present as described, replace the wires. The switch is operating properly.

If continuity is not present as described, replace the switch.

Removal and Replacement:

1.Remove the wires from the switch terminals.

2.Compress the clips inside the hood and gently push the switch through the opening.

3.Push the new switch into the opening and spread the clips to hold the switch captive in the hood.

4.Refer to FIG. 16 when reconnecting the wires.

WHI/VIO to Dilution

Timer TL1

WHI/VIO

WHI/VIO to Brew

Timer TL1

BLK to Power Cord (100V & 120V Models)

BLK to Power Connector (240V Models)

WHI to Dilution Timer TL2 (100V & 120V Models)

RED to Diltuion Timer (240V Models)

T3 BREWERS W/OUT HALF BATCH OPTION

BLK to Power Cord (100V & 120V Models)

BLK to Power Connector (240V Models)

WHI/VIO to Brew Timer TL1

GRY to Brew Timer

GRY to Dilution

Timer (Delay)

GRY to Dilution

Timer (Dilution)

WHI/VIO to Dilution Timer TL1

PNK to Brew Timer

PNK to Dilution Timer (Delay) PNK to Dilution Timer (Dilution)

T3 BREWERS W/HALF BATCH OPTION

WHI/VIO to Brew Timer TL1

WHI/BRN to Dilution Timer TL1

BRN/BLK to Left Dilution Solenoid

FIG.16

BLK to Power Connector (120V

Models)

BLK to Power Connector (240V

Models)

YEL to Right Dilution

Solenoid

WHI (100V & 120V

Models)

RED (240V Models)

T6 BREWERS

P1282

ON/OFF SWITCH TERMINALS

Page 25

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SERVICE (cont.)

START SWITCH

P1833.40

FIG. 17 START SWITCH

Location:

The start switch is located in the right front of the hood.

Test Procedure:

1.Disconnect the brewer from the power source.

2.Remove the wires from all four terminals.

3.Check for continuity across the two terminals on the right side of the switch when it is held in the lower position. Continuity must not be present across these terminals in the upper position.

If continuity is present as described, proceed to #4. If continuity is not present as described, replace the switch.

4.Check for continuity across the two terminals on the left side of the switch when it is held in the lower position. Continuity must not be present across these terminals in the upper position.

If continuity is present as described, reconnect the wires, the switch is operating properly.

If continuity is not present as described, replace the switch.

Removal and Replacement:

1.Remove the wires from the switch terminals.

2.Compress the clips inside the hood and gently push the switch through the opening.

3.Push the new switch into the opening and spread the clips to hold the switch captive in the hood.

4.Refer to Fig. 18 when reconnecting the wires.

GRN to Dilution

WHI/YEL to Brew

Timer TL5

Timer TL5

RED/BLK to

WHI/ORN to Brew

Timer TL3

Dilution Timer

 

TL3

 

P1283

FIG. 18 START SWITCH TERMINALS

Page 26

10145

072600

 

 

SERVICE (cont.)

 

Removal and Replacement:

 

TANK HEATER

 

 

 

 

1.

Disconnect the black wire and the white or red

 

 

 

wire from the tank heater terminals.

 

 

2.

Remove sprayhead and the hex nut securing the

 

 

 

sprayhead tube to the hood. Set aside for reas-

 

 

 

sembly.

 

 

 

3.

Disconnect vent tube.

 

 

 

4.

Remove the six #10 thread cutting screws secur-

 

 

 

ing the tank lid to the tank.

 

 

5.

Remove the tank lid with limit thermostat, spray-

 

 

 

head tube, tank heater and vent tube.

 

 

6.

Remove the two hex nuts securing the tank heater

 

 

 

to the tank lid. Remove tank heater with gaskets

 

 

 

and discard.

 

 

 

7.

Install new tank heater with gaskets on the tank

FIG. 19 TANK HEATER

P1833

 

lid and secure with two hex nuts.

 

 

 

 

8.

Install tank lid with limit thermostat, sprayhead

Location:

 

 

 

tube, tank heater and vent tube using six #10

The tank heater is located inside the tank and se-

 

 

thread cutting screws.

 

cured to the tank lid.

 

 

 

 

9.

Secure sprayhead tube to hood using a hex nut.

 

 

Test Procedures:

 

10.

Install sprayhead.

 

 

11.

Connect vent tube to fitting.

1. Disconnect the brewer from the power supply.

12.

Reconnect the wires to the limit thermostat, tank

2. With a voltmeter, check the voltage across the

 

heater. See limit thermostat section in this manual

black and white wires on 100 volt and 120 volt

 

 

when reconnecting wires.

models or the black and red wires for 240 volt

 

13. Refer to Fig. 20 when reconnecting the tank heater

models. Connect the brewer to the power source.

 

wires.

 

The indication must be:

 

 

 

 

BLK to Control

 

a) 120 volts ac for two wire 120 volt models .

WHI to Power Cord

b) 240 volts ac for two wire 240 volt models.

Thermostat

(100v & 120V Models)

c) 100 volts ac for two wire 100 volt models.

 

 

RED to Power Connector

3. Disconnect the brewer from the power source.

 

 

(240V Models)

If voltage is present as described, proceed to #4

 

 

 

If voltage is not present as described, refer to the

 

 

 

Wiring Diagrams and check wiring harness.

 

 

 

4. Disconnect the black wire and the white wire or

 

 

 

red wire from the tank heater terminals.

 

 

 

5. Check for continuity across the tank heater termi-

 

 

 

nals.

 

 

 

If continuity is present as described, reconnect the

 

 

 

wires, the tank heater is operating properly.

 

 

 

If continuity is not present as described, replace the

 

 

 

tank heater.

 

 

 

NOTE- If the tank heater remains unable to heat, re-

FIG. 20 TANK HEATER TERMINALS

P1284

move and inspect heater for cracks in the sheath.

 

 

Page 27

 

10145

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