Bunn SRUA User Manual

BUNN
SRUA
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
POST OFFICE BOX 3227
SPRINGFIELD, ILLINOIS 62708-3227
PHONE: (217) 529-6601 FAX: (217) 529-6644
10067.0003A 07/02 ©2002 Bunn-O-Matic Corporation
www.bunnomatic.com
INTRODUCTION
This brewer will brew a three gallon batch of coffee into the reservoir, which has its own dispensing faucet.The
brewer also has a hot water faucet for allied beverage use. It is only for indoor use on a sturdy counter.
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) All equipment other than as specified below: 2 years parts and 1 year labor.
2) Electronic circuit and/or control boards: parts and labor for 3 years.
3) Compressors on refrigeration equipment: 5 years parts and 1 year labor.
4) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve analysis: parts and labor for 3 years or 30,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box 3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are
not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/ or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
Page 2
10067.3 070102
USER NOTICES
Carefully read and follow all notices on the brewer and in this manual. They were written for your protection.
All notices on the brewer are to be kept in good condition. Replace any unreadable or damaged labels.
#00656.0000
#00831.0000
ATTENTION: TURN OFF WHEN UNATTENDED
#00878.0000
#12593.0000
#10044.0000
#03408.0000
#03409.0000
#12555.0000
Page 3
#29299.0000
10067.3 070102
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in
L2 RED
Initial Set-Up.
 
L1 BLACK
230V A.C.
P1842
SRUA Models require 2-wire, grounded service rated 230 volts ac, 30 amp, single phase, 50 Hz. Proceed as follows:
ELECTRICAL INSTALLATION INSTRUCTIONS
CAUTION – Improper electrical installation can damage the equipment and injure the installer. The chassis must
be properly grounded. Do not assume a plumbing line will provide an adequate ground.
1. An electrician must provide electrical service as specified.
2. Using a voltmeter, check the voltage and color coding of each conductor at the electrical source.
3. Before electrically connecting the brewer, remove the left side panel from the hood and rotate the control thermostat
knob fully clockwise to the "OFF" position. Keep this knob in the "OFF" position until performing the
Replace the side panel.
4. Remove the lower front panel and connect the proper electrical service to the terminal block.
5. Connect the brewer to the power source and verify the voltage at the terminal block before proceeding. Replace
the lower front panel.
6. Disconnect the brewer from the power source. If plumbing has been hooked up, the brewer is ready for the
Initial Setup.
NOTE: A Schematic wiring diagram is included in this manual.
Initial Setup
.
PLUMBING REQUIREMENTS
The brewer must be connected to a cold water system with operating pressure between 20 and 90 psi (138 and 621 kPa) from a 1/2" or larger supply line. A shut-off valve should be installed in the line before the brewer. Install a regulator in the line when pressure is greater than 90 psi (621 kPa) to reduce it to 50 psi (345 kPa). The water inlet fitting is 3/8" flare.
NOTE - Bunn-O-Matic recommends 3/8" copper tubing for installations from the 1/2" water supply line. Bunn­O-Matic does not recommend the use of a saddle valve to install the brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
Page 4
10067.3 070102
PLUMBING REQUIREMENTS(cont.)
Plumbing Hook-up
1. Make certain the 3/8" female flare fittings on the short tube from the outlet of strainer (supplied) is securely attached to the male fitting at the bottom rear of the brewer.
2. Flush the water line and securely attach it to the 3/8" male flare fitting on the inlet of the strainer.
3. Turn on the water supply.
4. Inspect the connection for leaks.
This equipment must be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International, Inc. (BOCA) and the Food Service Sanitation Manual of the Food and Drug Administration (FDA).
INITIAL SETUP
CAUTION - The brewer must be disconnected from the power source throughout the
specified in the instructions.
IMPORTANT: Brewer must be level and installed on a sturdy structure.
Electrician's and Plumber's Instructions are provided. These instructions should be carefully followed before proceeding with
Initial Setup
.
Initial Setup
, except when
Be sure all electrical and plumbing connections are tight.
1. Disconnect the brewer from the power source.
2. Remove the left side panel from the hood and rotate the control thermostat knob fully counterclockwise to the "OFF" position. Replace the side panel.
3. Connect the brewer to the power source and place the lighted ON/OFF switch in the "ON" position. Water will flow into the tank and should automatically stop after approximately 15 minutes.
NOTE - The lighted ON/OFF switch must be in the "ON" position to automatically refill the tank. The switch should be in the "OFF" position whenever the brewer is left unattended.
4. Disconnect the brewer from the power source.
5. Remove the left side panel from the hood and rotate the control thermostat knob clockwise to the 5 o'clock position. Replace the side panel.
6. Connect the brewer to the power source and wait for the water in the tank to heat to the proper temperature. This will take approximately 1-2 hours, depending on the incoming water temperature. Some water will flow from the overflow tube during this time due to expansion. Draw off a 1/2 gallon decanter of water every 15 minutes during the initial heat-up to lessen the chance of hot water flow from this expansion.
7. Determine the water temperature by checking the water with a thermometer at the hot water faucet (red handle). The best brewing temperature is between 195˚(91˚C) and 200˚F(93˚C). The temperature may be increased by turning the thermostat knob clockwise and decreased by turning the knob counterclockwise.
8. When the desired temperature is attained, place the funnel support, funnel, and funnel cover on top of the coffee reservoir. Center the discharge of the water swing spout over the opening in the top of the funnel cover.
9. Place the lighted ON/OFF switch in the "ON" position and momentarily press and release the start switch. Water should flow from the swing spout into the funnel assembly.
10. Drain and measure the water from the reservoir when the flow of water from this initial cycle stops. If it is three gallons, proceed to step 12. If it is more or less than three gallons, proceed to step 11.
11. Adjust the brew timer as required. See
Adjusting Brew Volumes.
Repeat steps 9 & 10.
12. The brewer is now properly adjusted to brew coffee.
Page 5
10067.3 070102
ADJUSTING BREW VOLUMES
CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement
or adjustment of any component. NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is properly filled, and a funnel support, funnel and funnel cover are in place.
1. Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board. To increase a batch size. Press and hold the START or BREW switch until you see three breaks in the water stream from the swing arm. Release the switch (Failure to release the switch within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory) and press it again one or more times. Each time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in order to verify that the desired volume has been achieved. To decrease a batch size. Press and release the START or BREW switch once for every two-second interval to be removed from the total brew time period; then immediately press and hold down the START or BREW switch until you see three breaks in the water stream from the swing arm. Release the switch. (Failure to release the switch within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory). Allow the brew cycle to finish in order to verify that the desired volume has been achieved.
2. Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board. Press and hold the START or BREW switch until you see three breaks in the water stream from the swing arm, and then release the switch. (Failure to release the switch within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory). View the level of the liquid being dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF” (lower). The brewer remembers this volume and will continue to brew batches of this size until the volume setting procedure is repeated.
NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds. NOTE: HALF-BATCH AND FULL BATCH SETTINGS MUST EACH BE SET SEPARATELY
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any program­ming until switch is once again placed in the “SET” position.
Page 6
10067.3 070102
COFFEE BREWING
1. Brew cycles may be started whenever water temperature is correct. This condition is indicated by the dial
thermometer on front of the brewer. Whenever the pointer is in the green, brewer is ready for brewing.
2. Insert a Bunn® filter in funnel and add desired amount of coffee.
3. Level the bed of coffee and place funnel into the funnel support. Place funnel cover over the funnel and be sure
the water swing spout is over the center of the funnel cover.
4. Turn "ON/OFF" switch to the "ON" position.(This switch must be in the "ON" position to start and complete a
brewing cycle.)
5. Push and release "START" switch to start the brew cycle.
6. Water swing spout should not be moved as long as water is flowing into the funnel cover. When water stops
flowing, it may then be moved for access to brewing funnel.
7. Remove funnel cover. Funnel should not be removed from urn until drip out of coffee has been completed.
8. To empty funnel, invert it over a waste container to dispose of filter and grounds. An additional flange is
provided on the funnel to help make this step easier. NOTE: Hot water may be drawn from the hot water faucet during a brew cycle. However, if a large amount of hot water is drawn off (over 1 gallon) operator should wait to do so between brewing cycles.
CLEANING
NOTE: Tank and tank components should be delimed regularly based on local water conditions. Excessive mineral
build up on stainless steel surfaces can initiate corrosion reactions resulting in serious leaks,
1. Remove funnel, funnel lid and support. Under hot water, rinse away all coffee oils. Wipe with a clean damp cloth.
2. Drain coffee reservoir by opening coffee faucet. When empty, close faucet.
3. Cycle two or three inches of water into the coffee reservoir, adding a bucket of crushed ice to obtain a more
desirable cleaning temperature, and scrub entire reservoir area.
4. Drain coffee reservoir and rinse. Use clean damp cloth to wipe reservoir.
5. Install coffee funnel support, funnel and funnel lid.
6. Remove the sight gauge cap, insert sight gauge cleaning brush into the sight gauge glass tube and clean.
7. To clean coffee faucet, remove the faucet handle from the faucet and faucet clean out cap. Clean faucet with
a faucet cleaning brush and wipe all parts with a damp cloth. Replace faucet seat cup periodically if badly stained
or to stop faucet dripping. DO NOT CLEAN THE HOT WATER FAUCET. 8 Reassemble the coffee faucet.
9. Wipe the entire outside surface of the machine with a clean damp cloth. Wipe dry.
CAUTION - Surfaces of machine are hot.
FILTER HOLDER
1. A filter holder is supplied with each SRU coffee brewer. Its purpose is to keep the filters in their originally formed
shape to properly fit the brewer funnel.
2. It is suggested that only one cluster of filters be placed in the holder at one time for best results.
3. Not using the filter holder may permit the filters to gradually widen out towards a flat shape, especially so if
humidity is present. Once a filter has lost its upright side walls, it may tend to collapse inward when placed in
the brewing funnel. If this happens the hot water spray may cause one side to fall inwards, letting coffee
grounds flow over the edge of filter and into the brewed coffee. Proper use of the holder should prevent this
problem.
Page 7
10067.3 070102
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
All electronic components have 230 volt ac and low voltage dc potential on their terminals. Shorting of terminals or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for more than ten minutes without a supply of water.
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid twists and kinks in the tubing.
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
This brewer is heated at all times. Keep away from combustibles.
WARNING – • Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specified.
• Follow recommended service procedures
• Replace all protective shields or safety notices
PROBLEM
Brew cycle will not start
PROBABLE CAUSE
1. No water
2. No power or incorrect voltage to the brewer
3. Water level below pump housing. (Water level in the hot water gauge glass should be approximately half full).
4. Swing Arm Switch
5. ON/OFF Switch
REMEDY
Water lines and valves to the brewer must be open.
(A) Check the terminal block for 230 volts ac across the red and black terminals.
(B) Check fuse.
Be sure water shut-off valve is open and that the in-line filters or strain­ers are not blocking water flow.
Refer to
Service -
Swing Arm Switch
for testing procedures. See page 25
Refer to
Service
- ON/OFF Switch for
testing. See page 20
Page 8
10067.3 070102
TROUBLESHOOTING (cont.)
PROBLEM
Brew cycle will not start (cont.)
Tank not filling
PROBABLE CAUSE
6. Start Switch
7. Timer
8. Pump
9. Solenoid Valve
10. Strainer
1.ON/OFF Switch (This switch must be in the "ON" position for the refill circuit to operate.
REMEDY
Refer to
Service
- Start Switch for
testing procedures. See page 24
Refer to
Service
- Timer for testing
procedures. See page 28 or 29
Refer to
Service
- Pump for testing
procedures. See page 21
Refer to
Service
- Solenoid Valve for
testing procedures. See page 23
(A) Direction of flow arrow must be pointing towards brewer.
(B) Remove the strainer and check for obstructions. Clear or replace.
Refer to
Service
- ON/OFF Switch for
testing procedures. See page 20
2. No water
3. Solenoid Valve
4. Probe
5. Liquid Level Board
Be sure water shut-off is open and that in-line filters or strainers are not blocking water flow.
Refer to
Service
- Solenoid Valve for
testing procedures. See page 23
Refer to
Service
- Probe for testing
procedures. See page 18
Refer to
Service
- Liquid Level Board
for testing procedures. See page 18
Page 9
10067.3 070102
TROUBLESHOOTING (cont.)
PROBLEM
Water running out of the overflow
Water is not hot
PROBABLE CAUSE
1. Brewer not level
2. Solenoid Valve
3. Liquid Level Board
4. Probe
1. Limit Thermostat CAUTION - Do not eliminate or bypass limit thermostat. Use only Bunn-O-Matic replacement part #29329.1000.
REMEDY
Brewer must be level and installed on a sturdy structure.
Refer to
Service
- Solenoid Valve for testing procedures. See page 23
Refer to
Service
-Liquid Level Board for testing procedures. See page 18
Refer to
Service
- Probe for test-
ing procedures. See page 18
Refer to
Service
- Limit Thermo­stat for testing procedures. See page 17
Fuse Opening
2. Control Thermostat
3. Tank Heater
4. Contactor
5. Thermal fuses
1. Fuse
2. Tank Heater
Refer to
Service
- Control Ther­mostat for testing procedures. See page 15
Refer to
Service
- Tank Heater for
testing procedures. See page 26
Refer to
Service
- Contactor for
testing procedures. See page 14
Refer to
Service -
thermal fuses for testing procedures. See page 27
Refer to
Service -
Fuse for testing
procedures. See page 16
Refer to
Service
- Tank Heater for
testing procedures. See page 26
Page 10
10067.3 070102
TROUBLESHOOTING (cont.)
PROBLEM
Water keeps running from swing spout
Inconsistent coffee yield
Funnel overflows
PROBABLE CAUSE
1. Timer
2. Start Switch
1. Timer
2. Solenoid Valve
3. Lime build-up in swing spout and pump tubing.
1. Filters
REMEDY
Refer to
Service -
Timer for testing
procedures. See page 28 or 29
Refer to
Service -
Start Switch for
testing procedures. See page 24
Refer to
Service -
Timer for testing
procedures. See page 28 or 29
Refer to
Service -
Solenoid Valve for testing procedures. See page 23
Remove swing spout and insert deliming rod down into pump tub­ing as far as possible.
Use Bunn filters made for the SRU brewer.
2. Hole in bottom of funnel ob­structed.
3. Pump - Flow Rate
4. Soft Water
Remove obstruction.
Check pump flow rate with a watch. Pump flow rate should be approxi­mately 24 ounces in 15 seconds. Be sure pump assembly is free of any obstructions.
When using a water softener, a coarse grind of coffee may be pre­ferred. If required, a bypass sys­tem is available as an optional feature.
Page 11
10067.3 070102
TROUBLESHOOTING (cont.)
Coffee reservoir overflows
Brewer is making unusal noises
PROBABLE CAUSE
1. Coffee reservoir not completely empty before a brew cycle was started.
2. Timer
3. Pump - Flow Rate
1. Plumbing lines
2. Water supply
REMEDYPROBLEM
Be sure coffee reservoir is empty before brew cycle is started.
Refer to
Service
-Timer for test-
ing procedures. See page 28 or 29
Check pump flow rate with a watch. Pump flow rate should be approxi­mately 24 ounces in 15 seconds. Be sure pump assembly is free of any obstructions.
Plumbing lines should not be rest­ing on the counter top.
(A) The brewer must be connected to a cold water line.
(B) Water pressure to the brewer must not exceed 90 psi (621 kPa). Install a regulator if necessary to lower the pressure to approxi­mately 50 psi (345 kPa).
3. Tank Heater
Remove and clean lime off the tank heater. See page 26
Page 12
10067.3 070102
SERVICE
This section provides procedures for testing and replacing various major components used in this brewer should service become necessary. Refer to
Troubleshooting
cause of any problem.
WARNING - Inspection, testing, and repair of electri­cal equipment should be performed only by qualified service personnel. The brewer should be unplugged when servicing, except when electrical tests are re­quired and the test procedure specifically states to plug in the brewer.
COMPONENT ACCESS
WARNING - Disconnect the brewer from the power
source before the removal of any panel or the replace­ment of any component.
The control thermostat, limit thermostat, pump, solenoid valve, liquid level probe, swing spout switch and tank heater are accessible by removal of the swing spout, side cupola covers and the cupola.
for assistance in determining the
Contents
Contactor ............................................................. 14
Control Thermostat.............................................. 15
Fuse and Fuse Holder .......................................... 16
Limit Thermostat ................................................. 17
Liquid Level Board and Level Probe.................... 18
ON/OFF Switch..................................................... 20
Pump ................................................................... 21
Selector Switch (Half Batch) ................................ 22
Solenoid .............................................................. 23
Start Switch (Brew) ............................................. 24
Swing Arm Switch ............................................... 25
Tank Heater ......................................................... 26
Thermal Fuse ...................................................... 27
Timer ................................................................... 28
Digital Timer ........................................................ 29
Wiring Diagram ................................................... 31
Disconnect the swing spout nut from the swing spout base fitting. Remove swing spout.
Remove the four #8-32 screws, two on each side, securing the side covers to the cupola.
Slip cupola off of the component bracket.
The on/off switch, selector switch, start switch, timer, contactor and liquid level control board are accessible by removal of the front access panel.
Remove the four #8-32 screws securing the front access panel to the base.
The fuse and fuse holder are accessible by removal of the rear utility cover.
Remove the six #8-32 screws securing the rear utility cover to the housing.
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FIG. 1 COMPONENT ACCESS
P2130.25
Page 13
10067.3 070102
SERVICE (cont.)
CONTACTOR
P2211.40
FIG. 2 CONTACTOR
Location:
The contactor is located inside the front lower
access panel, left of center on the component bracket.
Test Procedures:
1. Disconnect the brewer from the power source. 2 Disconnect the red wire from contactor coil to the
control thermostat and the black wire from the contactor coil to the main harness.
3. Connect the brewer to the power source.
4. Check the voltage across the control thermostat wire and the wire from the the main harness.The indication must be 230 volts ac.
5. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #6. If voltage is not present as described refer to the Wiring Diagram and check the brewer wiring harness.
If voltage is present as described, proceed to #9. If voltage is not present as described, refer to the
wiring diagram and check the brewer wiring harness.
9. Check for continuity across the terminals on the left side of the contactor by manually closing the contacts. Continuity must not be present when the contact is released.
10. Check for continuity across the terminals on the right side of the contactor by manually closing the contacts. Continuity must not be present when the contact is released.
If continuity is present as described, the contactor is operating properly. If continuity is not present as described, replace the
contactor.
Removal and Replacement:
1. Disconnect all the wires from the contactor.
2. Remove the two #8-32 screws securing the contactor to the contactor mounting bracket.
3. Install new contactor and secure with two #8-32 screws.
4. Refer to Fig. 3 and reconnect the wires.
BLK to Terminal Block (L2)
BLK to Main Har­ness
RED to Terminal
BLK Thermal
Block (L1)
Fuse to Tank Heater
6. Check for continuity between the left and right terminals on the contactor coil.
If continuity is present as described, reconnect the wires and proceed to #7. If continuity is not present as described, replace the contactor.
7. On all brewers check the voltage across the upper left terminal and the upper right terminal on the contactor with a voltmeter. Connect the brewer to the power source. The indication must be 230 volts ac.
8. Disconnect the brewer from the power source.
Page 14
RED to Control
RED Thermal Fuse
Thermostat
to Tank Heater
FIG.3 CONTACTOR TERMINALS
P1725.50
10067.3 070102
SERVICE (cont.)
CONTROL THERMOSTAT
P2180
FIG. 4 CONTROL THERMOSTAT
Location:
The control thermostat is mounted on the left
front of the top component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Locate the thermostat and check for 230 volts ac
between the red wire from the limit thermostat to the control thermostat and the black wire on the main terminal block.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4. If voltage is not present as described, refer to the
wiring diagram and check the brewer wiring harness.
4. Disconnect the red wires from the control thermo-
stat.
5. Check for continuity across the terminals on the
control thermostat with the control thermostat in the "ON" position (fully clockwise), continuity must not be present when the thermostat is in the "OFF" position (fully counterclockwise).
Removal and Replacement:
1. Disconnect the wires from the control thermostat.
2. Remove the thermostat capillary bulb by firmly pulling up on the capillary at the component bracket. This will disengage the grommet from the compo­nent bracket.
3. Remove the #8-32 screw securing the control thermostat and mounting bracket to the compo­nent bracket. Remove control thermostat and bracket as an assembly.
4. Remove knob from control thermostat.
5. Remove the two #6-32 screws securing the con­trol thermostat to the thermostat mounting bracket. Remove and discard thermostat.
6. Install new control thermostat on thermostat mounting bracket and secure with two #6-32 screws.
7. Install knob on thermostat.
8. Install thermostat and mounting bracket on the component bracket and secure with one #8-32 screw.
9. Carefully bend the capillary tube so that the tube and bulb inside the brewer are in the vertical position with the grommet located 5 1/2" above the capillary bulb.
NOTE: The capillary tube must be clear of any electrical
termination and not kinked.
10. Refer to Fig. 5 and reconnect the wires.
11. Adjust the control thermostat as required.
RED from Main Harness
If continuity is present as described, the control ther-
mostat is operating properly.
If continuity is not present as described, replace the
control thermostat.
Page 15
RED to Limit Thermostat
P1730
FIG. 5 CONTROL THERMOSTAT TERMINALS
10067.3 070102
SERVICE (cont.) FUSE AND FUSE HOLDER
FIG.6 FUSE AND FUSE HOLDER
Fuse Holder:
1. Disconnect the wires from the rear of the fuse holder.
2. Remove the nut securing the fuse holder to the component bracket.
3. Push fuse holder through the hole in the compo­nent bracket.
4. Install new fuse holder and fuse through the hole in the component bracket and secure with nut.
5. Refer to Fig. 7 and reconnect the wires.
RED from ON/OFF Switch
P2176.30
Location:
The fuse and fuse holder are located on the rear of
the urn behind the rear utility cover.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Remove the cap and fuse from the fuse holder.
3. Remove fuse from the cap.
4. Check for continuity through the fuse.
If continuity is present as described, reinstall the fuse, the fuse is operating properly. If continuity is not present as described replace the fuse.
Removal and Replacement: Fuse:
1. Remove the cap from the fuse holder.
2. Remove fuse from the fuse holder, inspect, if blown discard.
3. Install new 5 amp fuse in the fuse holder.
4. Reinstall fuse holder cap.
RED from Main Harness
P2112
FIG. 7 FUSE HOLDER TERMINALS
Page 16
10067.3 070102
SERVICE (cont.) LIMIT THERMOSTAT
FIG. 8 LIMIT THERMOSTAT
P2180
Location:
The limit thermostat is located on the center rear
of the component bracket behind the tank heater.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the red wires from the limit thermo-
stat.
3. Check for continuity across the limit thermostat
terminals with an ohmmeter.
RED to Main Harness
FIG. 9 LIMIT THERMOSTAT TERMINALS
RED to Control Thermostat
P1984
If continuity is present as described, the limit thermo­stat is operating properly. If continuity is not present as described, replace the limit thermostat.
Removal and Replacement:
1. Remove the wires from the limit thermostat termi-
nals.
2. Carefully slide the limit thermostat out from under
the retaining clip and remove the limit thermostat.
3. Carefully slide the new limit thermostat into the
retaining clip.
4. Refer to Fig. 9 and reconnect the wires.
Page 17
10067.3 070102
SERVICE (cont.)
LIQUID LEVEL BOARD AND LEVEL PROBE
FIG.10 LIQUID LEVEL BOARD AND
P2116.40
LEVEL PROBE
Location:
The liquid level board is located behind the lower
front access panel, to the right of center on the component bracket. The level probe is located on the right front of the upper component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the blue wire (T1) and the pink wire (T4).
3. Check for 230 volts ac across terminals (T2) and (T3) with the ON/OFF switch in the "ON" position.
4. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #5. If voltage is not present as described, refer to wiring diagram and check the brewer wiring harness.
7. Touching the free end of the jumper to the brewer's frame simulates a "FULL" condition, preventing jumper from touching the brewer's frame simu­lates "NEED WATER" condition. Connect the brewer to the power source, simulate each condition while measuring the voltage between T1 and T3 on the liquid level board. The indication should be 0 volts with jumper touching the frame and 230 volts ac not touching the frame. Repeat these several times. Keep in mind there is an approximate five second delay for output to stabilize.
8. Disconnect the brewer from the power source and remove the jumper wire from T4.
If voltage is present as described, liquid level board is operating properly, proceed to #9. If voltage is not present as described, replace the liquid level board.
9. Reconnect the pink wire to T4.
10. Remove the two #8-32 screws securing the level probe to the component bracket.
11. Gently pull the probe out of the component bracket and inspect for corrosion. Replace if necessary.
12. Place the probe so that neither end is in contact with any metal surface of the brewer.
13. Connect the brewer to the power source and simulte the "FULL" and "NEED WATER" conditions by touching the end of the probe to any metal surface of the brewer. Measure the voltage be­tween T1 and T3 on the liquid level board. The indication should be 0 volts with the probe touch­ing the frame and 230 volts ac not touching the frame. Keep in mind there is an approximate delay of five seconds for output to stabilize.
14. Disconnect the brewer from the power source.
5. Reconnect the blue wire to T1 on the liquid level board.
6. Carefully connect a piece of insulated jumper wire to T4. Keep the other end of this wire away from any metal surface of the brewer.
Page 18
If voltage is present as described, reinstall the level probe, the liquid level board and level probe are operating properly. If voltage is not present as described, check the pink wire on the level probe from liquid level board T4.
10067.3 070102
SERVICE (cont.) LIQUID LEVEL BOARD AND LEVEL PROBE (cont.)
Removal and Replacement:
1. Remove all wires from the liquid level board.
2. Remove the #10-32 screw and flat washer secur-
ing the protective shield to the component bracket.
3. Remove the #10-32 screw and internal tooth
lockwasher securing the liquid level board to the component bracket.
4. Remove liquid level board and discard.
5. Install new liquid level board on component bracket
and secure with a #10-32 screw and internal tooth lockwasher.
6. Install protective shield and secure with #10-32
screw and flat washer.
7. Refer to Fig. 11 and reconnect the wires.
T1 BLU to Solenoid Valve
T2 RED to ON/OFF Switch
T3 BLK to Main Harness
T4 PNK to Level Probe
FIG.11 LIQUID LEVEL BOARD TERMINALS
P1733.50
Page 19
10067.3 070102
SERVICE (cont.)
ON/OFF SWITCH
!
W
D ISC
A
R
O
BEFO
N
N
N
I
ECT FRO
N
R
RE
G
E R PLA
EM
M P
C
O
EME
VA
OW
L
NT
O
E
F A
R SO
O
F A
NY
UR
NY
PAN
C
C
E
O
E
M
L OR
PON
EN
T!
FIG.12 ON/OFF SWITCH
If continuity is present as described, the switch is operating properly. If continuity is not present as described, replace the switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Compress the clips on the back side of the switch and gently push them through the opening.
3. Push the new switch into the opening and spread the clips to hold switch.
4. Refer to Fig. 13 and reconnect the wires.
G N
I
E
N
R
URC
A
SO
L OR
W
ER
!
NE
ENT!
PA
M POW
ON
NY
P
D
E
RO
F A
D
OM
N
O
T F
E
L
T
Y C
T
EC
A
N
N
OVA
AN
U
F
N
EM
E
CON
H
T O
E R
W
DIS
R
EN
F F
M
O
E
N
BEFO
R
AC
U T
:
EPL
N
R
O I
T N E
T T A
BLK from Main Harness
(3)
(2)
(1)
P2130.25
RED to Fuse holder
RED to Start Switch, Brew Timer & Liquid Level Board
Location:
The ON/OFF switch is located on the left side of the
lower front access panel.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Remove the red wire on the ON/OFF switch from the fuse holder and the black wire from the main harness.
3. Connect the brewer to the power source. Check the voltage across the removed wires with a volt­meter. The indication must be 230 volts ac.
4. Disconnect the brewer from the power source.
If voltage is present as described, reconnect the wires and proceed to #5 If voltage is not present as described, refer to the wiring diagram and check the brewer wiring harness.
5. Disconnect all wires on the ON/OFF switch.
6. Check for continuity across the center terminal (2) and the lower terminal (1) when the switch is in the "ON" (upper) position. Continuity must not present when the switch is in "OFF" (lower) position.
FIG. 13 ON/OFF SWITCH TERMINALS
P2120.50
Page 20
10067.3 070102
SERVICE (cont.)
PUMP ASSEMBLY
FIG.14 PUMP ASSEMBLY
P2180
Location:
The pump is located on the right of the upper
component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the black wire from the black lead on
the pump and the red wire from the black lead on the pump.
3. With a voltmeter, check the voltage across the
black wire and the red wire with the swing arm switch plunger depressed. Connect the brewer to the power source. The indication must be 230 volts ac.
4. Disconnect the brewer from the power source.
3. Disengage the fill tube (1) from the pump assem­bly (4).
4. Remove the four #8-32 screws (6) securing the pump assembly (4) to the component bracket (7).
5. Remove pump assembly (4).
6. Remove pump gasket (5) and inspect, replace if necessary.
7. Position gasket (5) on component bracket (7).
8. Install new pump assembly (4) on component bracket (7) and secure with four #8-32 screws (6).
9. Install fill tube (1) on pump assembly (4).
10. Slide clamp (3) down into position on the fill tube (1) and tighten screw (2).
11. Refer to Fig. 15 and reconnect the wires.
RED from Brew Timer BLK from Swing Arm
1
Switch
2
3
6
4
5
If voltage is present as described, reconnect the wires to the pump. Install swing spout and position over the reservoir. Place the ON/OFF in the "ON" (upper) posi­tion and push the start switch and release. If pump does not run, replace the pump. If voltage is not present as described, refer to the wiring diagrams and check the brewer wiring harness.
Removal and Replacement (Refer to Fig. 15):
1. Disconnect the wires from the pump assembly.
2. Loosen the #8-32 screw (2) securing the clamp (3) on the fill tube (1) and slide the clamp (3) up the fill tube (1).
Page 21
FIG.15 PUMP INSTALLATION
7
P2177
10067.3 070102
SERVICE (cont.)
SELECTOR SWITCH (HALF BATCH OPTION)
!
W
DISCO
A R
BEFORE
NNECT FROM P
N IN
REPLACEMENT OF ANY COMPO
G
REMOVAL O
OWER SOURCE F ANY PA
NEL OR NENT
!
G N I
N R A
W
!
OWER SOURCE
D E D
OMPONENT!
N
E T T A
N
U N E
H
T OF ANY C
W
DISCONNECT FROM P
F
F O N
BEFORE REMOVAL OF ANY PANEL OR
R U
T : N
REPLACEMEN
O I
T N E
T T A
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Compress the clips on the back side of the switch and gently push them through the opening.
3. Push the new switch into the opening and spread the clips to hold switch.
4. Refer to Fig. 17 and reconnect the wires.
GRY to Brew Timer
P2130.25
FIG. 16 SELECTOR SWITCH (HALF BATCH)
Location:
The selector switch is located to the right of the
front access panel above the start switch.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the wires from the switch terminals.
3. Check for continuity across the switch terminals with the switch in the "CLOSED" (lower - half) position. Continuity must not be present when the switch is in the "OPEN" (upper - full) position.
If continuity is present as described, the switch is operating properly. If continuity is not present as described, replace the switch.
PNK to Brew Timer
P2118.60
FIG.17 SELECTOR SWITCH TERMINALS
Page 22
10067.3 070102
SERVICE (cont.)
SOLENOID
7. Check the solenoid valve for coil action. Connect the dispenser to the power source. Listen carefully in the vicinity of the solenoid valve for a "clicking" sound as the coil magnet attracts.
If the sound is heard as described and water will not pass through the solenoid valve, there may be a blockage in the water line before the solenoid valve or, the solenoid valve may require inspection for wear, and removal of waterborne particles. If the sound is not heard as described, replace the solenoid valve.
FIG. 18 SOLENOID
P2180
Location:
The solenoid is mounted on the upper left rear of
the component bracket.
Test Procedures:
1. Drain 1/2 gallon of water from the faucet in order to activate the probe.
2. Disconnect the brewer from the power source.
3. Place the ON/OFF switch in the ON position.
4. Disconnect the blue wire from the liquid level board T1 and the black wire from the main harness to the solenoid. With a voltmeter, check the volt­age across the blue wire and the black wire. Connect the brewer to the power source. After an approximate 5 second delay, the indication must be 230 volts ac.
5. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove all wires from the solenoid valve.
2. Turn off the water supply to the brewer.
3. Disconnect the water inlet line from the connector on the solenoid valve.
4. Remove solenoid, connectors, and tank inlet tube as an assembly.
5. Remove the tank inlet tube grommet and discard.
6. Install new tank inlet tube grommet.
7. Install new solenoid assembly.
8. Install water inlet tube to connector on the sole­noid.
9. Turn on the water supply to the brewer.
10. Refer to Fig. 19 and reconnect the wires.
BLU from Liquid Level Board T1
If voltage is present as described, proceed to #6. If voltage is not present as described, refer to the brewer wiring diagram and check the wiring harness.
6. Check for continuity across the solenoid valve coil terminals.
If continuity is present as described, reconnect the wires to the solenoid. If continuity is not present as described, replace the solenoid valve.
Page 23
BLK from Main Harness
GRN from Main
Harness
FIG. 19 SOLENOID TERMINALS
P1741.30
10067.3 070102
SERVICE (cont.)
START SWITCH (BREW)
!
W
DISC
A
R
O
BEF
N
N
N
I
EC
OR
N
R
T
G
E
EP
FR
RE
LAC
O
MO
M
EM
PO
VA
EN
W
L O
E
T O
F AN
R S
F A
O
Y P
U
NY
RC
AN
COM
E
EL O
P
ON
R EN T!
G N I
CE
N
R
UR
R
A
SO
O
R
W
EL
E
!
!
T
W
EN
PAN
M PO
PON
D
O
ANY
E D
OM
OF
N E
C
T
CT FR
Y
T
VAL
A
NE
N
AN
U
N
MO
O
N E
RE
H
T OF
ISC
W
D
RE
EN
F F
M
O
FO E
N
CE
B
R U T
PLA
: N
RE
O I
T N E
T T A
P2130.25
FIG. 20 START SWITCH (BREW)
Location:
The brew start switch is located on the lower right
of the front access panel, beneath the selector switch.
Removal and Replacement:
1. Remove the wires from the switch terminals.
2. Compress the clips on the back side of the switch and gently push them through the opening.
3. Push the new switch into the opening and spread the clips to hold switch.
4. Refer to Fig. 21 and reconnect the wires.
BLU to Brew Timer
RED from ON/OFF Switch
P2119.65
FIG.21 BREW START SWITCH TERMINALS
Test Procedures:
1. Disconnect the brewer from the power source.
2. Remove the wires from the start switch terminals.
3. Check for continuity across the switch terminals when the switch is held in the lower position. Continuity must not be present when the switch is in the upper position.
If continuity is present as described, reconnect the wires the switch is operating properly.
If continuity is not present as described, replace the switch.
Page 24
10067.3 070102
SERVICE (cont.)
SWING ARM SWITCH
FIG. 22 SWING ARM SWITCH
Removal and Replacement: NOTE: Measure the distance from the top of the switch
plunger to the hood cover. The same distance is needed when the new switch is installed.
1. Remove nut securing switch to hood cover and remove switch.
2. Install new switch. Refer to Fig. 23 and reconnect the wires.
3. Install all panels.
4. Test action of swing arm and switch for activation.
5. Adjust switch assembly up or down as needed for proper operation.
NOTE: Do not remove cam assembly from swing
spout.
P2139.40
Location:
The swing arm switch is attached to the cupola
cover.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Remove the cupola cover end caps, swing spout and cupola cover.
3. Disconnect the two black wires connected to the switch.
4. Check for continuity across the terminals on the switch.
5. Continuity should be present when switch plunger is depressed.
If continuity is present as described, the switch is operating properly. If continuity is not present as described, replace the switch.
BLK from Pump
BLK from Timer
P2140.70
FIG. 23 SWING ARM SWITCH TERMINALS
Page 25
10067.3 070102
SERVICE (cont.)
TANK HEATER
FIG. 24 TANK HEATER
Removal and Replacement:
1. Remove the thermal fuses from the tank heater.
2. Remove the four #8-32 screws securing the tank heater to the component bracket.
3. Remove tank heater and gasket.
4. Position new tank heater and gasket on the com­ponent bracket and secure with four #8-32 screws.
5. Refer to Fig. 25 and reconnect the wires.
RED (Thermal Fuse) to Contactor Lower Right Terminal)
P2180
Location:
The tank heater is located on the front center of the
upper component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the wires from the tank heater.
3. Check for continuity across the tank heater termi­nals.
If continuity is present as described, tank heater is operating properly. If continuity is not present as described, replace the tank heater.
BLK (Thermal Fuse) to Contactor Lower Left Terminal)
P1746
FIG. 25 TANK HEATER TERMINALS
Page 26
10067.3 070102
SERVICE (cont.)
THERMAL FUSES
FIG. 26 THERMAL FUSES
P2121.40
Location:
The thermal fuses are mounted between the tank
heater terminals and the contactor terminals.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the thermal fuse from the tank heater terminal and the contactor lead.
3. Check for continuity across the terminals on the ends of each thermal fuse.
If continuity is present as described, the thermal fuse is operating properly. If continuity is not present as described, replace the thermal fuse.
Removal and Replacement:
1. Disconnect the thermal fuse from the tank heater terminal and the contactor lead and discard.
2. Connect the new thermal fuse to the tank heater terminal and the contactor lead.
Page 27
10067.3 070102
SERVICE (cont.)
TIMER
3
4
2
5
1
.5
MINUTES
BUNN-O-MATIC
P/N 2235-120 VAC
EARLY MODELS
P2114.40
FIG. 27 TIMER
Location:
The timer is located behind the front access panel
on the right side of the component bracket.
Test Procedures:
1. Disconnect the brewer from the power source.
2. Disconnect the polarized, three pin connector from the brewer main harness and rotate the brew timer dial fully counterclockwise.
3. With a voltmeter check the voltage across sockets P2 and P3 (black and red wire) of the female connector on the main wiring harness when the "ON/OFF" switch is in the "ON" (upper) position. Connect the brewer to the power source. The indication must be 230 volts ac.
4. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #5. If voltage is not present as described, refer to the wiring diagram and check the brewer wiring harness.
5. With a voltmeter check the voltage across the sockets P1 and P2 (blue and black wires) of the female connector on the main harness when the "ON/OFF" switch is in the "ON" (upper) position and the start switch pressed. Connect the brewer to the power source. The indication must be 230 volts ac.
6. Disconnect the brewer from the power source.
7. Reconnect the three pin connector from the main wiring harness to the connector on the timer.
Page 28
If voltage is present as described, proceed to #8. If voltage is not present as described, refer to the wiring diagram and check the brewer wiring harness.
8. Disconnect the black and white wires to the swing arm switch and pump leads.
9. With a voltmeter check the voltage across the black and white wires when the "ON/OFF" switch is in the "ON" (upper) position and the start switch pressed to the start position and released. Connect the brewer to the power source. The indication must be 230 volts ac.
If voltage is present as described, the brew timer is operating properly. Reset the timer dial as required, to obtain the desired brew volume. If voltage is not present as described, replace the timer.
Removal and Replacement:
1. Disconnect the male connector on the timer from the female connector on the main wiring harness.
2. Disconnect the timer leads from the swing arm switch lead and pump lead.
3. Disconnect the three pin connector from the HALF/ FULL batch selector switch to the three pin plug on the brew timer.
4. Remove the two #8-32 screws securing the brew timer to the component bracket and remove timer.
5. Position new timer on the component bracket and secure with two #8-32 screws.
6. Refer to Fig. 30 and reconnect the wires.
Three Pin Connector from Half/Full Batch Switch
To Three Pin Female Connector on Main Harness
BLK to Swing Arm
Switch Lead
WHI to RED Pump
Lead
EARLY MODELS
P1751
FIG. 28 TIMER TERMINALS
10067.3 070102
SERVICE (cont.)
DIGITAL BREW TIMER (Late Models)
LATE MODELS
P2211.40
FIG. 29 DIGITAL BREW TIMER
Location:
The timer is located inside the front of the trunk on
the top of the component bracket.
Test Procedure. NOTE: Do not remove or install wires while timer board is installed. Pressure applied to one side may cause damage to the board.
1. Disconnect the brewer from the power source and remove the front access panel.
2. Remove the two #8-32 screws securing circuit board to the mounting bracket.
3. Remove circuit board and spacers (as required).
4. With a voltmeter, check the voltage across termi­nals TL1 and TL2 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source. The indication must be 230 volts ac.
5. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #6. If voltage is not present as described, refer to the
Wiring Diagrams
and check the brewer wiring har-
ness.
6. With a voltmeter, check the voltage across termi­nals TL1 and TL4 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source. The indication must be 0 volts.
If voltage is as described, proceed to #7. If voltage is not as described, disconnect the brewer from the power source and replace the timer.
7. With a voltmeter, check the voltage across termi­nals TL1 and TL4 when the "ON/OFF" switch is in the "ON" position. Connect the brewer to the power source and press the "START" switch. The indica­tion must be 230 volts ac.
If voltage is present as described, the brew timer is operating properly. Reset the timer as required, to obtain the desired brew volume. If voltage is not present as described, disconnect the brewer from the power source and replace the timer.
Removal and Replacement:
1. Remove the two #8-32 screws securing circuit board to the mounting bracket.
2. Remove circuit board and spacers (as required).
3. Remove all wires from the timer.
4. Attach all wires to the replacement timer board prior to installation to the component mounting bracket. Refer to FIG. 30 when reconnecting the wires.
5. Install new circuit board with spacers (as re­quired) to the component mounting bracket.
6. Adjust the timer as described below.
Timer Setting: NOTE: Prior to setting or modifying volumes, check that the brewer is connected to water supply, the tank is properly filled, and a funnel support, funnel and funnel cover are in place. NOTE: All volume settings must be done with the swing spout shield installed.
1. Modifying brew volumes. To modify a brew vol-
ume, first check that the SET/LOCK switch is in the “SET” position on the circuit board.
To increase a brew volume, place the ON/OFF
switch in the “ON” position, press and hold the START switch until you see three breaks in the water stream from the swing arm. Release the switch and press it again one or more times. (Failure to release the switch
Page 29
10067.3 070102
SERVICE (cont.)
DIGITAL BREW TIMER (Late Models)
within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory.) Each time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in order to verify that the desired volume has been achieved.
To decrease a brew volume, place the ON/OFF switch in the “ON” position, press and release the START switch once for every two-second interval to be removed from the total brew time period; then im­mediately press and hold down the START switch until you see three breaks in the water stream from the swing arm. Release the switch. (Failure to release the switch within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory). Allow the brew cycle to finish in order to verify that the desired volume has been achieved.
3. Setting programming disable feature. If it be- comes necessary to prevent anyone from changing brew time once programmed, you can set the SET/ LOCK switch to the “LOCK” position. This will pre­vent any further programming until switch is once again put into the “SET” position.
2. Setting brew volumes. To set a brew volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board. Place the ON/OFF switch in the “ON” position, press and hold the START switch until you see three breaks in the water stream from the swing arm and then release the switch. (Failure to release the switch within two seconds after the third break in the water stream causes the volume setting to be aborted and previous volume setting will remain in memory.) View the level of the liquid being dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF”. NOTE: The brewer remembers this volume and will continue to brew batches of this size until the volume setting procedure is repeated. NOTE: When brewing coffee, volume will decrease due to absorption by the coffee grounds. NOTE: Half-Batch and full batch settings must each be set separately.
BLU/BLK wire from TL5 to P1 WHI/GRN wire from TL4 to (WHI) Pump WHI/BLU wire from TL3 to (BLK) Swing Arm Switch WHI wire from TL2 to P2 BLK wire from TL1 to P3
J2 - Three Pin connector from Half/Full Batch Switch P2037
FIG. 30 DIGITAL TIMER TERMINALS
Page 30
10067.3 070102
10491.0004A 07/02 © 2002 BUNN-O-MATIC CORPORATION
PNK
Page 31
10067.3 070102
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