INSTRUCTIONS
AND
PARTS MANUAL
PITBULL AUTOMA TIC
BEVELING MACHINE
SPB-3000
Please record your equipment identification information below for future reference. This information can be found on
your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
LIT-PITBULL-IPM-1109
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA 15317-9564 USA
PHONE: 1-412-331-1776 http://www.bugo.com FAX: 1-412-331-0383
SAFETY
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH.
KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION,
MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY
QUALIFIED INDIVIDUALS.
EQUIPMENT DAMAGE
ELECTRIC SHOCK can kill.
1) The equipment is not waterproof. Using
the unit in a wet environment may result
in serious injury. Do not touch equipment
when wet or standing in a wet location.
2) The unused connectors have power on
them. Always keep the unused connectors covered with the supplied protective
panels. Operation of the machine without
the protective panels may result in injury.
3) Never open the equipment without first
unplugging the power cord or serious
injury may result.
4) Verify the customer-supplied power
connections are made in accordance
with all applicable local and national
electrical safety codes. If none exist,
use International Electric Code (IEC)
950.
5) Never remove or bypass the equipment
power cord ground. Verify the equipment
is grounded in accordance with all applicable local and national electrical safety
codes. If none exist, use International
Electric Code (IEC) 950.
1) Do not plug in the power cord without first
verifying the equipment is OFF and the
cord input voltage is the same as required
by the machine or serious damage may
result.
2) Always verity both the pinion and wheels
are fully engaged before applying power
or equipment damage may occur.
3) Do not leave the equipment unattended.
4) Remove from the worksite and store in
a safe location when not in use.
FALLING EQUIPMENT
can cause serious
personal injury and
equipment damage.
Faulty or careless user installation is
possible. As a result, never stand or
walk underneath equipment.
POSSIBLE.
MOVING PARTS can
cause serious injury.
READ INSTRUCTIONS.
Read the instruction manualbefore
installing and using the equipment.
2
1) Never try to stop the pinion from moving
except by removing power or by using the
STOP control.
2) Do not remove any protective panels,
covers or guards and operate equipment.
HIGH FREQUENCY WARNINGS
SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA,
TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY
TO STRIKE AN ARC.
WARNING: HIGH FREQUENCY CAN EFFECT MACHINE
Read the precautions below before installing and using the equipment.
OPERATION AND THEREFORE, WELD QUALITY.
PRECAUTIONS:
1) Some plasma or welding cables are strong sources of high frequency interference.
NEVER lay a plasma or welding cable across the controls of the machine.
2) Always physically separate the plasma or welding cable leads from the machine
cables. For example, the plasma or welding cable leads should NEVER be bundled
with a pendant cable or the machine power cord. Maximize the separation between
any machine cables and the plasma or welding cables.
3) Strictly follow the grounding procedures specified for the plasma or weldingunit.
NOTE: Some plasma and welding units produce exceptionally large amounts of high
frequency noise. They may require a grounding rod be driven into the earth within six
feet (2 meters) of the plasma or welding unit to become compatible with an automatic
cutting or welding process.
4) If the high frequency is produced using a spark gap, adjust the points so the gap is as
small as possible. The larger the gap, the higher the voltage and the higher the interference.
5) Some plasma or welding units will inject high frequency interference into the AC
power line. Use separate power line branches whenever possible to power the
plasma or welding source and the machine. Do not plug them into the same outlet
box.
6) High frequency noise may enter the machine through the plasma or welding supply
remote contactor leads. Some plasma and welding sources can produce noise spikes
of up to several thousand volts. These sources are not compatible with automated
cutting and welding equipment. It is recommended that the remote contactor leads on
these plasma or welding sources not be connected to the machine. An alternate
solution is to purchase a separate remote contactor isolation box.
3
PITBULL
PORT ABLE AUTOMA TIC BEVELER
INSTRUCTIONS AND PARTS MANUAL
TABLE OF CONTENTS
5 ...... General Information
6 ...... Machine Components
9 ...... Set Up
10 ..... Operation
11 ..... Remarks
12 ..... Safety
12 ..... Technical Specifications
13 ..... Pitbull SPB-3000 / Exploded View / Parts List
14 ..... Milling Carriage Assembly WOZ-0152-01-00-0 / Exploded View / Parts List
15 ..... Carriage Front Assembly LST-0152-01-01-00-0 / Exploded View / Parts List
16 ..... Carriage Back Strip Assembly LST-0152-01-02-00-0 / Exploded View / Parts List
17 ..... Shock Absorber Vibration Assembly AMR-0152-01-03-00-0 / Exploded View / Parts List
17 ..... Motor Feed Assembly SLN-0152-01-04-00-0 / Exploded View / Parts List
18 ..... Carriage Housing Assembly SLN-0152-01-04-00-0 / Parts List
19 ..... Carriage Housing Assembly SLN-0152-01-04-00-0 / Exploded View
20 ..... Milling Assembly ZSP-0152-02-00-00-0 / Exploded View / Parts List
21 ..... Head Assembly GLW-052-02-00-00-0 / Exploded View / Parts List
22 ..... Rail Assembly PRW-0152-02-02-00-0 / Exploded View / Parts List
23 ..... Rail Alignment Clamp SPB-3017 / Exploded View / Parts List
24 ..... Wiring Diagram
25 ..... Optional Equipment
26 ..... Warranty
4
Patents Pending
GENERAL INFORMATION
The Pitbull SPB-3000 beveling machine is a portable milling unit designed for machining plate
edges before welding. Simple to operate, the Pitbull is effective and efficient for bevel angles from
0º to 60º and bevel width “b” up to 1.02'' (26 mm). With additional equipment it can be used for
angles up to 80º.
Figure 1: Reference drawing showing Bevel Angle (ß),
Bevel Face Width (b), Bevel Depth (d) and Depth of Cut (c).
Before starting operation, read this manual carefully
and pay particular attention to safety conditions.
STANDARD SPB-3000 SET
The standard set includes:
- Carriage mounted on one rail segment
- Rail
- Complete milling unit – ready to operate
- Milling unit holders (0 + 22.5 + 37.5 + 45º)
- Rail alignment clamp x 3
- Allen wrench hex s=6
- Allen wrench hex s=8
- Insert key – t 15
- Spare machining insert x 3
- Instruction and Parts Manual
5
MACHINE COMPONENTS
The Pitbull consists of six (6) major components as shown in Figure 2. The following sections
describe each of these components in detail.
1. Carriage
2. Milling unit
3. Milling unit holder
4. Rail
5. Rail alignment clamp
6. Metal chip container
Figure 2: Major Components of the Pitbull
CARRIAGE
The carriage precisely transmits the milling unit along the rail at operator-controlled speed. The
carriage and rail are a set. DO NOT REMOVE THE CARRIAGE FROM THE RAIL. The carriage
can only be moved when the milling unit is connected and the main motor is running. The major
carriage components and control mechanisms are called-out in Figure 3.
1.1 Chassis
1.2 Carriage casing
1.3 Electronic module
1.4 Milling unit interlock
1.5 Main switch
1.6 Milling unit switch
1.7 Carriage direction switch
1.8 Carriage speed potentiometer
1.9 Emergency stop switch
1.10 Milling unit power supply connection
Figure 3: Carriage components and controls
The milling unit switch (1.6) consists of a green ST AR T button (I), a red STOP button (O) and an
overload indicator light. The indicator flashes when the main motor is operating near overload. The
carriage direction switch has three (3) positions - forward, reverse, and stationary .
6
MILLING UNIT
The milling unit is a special milling head mounted directly to the motor shaft. The unit is equipped
with bevel depth adjustment. Major components and controls of the milling unit are called-out in
Figure 4.
2.1 Main motor
2.2 Milling head casing
2.3 Drive ring
2.4 Drive ring lever
2.5 Milling head
The milling head requires seven (7)
machining inserts. Each insert is
held in place with a screw and can
be replaced or repositioned as
needed. The insert key is used for
these screws.
Figure 4: Milling Unit
Assemble the milling head casing (2.2) and the milling unit holder (3), then use the drive ring
(2.3) to regulate the bevel depth. On the drive ring, one unit corresponds to 1 mm.
MILLING UNIT HOLDER
The milling unit holder or bracket head assembly mounts to the carriage and positions the
milling unit at a fixed angle. The milling unit holder must be changed to change the bevel angle.
The standard SPB-3000 package includes four (4) holders -- 0º, 22.5º, 37.5º, 45º. Holders are also
available for 15º, 20º, 25º, 30º, 55º, and 60º. Figure 5 shows the major features of the milling unit
holder.
3.1 Holder body
3.2 Bevel depth interlock
3.3 Bevel depth indicator
Figure 5: Milling Unit Holder
7
MACHINE COMPONENTS, CON’T
RAIL
The standard rail consists of two easily disconnected tip segments and two moveable end
clamps, as shown in Figure 6, and spans 2 m long. For longer bevel lengths, one-meter center
segments can be added between the tip segments.
4.1 Tip segment – left
4.2 Tip segment – right
4.3 End clamp
4.4 Clamp screw
Figure 6: Rail
RAIL ALIGNMENT CLAMP
Rail alignment clamps position and secure the rail against the work piece. Use the clamp lever,
shown in Figure 7, to press the rail against the work piece and minimize the effects due to out-of-flat
plate. Three rail alignment clamps are supplied with the standard SPB-3000. Rail alignment clamps
are adjusted during operation. At all times, two out of three rail alignment clamps should be
clamped.
5.1 Alignment clamp body
5.2 Alignment clamp arms
5.3 Alignment clamp lever
5.4 Adjusting screw
Figure 7: Rail Alignment Clamp
Adjusting screw (5.4) is used to correct for work piece thickness. Proper alignment clamp
operation requires a snug fit of work piece to alignment clamp. An alignment clamp can be moved
only when the lever (5.3) is in the up position. Figure 7 shows the lever in the down position.
8
SETUP
INSTALL THE RAIL
1. Position the rail (4) onto the work piece. The carriage should be on the edge of the rail, i.e.
outside of the work area.
2. Align the rail using the alignment clamps (5). Surfaces A and B of the work piece and
surfaces C and D of the rail should be in contact with corresponding alignment clamp
surfaces, as shown in Figure 8.
3. Secure the rail to the work piece. Fasten the alignment clamps by lowering lever (5.3).
4. Position the end clamps (4.3) on each side of the work piece and tighten the clamp
screws. This prevents the rail from moving during beveling, when the alignment clamps are
being moved.
Figure 8: Position of rail on work piece.
INSTALL THE MILLING UNIT
Af ter mounting the rail, secure the milling unit holder with milling unit onto the carriage.
NOTE: Numbers in parentheses () correspond to labels in Figures 2-7.
1. Hold the milling unit (2) so the milling head (2.5) is facing upward.
2. Turn drive ring lever (2.4) clockwise until it stops.
3. Select the proper milling unit holder (3) for the desired bevel angle.
4. Loosen the bevel depth interlock (3.2).
5. Align the bevel depth interlock with the slot in the milling head casing (2.2) and slide
milling unit holder onto milling unit.
6. Turn drive ring lever counterclockwise to set bevel depth. (Scale = 1 mm)
Note: It is advisable to begin with minimal bevel depth, especially at the 0º angle.
7. Tighten bevel depth interlock.
8. Loosen interlock screws (1.4) on carriage (1).
9. Slide milling unit holder into place.
10. Tighten interlock screws to hold milling unit and holder in place while bevelling.
1 1. Plug the milling unit into the power supply connection (1.10) on the carriage.
9
SETUP, CON’T
CHANGE THE MILLING UNIT HOLDER
Each milling unit holder corresponds to a fixed bevel angle. In order to change the bevel angle, the
operator must change the milling unit holder. Follow the step s below to change the milling unit
holder.
1. Unplug the milling unit from the carriage.
2. Remove the milling unit holder from the carriage by loosening interlock screws (1.4)
and sliding out the holder.
3. Loosen the bevel depth interlock (3.2).
4. On the milling unit, rotate drive ring (2.3) clockwise, to the outermost milling head position.
5. Remove the milling unit holder from the milling unit.
6. Install desired milling unit holder on milling unit, aligning the bevel depth interlock with the
slot on the milling head casing (2.2).
7. Set bevel depth, then block the movement between the holder and milling unit by tightening
the bevel depth interlock; it prevents bevel depth change during milling.
8. Secure the milling unit holder, along with mounted milling unit, onto the carriage using
milling unit interlock. Slide the holder in to place and secure the interlock screws.
OPERATION
Step-by-step operation of the Pitbull is described below . Please refer to the “Remarks” section of
this manual for additional operating tips.
1. Install the rail and milling unit as described in “Set-Up.”
2. Plug the carriage in to appropriate 230V power supply with protection circuit.
3. Switch the main switch (1.5) to ON. The Pitbull is now ready to operate.
4. Adjust the carriage speed potentiometer (1.8) to a minimum.
5. Switch the carriage direction switch (1.7) to the required direction of milling.
6. With the milling head not contacting the work piece, start the main motor using the green
“I” button on the milling unit switch (1.6).
7. Adjust bevel depth, if needed.
A. Loosen up bevel depth interlock (3.2) using knob.
B. Rotate drive ring (2.3), using lever (2.4), to move the milling head closer to the work
piece.
C. Clamp interlock again.
8. Increase speed slightly to gently start milling.
9. Adjust speed in order to optimize the machining process. Set the speed such that the
overload indicator on the milling unit switch does not flash.
Note: Short term operation with overload indicator flashing is permissible as described in the
“Remarks” section of this manual.
10. Carriage movement automatically stops upon running into end clamp (4.3) or any other
obstacle.
1 1. Adjust bevel depth for the next pass. (Follow A-C of step 7)
12. Start milling in the opposite direction using direction switch.
13. Apply this method until required bevel has been obtained.
14. Stop the milling unit by pressing the red “O” button on the milling unit switch.
10
REMARKS
ALIGNMENT CLAMPS
While milling, the rail (4) should be pressed down by alignment clamps (5). It is advised to always
have one alignment clamp close to the present carriage position. Move the alignment clamps, one
at a time, during milling so one is always near the milling machine. In order to obtain a smooth
machined surface, make the last milling pass with minimum depth of cut.
BEVEL DEPTH
It is advised not to exceed 4 mm sinking of the milling head into the material in a single milling pass.
MACHINE SPEED
Operating at optimal speed maximizes efficiency , reduces wear of milling head inserts, and
prevents machine overload. If the machine speed is too high for the attempted bevel, the machine
will stop. Reduce the speed using potentiometer (1.8) or decrease the bevel depth using ring
(2.3). Resume milling pass.
FLASHING INDICATOR LIGHT
Operating the machine with the overload indicator flashing temporarily is generally permissible for
short periods of time (less than 1 hour). Monitor motor temperature carefully when running in this
state. Do not exceed 85ºC. T urn milling motor off to cool. Do not cool by idling.
CAUTION: Prolonged operation at high temperatures can cause winding damage.
RESTART AFTER FAULT
If, for any reason (including motor overload), the milling head (2.5) stops in the material, press and
hold the green “I” button on the milling unit switch (1.6), which will make the carriage (1) move in
the opposite direction. The withdrawal movement lasts as long as the button is pressed. Eliminate
the cause of stoppage before resuming. Reset the control system by pressing the “O” button. Then
turn on the main motor by pressing the “I” button.
REMOVE OR INSTALL THE MILLING HEAD
T o remove the milling head:
1. Press and hold the rotation lock button on the milling unit to prevent the milling head from
rotating.
2. Loosen the hub bolt in the center of the milling head.
3. Tip the milling unit to remove the head.
T o install the milling head:
1. Align profile on back of milling head with contour of milling brush (Item 4, page 20).
2. Secure the hub bolt.
CHANGE THE MACHINING INSERTS
As the machining inserts wear , they will need to be rotated or replaced. An insert can be rotated up
to 3 times, so all edges are worn, before being replaced. Follow these steps to service the
machining inserts:
1. Using the Insert Key, loosen the screw that holds the machining insert in place.
2. Rotate worn insert 90º or replace it if all edges are worn.
3. Slide machining insert into place.
4. Use insert key to tighten the screw.
Note: It is helpful, but not necessary, to remove the milling head to change the machining inserts.
11
SAFETY
GENERAL SAFETY
1. The operator should read the instruction manual and be properly trained in industrial safety.
2. Only use the beveling machine as stated in the instruction manual.
3. Do not use beveling machine if it is missing parts, or fitted with non-original spare parts.
4. Do not use the beveling machine if the power supply parameters do not match the
nameplate specifications.
5. Inspect the beveling machine with attention to condition of the power cable, control
elements and machining tools (inserts) .
6. Power connection must be supplied with protection circuit (grounding).
7. Do not operate the beveling machine in the presence of unauthorized persons.
DETAILED SAFETY
1. Before operation, inspect electrical system condition, including power cord and plug.
2. The beveling machine must be connected to an electrical system with neutral or ground
circuit and protected by a 16A fuse for the 220V supply . On a construction site, power must
be supplied from a separating transformer with class II insulation.
3. Do not expose the beveling machine to rain or excessive moisture.
4. The beveling machine is not rated for use in explosion hazard zones.
5. Always wear proper eye and ear protection. Hand protection is also recommended.
6. Do not remove metal chips with bare hands.
7. Machining inserts in the milling head must be secured tight by screws.
8. If machining insert is worn, rotate insert in its seat by 90° or replace.
9. Use proper tools, as specified in the instruction manual.
10. Upon completing work, always clean the beveling machine to remove metal chips.
1 1. Always disconnect the power cable before performing maintenance.
TECHNICAL SPECIFICATIONS
Power supply ……………………………………………….230-240 V AC
Power consumption ………………………………………..1.5 kW
Bevelling angles ……………………………………………0°, 22.5°,37.5°,45° *
* Other angles in 0-60° range on request.
Max. beveling width (face) and depth of cut depending on angle
ß 0°* 22.5° 30° 37.5° 45° 75° **
b (mm) 35 37 29 27 26 35
b (in) 1.38 1.45 1.14 1.06 1.02 1.38
c (mm) 35 34 26 21 18 13
c (in) 1.38 1.34 1.02 0.83 0.71 0.51
*Angle 0° enables to level sheet front, e.g. after oxy-acetylene cutting.
**Angle 75
Working feed speed (for steel) - up to 400 mm/min
12
° available with optional equipment.
PITBULL SPB-3000 / EXPLODED VIEW / PARTS LIST
Item Part Number Description Qty
1 WOZ-0152-01-00-00-0 MILLING CARRIAGE ASSEMBL Y 1
2 ZSP-0152-02-00-00-0 MILLING ASSEMBLY 1
3 SPB-3019 BRACKET HEAD ASSY 45° 1
3 SPB-3020 BRACKET HEAD ASSY 00° 1
3 WSP-0152-03-10-00-0 BRACKET HEAD ASSY 22.5° 1
3 WSP-0152-03-11-00-0 BRACKET HEAD ASSY 37.5° 1
4 PRW-0152-04-00-00-0 RAIL ASSY 1
5 PJM-0152-05-00-00-0 DRILLING CONT AINER ASSY 1
6 ZGR-0152-06-00-00-0 CHIPS DRIFT FENDER 1
7 KLC-000007 HEX WRENCH S=4 1
8 KLC-000009 HEX WRENCH S=6 1
9 KLC-00001 HEX WRENCH S=8 1
10 SKR-0152-12-00-00-0 METAL BOX 1
11 ZST-0152-10-00-00-0 LABELS SET 1
12 INS-0239-32-00-00-1 SERVICE MANUAL (NOT SHOWN) 1
13
MILLING CARRIAGE ASSEMBLY WOZ-0152-01-00-00-0 / EXPLODED VIEW / P ARTS LIST
Item Part Number Description Qty
1 LST-0152-01-01-00-0 CARRIAGE FRONT STRIP ASSY 1
2 LST -0152-01-02-00-0 CARRIAGE BACK STRIP ASSY 1
3 AMR-0152-01-03-00-0 SHOCK ABSORBER VIBRATION ASSY 1
4 SLN-0152-01-04-00-0 MOTOR FEED ASSY 1
5 ZSP-0152-01-05-00-0 ELECTRONIC CONTROL SYSTEM ASSY 1
6 PL Y -0152-01-06-00-0 CARRIAGE MAIN PLATE 1
7 LCZ-0152-01-07-00-0 CARRIAGE GUIDE CONNECTOR RIGHT 1
8 LCZ-0152-01-08-00-0 CARRIAGE GUIDE CONNECTOR LEFT 1
9 OBD-0152-01-09-00-0 CARRIAGE HOUSING ASSEMBL Y 1
10 UCW-0152-01-10-00-1 CARRIAGE HOLDER 1
11 TLJ-0152-01-1 1-00-0 CARRIAGE REDUCER SLEEVE 1
12 SRB-000219 HEX SOCKET BOL T M5x65 4
13 SRB-000208 HEX SOCKET BOL T M6x14 6
14 SRB-000107 HEX SOCKET BOL T M6x16 4
15 SRB-000114 HEX SOCKET BOL T M6x20 7
16 SRB-000125 HEX SOCKET BOL T M6x40 4
17 SRB-000148 HEX SOCKET BOL T M8x20 3
18 SRB-000153 HEX SOCKET BOL T M8x25 8
19 SRB-000115 HEX SOCKET BOL T M6x25 4
14
CARRIAGE FRONT STRIP ASSEMBLY LST-0152-01-01-00-0 / EXPLODED VIEW / PARTS
LIST
Item Part Number Description Qty
1 LST-0152-01-01-01-0 FRONT STRIP 1
2 WLK-0152-01-01-02-0 BEARING GUIDANCE SHAFT 4
3 OBS-0152-01-01-03-0 BEARING HOLDER RESIST ANCE 1
4 WLK-0152-01-01-04-0 BEARING RESIST ANCE SHAFT 2
5 BLD-0152-01-01-05-0 MILLING BLOCKING 2
6 PRT-0152-01-01-06-0 SPRING BAR 2
7 SPR-0130-20-07-00-0 SPRING I 1.5x10x15 2
8 LOZ-000091 BEARING 12x32x15.9 4
9 LOZ-000092 BEARING 15x35x15.9 2
10 PDK-000104 DECREASE ROUND WASHER 13 4
11 PRS-000003 EXTERNAL RET AINING RING 12Z 6
12 KLK-000060 PIN 6x20 4
13 WKR-000051 SCREW M6x16 4
14 SRB-000216 HEX. SOCKET BOL T M8x35 2
15 SRB-000154 HEX. SOCKET BOL T M8x30 2
16 SRB-0001 19 HEX. SOCKET BOLT M6x30 1
15
CARRIAGE BACK STRIP ASSEMBLY LST-0152-01-02-00-0 / EXPLODED VIEW / PARTS
LIST
16
Item Part Number Description Qty
1 LST-0152-01-02-01-0 BACK STRIP 1
2 WLK-0152-01-01-02-0 BEARING GUIDANCE SHAFT 4
3 LOZ-000091 BEARING 12x32x15.9 4
4 PRS-000003 EXTERNAL RET AINING RING 12Z 4
5 WKR-000051 SCREW M6x16 4
6 PDK-000104 DECREASE ROUND W ASHER 13 4
SHOCK ABSORBER VIBRATION ASSEMBLY AMR-0152-01-03-00-0 / EXPLODED VIEW /
PARTS LIST
Item Part Number Description Qty
1 KRP-0152-01-03-01-0 VIBRATE SHOCK ABSORBER FRAME 1
2 SLZ-0152-01-03-02-0 SHOCK ABSORBER SLIPPER 1
3 SPR-0130-20-07-00-0 SPRING I 1.5x10x15 3
4 KLK-000096 PIN DOWEL 5N 6x22 2
5 SRB-000086 HEX SOCKET BOLT M5x20 2
MOTOR FEED ASSEMBLY SLN-0152-01-04-00-0 / EXPLODED VIEW / PARTS LIST
Item Part Number Description Qty
1 SLN-000062 MOTOR 1
2 PKL-000005 GEAR 1
3 KOL-0152-01-04-02-0 DRIVE WHEEL Z=16, M=1.5 1
4 WKR-000022 HEX SET SCREW M6x8 2
17
CARRIAGE HOUSING ASSEMBLY OBD-0152-01-09-00-0 / PARTS LIST
Item Part Number Description Qty
1 OBD-0152-01-09-01-1 CARRIAGE HOUSING 1
2 PDS-0152-01-09-02-0 CONT ACT OR BASE 1
3 WZK-0152-01-09-03-0 CONTROLLER WIRE ASSY 1
4 WZK-0152-01-09-04-0 MAIN SWITCH-KEY WIRES 1
5 WZK-0152-01-09-05-0 SAFETY SW ITCH WIRES 1
6 WZK-0152-01-09-06-0 MOTOR SOCKET WIRES 1
7 PWD-0152-01-09-07-0 CONT ACTOR LEAD ASSY 1
8 PWD-0152-01-09-08-0 BODY EARTH CONDUCT OR ASSY 1
9 PWD-0152-01-09-09-0 MOTOR SOCKET EARTH CONDUCTOR 1
10 WKL-0152-01-09-10-0 POTENTIOMETER INSERT BRAKING 1
11 SZN-0212-10-02-00-2 POWER CORD 230V 3X1 1
11.4 DLW-000007 STRAIN RELIEF PG11 1
12 NPD-000004 DUAL PUSH-BUTTON DRIVE M22 1
13 LCZ-000012 CONNECTOR FIX M22-A 1
14 DDA-000039 RED DIODE LED 18-30V 1
15 RZL-000002 DISCONNECT 1
16 PKT-000024 RED-YELLOW HANDWHEEL 1
17 GNZ-000023 SOCKET 16A 1
18 PKT-000022 POTENTIOMETER HANDWHEEL 20 1
19 PKT-000013 HANDWHEEL CK 1032 1
20 STY-000003 MINIATURE CONT ACTOR MOTOR 1
21 BLD-000002 CABLE CLAMP 9.8-11.8 1
22 OBJ-000001 HOLDER FOR FIX LEADS 9 2
23 PDK-000025 ROUND WASHER 10.5 1
24 PDK-000060 SPRING W ASHER 4.3 1
25 WKR-000179 SCREW M3x12 4
26 WKR-000183 SCREW M4x10 4
27 WKR-000197 SCREW M5x16 4
28 SRB-0001 13 HEX. SOCKET BOL T M6x20 2
29 WKR-000379 SCREW 2.9x16 2
18
CARRIAGE HOUSING ASSEMBLY OBD-0152-01-09-00-0 / EXPLODED VIEW
19
MILLING ASSEMBLY ZSP-0152-02-00-00-0 / EXPLODED VIEW / PARTS LIST
20
Item Part Number Description Qty
1 SLN-0152-02-01-00-0 MOTOR 230V/240V :50/60HZ 1
2 GLW-0152-02-02-00-0 HEAD ASSY 1
3 UCW-0152-02-03-00-0 MILLING HOLDER ASSY 1
4 ZBI-0152-02-04-00-0 MILLING BRUSH 1
5 KRP-0152-02-05-00-1 CAN FRAME 1
6 PKR-0152-02-06-00-1 CAN COVER 1
7 WSP-0152-02-07-00-1 BRACKET CONDENSER ASSY 1
8 PWD-0152-02-08-00-0 MOTOR LEAD ASSY 1
9 SPB-3010 MILLING HEAD 1
10 OSL-0152-02-10-00-0 MOTOR GUARD ASSY 1
11 DLW-000007 STRAIN RELIEF PG11 1
12 PRS-000190 SEAL O-RING 72x2 1
13 PRP-000003 SNAP BUSHING LA6 1
16 NKR-000018 HEX. NUT M6 4
17 PDK-000016 ROUND WASHER 4.3 2
18 PDK-000043 SPRING WASHER 4.1 2
19 PDK-000048 SPRING WASHER 6.1 4
20 PDK-000051 SPRING WASHER 8.2 4
21 PDK-000065 SPRING WASHER 8.4 1
22 WKR-000184 SCREW M4x12 5
23 WKR-000341 SCREW M4x20 3
24 SRB-000107 HEX. SOCKET BOL T M6x16 4
25 SRB-000147 HEX. SOCKET BOL T M8x20 4
26 SRB-000221 HEX. SOCKET BOL T M10x25 1
27 PRS-000006 INTERNAL RET AINING RING 17 W 1
28 PRS-000217 SEAL O-RING 45x8 1
29 WKR-000193 SCREW M4x8 2
30 SPB-3011 CERMET INSERT 10
HEAD ASSEMBL Y GLW -0152-02-02-00-0 / EXPLODED VIEW / PARTS LIST
Item Part Number Description Qty
1 KRP-0152-02-02-10-0 FRAME HEAD 1
2 PRS-0152-02-02-20-0 WELDING DRIVING RING 1
3 BLD-0152-02-02-03-0 MILL BLOCKADE 1
4 TLJ-0152-02-02-04-0 SLEEVE BLOCKADE MILL 1
5 SPR-0152-02-02-05-0 SPRING 8x14.5x0.8 1
6 WKR-0152-02-02-06-0 SPECIAL SCREW M6x16 3
7 WKR-0152-02-02-07-0 SPECIAL SCREW M8x12 3
8 GLK-000006 OVAL KNOB 1
9 PRS-000232 SEAL O-RING 77x3 1
21
RAIL ASSEMBLY PRW-0152-04-00-00-0 / EXPLODED VIEW / PARTS LIST
Item Part Number Description Qty
1 SGM-0152-04-01-00-0 RAIL SEGMENT, LEFT ASSY 1
2 SGM-0152-04-02-00-0 RAIL SEGMENT, RIGHT ASSY 1
3 ZCS-0152-04-03-00-0 END CLAMP 2
4 SPB-3017 RAIL ALIGNMENT CLAMP (to 30mm) 3
5 SRB-0152-04-05-00-0 CLAMP SCREW 2
22
RAIL ALIGNMENT CLAMP SPB-3017 / EXPLODED VIEW / PARTS LIST
Item Part Number Description Qty
1 KRP-0152-04-04-01-1 FRAME, ALIGNMENT CLAMP 1
2 RAM-0152-04-04-02-0 ARM, ALIGNMENT CLAMP 1
3 LCZ-0152-04-04-03-0 ECCENTRIC GUIDE SET BLOCK 1
4 TLJ-0152-04-04-04-0 ECCENTRIC SLEEVE 1
5 SRB-0152-04-05-00-0 SPECIAL SCREW WITH GLOBULE 1
6 DZW-0178-09-00-00-0 SPOKE HANDLE ASSY 1
7 KLK-000098 DOWEL PIN 16Nx6x40 1
8 SRB-000138 HEX. SOCKET BOL T M6x8 2
9 PRS-000011 EXTERNAL RET AINING RING- 20Z 1
10 PDK-000105 ROUND WASHER 21 1
11 NKR-000002 HEX. NUT M10 1
12 PDK-000046 SPRING W ASHER 6.1 2
23
WIRING DIAGRAM
24
OPTIONAL EQUIPMENT
Part Number Description
SPB-3018 RAIL ALIGNMENT CLAMP FOR 60mm ASSY
SPB-3016 RAIL SEGMENT , CENTER (L=1.2)
SPB-3021 BRACKET HEAD ASSY 15°
SPB-3022 BRACKET HEAD ASSY 20°
SPB-3023 BRACKET HEAD ASSY 25°
SPB-3024 BRACKET HEAD ASSY 30°
SPB-3025 BRACKET HEAD ASSY 55°
SPB-3026 BRACKET HEAD ASSY 60°
SPB-3027 BRACKET HEAD ASSY, to 75°
25
WARRANTY
MODEL ___________________________
LIMITED WARRANTY
FOR A PERIOD OF TWEL VE (12) MONTHS FROM DELIVER Y , BUG-O SYSTEMS W ARRANTS TO THE ORIGINAL PURCHASER
(DOES NOT INCLUDE AUTHORIZED DISTRIBUTORS), THA T A NEW MACHINE IS FREE FROM DEFECTS IN MA TERIAL AND
WORKMANSHIP AND AGREES TO REPAIR OR REPLACE, AT ITS OPTION, ANY DEFECTIVE PARTS OR MACHINE. THIS
WARRANTY DOES NOT APPLY TO MACHINES, WHICH AFTER OUR INSPECTION, ARE DETERMINED TO HAVE BEEN
DAMAGED DUE TO NEGLECT , ABUSE, OVERLOADING, ACCIDENT OR IMPROPER USAGE. ALL SHIPPING AND HANDLING
CHARGES WILL BE P AID BY CUSTOMER.
BUG-O SYSTEMS MAKES NO WARRANTY OF MERCHANTABILITY AND MAKES NO OTHER WARRANTY, EXPRESSED OR
IMPLIED, BEYOND THE WARRANTY EXPRESSL Y SET FORTH ABOVE. BUYER’S REMEDY FOR BREACH OF W ARRANTY,
HEREUNDER, SHALL BE LIMITED TO REP AIR OR REPLACEMENT OF NON-CONFORMING P ARTS AND MACHINES. UNDER
NO CIRCUMSTANCES SHALL CONSEQUENTIAL DAMAGES BE RECOVERABLE.
HOW TO OBTAIN SERVICE:
IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY, RE-READ THE INSTRUCTION MANUAL CAREFULLY,
THEN CALL YOUR AUTHORIZED BUG-O DEALER/DISTRIBUTOR. IF HE CANNOT GIVE YOU THE NECESSARY SERVICE,
WRITE OR PHONE US TO TELL US EXACTL Y WHA T DIFFICULTY YOU HAVE EXPERIENCED. BE SURE TO MENTION THE
MODEL AND SERIAL NUMBERS.
SERIAL NO.________________________
DA TE PURCHASED: _________________
26
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