INSTRUCTIONS
AND
PARTS MANUAL
SADDLE & ELBOW
CUTTERS
3RD AXIS OPTION
Please record your equipment identification information below for future reference. This information can be found
on your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
LIT-3RDAXIS-IPM-0408
CYPRESS WELDING EQUIPMENT INC.
A DIVISION OF WELD TOOLING CORPORATION
3001 West Carson Street • Pittsburgh, PA USA15204-1899
Telephone: 1-412-331-1776 • 1-800-245-3186 • Fax: 1-412-331-0383
http://www.cypressweld.com
PROGRAMMING MODULE
This is a hand held terminal with key pad and display which plugs in to the
control panel. Press keys A, B, C, D, or E for the function desired, as
described in the Programming instructions on page 5. Use the digit keys to
enter pipe diameters or other dimensions; push the Enter button to store
the numeric value entered. The Backspace key removes the last digit before
pushing the Enter button, in case a correction is required.
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PROGRAMMING
For programming, the following keys on the keypad are used:
Push A: T o select type of cut and enter dimensions
B: To enter the time dealy for plasma cutting.
C: T o display the Cut No. in memory (Nos. 0-10)
D: T o display the type and dimensions of cut.
E: To enter end of cut slowdown.
T o Program a cut, select one of five types as follows:
Type 1: Saddle Cut on centerline.
Type 2: Saddle Cut offset (hillside).
Type 3: Lateral Cut, offset or on centerline (for center line, put offset=0)
Type4: Mitre Cut
Type 5: Holes (see next page).
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4
Data Entry
When entering data on the keypad, multiply inches, degrees, or seconds by 100 and enter the number
without a decimal point. For metric dimensions, multiply mm x 10 cm x 100.
For Example: 350 for 3.5 inches,
800 for 80mm on metric machines
1500 for 15°
Press the return button after the number is entered.
Data required:
TYPE 1: Requires 1 . Small diameter (pipe being cut).
2. Large diameter (pipe it fits on).
3. T orch Rotation Angle
TYPE 2: Requires 1. Small diameter
2. Large Diameter
3. Offset distance between centerlines
4. T orch Rotation Angle
TYPE 3: Requires 1. Small diameter
2. Large diameter
3. Offset
4. Angle between pipes
(No torch rotation.)
TYPE 4: Requires: 1. Small diameter
2. Cutback distance
3. Angle of mitre cut
(Rotation automatically sets to mitre angle)
TYPE 5: Requires: 1. Small diameter
2. Large diameter
3. Rotation Angle
For plasma cutting, a value for the time delay is also required to allow for the delay in striking the arc.
A commonly used delay is 3 seconds (enter 300 on the terminal keypad).
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3-AXIS P ANEL CONTROLS
SEO-4310-MM1 CONTROL P ANEL 120 V COMPONENT LA YOUT ALONG W/4312-MM1 CALLOUTS
ITEM P ART NUMBER QTY DESCRIPTION
1 ARM-2279 1 Toggle Switch, DPST, On-Off
2 BUG-1393 1 Volt Trap 120 VAC
3 BUG-1415 1 Pilot Light
4 BUG-1435 1 Sta-kon Connector
5 BUG-1536 3 Pushbutton Switch SP NO
6 BUG-1537 1 Cap, Black
7 BUG-1557 1 Cap, Red
8 BUG-1770 2 Motor Control Board
9 CWO-6520 1 Motor Control
CWO-6522 1 Motor Control
10 BUG-2931 1 Circuit Breake 1 A
11 BUG-2924 1 Reset Button Seal
12 BUG-5218 2 Transformer 117V 50/60Hz
13 BUG-5761 1 Tog Switch SPDT (On) Off (On)
NOT
SHOWN
15 BUG-6028 2 Terminal Block
16 BUG-6029 2 Bracket
17 BUG-6030 1 Control Module
NOT
SHOWN
NOT
SHOWN
20 BUG-6069 1 Filter
NOT
SHOWN
22 BUG-9445 1 Power Cord 120 V
23 BUG-9448 1 Cord Grip
24 BUG-9686 1 Potentiometer Control
25 BUG-9688 1 Dial
26 BUG-9884 1 On-Off Switch Plate
27 CAP-0223 1 Cap. .022, Fllm
28 FAS-0115 4 Pan Hd Screw 6-32 x 1/2
29 FAS-0204 20 Rnd Hd Screw 4-40 x 3/8
30 FAS-0225 1 Rnd Hd Screw 8-32 x 1/2
31 FAS-1214 6 But Hd Sk Hd Scr 6-32 x 3/8
32 FAS-1224 6 But Hd Sk Hd Scr 8-32 x 3/8
33 FAS-1305 16 Hex Nut 4-40
34 FAS-1310 4 Hex Nut 6-32
35 FAS-1320 3 Hex Nut 8-32
NOT
SHOWN
37 MUG-1156 1 Panel Connector, 4-T, F
38 PRS-1065 1 Joystick
NOT
SHOWN
40 SEO-4311 1 Panel
NOT
SHOWN
NOT
SHOWN
NOT
SHOWN
44 WAS-0221 3 Encoder/Motor Wiring Harness
BUG-6017 1 Amphenol Wiring Harness
BUG-6052 2 Ins. QC. .187, 14 Ga
BUG-6053 19 Ins. QC. .187, 14 Ga
BUG-9234 2 Label 120 V
GOF-3036 4 Female Connector
SEO-4118 2 Ferrite Line Filter
SEO-4313 1 Panel Controls Wiring Harness
SEO-4316 1 Speed Board Wiring Harness
SEO-4321 1 Encoder/Motor Wiring
7
8
SEO-4313 P ANEL CONTROLS WIRING HARNESS
910111213
14
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