INSTRUCTIONS
AND
PARTS MANUAL
CON-O
Bug-O Systems is guided by honesty, integrity and ethics in service
to our customers and in all we do.
Please record your equipment identication information below for future
reference. This information can be found on your machine nameplate.
Model Number:
Serial Number:
Date of Purchase:
Whenever you request replacement parts or information on this equipment,
always supply the information you have recorded above.
LIT-CONO-IPM-0515
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE CANONSBURG, PENNSYLVANIA, USA 15317
PHONE: 412-331-1776 http://www.bugo.com FAX: 412-331-0383
SAFETY
PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR
DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION,
OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE
PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
EQUIPMENT DAMAGE
ELECTRIC SHOCK can kill.
1.The equipment is not waterproof. Using
the unit in a wet environment may result
in serious injury. Do not touch the
equipment when wet or standing in a wet
location.
2.Never open the equipment without rst
unplugging the power cord or serious
injury may result.
3.Verify the customer-supplied power
connections are made in accordance
with all applicable local and national
electrical safety codes. If none exist, use
International Electric Code (IEC) 950.
4.Never remove or bypass the equipment
power cord ground. Verity the
equipment is grounded accordance
with all applicable local and national
electrical safety codes. If none exist, use
lnternational Electrical Code (IEC) 950.
READ INSTRUCTIONS
Read the instruction manual before installing
and using the equipment.
1. Do not plug in the power cord without
rst verifying the equipment is OFF
and the cord input voltage is the same
as required by the machine or serious
damage may result.
2. Do not leave the equipment unattended.
Remove from the worksite and store in
a safe location when not in use.
FALLING EQUIPMENT
can cause serious personal
injury and equipment
damage.
Faulty or careless user installation is
possible. As a result, never stand or
walk underneath equipment.
MOVING PARTS can cause
serious injury.
1. Never try to stop the pinion from moving
except by removing power or by using
the STOP control.
2. Do not remove any protective panels,
covers or guards and operate equipment.
POSSIBLE.
CAUTION
DO NOT LEAVE EQUIPMENT UNATTENDED
WHEN NOT IN USE!
Remove from work site and store in a safe location.
2
CON-O
INSTRUCTION AND PARTS MANUAL
TABLE OF CONTENTS
PAGE
4............TECHNICAL DATA
4............CON-O CAPACITIES AND SPEED RANGES
5-8 ........OPERATING INSTRUCTIONS
9............BUG-5100-F DC III DRIVE UNIT
10..........EXPLODED VIEW / CON-O
11 .......... PARTS LIST / CON-O
12..........EXPLODED VIEW / BUG-5100-F DC III DRIVE UNIT
13..........PARTS LIST / BUG-5100-F DC III DRIVE UNIT
14..........WIRING DIAGRAM / ELECTRICAL COMPONENT CHART
15..........VACUUM SUPPORT KIT
16..........EXPLODED VIEW / VACUUM PUMP
17..........PARTS LIST / VACUUM PUMP
18..........TROUBLESHOOTING GUIDE
19 ....... WARRANTY
THIS PRODUCT IS COVERED BY ONE OR
MORE PATENTS WORLD WIDE.
3
TECHNICAL DATA
CON-0 PRECISION CONTOUR-SADDLE CUTTER
Part Number: Power Requirement:
CON-3303 120 VAC/50-60/1
CON-3323 240 VAC/50-60/1
CON-3313 42 VAC/50-60/1
CON-4404 120 VAC/50-60/1
CON-4424 240 VAC/50-60/1
CON-4414 42 VAC/50-60/1
CON-5505 120 VAC/50-60/1
CON-5525 240 VAC/50-60/1
CON-5515 42 VAC/50-60/1
CON-3
CON-4
CON-5
24" (940 mm)
32" (813 mm)
40" (1016 mm)
Dimensions
25.50" (648 mm)
33.87" (860 mm)
42.25" (1073 mm)
19"
(483 mm)
CON-3
Net Weight:
CON-4
CON-5
CON-3303, 3323, 3313 65 lbs. (29.5 kg)
CON-4404, 4424, 4414 80 lbs. (36.3 kg)
CON-5505, 5525, 5515 105 lbs. (47.7 kg)
CAPACITIES AND SPEED RANGES
DIAMETER
DIAMETER
INCH IPM MM MM/MIN
3 .4-8 75 10-210
CON-3303 6 .8-16 150 20-420
10 1.4-28 250 35-700
14 2-39 350 50-1000
10 .9-18 250 23-460
CON-4404 14 1.3-26 350 32-650
18 1.7-33 450 42-840
22 2-40 550 50-1000
18 1.3-25 450 32-640
CON-5505 22 1.5-30 550 38-760
26 1.8-37 650 45-900
30 2-41 750 52-1050
37" (940 mm)
45" (1143 mm)
53" (1346 mm)
IMPORTANT NOTICE
SADDLE CUT DIAMETERS
SHOULD NOT EXCEED 2/3
THE DIAMETER OF THE
PIPE. 12" (304 mm) PIPE
IS THE SMALLEST SIZE
PRACTICAL, I.E. 8"(203 mm)
HOLE MAXIMUM ON A 12”
(304 mm) PIPE MAXIMUM DIAMETERS PRACTICAL WILL
BE REDUCED WHEN BEVEL
CUTS ARE MADE. CHART
SHOWS DIAMETERS FOR
STRAIGHT CUTS.
1.75"
(45 mm)
4
CON-O OPERATING INSTRUCTIONS
C
B
CC
BB
AA
A
X
DD
D
W
E H
V
U
G
R
S
J
I
K
L
T
M
N
Q
O
P
INTRODUCTION
The time required to read the following instructions will be reclaimed many
times by your becoming familiar with the operation and capacity of your new
CON-O precision contour saddle cutting machine.
The CON-O Carriage (X) should operate freely on the Ring Track (L), when
the Cam Clutch (D) is disengaged.
The Cam Clutch (D) engages the drive pinion to the Ring Gear (K) by
changing the position of the Drive Unit (CC). The Wing Nut (C) locks the
Cam Clutch (D) in position.
Turning the Potentiometer Knob (A) regulates speed. The Switch (B)
controls forward-off-reverse. Throw the Switch (B) in the direction you want
the carriage to travel.
5
CON-O OPERATING INSTRUCTIONS CONT’D.
LAYOUT AND SETUP
The only layout necessary is a centerline longitudinally [parallel to the axis
of the workpiece], a single center-punch mark, and a second punch mark
[along the longitudinal centerline a distance from the center-punch mark equal
to the radius [on the outside of the workpiece of the hole to be cut. If a bevel
hole is to be cut, layout a third punch mark [along the longitudinal centerline]
a distance from the center-punch mark equal to the radius [on the inside of
the workpiece] of the bevel hole to be cut.
RACK
TORCH
R
W
OUTSIDE
SURFACE
CENTER
PUNCH MARK
T
SMALL DIAMETER
LARGE DIAMETER
RIDING
WHEEL
INSIDE
SURFACE
OUTSIDE
RADIUS POINT
INSIDE
RADIUS POINT
LONGITUDINAL
CENTER LINE
W
The illustration shows you that the CON-O machine should be placed on the
work with the Center Pin (R) located in the center-punch mark and two sets
of Alignment Bars (W) straddling, equidistant, the longitudinal center-line.
The Outrigger Support Kits (Q) should be arranged with the Magnet Foot
Assemblies (O) and Legs (M) approximately perpendicular to the work
surface if possible. Clamp securely to level and stabilize the CON-O. The
Legs (U) are also symmetrically located so they will align the machine on
the layout line.
The Four Straight Legs (U) are symmetrically located so that they too may
be used in aligning the machine. The type and size of work being done will
determine which methods of attachment are most advantageous.
6
CON-O OPERATING INSTRUCTIONS CONT’D.
TORCH
The Torchholder (V) will accept any standard American machine torch
[barrel diameter 1-3/8" (35 mm) with 1/4" (6 mm) square 32-pitchrack]. The
32-pitch pinion is standard. The Twin Hose Assembly (BB) connects the
torch to the Quick Acting Manifold Assembly (AA). The supply hoses are
to be connected to the open side of the Quick Acting Manifold Assembly.
Proper torch operation is essential to quality cuts. We suggest that you follow
the torch manufacturer’s instructions carefully, being sure to use a clean tip
of the proper size.
To reach maximum cutting diameter capacity with the CON-O machine, you
can use an adjustable tip attachment which maintains the centerline of the
offset tip in line with the torch body or you can use a bent or angled torch tip.
The contouring capacity with this machine system, is limited to two-thirds of
the diameter of the cylinder in which the cut is made; i.e. and 8" (200 mm)
hole maximum in a 12" (300 mm) cylinder.
POWER SUPPLY
The DC III drive operates on 120 volt, [42 VAC], [240 VAC], 50/60 Hz. The
Circuit Breaker (DD) protects the unit against overload or electrical faults.
CAUTION: IF THE CIRCUIT BREAKER OPENS, FIND AND CORRECT THE
CAUSE OF FAILURE BEFORE RESETTING.
DC DRIVE UNITS - SPEEDS
The standard speed for the DC drive is the speed at the pitch circle of the
Ring Gear (K), which is 18" (460 mm); 27" (685 mm) and 36" (915 mm)
respectively for the CON 3, 4 and 5. The speed at the cutting circle is directly
proportional to the diameter of the cut at given speed setting.
EXAMPLE: On a CON-3303, the pitch circle is 18" (460 mm). To nd the
speed range at *” (200 mm), use the following ratio: [Speed range at 18" pitch
circle is 2-50 ipm (50-1270 mm/min)].
IPM
Minimum: 8 = 18; 18 x = 16; x = 0.88 ipm
Maximum: 8 = 18; 18 x = 400; x = 22 ipm
MM/MIN
Minimum: 200 = 460; 460 x = 10,000; x = 22 mm/min
Maximum: 200 = 460; 460 x = 254,000; x = 552 mm/min
x 2
x
50
x
x
50
7
CON-O OPERATING INSTRUCTIONS CONT’D.
SQUARING UP THE MACHINE
1. To square the machine with the workpiece, The Alignment Bars (W)
and Outrigger Support Kits (Q) should be located symmetrically and in
approximately equal contact, then loosen the oating plate locking knob
at the back of the Floating Plate (H).
2. With the Cam Clutch (D) disengaged, rotate the machine until the Riding
Wheel (T) assumes the lowest point of contact with the workpiece on one
side of the longitudinal axis.
3. The height of the Riding Wheel (T) should be adjusted so as to keep the
Floating Plate (H) from bottoming on the Center Pin Support (S) when
in the lowest position for the cut.
4. In this lowest position, measure the distance from the top of the Floating
Plate (H) to the top of the Plate Support (E) or (G) with a rule or by mak-
ing a pencil mark on the Plate Support (E) or (G).
5. Manually rotate the carriage halfway around the Ring Track (L) and
again observe the height of the top of the Floating Plate (H) at the lowest
position of the opposite side. If the Ring Track (L) is properly positioned
for a perpendicular intersection, the height of the Floating Plate (H) will
be the same on either side. If not, the Outrigger Support Kits (O) must
be readjusted to bring it to perpendicular.
6. The radial position of the Riding Wheel (T) and the torch will be determined
by the radius punch marks laid out in accordance with the preceding
paragraphs headed “Layout and Set-Up” and the illustration shown on
page 6.
PLEASE NOTE: The Riding Wheel (T) should ride the line equal in diameter
to the path of the inside edge of a beveled cut and slightly inside the diameter
of a straight cut.
STARTING THE CUT
1. The cut should be started inside the circle by drilling or piercing a starting
hole.
2. When starting the cut, start the rotational motion of the machine before
racking the torch out to the nish cutting position preset by Rack Stop (I)
on Rack (J) which will “feather in” the cut and avoid a notch where the
torch enters the cutting circle.
The CON-O has two or more Outrigger Support Kits (Q) comprised of the
Swivel Clamp Assembly (N), the Rod (M) and the Magnet Foot Assembly
(O) which are assembled on the Handlebar (P) and bolted to the Ring Track
(L) as shown. Additional magnet and vacuum supports are available as shown
on vacuum support on page 15.
8
BUG-5100-F DC III DRIVE UNIT
DRIVE UNIT OPERATION
Rotating Cam Knob (B) will move the drive pinion in and out of engagement
with the ring gear.
To lock drive into position, tighten the 1/4-28 Wing Nut (A).
To disengage the drive pinion from the ring gear, loosen the 1/4-28 Wing
Nut (A) and turn Knob (B) counterclockwise. Turn Knob (B) clockwise to
engage the drive pinion with the ring gear, retighten the 1/4-28 Wing Nut (A)
to lock position.
When Power Cord (C) is plugged into the appropriate power source, Pilot
Light (D) will glow. Switch (E) controls the direction of travel, with the center
position as “OFF”. Knob (F) controls the speed. Circuit Breaker (G) protects
the unit against overload or electrical faults.
CAUTION: IF THE CIRCUIT BREAKER OPENS, FIND AND CORRECT THE
CAUSE OF FAILURE BEFORE RESETTING.
TECHNICAL DATA DC II DRIVE UNIT
Power Requirement: BUG-5100-F 120 VAC/50-60/1
BUG-5102-F 240 VAC/50-60/1
BUG-5104-F 42 VAC/50-60/1
B
A
C
E
G
D
F
Dimensions: 7.12" L x 7" W x 9" H
(180 x 175 x 228 mm)
Net Weight: 16 lbs (7.3 kg)
Shipping Weight: 20 lbs (9.1 kg)
Speed: *2-50 ipm (50-1250 mm/min)
[Measured at drive pinion]
Load Capacity: *30 lbs (14 kg)
[Measured at drive pinion]
*NOTE: Speed and load ratings apply at radius of ring gear. Speed is proportional to radius at
any other point, and load rating is inversely proportional to radius.
9
EXPLODED VIEW / CON-O
1
2
6
5
44
3
4
7
8
11
42
40
36
41
37
43
45
38
35
32
39
31
30
15
34
33
29
13
28
27
9
14
26
25
10
18
19
16
17
20
22
23
12
21
10
24
PARTS LIST / CON-O
ITEM PART NO. DESCRIPTION
** 1 BUG-5100-F DC Drive Unit Assembly
240 VAC: BUG-5102-F
42 VAC: BUG-5104-F
2 FAS-1302 Hex Nut 1/2-20
3 CON-1053 Tension Bar
or
3 CON-5053 Tension Bar
4 HOB-1016 Knob Screw
5 CON-[3,5] 061 Floating Plate
6 CON-1052 Left Plate Support
7 BUG-2012 Bearing
8 FAS-0385 Hex Hd. Cap Screw 5/16-24 x 1/2
9 CON-1072 “H” Rack Holder
10 CON-1096 “H” Back
11 CON-1077 “H” Back Stop
12 CON-1085 Base Rack
13 CON-3058 Base Rack Pad
14 CON-4085 Right Angle Racker
15 CON-1045 Slide Lock
* 16 CON-1103 Rack
* 17 SPL-5318 Spacer
* 18 BUG-2010 Wheel w/Bearing
* 19 FAS-0389 Hex Hd. Cap Screw 5/16-24 x 1
20 CON-[3,4,5]_000 Ring Gear Assembly
21 CON-1010 Outrigger Support Kit [2]
22 BUG-9180-10 10" (254 mm) Support Rod 7/8" (22.2 mm)
23 CON-1020 Swivel Clamp Assembly
***24 CIR-9020 Magnet Foot
25 CON-1011 Handlebar
26 FAS-2551 Soc. Hd. Cap Screw 1/4-20 x 1-1/4
27 FAS-2554 Soc. Hd. Cap Screw 1/4-20 x 1-3/4
28 CON-1012 Block
29 CON-1003 Leg 2" (50 mm)
30 FAS-2553 Soc. Hd. Cap Screw 1/4-20 x 1-1/2
31 CON-1004 Alignment Bar
32 FAS-0559 Soc. Hd. Cap Screw 1/4-20 x 1
33 CON-1042 Center Pin Support Bar
34 CON-1043 Center Pin Assembly 9" (228 mm)
35 FAS-0386 Hex Hd. Cap Screw 5/16-24 x 5/8
36 BUG-2010 Wheel w/Bearing
37 BUG-2003 Adjustable Leg
38 CON-[3,4,5]_041 Carriage Plate
39 CON-1095 “H” Torchholder Assembly
40 GOF-3025 2-Hose Quick Acting Manifold
41 FAS-0986 Flt. Hd. Soc. Screw 5/16-24 x 5/8
42 CIR-1010-3 Twin Hose Assembly 32" (812 mm)
42" (1066 mm): CIR-1010-4
50" (1270 mm): CIR-1010-5
43 CON-1051 Right Plate Support
44 CON-1065 Negator Spring Assembly
45 PAN-1043 Spacer
*16,17,18,19 CON-1102 Back Assembly
** See page 12 and page 13 for parts breakdown.
*** See page 15 for optional supports.
11
EXPLODED VIEW / BUG-5100-F DC III
DRIVE UNIT
8
27
31
7
9
29
18
10
11
14
13
28
12
36
15
16
17
6
5
4
2
3
34
1
33
30
32
26
20
12
19
22
25
21
24
23
35
PARTS LIST / BUG-5100-F DC III DRIVE UNIT
ITEM PART NO. DESCRIPTION
* 1 BUG-9445 Power Cord 120 VAC
2 BUG-2988 End Plate
3 BUG-9446 Cord Grip
* 4 BUG-2923 Circuit Breaker w/Reset.7A
5 BUG-2924 Reset Button Seal
* 6 BUG-1415 Pilot Light 120 VAC (also requires BUG-1415-A)
7 BUG-9587 Knob
8 BUG-9677 Potentiometer
9 BUG-2255 Toggle Switch
10 BUG-5120 Cam Clutch Assembly [Includes items 11-16]
11 BUG-2767W Wing Nut 1/4-28
12 BUG-5119 Knob
13 BUG-5122 Delrin Washer
14 WAS-0240 SAE Washer
15 BUG-5113 Cam Clutch
16 BUG-5115 Stud
17 BUG-5112 End Plate
18 FAS-0114 Pan Hd. Screw 6-32 x 3/8
19 BUG-9444 Tool Kit
20 BUG-5121 Stand Off
21 BUG-9614 Needle Bearing
22 BUG-5114 Swivel Plate
23 FAS-2824 Flt. Hd. Sit. Screw 8-32 x 1-3/4
24 BUG-5131 Sleeve
25 FAS-0654 Soc. Hd. Shidr. Screw 5/16 x 3/8 x 1/4-20
* 26 BUG-1550 Gear Motor
27 BUG-1393 Volt Trap 120 VAC
28 BUG-1725 Precision Speed Control
* 29 GOF-3019 Handle
30 BUG-9675 Transformer 120 VAC
31 FAS-0224 Rnd. Hd. Screw 8-32 x 3/8
32 FAS-1320 Hex Nut 8-32
33 FAS-0724 Fil. Hd. Screw 8-32 x 3/8
34 BUG-5111 Cover
35 BUG-5128 Drive Pinion w/Long Shaft
36 FAS-0112 Pan Hd. Screw 6-32 x 1/4
* See Electrical Component Chart for 240 VAC and 42 VAC part numbers.
13
WIRING DIAGRAM / BUG-5100-F
DC III DRIVE UNIT
BUG-5100-F 120 VAC
BUG-5100-F 42 VAC
CB
BLK
V
A
GRN
D
WHT
TAN
T
TAN
RED
DK. BLU
DK. BLU
YEL
WH/BLU
1
2
3
4
5
6
7
8
BUG-5102-F 240 VAC
BLK
A
WHT
CB
GRN
BLK
V
D
WHT
P
S
PK
GY
RED
BLK
ELECTRICAL COMPONENT CHART
PART NUMBER
ITEM DESCRIPTION BUG-5100-F BUG-5102-F BUG-5104-F
120 VAC 240 VAC 42 VAC
F
M
A Power Cord BUG-9445 GOF-3115 BUG-9442
CB Circuit Breaker CIR-5247 (.7A) BUG-2952 (.5A) BUG-2933 (2A)
D Pilot Light BUG-1415/BUG-1415-A BUG-1428 BUG-1427
V Volt Trap BUG-1393 BUG-1563 BUG-1393
T Transformer BUG-9675 GOF-3112 BUG-1468
M Gear Motor BUG-1550 (150:1)
F Precision Speed Control BUG-1725
S Toggle Switch BUG-2255
P Potentiometer Control BUG-9686
14
VACUUM SUPPORT KIT
CON-1006 VACUUM SUPPORT KIT can be mounted on any CIR-O or CON-O
ring bases with standard CON-1003 legs. Vacuum pump kits are available for
operation on 120 VAC (ARV-2020) or 240 VAC (ARV-2030).
Each vacuum cup holds 50 lbs. (22 kg).
(Dirt and scale block vacuum lines; blowout when clogged).
Keep ame 4" (100 mm) away from cups when burning or welding. Silicone
vacuum cups will withstand a temperature of 6000 F (3180 C).
1
3
10
2
4
6
7
5
8
ITEM PART NO. DESCRIPTION
1 CON-1020 Double Swivel Clamp Assembly
2 CON-1007 Vacuum Leg
3 ARV-1004-14 Hose 14" (355 mm)
4 ARV-1107 3/8" Hose Barb 1/4 NPT
5 ARV-1034 Choke Nipple
6 ARV-1109 Protective Cap
7 ARV-1116 Vacuum Cup (Silicone) 50 lbs. (22 kg)
8 ARV-1013 Male Quick Connector 1/4 NPY
* 9 ARV-2020 Vacuum Pump Kit (120 VAC/60 Hz/1Ph)
ARV-2030 Vacuum Pump Kit (220 VAC/60 Hz/1Ph)
10 ARV-1005 Hose Clamp
*Vacuum pump is not included in CON-1006 Vacuum Support Kit.
9
15
EXPLODED VIEW / VACUUM PUMP
16
17
19
18
1
14
20
15
2
3
4
5
6
24
8
7
6
12
9
21
22
7
23
16
10
13
11
PARTS LIST / VACUUM PUMP
ITEM QTY PART NO. DESCRIPTION
1 1 ARV-2017 1/4" Brass Vacuum Relief Valve
2 1 ARV-2014 Vacuum Gage
3 1 ARV-2018 1/4" NPT Union Cross, Female
4 2 ARV-2012 1/4" NPT Nipple
5 1 ARV-2016 1/4" NPT Brass Check Valve, F
6 2 ARV-1107 3/8" Hose Barb x 1/4" NPT-M
7 2 ARV-1005 11/16" X .112 Thk
8 1 ARV-1004-P Hose 3/8" ID x 11/16" OD
9 1 ARV-1012 Female Quick Connector
10 1 ARV-2019 Pump
11 1 ARV-1999 Foot Support
12 1 ARV-2021 120 VAC Power Cord w/Switch
13 1 ARV-2013 Handle
14 1 ARV-2011 Body
15 4 ARV-2010 Vane
16 1 ARV-2009 Shroud
17 2 ARV-2003 End Cap
18 2 ARV-2004 Felt
19 2 ARV-2005 O-ring
20 2 ARV-2002 End Cap Assembly
21 1 ARV-2001 Filter / Mufer
22 1 ARV-2006 Mufer Box
23 1 ARV-2007 Gasket
24 1 ARV-2008 End Plate
ARV-2020 VACUUM PUMP KIT, 120 VAC 60 HZ/1 PH
ARV-2030 VACUUM PUMP KIT, 220 VAC 50 HZ/1 PH
The VACUUM PUMP KITS are 1/6 HP units that provide 15" (381 mm) Hg.
on continuous duty. The ARV-2020/2030 Pump will support 30 vacuum cups.
A Repair Kit, ARV-2015 is available for the ARV-2020 and ARV-2030 pumps.
17
TROUBLESHOOTING GUIDE
PROBLEM CAUSE REMEDY
Does not run No power to Check power line supply voltage.
indicator light off. machine. Plug in line cord rmly.
Does not run, Wiring shorts. Disconnect machine and indicator
light off. examine internally; rewire at fault.
‘ Circuit breaker
tripped. If none found, throw direction
switch to ‘OFF”, reset breaker
and plug in.
Shorted motor. If breaker does not trip, replace
drive unit.
Faulty speed If breaker trips again, replace
control board. control board.
(OR)
Burned out
transformer. Replace transformer.
Does not run, Bad connection. Check wiring connections,
indicator light on. 12 VAC should appear
across secondary of transformer.
Tighten terminal screws on speed
control board.
Faulty speed If DC Volts = 0 across leads to
control board. motor; replace control board.
Unit runs, Faulty speed Replace control board.
but no control control board. (Check connection rst).
over speed.
NOTE: Make sure unit is plugged into correct voltage,
(120VAC, 240VAC, 42VAC) corresponding to Model No.rating.
12 VAC should appear across secondary of transformer in all DC III Drive Units.
18
WARRANTY
LIMITED 3-YEAR
WARRANTY
For a period ending one (1) year from the date of invoice, Manufacturer warrants
that any new machine or part is free from defects in materials and workmanship and
Manufacturer agrees to repair or replace at its option, any defective part or machine.
HOWEVER, if the invoiced customer registers the Product Warranty by returning the
Warranty Registration Card supplied with the product within 90 days of the invoice
date, or by registering on-line at www.bugo.com, Manufacturer will extend the warranty period an additional two (2) years which will provide three (3) total years from
the date of original invoice to customer. This warranty does not apply to machines
which, after Manufacture’s inspection are determined by Manufacturer to have been
damaged due to neglect, abuse, overloading, accident or improper usage. All shipping and handling charges will be paid by the customer.
The foregoing express warranty is exclusive and Manufacturer makes no representation or warranty (either express or implied) other than as set forth expressly in
the preceding sentence. Specifically, Manufacturer makes no express or implied
warranty of merchantability or fitness for any particular purpose with respect to any
goods. Manufacturer shall not be subject to any other obligations or liabilities whatsoever with respect to machines or parts furnished by Manufacturer.
Manufacturer shall not in any event be liable to Distributor or any customer for any
loss of profits, incidental or consequential damages or special damages of any kind.
Distributor’s or customer’s sole and exclusive remedy against Manufacturer for any
breach of warranty, negligence, strict liability or any other claim relating to goods delivered pursuant hereto shall be for repair or replacement (at Manufacturer’s option)
of the machines or parts affected by such breach.
MODEL ____________________________
SERIAL NO. ________________________
DATE PURCHASED: _________________
WHERE PURCHASED: _______________
Distributor’s Warranty:
In no event shall Manufacturer be liable to Distributor or to any customer thereof for
any warranties, representations or promises, express or implied, extended by Distributor without the advance written consent of Manufacturer, including but not limited
to any and all warranties of merchantability or fitness for a particular purpose and
all warranties, representations or promises which exceed or are different from the
express limited warranty set forth above. Distributor agrees to indemnify and hold
Manufacturer harmless from any claim by a customer based upon any express or
implied warranty by Distributor which exceeds or differs from Manufacturer’s express
limited warranty set forth above.
HOW TO OBTAIN SERVICE:
IF YOU THINK THIS MACHINE IS NOT OPERATING PROPERLY, RE-READ THE
INSTRUCTION MANUAL CAREFULLY, THEN CALL YOUR AUTHORIZED BUG-O
DEALER/DISTRIBUTOR. IF THEY CANNOT GIVE YOU THE NECESSARY SERVICE,
WRITE OR PHONE US TO TELL US EXACTLY WHAT DIFFICULTY YOU HAVE
EXPERIENCED. BE SURE TO MENTION THE MODEL AND SERIAL NUMBERS.
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