Model 585B Gas/Electric Units are fully self-contained,
single-packaged combination heating/cooling horizontaldischarge units.
These packaged units are equipped with an energy-saving
RELITE-type electric spark ignition pilot that saves gas by
operating only when the room thermostat “calls for heat
ing.” Natural gas controls are standard. For propane opera
tion, conversion kit P/N 301625-703 must be field-installed.
Model 585B units have two A.G.A.-certified heating input
ratings. See Table I.
These units are designed for outdoor installation either on a
rooftop or at ground level on a slab. The cooling section is
factory-charged and sealed, minimizing installation time.
Installation is easy—connect gas supply, air ducts, conden
sate drain, high- and low-voltage wiring, and install the air
filter.
NOTE: An optional condenser coil grille is available for field
installation. See Figure 1.
A full line of rooftop system accessories are available for
field installation. These accessories include plenums with
factory-supplied high-capacity filter and outside air intake
hood, unitized curbs, economizers (both downflow and
horizontal), barometric relief dampers, concentric diffuser
box assemblies, flexible duct packages, and high-capacity
filter racks with filters. When installing these accessories,
see Installation Instructions packaged with them.
fmportant—Read Before Installing
1. Check all local or other applicable codes for information
concerning proximity to property lines, height above
roof, obstructions, etc.
2. Make certain power supply available (volts, hertz, and
phase) corresponds to that specified on unit rating plate.
3. Check electrical supply provided by utility to be sure
that service capacity is sufficient to handle load imposed
by this unit.
4. Locate the unit where the vent cap is a minimum of 4
feet from openable windows or doors.
5. The installation must conform with local building codes
or, in the absence of local codes, with the National Fuel
Gas Code ANSI Z223.1.
GENERAL
The condensing section has been designed and tested in ac
cordance with ARI 210. The appliance design is certified by
American Gas Association for use with natural or propane
gases with appropriate controls and orifices.
Installation of the unit consists of the following:
I. Moving and Setting Unit In Place
II. Venting
III. Gas Piping
Cancels: 39585DP26-A
Figure 1—Sizes 024075, 030075, &
036075 With Optionai Condenser
Coii Griile instaiied
39585DP26-B
7/15/79
A77017
IV. Duct Connections
V. Electrical Connections
VI. Preparing Unit for Startup
VII. Heating Startup and Adjustments
VIII. Cooling Startup and Adjustments
IX. Care and Maintenance
I. MOVING AND SETTING UNIT IN PLACE
CAUTION: Be sure to protect the top and sides of the unit
when rigging the unit to be lifted. See Figure 4.
Extreme caution should be used to prevent damage when
moving the unit. The unit should remain in an upright posi
tion during all rigging and moving operations. To facilitate
lifting and moving, place the unit in an adequate rope or
cable sling.
A. Rooftop Installation
Place the unit on a level base. See Figures 8 and 9 for typical
installations. On flat roofs, be sure that the unit is at least 4
inches above the roof to prevent flooding. Consult local codes
for installation requirements. Be sure the roof will support
the additional weight. See Figure 2 for weight information.
NOTE: See the Installation Instructions packaged with the
accessory plenum and unitized curb when these system ac
cessories are being installed.
B. Ground Level Installation
CAUTION: Unit must be mounted level for proper conden
sate drainage.
Place the unit on a level concrete slab that is a minimum of
BDP Company, Division of Carrier Corp.
DIMENSIONS (Inches)
SizeABD
018050 & 024050
024075, 030075,
& 036075
036125, 042100,
& 048125
060125 & 06015066-7/844-5/8321015-3/4
44-5/830-3/81610
44-5/840-3/81910
58-5/844-5/8
EF
2414
—
_
_
G
1-1/8
1-3/813-1/4
1-3/813-1/4
13-1/4
1-3/8
H
167-1/4
8-7/8
8-7/8
8-7/8
.1
J
?
CONDENSER FAN
tLECTRlCAL DibCÜNNrCT
MAY BE MOUNTED ÜN
THIS PANEL
*Rated in accordance with ARI Standard 210-75.
t Rated in accordance with ARI Standard 270-75.
+AII units have two A.G.A.-certified heating input ratings and are manufactured with burner orifices that permit heating operation at the minimum rating. Units
may
not
be derated below this minimum rating. Optional field-installed burner orifices are required to provide the optional maximum heating input rating. See
Table V.
**When size 024075 or 036125 is installed to operate at the minimum rated heating input, the recommended filter area is the smaller square inch figure shown for
each type of filter. The larger square inch figures shown are recommended when these units have been field-converted to operate at the maximum rated heating
input. All other recommended filter sizes shown in the table are determined by the cooling airflow requirements only and are not affected by the heating operation
input rating.
060125060150
2200
0.30.3
0.650.650.65
202121
499624
0.3
90,000
112,500
960
624
4 inches thick and extends 6 inches beyond the casing on all
4 sides. The slab, should be a minimum of 3 inches above
finished grade and constructed so that water runoff will not
accumulate around unit. Be sure to locate the unit where
water can not drain directly on the unit.
C. Clearances
The minimum clearance is 6 inches from the duct side, 24 in
ches from the condenser coil side, and 30 inches from the re
maining two sides of the unit to allow for adequate service
space. Minimum clearance from the top of the vent is 24 in
ches.
CAUTION: The 24-inch side clearance stipulation assures
unrestricted airflow to the condenser fan inlet. Any restric
tion at the inlet grille can be detrimental to compressor life.
The condenser fan discharge is through the top of the unit.
When installing the unit on the ground, do not locate in a
corner or under a complete roof cover such as a carport. Min
imum clearance under a normal house roof construction is
-2-
TABLE II-585B ELECTRICAL DATA (Sizes 018050 Thru 036125)
SIZE
SERIES
Unit Volts —Phase (60 Hz)
Operating Voltage Range
Total Unit Amps
Total Power Consumption (Watts)
Max Branch Circuit Fuse Size (Amps)
Unit Ampacity for Wire Sizing
Min Wire Size (AWG) (60"C/75'O*12/12
Max Wire Length (Ft) (60“C/75°O*
018Q50
A
208/230-1
187-253
14.217.2
2600
25
16.7
90/90
024050024075
AAAt or Bt
208-230-1208-230-1
197-253197-253
17.622.6
320032004150
3030
20.021.027.0
12/1210/10
75/75115/11590/90
030075036075
208-230-1230-1
197-253
10/108/810/10
207-253197-253
40
140/140115/115
208-230-3460-3230-1208/230-3
25.6
5300
50302045
30.624.3
AA
036125
414-506207-253187-253
21.610.423.821.36
5300530047504750
30
12.228.022.2
14/1410/1010/10
220/22095/95130/130
TABLE III-585B ELECTRICAL DATA (Sizes 042100 & 048125)
SIZE
SERIESAT
Unit Voits—Phase (60 Hz)
Operating VoPage Range
Total Unit Amps
Total Power Consumption (Watts)
Max Branch Circuit Fuse Size (Amps)
Unit Ampacity for Wire Sizing
Min Wire Size (AWG) (60”C/75”O*
■ Max Wire Length (Ft) (60"C/75’C)*
207-253207-253
230-1230-1
27.92
58005800
5060
33.037.0
8/88/8
125/125
042100
BT
187-229207-253207-253187-229207-253414-506
30.92
115/115105/105125/125
AA
208-3230-3230-1208-3230-3460-3
24.6
58005800
40356045
28.325.0
10/1010/10
21.7
31.8
6700
38.7
8/8
105/105
048125
26.5623.712.4
670067006700
30.827.5
8/8
150/150115/115185/185
4020
14.4
10/1014/14
TABLE IV-585B ELECTRICAL DATA (Sizes 060125 & 060150)
SIZE
SERIES
Unit Volts—Phase (60 Hz)
Operating Voltage Range
Total Unit Amps
Total Power Consumption (Watts) Max Branch Circuit Fuse Size (Amps)
Unit Ampacity for Wire Sizing
Min Wire Size (AWS) (60X/75X)*
Max Wire Length (Ft) (60°C/75’C)*130/130
230-1
207-253
41.5
8100
80
50.0
6/6
* Use copper wire only. Wire size is based on 60°C or 75°C copper conductor at 86°F (30°C) ambient temperature and ampacity shown in table. If other than 60°C or
75°C copper conductor is used, if ambient temperature is above 86°F, or if voltage drop of wire exceeds
ampacity shown and the Mational Electrical Code. Wire lengths shown are measured one way along the wire path between unit and service panel for minimum
voltage drop.
tSeries designation may be A or B as determined by the compressor used at time of manufacture.
060125
A
208-3230-3
187-229207-253
29.827.0
81008100
5050
35.032.0
8/88/8
130/130160/160
460-3230-1208-3
414-506207-253
14.241.5
81008100
2580
17.050.0
12/126/68/8
250/250130/130
2% of
unit rated voltage, determine wire size from
060150
A
187-229207-253
29.827.0
81008100
5050
35.0
130/130160/160
230-3
32.0
8/8
24 inches. Select a location where rain, ice, and snow will not
fall from an overhang and damage the unit top or fan blade,
or flood the unit.
There is no minimum clearance requirement for the bottom
of the unit; therefore, combustible materials can be used for
supports.
D. Base Rails
The base rails are easily removed for a lower profile installa
tion or a better fit to angle iron frames used in some rooftop
installations. To remove the base rails, simply remove the
screws on either end of the rails.
NOTE: The base rails must not be removed when installing
the accessory unitized curb and plenum.
E. Condensate Drain
The unit is designed to dispose of condensate water through
a 3/4-inch FPT connection on the drain pan. See Figure 2 for
location. It is recommended that a trap be installed in the
condensate drain line to avoid improper drainage. See
Figure 5. The trap should be as close to the coil as possible.
Make sure that the top of the trap is at least 2 inches lower
than the drain pan connection to prevent the drainpan from
overflowing.
Prime the trap with water and check the condensate line for
leaks.
If the installation requires draining the condensate away
from the roof or the building, connect a minimum of 7/8-inch
OD copper tubing, 3/4-inch galvanized pipe, or 7/8-inch
plastic pipe, and pitch downward at a slope of at least 1 inch
in every 10 feet of horizontal run.
CAUTION: Do not imdtTsizf conden.sate drain connection.
Consult local codes for additional restrictions and/or precau
tions.
II. VENTING
NOTE: The vent cap assembly is shipped in the blower com
partment with sizes 018050 and 024050. Remove the blower
access door to locate the assembly. This assembly is shipped
in the control compartment with all other sizes. Remove the
control access door to locate the assembly. See Figure 2 for
the location of these access doors.
CAUTION: The veniin g system has been designed to ensure
proper venting, fhe vent cap assembly niii.st be installed
only as indicated in this section of the unit Installation In
structions.
NOTE: Screw holes in the vent stack extension and the vent
cap are not symmetrically located to ensure proper orienta
tion when installing these components.
Refer to Figure 6 and install the vent cap assembly as fol
lows:
1. Place gasket and vent stack extension through hole in
combustion air duct and orient screw holes in base of
vent stack extension with holes in unit top.
2. Secure gasket and vent stack extention to unit top with
screws provided.
3. Place vent cap onto vent stack extension and orient
screw holes in vent cap with holes in extension.
4. Secure vent cap in place with screws provided.
5. Form flat wire screen provided into circular shape
around protruding lip of combustion air duct.
6. Bend wire ends through holes of screen mesh to secure
screen in place.
-3-
X =a|-INCHES(ALL OTHER UNITS)
Figure 3 —Condenser Fan Setting
III. GAS PIPING
A separate gas supply line should be installed to run directly
from meter to heating section. Check the local utility for
recommendations concerning existing lines. Choose a supply
pipe large enough to keep pressure loss as low as practical.
Never use pipe smaller than gas connection to heating sec
tion. Observe local codes for all gas pipe installations. Refer
to the national codes indicated on the first page of the in
structions in the absence of local building codes. The fol
lowing are pertinent recommendations:
1. Avoid low spots in long runs of pipe. It is best to grade
all pipe 1/4 inch in every 15 feet to prevent traps. All
horizontal runs should grade downward to risers. Risers
should be used to connect to heating section and to
meter.
2. Install drip leg in riser leading to heating section. Drip
leg will function as trap for dirt and condensate. Install
drip legs where condensate will not freeze.
3. Install external manual shut-off valve in gas supply
pipe near heating section.
CAUTION: I 'n>lal)lo ipperaiioii may (Hcur. parriiailarly
under high wind conditionn. wlmn rhi' gas valve and
manifold a.sscinhly arc fpjrr-ed mU of jinsition while connociing improperly muled rigid gas piping lo the ga.s valve.
\ haekup wrench should he used whmi making piping eonnections 10 avoid sirain on. or distortion ol'. ilit- gas control
piping.
4. Where local codes permit, we recommend using flexible
gas pipe to make connection between rigid, gas piping
and unit gas valve to ensure proper alignment between
manifold orifices and burners. Gas supply pipe enters
unit through access hole provided. See Figure 2 for loca
tion. Gas connection to unit is made to 1/2-inch FPT gas
inlet on gas valve. See Figure 7.
5. Install ground joint union close to heating section be
tween gas valve and manual shut-off valve.
6. Support all piping with appropriate hangers, etc. Use
minimum of one hanger in every 6 feet. For pipe size
other than 1/2 inch, follow recommendations of the na
tional codes.
7. Use joint compound (pipe dope) that is resistant to
action of liquefied petroleum gases.
NOTE: Teflon tape is not recommended.
WARNING: Never use a match or other open flame when
checking for gas leaks.
8. After all connections are made, use soap-and-water solu
tion to check for leaks (or method specified by local
utility regulations) at all field installed and factory in
stalled gas lines.
IV. DUCT CONNECTIONS
Flanges are provided on the unit supply- and return-air
openings for duct connections. See Figure 2 for connection
sizes and locations. See Figures 8, 9, and 10 for illustrations
of typical installations.
NOTE: When installing the accessory plenum or horizontal
economizer, use the accessory Installation Instructions in con-
SCREEN
VENT STACK
''EXTENSION
-GASKET
TO DRAIN
VENT CAP
821 HEATING COOLING RELAY
BLOWER/CONTROL ^^^LAY
COMPARTMENT
DIVIDER PANEL
TRANSFORMER COMPRESSOR
CONTACTOR
GROUND LUG
EVAPORATOR MOTOR
RUN CAPACITOR
BLOWER HOUSING
GAS BURNER
GAS VALVE OUTLET
k ■■■ »SÆ
DUAL RUN CAPACITOR
(COMPRESSOR a
CONDENSER FAN
MOTOR)
LOW-VOLTAGE
PIGTAIL LEADS
COMPR/CONTROL
COMPARTMENT
DIVIDER PANEL
IGNITER
BURNER OBSERVATION
PORT
GAS MANIFOLD
MANUAL ON/OFF
KNOB
GAS VALVE INLET
PRESSURE TAP MODEL 646A-X PILOT TUBE PIPE PLUG (PROPANE UNIT
PIPE PLUG GAS VALVE PRESSURE SWITCH MOUNTS HERE)
Figure 7—Partial Left-Side View with Control Access Door Removed
-5-
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