581J
GAS HEAT/ELECTRIC COOLING
PACKAGED ROOFTOP
3 to 8.5 NOMINAL TONS
Product Data
TM
the environmentally sound refrigerant
E2010 Bryant Heating & Cooling Systems D 7310 W. Morris St. D Indianapolis, IN 46231Printed in U.S.A.Edition Date: 4/10
Manufacturer reserves the right to discontinue, or c hange at any time, specifications or designs without notice and without incurring obligations.
C10405
C10222
Catalog No.PDS581J---01
Replaces: NEW
TABLE OF CONTENTS
PAGE
PAGE
FEATURES AND BENEFITS3....................
MODEL NUMBER NOMENCLATURE4............
FACTORY OPTIONS AND/OR ACCESSORIES6.....
AHRI COOLING RATING TABLES8...............
HEAT RATING TABLE9.........................
SOUND PERFORMANCE TABLE10...............
PHYSICAL DATA12.............................
CURBS & WEIGHTS DIMENSIONS16.............
APPLICATION DATA23.........................
581J
Your Bryant rooftop unit (RTU) was designed by customers for customers. With “no--strip screw” collars, handled access
panels, and more we’ve made your unit easy to install, easy to maintain and easy to use.
SELECTION PROCEDURE25.....................
COOLING TABLES26...........................
STATIC PRESSURE ADDERS32..................
FAN PERFORMANCE33.........................
OUTDOOR AIR INTAKE & EXHAUST PERF43.....
ELECTRICAL INFORMATION44.................
MCA/MOCP46.................................
TYPICAL WIRING DIAGRAMS51................
SEQUENCE OF OPERATION55...................
GUIDE SPECIFICATIONS57......................
Easy to install:
All Preferred Seriest units are field--convertible to horizontal air flow; no special adapter curbs or kits are necessary.
Convertible airflow design makes it easy to adjust to unexpected job--site complications. Lighter units make easy
replacement. Bryant 3--8.5 ton 581J rooftops fit on existing Bryant curbs dating back to 1989. Also, our large control box
gives you room to work and room to mount Bryant accessory controls.
Easy to maintain:
Easy access handles by Bryant provide quick and easy access to all normally serviced components. Our “no--strip” screw
system has superior holding power and guides screws into position while preventing the screw from stripping the unit’s
metal. Take accurate pressure readings by reading condenser pressure with panels on. Simply remove the black, composite
plug, route your gauge line(s) through the hole, and connect them to the refrigeration service valve(s). Now, you can take
refrigeration system pressure readings without affecting the condenser airflow.
Easy to use:
The newly designed, master terminal board by Bryant puts all your connections and troubleshooting points in one
convenient place, standard. Most low voltage connections are made to the same board and make it easy to find what you’re
looking for and easy to access it. Bryant rooftops have high and low pressure switches, a filter drier, and 2” (51mm) filters
standard.
the environmentally sound refrigerant
2
FEATURES AND BENEFITS
S Single--stage cooling capacity control on 04 to 07 models
S Two--stage cooling capacity control on 08 and 09 models
S SEER up to 15.6
S EER up to 13.0
S IEER’s up to 13.0
S Exclusive non--corrosive composite condensate pan in accordance with ASHRAE 62 Standard, sloping design; side or
center drain
S Gas efficiencies up to 82%
S Induced draft combustion design
S Redundant gas valve, with up to 2 stages of heating
S Pre--painted exterior panels and primer--coated interior panels tested to 500 hours salt spray protection
S TXV refrigerant metering system on each circuit
S Fully insulated cabinet
S Exclusive IGC solid--state control for on--board diagnostics with LED error code designation, burner control logic and
energy saving indoor fan motor delay
S Dedicated 3--5 ton “Low NOx” models available that meet California Air Quality Management NOx requirement of 40
nangram/joule or less. Low NOx models include stainless steel heat exchangers
S Cooling operating range up to 125_F(52_C), and down to 35_F(2_C) standard
S Access panels with easy grip handles
S Innovative , easy starting, no--strip screw feature on unit access panels
S Two--inch disposable return air filters
S Tool--less filter access door
581J
S Belt drive evaporator--fan motor and pulley combinations available on all three phase models
S Electric Drive x13 (5 speed/torque) motor on 04 to 06 models
S New terminal board facilitating simple safety circuit troubleshooting and simplified control box arrangement
S Field Convertible from vertical to horizontal airflow for slab mounting. No special kits required
S Provisions for thru--the--bottom power entry capability as standard
S Single point gas and electric connections
S Full perimeter base rail with built--in rigging adapters and fork truck slots
S Scroll compressors with internal line--break overload protection
S 24--volt control circuit protected with resettable circuit breaker
S Permanently lubricated evaporator--fan motor
S Totally enclosed condenser motors with permanently lubricated bearings
S Low Pressure switch and high--pressure switch protection
S Exclusive IGC anti--cycle protection for gas heat operation
S Solid--state electronic direct spark ignition system
S Flame roll--out safety protector
S Liquid line filter drier on each circuit
S Standard Warranty: 10 yr. aluminized heat exchanger, 15 yr. stainless steel heat exchanger, 5 yr. compressor, 1 yr. parts.
3
MODEL NUMBER NOMENCLATURE
123456789101112131415161718
581JE 06 A 072 A 0A 0 A A --
________________________________
Unit TypeDesign Revision
581J = Cooling/Gas Heat RTU--- --- F i r s t R e v i s i o n
Legacy Series w/Pu ron Refrigerant
VoltageFactory Installed Options
E = 4 6 0 --- 3 --- 60
J = 208/230--- 1---60
P = 208/230--- 3---60Outdoor Air Options
581J
T = 5 7 5 --- 3 --- 60A=None
Cooling TonsE=Tempeconow/barorelief&CO
04 = 3 TonH = Enthalpy econo w/ baro relief
05 = 4 TonL = Enthalpy econo w/ baro relief & CO
06 = 5 TonQ = Motorized 2 pos damper
07 = 6 Ton
08 = 7.5 TonIndoor Fan Options
09 = 8.5 Ton1 = Standard static option
Packaging
A --- S t a n d a r d
B --- LTL
B=Tempeconow/barorelief
2
2
2 = Medium static option
3 = High static option
Refrig. System/Gas Heat OptionsC o i l O p t i o n s ( o u t d o o r --- i n d o o r --- h a i l g u a r d )
A = 1 ---Stage Cooling/Nat gas heatA = Al/Cu --- Al/Cu
B = 1 --- S t a g e C o o l i n g / L o w N OxheatB = P r e c o a t A l / C u --- A l / C u
C = 1 --- S t a g e C o o l i n g S S H XC = E --- c o a t A l / C u --- A l / C u
D = 2 --- S t a g e C o o l i n g 0 8 --- 0 9D = E --- c o a t A l / C u --- E --- co a t A l / C u
F = 2 --- S t a g e C o o l i n g / S S H XE = C u / C u --- A l / C u
F = Cu/Cu --- Cu/Cu
M = A l / C u --- A l / C u --- L o u v e r e d H a i l g u a r d s
N = P r e c o a t A l / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
P = E c o a t A l / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
Heat Level (Input)Q = E c o a t A l / C u --- E c o a t A l / C u --- L o u v e r e d H a i l G u a r d s
Standard/Stainless SteelR = C u / C u --- A l / C u --- L o u v e r e d H a i l G u a r d s
072 = 72,000S = C u / C u --- C u / C u --- L o u v e r e d H a i l G u a r d s
115 = 115,000
125 = 125,000
150 = 150,000
180 = 180,000
224 = 224,000
Low NO
x
060 = 60,000
090 = 90,000
120 = 120,000
4
TABLE 1 – FACTORY--INSTALLED OPTIONS AND FIELD--INSTALLED ACCESSORIES
FACTORY
CATEGORYITEM
Cabinet
Thru---the --- base electrical or gas--- line connectionsXX
Hinged access panelsX
Cu/Cu indoor and/or outdoor coilsX
Coil Options
Pre-- -coated outdoor coilsX
Premium, E --- coated outdoor coilsX
2. Sensors used to optimize economizer performance.
3. See application data for assistance.
5
FACTORY OPTIONS AND/OR ACCESSORIES
Economizer (dry--bulb or enthalpy)
Economizers save money. They bring in fresh, outside air
for ventilation; and provide cool, outside air to cool your
building. This is the preferred method of low--ambient
cooling. When coupled to CO
provide even more savings by coupling the ventilation air
to only that amount required.
Economizers are available, installed and tested by the
factory, with either enthalpy or dry--bulb temperature
inputs. There are also models for electromechanical as
well as direct digital controllers. Additional sensors are
available as accessories to optimize the economizers.
Economizers include gravity controlled, barometric relief
equalizes building pressure and ambient air pressures.
581J
This can be a cast effective solution to prevent building
pressurization.
sensors, economizers can
2
CO2Sensor
Improves productivity and saves money by working with
the economizer to intake only the correct amount of
outside air for ventilation. As occupants fill your building,
the CO
CO
When the occupants leave, the CO
the sensor appropriately closes the economizer. This
intelligent control of the ventilation air, called Demand
Control Ventilation (DCV) reduces the overall load on the
rooftop, saving money.
sensor detects their presence through increasing
2
levels, and opens the economizer appropriately.
2
levels decrease, and
2
Smoke Detectors
Trust the experts. Smoke detectors make your application
safer and your job easier. Bryant smoke detectors
immediately shut down the rooftop unit when smoke is
detected. They are available, installed by the factory, for
supply air, return air, or both.
Louvered Hail Guards
Power Exhaust with Barometric Relief
Superiorinternalbuildingpressurecontrol.This
field--installed accessory may eliminate the need for
costly, external pressure control fans.
RTU--MP, Multi--Protocol Controller
Connect the rooftop to an existing BAS without needing
complicated translators or adapter modules using the
RTU--MP controller. This new controller speaks the 4
most common building automation system languages
(Bacnet, Modbus, N2, and Lonworks). Use this controller
when you have an existing BAS.
Time Guard II Control Circuit
This accessory protects your compressor by preventing
short--cycling in the event of some other failure, prevents
the compressor from restarting for 30 seconds after
stopping. Not required with RTU--MP or authorized
commercial thermostats.
Motorized 2--Position Damper
The new Bryant 2--position, motorized outdoor air damper
admits up to 100% outside air. Using reliable, gear--driven
technology, the 2--position damper opens to allow
ventilation air and closes when the rooftop stops, stopping
unwanted infiltration.
Manual OA Damper
Manual outdoor air dampers are an economical way to
bring in ventilation air. The dampers are available in 25%
and 50% versions.
Hinged Access Panels
Allowsaccesstounit’smajorcomponentswith
specifically designed hinged access panels. Panels are:
filter, control box, fan motor and compressor.
Sleek, louvered panels protect the condenser coil from
hail damage, foreign objects, and incidental contact.
Convenience Outlet (powered or un--powered)
Reduce service and/or installation costs by including a
convenience outlet in your specification. Bryant will
install this service feature at our factory. Provides a
convenient, 15 amp, 115v GFCI receptacle with “Wet in
Use” cover. The “powered” option allows the installer to
power the outlet from the line side of the disconnect or
load side as required by code. The “unpowered” option is
to be powered from a separate 115/120v power source.
Non--fused Disconnect
This OSHA--compliant, factory--installed, safety switch
allows a service technician to locally secure power to the
rooftop.
6
FACTORY OPTIONS AND/OR ACCESSORIES (CON’T)
Motormaster Head Pressure Controller
The Motormaster motor controller is a low ambient, head
pressure controller kit that is designed to maintain the
unit’s condenser head pressure during periods of low
ambient cooling operation. This device should be used as
an alternative to economizer free cooling not when
economizer usage is either not appropriate or desired. The
Motormaster will either cycle the outdoor--fan motors or
operate them at reduced speed to maintain the unit
operation, depending on the model.
Winter Start Kit
The winter start kit by Bryant extends the low ambient
limit of your rooftop to 25_F(--4_C). The kit bypasses the
low pressure switch, preventing nuisance tripping of the
low pressure switch. Other low ambient precautions may
still be prudent.
Propane Heating
Convert your gas heat rooftop from standard natural gas
operation to Propane using this field--installed kit.
High Altitude Heating
High altitudes have less oxygen, which means heat
exchangers need less fuel. The new gas orifices in this
field--installed kit make the necessary adjustment for high
altitude applications. They restore the optimal fuel to air
mixture and maintain healthy combustion at altitudes
above 2000 ft (610m). Kits may not be required in all
areas.
Flue Discharge Heat Shield
The flue discharge heat shield keeps people from touching
the rooftop unit’s potentially hot flue discharge. This is
especially useful for ground level applications, where
more, untrained people could have access to the unit’s
exterior.
Alternate Motors and Drives
Some applications need larger horsepower motors, some
need more airflow, and some need both. Regardless of the
case, yourBryant expert has afactory installed
combination to meet your application. A wide selection of
motors and pulleys (drives) are available, factory
installed, to handle nearly any application.
Thru--the--Base Connections
Thru--the--baseconnections,available aseitheran
accessory or as a factory option, are necessary to ensure
proper connection and seal when routing wire and piping
through the rooftop’s basepan and curb. These couplings
eliminate roof penetration and should be considered for
gas lines, main power lines, as well as control power.
581J
Flue Discharge Deflector
The flue discharge deflector is a useful accessory when
flue gas recirculation is a concern. By venting the flue
discharge upwards, the deflector minimizes the chance for
a neighboring unit to intake the flue exhaust.
Optional Stainless Steel Heat Exchanger
The stainless steel heat exchanger option provides the
tubular heat exchanger be made out of a minimum 20
gauge type 409 stainless steel for applications where the
mixed air to the heat exchanger is expected to drop below
45_F(7_C). Stainless steel may be specified on
applications where the presence of airborne contaminants
require its use (applications such as paper mills) or in area
with very high outdoor humidity that may result in severe
condensation in the heat exchanger during cooling
operation.
AHRI--- Air Conditioning, Heating and Refrigeration
Institute Test Standard
ASHRAE --- American Society of Heating, Refrigerating
and Air Conditioning, Inc.
EER--- Energy Efficiency Ratio
IEER--- Integrated Energy Efficiency Ratio
SEER--- Seasonal Energy Efficiency Ratio
Use of the AHRI Certified
TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.
NOTES:
1. Rated in accordance with AHRI Standards 210/240
(04---06 size) and 340/360 (07---09 size).
2. Ratings are based on:
Cooling Standard: 80_F(27_C) db, 67_F(19_C) wb
indoor air temp and 95_F(35_C) db outdoor air temp.IEER Standard: A measure that expresses cooling
part---load EER efficiency for commercial unitary air --conditioning and heat pump equipment on the basis of
weighted operation at various load capacities.
3. All 581J units comply with ASHRAE 90.1 2001, 2004
Energy Standard for minimum SEER and EER
requirements.
4. 581J units comply with US Energy Policy Act (2005).
To evaluate code compliance requirements, refer to
state and local codes or visit the following website:
http://bcap ---energy .org.
Heat ratings are for natural gas heat exchangers operated at or below 2000 ft (610 m). For information on Propane or altitudes above 2000 ft (610 m), see the Application Data section of this book. Accessory Propane/High Altitude kits are also
available.
THERMAL
EFFICIENCY
(%)
AFUE
(%)
581J
In the USA the input rating for altitudes above 2000 ft (610m) must be derated by 4% for each 1000 ft (305 m) above sea
level. In Canada, the input rating must be derated by 10% for altitudes of 2000 ft (610 m) to 4500 ft (1372 m) above sea level.
Use of the AHRI Certified
TM Mark indicates a
manufacturer’s
participation in the
program For verification
of certification for individual
products, go to
www.ahridirectory.org.
OUTDOOR SOUND (dB) AT 60
NOTES:
1. Outdoor sound data is measure in accordance with
AHRI.
2. Measurements are expressed in terms of sound power.
Do not compare these values to sound pressure values
because sound pressure depends on specific environmental factors which normally do not match individual
applications. Sound power values are independent of
the environment and therefore more accurate.
3. A --- weighted sound ratings filter out very high and very
low frequencies, to better approximate the response of
“average” human ear. A -- -weighted measurements for
Bryant units are taken in accordance with AHRI.
10
TABLE 7 – MINIMUM -- MAXIMUM AIRFLOW RATINGS -- NATURAL GAS & PROPANE
36” (914 mm)Surface behind servicer is electrically non --- conductive (e.g., wood, fiberglass)
SpecialCheck for sources of flue products within 10---ft of unit fresh air intake hood
36” (914 mm)Side condensate drain is used
18” (457 mm)Minimum clearance
48” (1219 mm)No flue discharge accessory installed, surface is combustible material
42” (1067 mm)Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
36” (914 mm)Surface behind servicer is electrically non --- conductive (e.g., wood, fiberglass)
SpecialCheck for adjacent units or building fresh air intakes within 10 --- ft of this unit’s flue outlet
D
A
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17
CURBS & WEIGHTS DIMENSIONS -- 581J04--06 (cont.)
CRBTMPWR001A01
CRBTMPWR003A01
581J
CONNECTOR
PKG. ACCY.
BC
11
1’-4”
/16”
1’-9
[551]
[406]
D ALT
DRAIN
HOLE
3
1
/4”
[44.5]
GASPOWER CONTROL
3
/4” [19]
NPT
1
/2” [12.7]
NPT
3
/4” [19]
NPT
1
/2” [12.7]
NPT
ACCESSORY
POWER
1
/2” [12.7]
NPT
ROOFCURB
ACCESSORY
CRRFCURB001A01
CRRFCURB002A01
AUNIT SIZE
1’-2”
[356]
581J*04-06
2’-0”
[610]
NOTES:
1. Roof curb accessory is shipped disassembled.
2. Insulated panels.
3. Dimensions in [ ] are in millimeters.
4. Roof curb: galvanized steel.
5. Attach ductwork to curb (flanges of duct rest on curb).
6. Service clearance: 4 ft on each side.
7. Direction of airflow.
8. Connector package CRBTMPWR001A01 is for
thru-the-curb type gas.
CRBTMPWR003A01 is for thru-the-base type
gas connections.
36” (914 mm)Surface behind servicer is electrically non --- conductive (e.g., wood, fiberglass)
SpecialCheck for sources of flue products within 10---ft of unit fresh air intake hood
36” (914 mm)Side condensate drain is used
18” (457 mm)Minimum clearance
48” (1219 mm)No flue discharge accessory installed, surface is combustible material
42” (1067 mm)Surface behind servicer is grounded (e.g., metal, masonry wall, another unit)
36” (914 mm)Surface behind servicer is electrically non --- conductive (e.g., wood, fiberglass)
SpecialCheck for adjacent units or building fresh air intakes within 10 --- ft of this unit’s flue outlet
D
A
C08337
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