Bryant 580F User Manual

installation, start-up and service instructions

Dura

SINGLE PACKAGE ROOFTOP GAS HEATING/ELECTRIC COOLING UNITS

Cancels: II 580F-36-4 II 580F-36-5

580F

Pac

Series

Sizes 036-073

3 to 6 Tons

10/1/05

IMPORTANT — READ BEFORE INSTALLING

1. Read and become familiar with these installation instructions before installing this unit (Fig. 1A and 1B).

2. Be sure the installation conforms to all applicable local and national codes.

3. These instructions contai n importa nt inform ation for the proper maintenance and repair of this equipment. Retain these instructions for futu re use.

CONTENTS

Page

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1

INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 -34

I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1

II. Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . 4

III. Step 3 — Install External Trap for

Condensate Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

IV. Step 4 — Rig and Place Unit . . . . . . . . . . . . . . . . . . . 4

V. Step 5 — Install Flue Hood . . . . . . . . . . . . . . . . . . . . 6

VI. Step 6 — Install Gas Piping . . . . . . . . . . . . . . . . . . . 6

VII. Step 7 — Make Electrical Connections . . . . . . . . . 10

VIII. Step 8 — Adjust Factory-Installed Options. . . . . . 14

IX. Step 9 — Adjust Evaporator-Fan Speed . . . . . . . . 22

PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35-37

SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-43

TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .43-48

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or servic e air-conditioning equipment.

Untrained personnel can perform basic maintenance functions of cleaning coils and filters and replacing filters. All other operations sh o uld be perfor me d by trai ne d se rvi ce personnel. When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that apply.

Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing opera tions.

WARNING: Disconnect gas piping from unit when leak testing at pressure greater than 1/2 psig. Pressures greater tha n resulting in hazardous condition. If gas valve is subjected to pressure greater than replaced before use. When pressure testing fieldsupplied gas piping at pressures of unit connected to such piping must be isolated by manually closing the gas valve.

WARNING: Before performing service or maintenance operations on unit, turn off main power switch to unit and install a lockout tag. Electrical shock could cause personal injury.

CAUTION: Ensure voltage listed on unit data plate agrees with electrical supply p r ov ided fo r t he unit .

Unit is ship ped in t he ve rti cal d uc t con figu rat ion . To convert t o horizontal configuration, remove screws from side duct opening covers and remove covers. Using the same screws, install covers on vertical duct openings with the insulation-side down. Seals around duct openings must be tight. See Fig. 2.

Confirm before installation of unit that voltage, amperage and circuit protection requirements listed on unit data plate agree with power supply provided.

I. STEP 1 — PROVIDE UNIT SUPPORT

A. Roof Curb

Assemble and install accessory roof curb in accordance with instructions shipped with curb. See Fig. 3. Install insulation, cant strips, roofing felt, and counter flashing as shown. Duct-

work must be attached to curb, not to the unit. The accessory thru-the-bottom power and gas connection package must be installed before the unit is set on the roof curb. If field-

installed (thru-the-roof curb) gas connections are desired, use factory-supplied to mount the thru-the-roof curb connection to the roof curb. Gas connections and power connections to the unit must be field installed after the unit is installed on the roo f curb.

If electric and control wiring is to be routed through the basepan, attach the accessory thru-the-bottom service connections to the basepan in accordance with the accessory installation instructions.

IMPORTANT: The gasketing of the unit to the roof curb is critical for a watertight seal. Install gasket supplied with the roof curb as shown in Fig. 3. Improperly applied gasket can result in air leaks and poor unit performance.

Curb should be level. Unit leveling tolerances are shown in Fig. 4. This is necessary for unit drain to function properly. Refer to Accessory Roof Curb Installation Instructions for additional information as required.

/2 psig will cause g as valve damage

/2 psig, it must be

/2 psig or less, a

INSTALLATION

/4-in. pipe coupling and gas plate assembly

—2—

Fig. 1A — Base Unit Dimensions — 580F036-072

—3—

Fig. 1B — Base Unit Dimensions — 580F073

Fig. 2 — Horizontal Conversion Panels

B. Slab Mount (Horizontal Units Only)

Provide a level concrete slab tha t extends a minimum of 6 in. beyond unit cabi ne t. I nsta ll a grav el apr on in f ron t of con dens er coil air inlet to prevent grass and foliage from obstructing airflow.

NOTE: Horizontal units may be installed on a roof curb if required.

C. Alternate Unit Support

A non-combustible sleepe r rail can be used in the unit curb support area. If sleeper rails cannot be used, support the long sides of the unit with a minimum of 3 equally spaced 4-in. x 4-in. pads on each side.

II. STEP 2 — FIELD FABRICATE DUCTWORK

Secure all ducts to roof curb and building s tructure on verti cal ducted units. Do not connect ductwork to unit. For h or izontal applications, fiel d-supplie d flanges sh ould b e attach ed to horizontal duct openings and all ductwork should be secured to the flanges. Insulate and weatherproof all external ductwork, joints , and roo f openings with counter flashing and mastic in accordance with applicable codes.

Ducts passing through a n unc ondit i one d spa ce must be insulated and covered with a vapor barrier.

If a plenum return is used on a vertical unit, the return should be ducted through the roof deck to comply with applicable fire codes.

A minimum clearance is not required around ductwork. Cabinet return air static pressure (a negative condition) should not exceed 0.35 in. wg with economizer or 0.45 in. wg without economizer.

These units are designed for a minimum continuous heating return-air temperature of 50 F (dry bulb), or an intermittent operation down to 45 F (dry bulb), such as when used with a night set-back thermostat.

To operate at lower return-air temperatures, a field-supplied outdoor air temperature control must be used to initiate both stages of heat when the temperature is below 45 F. Indoor comfort may be compromised when these lower air temperatures are used with insufficient heating temperature rise.

III. STEP 3 — INSTALL EXTERNAL TRAP FOR CONDENSATE DRAIN

The unit’s

/4-in. condensate drain connections are located on the bottom and side of the unit. Unit discharge connections do not determine the use of drain connections; either drain connection can be used with vertical or horizontal applications.

When using the standard side drain connection, make sure the plug (Red) in the alternate bottom connection is tight before installing the unit.

To use the bottom drain connection for a roof curb installation, relocate the factory-i nstalle d plug (Re d) from t he bott om connection to the side connection. The center dr ain plug l ooks like a star connection, however it can be removed with a

/2-in. socket drive. See Fig. 5A. The piping for the condensate drain and external trap can be completed after the unit is in place.

All units must have an external trap for condensate drainage. Install a trap at least 4-in. deep and protect against freeze-up. If drain line is installed downstream from the external trap, pitch the line away fr om the unit at 1 in. per 10 ft of r un. Do not use a pipe size smaller than the unit connection (

/4 in.). See Fig. 5B.

IV. STEP 4 — RIG AND PLACE UNIT

Inspect unit for transportation damage. File any claim with transportation agency. Keep unit upright and do not drop. Spreader bars are not required if top crating is left on unit. Rollers may be used to move unit across a roof. Level by using unit frame as a ref erence. See Table 1 and Fi g. 6 for additional information.

Lifting holes are provided in base rails as shown in Fig. 1A and 1B. Refer to rigging instructions on unit.

CAUTION: All panels must be in place when rigging. Unit is not designed for handling by a fork truck. Damage to unit may result.

—4—

ROOF CURB

ACCESSORY

CRRFCURB001A01

CRRFCURB002A01

A UNIT SIZE

1′-2″ [356]

2′-0″ [610]

580F

036-073

1′-4″ [406]

D ALT

DRAIN

HOLE

13/4″

[44.5]

GAS POWER CONTROL

/4″ [19] NPT

/2″ [12.7] NPT3/4″ [19] NPT

/4″ [19] NPT 11/4″ [31.7]

NOTES:

1. Roof curb accessory is shipped disassembled.

2. Insulated panels.

3. Dimensions in [ ] are in millimeters.

4. Roof curb, galvanized steel.

5. Attach ductwork to curb (flanges of duct rest on curb).

6. Service clearance: 4 ft on each side.

CONNECTOR

PKG. ACCY.

CRBTMPWR001A01 CRBTMPWR002A01 1 CRBTMPWR003A01

1′-9

[551]

/16″

CRBTMPWR004A01

7. Direction of airflow.

8. Connector packages CRBTMPWR001A01 and 2A01 are for thru-the-curb type gas. Packages CRBTMPWR003A01 and 4A01 are for thru-the-bottom type gas connections.

/4″ [19] NPT

/4″ [31.7]

/2″

[12.7]

NPT

ACCESSORY

POWER

/2″

[12.7]

NPT

Fig. 3 — Roof Curb

—5—

MAXIMUM ALLOWABLE

DIFFERENCE (in.)

A-B B-C A-C

0.5 1.0 1.0

Fig. 4 — Unit Leveling Tolerances

DRAIN PLUG

NOTE: Drain plug is shown in factory-installed position.

DRAIN PLUGHORIZONTAL

Fig. 5A — Condensate Drain Pan

NOTE: Trap should be deep enough to offset maximum unit static dif-

ference. A 4-in. trap is recommended.

Fig. 5B — Condensate Drain Piping Details

A. Positioning

Maintain cleara nce around and abov e unit to provide mini mum distance from combustible materials, proper airflow, and service access. See Fi g. 1A and 1B. A properly positioned unit will have the fol lo wing c l ea ranc es be twe en uni t and r o of

curb:

/4-in. clearance between roof curb and base rails on each side and duct end of unit; 1/4-in. clearance between roof curb and condenser coil end of unit . (See Fig. 3, section C-C.)

Do not install unit in an indoor location. Do not locate unit air inlets near exhaust vents or other sources of contaminated air.

Be sure that unit is installed such that snow will not block the combustion intake or flue outlet.

Unit may be installed directly on wood flooring or on Class A, B, or C roof-covering material when roof curb is used.

Although unit is weatherproof, guard against water from higher level runoff and overhangs.

Flue vent discharge must have a minimum horizontal clearance of 4 ft from electric and gas meters, gas regulators, and gas relief equipment.

Minimum distance between unit and other electrically live parts is 48 inches.

Flue gas can deteriorate building materials . Orie nt unit suc h that flue gas will not affect building materials.

Adequate combustion-air space must be provided for proper operation of this equipment. Be sure that installation complies with all local codes and Section 5.3, Air for Combustion and Ventilation, NFGC (National Fuel Gas Code), and ANSI (American National Standards Institute) Z223.1, and NFPA (National Fire Protectio n As so ci atio n) 5 4 TI A -54 -84- 1. In Canada, installation must be in accordance with the CAN1-B149 installation codes for gas burning appliances.

After unit is in position, remove rigging skids and shipping materials.

V. STEP 5 — INSTALL FLUE HOOD

Flue hood is shipped screwed to the basepan beside the burner compartment access panel. Remove from shipping location and using screws provided, install flue hood and screen in location shown in Fig. 7.

VI. STEP 6 — INSTALL GAS PIPING

Unit is equipped for use wi th type of gas shown on nameplate. Refer to local building codes, or in the absence of local codes, to ANSI Z223.1 entitled National Fuel Gas Code. In Canada, installation must be in accordance with the CAN1.B149.1 and CAN1.B149.2 installation codes for gas burning appliances.

For natural gas applications, gas pressure at unit gas connection must not be less than 4 in. wg or greater than

13.0 in. wg while unit is oper atin g. On 580F04 8,0 60,072 high heat units, the gas pressure at unit gas connection must not be less than 5 in. wg or greater than 13 in. wg while the unit is operating. For propane applications, the gas pressure must not be less than 5 in. wg or greater than 13 in. wg at the unit connection.

Size gas supply piping for 0.5 in. wg maximum pressure drop. Do not use supply pipe smaller than unit gas connection. Support gas pipi ng as shown in the ta ble in Fig. 8. For example, a

/4-in. gas pipe must have one field-fabricated support beam every 8 ft. Therefore, an 18-ft long gas pipe would have a minimum of 2 support beams, a 48-ft long pipe would have a minimum of 6 support beams.

See Fig. 8 for typical pipe guide and locations of external manual main shutoff valve.

CAUTION: When connecting the gas line to the unit gas valve, the installer MUST use a backup wrench to prevent valve damage.

—6—

NOTES:

1. Dimensions in ( ) are in millimeters.

2. Hook rigging shackles through holes in base rail, as shown in detail “A.” Holes in base rails are centered around the unit center of gravity. Use wooden top skid when rigging to prevent rigging straps from damaging unit.

3. Unit weights do not include economizer. See Table 1 for economizer weights.

CAUTION: All panels must be in place when rigging. Unit

is not designed for handling with a fork truck. Damage to unit may result.

580F UNIT SIZE

036 510 231 048 520 236 060 540 245 072 615 279 073 665 302

Fig. 6 — Rigging Details

MAX WEIGHT “A” “B” “C” Lb Kg in. mm in. mm in. mm

73.69 1872 37.50 953 33.35 845

—7—

Table 1 — Physical Data

580F UNIT SIZE 036 048 060 072 073 NOMINAL CAPACITY (tons) 34566 OPERATING WEIGHT (lb)

Unit

Al/Al* 460 470 490 565 615 Al/Cu* 465 476 497 576 — Cu/Cu* 468 482 505 587 —

Economizer

EconoMi$er IV 50 50 50 50

Roof Curb† 115 115 115 115 115

COMPRESSOR Reciprocating Scroll

Quantity 11111 No. Cylinders (per Circuit) 22222 Oil (oz) 50 50 50 54 60

REFRIGERANT TYPE R-22

Expansion Device Fixed Orifice Metering Device Operating Charge (lb-oz)

Circuit 1 4-4 6-6 6-14 9-0 11-0 Circuit 2 —————

CONDENSER COIL Enhanced Copper Tubes, Aluminum Lanced Fins

Rows...Fins/in. 1...17 2...17 2...17 2...17 2...17 Total Face Area (sq ft) 8.36 8.36 10.42 10.42 16.5

CONDENSER FAN Propeller Type

Nominal Cfm 3500 4000 4000 4000 4100 Quantity...Diameter (in.) 1...22.0 1...22.0 1...22.0 1...22.0 1...22.0 Motor Hp...Rpm Watts Input (Total) 325 325 325 325 320

EVAPORATOR COIL Enhanced Copper Tubes, Aluminum Double-Wavy Fins

Rows...Fins/in. 2...15 2...15 3...15 4...15 4...15 Total Face Area (sq ft) 4.17 5.5 5.5 5.5 5.5

EVAPORATOR FAN Centrifugal Type

Quantity...Size (in.) Std 1...10 x 10 1...10 x 10 1...11 x 10 1...10 x 10 1...10 x 10

Type Drive Std Direct Direct Direct Belt Belt

Nominal Cfm 1200 1600 2000 2100 2100 Maximum Continuous Bhp Std .34 .75 1.20 2.40 2.40

Motor Frame Size Std 48 48 48 56 56

Nominal Rpm High/Low (Direct Drive) Std 860/800 1075/970 1075/970 — —

Fan Rpm Range Std — — — 1070-1460 1070-1460

Motor Bearing Type Ball Ball Ball Ball Ball Maximum Allowable Rpm 2100 2100 2100 2100 2100 Motor Pulley Pitch Diameter Min/Max (in.) Std — — — 2.8/3.8 2.8/3.8

Nominal Motor Shaft Diameter (in.) Std

Fan Pulley Pitch Diameter (in.) Std ———4.54.5

Belt, Quantity...Type...Length (in.) Std — — — 1...A...40 1...A...40

Pulley Center Line Distance (in.) Std — — — 14.7-15.5 14.7-15.5

Speed Change per Full Turn of Std —— — 8080

Movable Pulley Flange (rpm) Alt 48 70 80 — —

Movable Pulley Maximum Full Turns Std ——— 55

From Closed Position Alt 556——

Factory Setting Std —— — 33

Factory Speed Setting (rpm) Std — — — 1226 1226

Fan Shaft Diameter at Pulley (in.)

Alt 1...10 x 10 1...10 x 10 1...10 x 10 — — High-Static 1...10 x 10 1...10 x 10 1...11 x 10 1...10 x 10 1...10 x 10

Alt Belt Belt Belt — — High-Static Belt Belt Belt Belt Belt

Alt 1.20 1.20 1.30/2.40** — — High-Static 2.40 2.40 2.90 2.90 2.90

Alt 48 48 56 — — High-Static 56 56 56 56 56

Alt ————— High-Static —————

Alt 685-1045 770-1175 878-1192 — — High-Static 1075-1455 1075-1455 1300-1685 1300-1685 1300-1685

Alt 1.9/2.9 1.9/2.9 2.4/3.4 — — High-Static 2.8/3.8 2.8/3.8 3.4/4.4 3.4/4.4 3.4/4.4

Alt High-Static

Alt 4.5 4.0 4.5 — — High-Static 4.5 4.5 4.5 4.5 4.5

Alt 1...A...34 1...A...34 1...A...39 — — High-Static 1...A...39 1...A...39 1...A...40 1...A...40 1...A...40

Alt 10.0-12.4 10.0-12.4 14.7-15.5 — — High-Static 10.0-12.4 10.0-12.4 14.7-15.5 14.7-15.5 14.7-15.5

High-Static 65 65 60 60 60

High-Static 66555

Alt 33 3—— High-Static 3

Alt 829 932 1035 — — High-Static 1233 1233 1416 1416 1416

LEGEND Al — Aluminum

Bhp — Brake Horsepower Cu — Copper

*Evaporator coil fin material/condenser coil fin material. Contact your local

Bryant representative for details about coated fins.

†Weight of 14-in. roof curb.

**Single phase/three-phase.

/4...1100

††Rollout switch lockout is manually reset by interrupting power to unit or reset-

ting thermostat.

||California rated three-phase high heat models.

***Three phase standard high-heat models have heating input values as shown.

Single phase standard high heat models have one-stage heating with heating input values as follows: 580FJV036115 — 115,000 Btuh 580FJV048150 — 150,000 Btuh 580FJV060150 — 150,000 Btuh

†††California SCAQMD compliant Low NO

that are controlled to 40 nanograms per joule or less.

/4...1100

31/

/4...1100

31/

2 2 8

/4...1100

——

31/

models have combustion products

/4...1100

31/

—8—

Table 1 — Physical Data (cont)

580F UNIT SIZE 036 048 060 072 AND 073 FURNACE SECTION

Rollout Switch Cutout Temp (F)†† 195 195 195 195 Burner Orifice Diameter

(in. ...drill size)

Natural Gas Std 074 .113...33 .113...33 .113...33 .113...33

Liquid Propane Alt 074 .089...43 .089...43 .089...43 .089...43

Thermostat Heat Anticipator Setting (amps)

208/230 v and 575 Stage 1 .14 .14 .14 .14

460 v Stage 1 .14 .14 .14 .14

Gas Input (Btuh) CA High Output 3-Phase Units

Stage 2 .14 .14 .14 .14

Standard Units 074 74,000/— 74,000/— 74,000/— 74,000/— (Stage 2/ Stage 1) 115*** 115,000/82,000 115,000/— 115,000/— 115,000/—

Low NOx Units 060N††† 60,000 60,000 60,000 —

Efficiency (Steady

State) (%) 80 80 80 80

Temperature Rise Range 074 25-55 25-55 25-55 25-55

Manifold Pressure (in. wg)

Natural Gas Std 3.5 3.5 3.5 3.5

Liquid Propane Alt 3.5 3.5 3.5 3.5 Gas Valve Quantity 1111 Gas Valve Pressure Range

Psig 0.180-0.487 0.180-0.487 0.180-0.487 0.180-0.487

in. wg 5.0-13.5 5.0-13.5 5.0-13.5 5.0-13.5 Field Gas Connection Size (in.)

HIGH-PRESSURE SWITCH (psig)

Standard Compressor 450 ± 50 500 ± 50 Internal Relief (Differential) Cutout 428 428 Reset (Auto.) 320 320

LOSS-OF-CHARGE (LOW-PRESSURE SWITCH) (psig)

Cutout 7 ± 3 Reset (Auto.) 22 ± 7

FREEZE PROTECTION THERMOSTAT (F)

Opens 30 ± 5 Closes 45 ± 5

OUTDOOR-AIR INLET SCREENS Cleanable. Screen size and quantity varies with option selected. RETURN-AIR FILTERS Throwaway

Quantity...Size (in.) 2...16 x 25 x 2

LEGEND Al — Aluminum

Bhp — Brake Horsepower Cu — Copper

*Evaporator coil fin material/condenser coil fin material. Contact your local rep-

resentative for details about coated fins.

†Weight of 14-in. roof curb.

**Single phase/three-phase.

114/115 .113...33 .113...33 .113...33 .113...33 149/150 — .129...30 .129...30 .129...30

060N .102...38 .102...38 .102...38 — 090N .102...38 .102...38 .102...38 — 120N — .116...32 .116...32 —

114/115 .089...43 .089...43 .089...43 .089...43 149/150 — .104...37 .104...37 .104...37

060N .082...45 .082...45 .082...45 — 090N .082...45 .082...45 .082...45 — 120N — .094...42 .094...42 —

114|| 115,000 — — — 149|| — 150,000 150,000 —

150*** — 150,000/120,000 150,000/120,000 150,000/120,000

090N††† 90,000 90,000 90,000 — 120N††† — 120,000 120,000 —

114/115 55-85 35-65 35-65 35-65 149/150 — 50-80 50-80 50-80 060N 20-50 20-50 20-50 — 090N 30-60 30-60 30-60 — 120N — 40-70 40-70 —

††Rollout switch lockout is manually reset by interrupting power to unit or reset-

ting thermostat.

||California rated three-phase high heat models.

***Three phase standard high-heat models have heating input values as shown.

Single phase standard high heat models have one-stage heating with heating input values as follows: 580FJV036115 — 115,000 Btuh 580FJV048150 — 150,000 Btuh 580FJV060150 — 150,000 Btuh

†††California SCAQMD compliant Low NO

that are controlled to 40 nanograms per joule or less.

models have combustion products

—9—

VII. STEP 7 — MAKE ELECTRICAL CONNECTIONS

WARNING: Unit cabinet must have an uninter-

rupted, unbroken electrical ground to minimize the possibility of personal injury if an electrical fault should occur. This ground may consist of electrical wire connected to unit ground lug in control compartment, or conduit approved for electrical ground when installed in accordance with NEC (N a tio n al Electrical Code), ANSI/N FPA, latest edition, and local electrical codes. Do not use gas piping as an electrical ground. Failure to follow this warning could result in the installer being liable for p ersonal injury of others.

BLOWER ACCESS PANEL

A. Field Power Supply

All units except 208/230-v units are factory wired for the voltage shown on the na meplate. If the 208/230-v u nit is to be connected to a 208-v power supply, the transformer must be rewired by m oving the blac k wire with th e

/4-in. female space connector from the 230-volt connection and moving to the 208-volt

/4-in. male terminal on the primary side of the

transformer. Refer to unit label diagram for additional information.

Pigtails are provided for fie ld wire connectio ns. Use factorysupplied splices or UL (Underwriters’ Laboratories) approved copper/aluminum connector.

When installing units, provide a disconnect per the NEC. All field wiring must comply with NEC and local require-

ments. Install field wiring as foll ows:

1. Install conduit through side panel openings. Install conduit between disconnect and control box.

2. Install power lines to terminal connections as shown in Fig. 9.

Voltage to compressor terminals during operation must be within voltage range indicated on unit nameplate (see Tables 2A and 2B). On 3-phase units, voltages between phases must be balanced within 2% and the current within 10%. Use the formula shown in the legend for Tables 2A and 2B, Note 2 to determine the percent of voltage imbalance. Operation on impr op er lin e volta ge or excess ive phase imbalance constitutes abuse and may cause damage to electrical components. Such operation would invalidate any applicable Bryant warranty.

B. Field Control Wiring

Install a Bryant-approved accessory thermostat assembly according to installation instructions included with the accessory. Locate thermostat assembly on a solid wall in the conditioned space to sense average temperature in accordance with thermostat installation instructions. Connect thermostat wires to terminal board.

Route thermostat cable or equivalent single leads of colored wire from subbase terminals through connector on unit to low-voltage connections (shown in Fig. 10).

NOTE: For wire runs up 50 ft, use no. 18 AWG (American Wire Gage) insulated wire (35 C minimum). For 50 to 75 ft, use no. 16 AWG insulated wire (35 C minimum). For over

Fig. 7 — Flue Hood Details

LEGEND

NFGC — National Fuel Gas Code

*Field supplied. NOTE: Follow all local codes.

SPACING OF SUPPORTS

STEEL PIPE

NOMINAL DIAMETER

(in.)

/4 or 1 8

/4 or larger 10

DIMENSION

(feet)

Fig. 8 — Gas Piping Guide (With Accessory

Thru-the-Curb Service Connections)

75 ft, use no. 14 AWG insulated wire (35 C minimum). All wire larger than n o. 18 AWG cannot be dir ectly con nect ed to the thermos tat and wi ll req uire a j unction box and s plice a t the thermostat.

Pass the control wires thro ugh the hole provided i n the corner post; then feed w ires throug h the raceway buil t into the corner post to the 24-v barri er located on the le ft side of the control box. See Fig. 11. The raceway provides the UL required clearance between high-voltage and low-voltage wiring.

C. Heat Anticipator Settings

Set heat anticipator settings at 0.14 amp for the first stage and 0.14 amp for second- stage heating, when available.

—10—

208/230-1-60

208/230-3-60

460-3-60

(SIZES 072 AND 073)

575-3-60

(SIZES 072 AND 073)

LEGEND

C—Contactor COMP — Compressor IFC — Indoor-Fan Contactor NEC — National Electrical Code TB — Terminal Block

COOL STAGE 1

FAN

HEAT STAGE 1

COOL STAGE 2

HEAT STAGE 2

24 VAC HOT

24 VAC COM

N/A

OUTDOOR AIR

SENSOR

Y1/W2

W/W1

Y/Y2

O/W2

Fig. 9 — Power Wiring Connections

IPD/X

WIRE CONNECTIONS TO LOW-VOLTAGE SECTION (CONNECTION BOARD)

208/230-3-60

575-3-60, 460-3-60

(SIZES 036-060)

RACEWAY LOW VOLTAGE

CONNECTIONS

INTEGRATED GAS UNIT CONTROLLER (IGC)

THERMOSTAT DIPSWITCH SETTINGS ON

OFF

LEGEND

Field Wiring

NOTE: Underlined letter indicates active thermostat output when configured for A/C operation.

Fig. 10 — Low-Voltage Connections

HOLE IN END PANEL (HIDDEN)

Fig. 11 — Field Control Wiring Raceway

—11—

Table 2A — Electrical Data (Without Convenience Outlet)

580F UNIT SIZE

036

(3 Tons)

048

(4 Tons)

060

(5 Tons)

072

(6 Tons)

073

(6 Tons)

NOMINAL VO LTAGE

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-3-60

460-3-60

575-3-60

208/230-3-60

460-3-60

575-3-60

TYPE

High 5.2 19.4/19.4 25/25 19/19 109/109

High 2.6 8.9 15 9 57

High 2.6 6.3 15 7 56

High 5.2 25.9/25.9 30/30 25/25 124/124

High 2.6 13.8 20 13 62

High 2.6 9.7 15 10 49

High 7.5 28.9/28.9 35/35 29/29 174/174

High 3.4 13.5 20 13 93

High 3.4 9.9 15 11 76

High 7.5 34.7/34.7 40/40 34/34 205/205

High 3.4 16.2 20 16 103

High 3.4 11.9 15 13 86

High 7.5 34.7/34.7 40/40 34/34 205/205

High 3.4 16.2 20 16 103

High 3.4 11.9 15 13 86

VO LTAGE

IFM

Std

Alt 4.9 26.6/26.6 35/35 26/26 111/111

Std

Alt 4.9 19.1/19.1 25/25 19/19 90/ 90

Std

Alt 2.1 8.4 15 8 48

Std

Alt 2.1 6.0 15 7 37

Std

Alt 4.9 35.4/35.4 45/45 34/34 133/133

Std

Alt 4.9 25.6/25.6 30/30 25/25 105/105

Std

Alt 2.1 13.3 20 13 53

Std

Alt 2.1 9.3 15 10 42

Std

Alt 6.6 44.0/44.0 60/60 42/42 184/184

Std

Alt 5.2 26.6/26.6 35/35 26/26 148/148

Std

Alt 2.6 13.5 20 13 81

Std

Alt 2.6 9.9 15 11 65

Std

RANGE

Min Max RLA LRA Hp FLA FLA MCA MOCP† FLA LRA

187 254 16.2 96.01/41.4

187 254 10.2 75.01/41.4

414 508 4.4 40.01/40.8

518 632 3.7 31.01/40.8

187 254 23.3 118.01/41.4

187 254 15.4 90.01/41.4

414 508 8.3 45.01/40.8

518 632 6.4 36.01/40.8

187 254 28.8 147.01/41.4

187 254 16.0 114.01/41.4

414 508 7.4 64.01/40.8

518 632 6.2 52.01/40.8

187 254 20.6 146.01/41.4

414 508 9.5 73.01/40.9

518 632 7.6 58.41/40.6

187 254 20.6 146.01/41.4

414 508 9.5 73.01/40.9

518 632 7.6 58.41/40.6

LEGEND

FLA — Full Load Amps HACR — Heating, Air Conditioning and Refrigeration IFM — Indoor (Evaporator) Fan Motor LRA — Locked Rotor Amps MCA — Minimum Circuit Amps MOCP — Maximum Overcurrent Protection NEC — National Electrical Code OFM — Outdoor (Condenser) Fan Motor RLA — Rated Load Amps

*Used to determine minimum disconnect per NEC.

†Fuse or HACR circuit breaker.

NOTES:

1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker.

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply voltage is greater than 2%.

the following formula to determine the percent of voltage imbalance. % Voltage Imbalance

= 100 x

Example: Supply voltage is 460-3-60.

Determine maximum deviation from average voltage.

(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v

max voltage deviation from average voltage

AB = 452 v BC = 464 v AC = 455 v

Average Voltage =

average voltage

452 + 464 + 455

1371

= 457

COMPR

(ea)

Use

OFM

(ea)

Maximum deviation is 7 v. Determine percent of voltage imbalance.

% Voltage Imbalance = 100 x

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric

utility company immediately.

3. For units with power exhaust: If a single power source is to be used, size wire to include power exhaust MCA and MOCP. Check MCA and MOCP when power exhaust is powered through the unit (must be in accordance with NEC and/or local codes). Determine the new MCA including the power exhaust using the following formula:

MCA New = MCA unit only + MCA of Power Exhaust For example, using a 580F060 unit with MCA = 28.9 and MOCP = 35, with

CRPWREXH030A01 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps If the new MCA does not exceed the published MOCP, then MOCP would not change. The

MOCP in this example is 35 amps, the MCA New is below 35, therefore the MOCP is acceptable. If “MCA New” is larger than the published MOCP, raise the MOCP to the next larger size. For separate power, the MOCP for the power exhaust will be 15 amps per NEC.

COMBUSTION

IFM

3.5

1.3

3.5

1.8

5.9

3.1

5.2

2.6

5.2

2.6

FAN MOTOR

FLA

= 1.53%

POWER EXHAUST

PAR T N O.

CRPWREXH030A01 1.6 N/A 0.64 15 CRPWREXH021A01 N/A 0.9 N/A 15 CRPWREXH022A01 3.3 N/A 1.32 15 CRPWREXH023A01 N/A 1.8 N/A 15 CRPWREXH028A01 1.7 N/A 0.68 15 CRPWREXH029A01 N/A 1.0 N/A 15

POWER SUPPLY

25.2/25.2 30/30 24/24 106/106

17.7/17.7 25/25 17/17 85/ 85

7.6 15 7 44

5.5 15 6 35

34.0/34.0 40/40 32/32 129/129

24.2/24.2 30/30 23/23 101/101

13.0 20 13 51

9.2 15 10 41

43.3/43.3 60/60 42/42 161/161

27.3/27.3 35/35 27/27 128/128

13.2 20 13 71

9.7 15 11 58

32.4/32.4 40/40 31/31 180/180

15.4 20 15 90

11.4 15 12 75

32.4/32.4 40/40 31/31 180/180

15.4 20 15 90

11.4 15 12 79

457

MCA

(230 v)

MCA

(460 v)

MCA

(575 v)

DISCONNECT

SIZE*

(for separate

power source)

MOCP

—12—

Table 2B — Electrical Data (With Convenience Outlet)

580F UNIT SIZE

036

(3 Tons)

048

(4 Tons)

060

(5 Tons)

072

(6 Tons)

073

(6 Tons)

NOMINAL VO LTAGE

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-1-60

208/230-3-60

460-3-60

575-3-60

208/230-3-60

460-3-60

575-3-60

208/230-3-60

460-3-60

575-3-60

IFM

TYPE

Std

High 5.2 24.2/24.2 30/30 25/25 114/114

Std

High 2.6 11. 1 15 11 59

Std

High 2.6 8.0 15 9 58

Std

High 5.2 30.7/30.7 35/35 31/31 129/129

Std

High 2.6 16. 0 20 16 64

Std

High 2.6 11. 4 15 12 51

Std

High 7.5 33.7/33.7 40/40 34/34 179/179

Std

High 3.4 15. 6 20 16 96

Std

High 3.4 11. 7 15 13 77

Std

High 7.5 39.5/39.5 45/45 39/39 210/210

Std

High 3.4 18.4 25 18 105

Std

High 3.4 13. 7 20 15 90

Std

High 7.5 39.5/39.5 45/45 39/39 210/210

Std

High 3.4 18.4 25 18 105

Std

High 3.4 13. 7 20 15 90

VO LTAGE

RANGE

Min Max RLA LRA Hp FLA FLA MCA MOCP† FLA LRA

187 254 16.2 96.01/41.4

Alt 4.9 32.6/32.6 40/40 31/31 116/116

187 254 10.2 75.01/41.4

Alt 4.9 23.9/23.9 30/30 25/25 95/ 95

414 508 4.4 40.01/40.8

Alt 2.1 10.6 15 11 50

518 632 3.7 31.01/40.8

Alt 2.1 7.7 15 9 39

187 254 23.3 118.01/41.4

Alt 4.9 41.4/41.4 50/50 40/40 138/138

187 254 15.4 90.01/41.4

Alt 4.9 30.4/30.4 35/35 30/30 110/110

414 508 8.3 45.01/40.8

Alt 2.1 15.5 20 15 55

518 632 6.4 36.01/40.8

Alt 2.1 11.1 15 12 44

187 254 28.8 147.01/41.4

Alt 6.6 50.0/50.0 60/60 48/48 188/188

187 254 16.0 114.01/41.4

Alt 5.2 31.4/31.4 40/40 32/32 153/153

414 508 7.4 64.01/40.8

Alt 2.6 15.6 20 15 83

518 632 6.2 52.01/40.8

Alt 2.6 11.7 15 12 67

187 254 20.6 146.01/41.4

414 508 9.5 73.01/40.6

518 632 7.6 58.41/40.6

187 254 20.6 146.01/41.4

414 508 9.5 73.01/40.6

518 632 7.6 58.41/40.6

LEGEND

*Used to determine minimum disconnect per NEC.

†Fuse or HACR circuit breaker.

NOTES:

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply voltage is greater than 2%.

the following formula to determine the percent of voltage imbalance. % Voltage Imbalance

= 100 x

Example: Supply voltage is 460-3-60.

Determine maximum deviation from average voltage.

(AB) 457 – 452 = 5 v (BC) 464 – 457 = 7 v (AC) 457 – 455 = 2 v

max voltage deviation from average voltage

AB = 452 v BC = 464 v AC = 455 v

Average Voltage =

average voltage

452 + 464 + 455

1371

= 457

COMPR

(ea)

Use

OFM

(ea)

IFM

Maximum deviation is 7 v. Determine percent of voltage imbalance.

% Voltage Imbalance = 100 x

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%. IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric

utility company immediately.

MCA New = MCA unit only + MCA of Power Exhaust For example, using a 580F060 unit with MCA = 28.9 and MOCP = 35, with

CRPWREXH030A01 power exhaust. MCA New = 28.9 amps + 1.6 amps = 30.5 amps If the new MCA does not exceed the published MOCP, then MOCP would not change. The

COMBUSTION

FAN MOTOR

FLA

3.5

1.3

3.5

1.8

5.9

3.1

5.2

2.6

5.2

2.6

POWER EXHAUST

CRPWREXH030A01 1.6 N/A 0.64 15 CRPWREXH021A01 N/A 0.9 N/A 15 CRPWREXH022A01 3.3 N/A 1.32 15 CRPWREXH023A01 N/A 1.8 N/A 15 CRPWREXH028A01 1.7 N/A 0.68 15 CRPWREXH029A01 N/A 1.0 N/A 15

= 1.53%

PAR T N O.

POWER SUPPLY

31.2/31.2 35/35 30/30 111/111

22.5/22.5 25/25 23/23 90/ 90

9.8 15 10 47

7.2 15 8 36

40.0/40.0 45/45 38/38 134/134

29.0/29.0 35/35 29/29 106/106

15.2 20 15 53

10.9 15 12 42

49.3/49.3 60/60 47/47 166/166

32.1/32.1 40/40 32/32 133/133

15.3 20 15 74

11.5 15 13 60

37.2/37.2 45/45 37/37 184/184

17.6 20 17 92

13.1 20 14 77

37.2/37.2 45/45 37/37 184/184

17.6 20 17 92

13.1 20 14 77

457

MCA

(230 v)

MCA

(460 v)

MCA

(575 v)

DISCONNECT

SIZE*

(for separate

power source)

MOCP

—13—

VIII. STEP 8 — ADJUST FACTORY-INSTALLED OPTIONS

A. Manual Outdoor-Air Damper

The outdoor-air hood and screen are attached to the basepan at the bottom of the unit for shipping.

Assembly:

1. Determine quantity of ventilation required for building. Record amount for use in Step 8.

2. Remove and save outdoor air opening panel and screws. See Fig. 12.

3. Separate hood and screen from basepan by removing the 4 screws securing them. Save al l screws.

4. Replace evaporator coil access panel.

5. Place hood o n front of outdo or air open ing panel. See Fig. 13 for hood details. Secure top of hood with the 4 screws removed in Step 3. See Fig. 14.

OUTDOOR AIR OPENING PANEL

3 SCREWS (SIDE)

6. Remove and save 6 screws (3 on each side) from sides of the manual outdoor-air damper.

7. Align screw holes on hood with screw holes on side of manual outdoor-air da mper. See Fig. 13 and 14. Secure hood with 6 screws from Step 6.

8. Adjust minimum positio n setti ng of the dampe r bla d e by adjusting the manual outdoor-air adjustment screws on the front of th e damper bla de. See Fig. 12. Slide blade vertically until it is in the appropriate position determined by Fig. 15. Tighten screws.

9. Remove and save scr ews currently on sides of hood. Insert screen. Secure screen to hood using the screws. See Fig. 14.

Fig. 12 — Damper Panel with Manual Outdoor-Air

Damper Installed

Fig. 14 — Outdoor-Air Damper with

Hood Attached

Fig. 13 — Outdoor-Air Hood Details

Fig. 15 — Outdoor-Air Damper Position Setting

—14—

B. Optional EconoMi$er IV

See Fig. 16 for EconoMi$er IV component locations. NOTE: These instructions are for installing the optional

EconoMi$er IV only. Refer to the accessory EconoM i$er IV installation instructions when field installing an EconoMi$er IV accessory.

1. To remove the existing unit filter access panel, raise the panel and swing the bottom outward. The panel is now disengaged from the track and can be removed. See Fig. 17.

2. The box with the economizer hood components is shipped in the compartment behind the economizer. The EconoMi$er IV controller is mounted on top of the EconoMi$er I V in the position shown in Fig. 16. The optional EconoMi$er2 with 4 to 20 mA actuator signal control does not include the EconoMi$er IV controller. To remove the component box from its shipping position, remove the screw holding the hood box bracket to the top of the economizer. Slide the hood box out of the unit. See Fig. 18.

IMPORTANT: If the power exhaust accessory is to be installed on the unit, the hood shipped with the unit will not be used and must be discarded. Save the aluminum filter

for use in the power exhaust hood assembly.

3. The indoor coil access panel will be used as the top of the hood. Remove the screws along the sides an d bottom of the indoor coil access panel. See Fig. 19.

4. Swing out indoor coil access panel and insert the hood sides under the panel (hood top). Use the screws provided to attach the hood sides to the hood top. Use screws provided to attach the hoo d sides to the unit. See Fig. 20.

5. Remove the shipping tape holding the economizer barometric relief damper in place.

6. Insert the ho od divider between the hood s ides. See Fig. 20 and 21. Secure hood divider with 2 screws on each hood side. The hood divider is also used as the bottom filter rack for the aluminum filter.

7. Open the filter clips which are located underneath the hood top. Insert the aluminum filter into the bottom filter rack (hood divider). Push the filter into position past the op en filter clips. Close the fi lter clips to lock the filter into place. See Fig. 21.

8. Caulk the ends of the joint between the unit top panel and the hood top. See Fig. 19.

9. Replace the filter access panel.

10. Install all EconoMi$er IV accessories. EconoMi$er IV wiring is shown in Fig. 22.

Barometric flow capacity is shown in Fig. 23. Outdoor air leakage is shown in Fig. 24. Return air pressure drop is shown in Fig. 25.

HOOD BOX BRACKET

ECONOMI$ER IV CONTROLLER

WIRING HARNESS

ACTUATOR

OUTSIDE AIR TEMPERATURE SENSOR

LOW AMBIENT SENSOR

Fig. 16 — EconoMi$er IV Component Locations

FILTER ACCESS PANEL

COMPRESSOR ACCESS PANEL

OUTDOOR-AIR OPENING AND INDOOR COIL ACCESS PANEL

Fig. 17 — Typical Access Panel Locations

Fig. 18 — Hood Box Removal

SIDE PANEL

TOP SIDE PANEL

INDOOR COIL ACCESS PANEL

CAULK HERE

Fig. 19 — Indoor Coil Access Panel Relocation

—15—

TOP PANEL

INDOOR COIL ACCESS PANEL

17 1/4”

LEFT HOOD SIDE

19 1/16”

HOOD DIVIDER

SCREW

Fig. 20 — Outdoor-Air Hood Construction

33 3/8”

BAROMETRIC RELIEF

FOR OCCUPANCY CONTROL REPLACE JUMPER WITH FIELD-SUPPLIED TIME CLOCK

DIVIDER

OUTSIDE AIR

CLEANABLE ALUMINUM FILTER

FILTER

Fig. 21 — Filter Installation

HOOD

FILTER CLIP

LEGEND

DCV — Demand Controlled Ventilation IAQ — Indoor Air Quality LA — Low Ambient Lockout Device OAT — Outdoor-Air Temperature POT — Potentiometer RAT — Return-Air Temperature

Potentiometer Defaults Settings: Power Exhaust Middle Minimum Pos. Fully Closed DCV Max. Middle DCV Set Middle Enthalpy C Setting

Fig. 22 — EconoMi$er IV Wiring

NOTES:

1. 620 ohm, 1 watt 5% resistor should be removed only when using differential enthalpy or dry bulb.

2. If a separate field-supplied 24 v transformer is used for the IAQ sensor power supply, it cannot have the secondary of the transformer grounded.

3. For field-installed remote minimum position POT, remove black wire jumper between P and P1 and set control minimum position POT to the minimum position.

—16—

+ 36 hidden pages

Bryant 580F User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual