Bryant 368RAN User's Information Manual

USER’S INFORMATION MANUA
MODEL 368RAN OIL FURNACE
NOTE TO INSTALLER:
This manual must be left with the equipment user.
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WARNING: If the information in this manual is not followed exactly, a fire or explosion could result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
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— WHAT TO DO IF YOU SMELL OIL: — Do not try to light any appliance. — Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your fuel supplier from a neighbor’s phone. Follow the fuel supplier’s instructions.
• If you cannot reach your fuel supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency or the fuel supplier.
Do not use this furnace if any part has been under water. Immediately call a qualified service techni­cian to inspect the furnace and to replace any part of the control system and any oil control which has been under water.
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WARNING: CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death. Carbon Monoxide is invisible, odorless, and toxic! Bryant recommends a carbon monoxide alarm in your home, even if you do not own a gas appliance. Locate the carbon monoxide alarm in the living area of your home and away from gas appliances and doorways to attached garages. Follow the alarm manufacturer’s instruction included with the alarm.
WELCOME TO A NEW GENERATION OF COMFORT
Congratulations! In light of rising energy costs, the 368RAN Vari­able Speed Low-Boy Oil Furnace is among the soundest investments today’s homeowner can make.
Your new furnace is truly a tri­umph of technology in home heat­ing. Its unique silencer within the heat exchanger, insulated cabinet, and rubber blower mounts make it among the quietest units on the market. Variable speed technology creates more comfortable heating and cooling cycles, allows you to economically run a constant fan, and eliminates temperature differ­ence throughout the house. The combustion chamber is stainless steel for long life and it heats up quickly resulting in higher energy efficiency.
With only minimal care, your new furnace will deliver many years of money-saving home comfort and enjoyment. Spend just a few min­utes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operating at peak efficiency year after year.
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MODEL 368RAN LOW-BOY FURNACE
INSTALLATION DATA
Date Installed Dealer Name Address City State Zip Telephone
FURNACE
Product No. Model No. Serial No.
SPLIT-SYSTEM
OUTDOOR UNIT:
Product No. Model No. Serial No. INDOOR COIL: Product No. Model No. Serial No.
ACCESSORIES
Product No. Model No. Serial No.
2
FURNACE COMPONENTS
6
7
8
5
9
10
4
3
X
C
H 5 U
4
M
3
7
N
12
6
3
H D E S
E U
C N U
A O
C
T O
O
L
S
E
N
S D
A
T
2
A E L
C
O
N 1 2
C Y
R
W
G
11
2
12
1
13
1
Variable Speed blower circulates air across the heat exchanger to transfer heat into the home.
2
Access door to air filters and blower.
3
Air filters.
4
Unique silencer system eliminates combustion noise.
5
Return-air plenum.
6
Stainless steel combustion chamber.
7
Heat exchanger designed and shaped to effi­ciently transfer heat from furnace into the home.
8
Supply-air plenum.
9
Fully insulated internal walls minimize heat loss.
10
High limit control prevents overtemperature.
11
Adjustable electronic fan control (inside) with low voltage electrical terminal strip for easy connection of thermostat, cooling control, elec­tronic air cleaner, and humidifier.
12
Aesthetic removable cabinet hides and protects burner and controls.
13
High-performance oil burner.
2
3
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IMPORTANT FACTS
Your furnace must have adequate airflow for efficient combustion and safe ventilation. Do not enclose it in an airtight room or “seal” it behind solid doors.
To minimize the possibility of serious personal injury, fire, fur­nace damage, or improper opera­tion,
carefully follow these
safety rules:
FOR YOUR SAFETY
Do not store or use gaso­line or other flammable vapors and liquids in the vicinity of this or any other appliance.
• Do not cover the furnace, store trash or debris near it, or in any way block the flow of fresh air to the unit.
• Combustion air must be clean and not contaminated with chlorine or fluorine. These compounds are present in many products around the home, such as: water softener salts, laundry bleaches, detergents, adhesives, paints, varnishes, paint strippers, waxes, and plastics.
Make sure the combustion air for your furnace does not contain any of these compounds. During re­modeling be sure the combustion air is fresh and uncontaminated. If air with vapors of these com­pounds is burned in your furnace, the heat exchangers and metal vent system may deteriorate.
NOTE:
any part has been under water.
Do not use this furnace if
Immediately call a qualified ser­vice technician to inspect the fur­nace and to replace any part of the control system, electrical compo­nents, and any oil control which has been under water.
NOTE:
The qualified installer or agency must use only factory­authorized replacement parts, kits, and accessories when servicing this product.
The furnace burner control has a safety device which must be man­ually reset. If the furnace is left unattended for an extended period of time, have it checked periodi­cally for proper operation. This precaution will prevent problems associated with no heat, such as frozen water pipes, etc.
SAFETY CONSIDERATIONS
Installing and servicing of heating equipment can be hazardous due to oil and electrical components. Only trained and qualified person­nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. All other operations must be per­formed by trained service person­nel. Observe safety precautions in this manual, on tags, and on labels attached to the furnace and other safety precautions that may apply.
Recognize safety information. This is the safety-alert symbol . When you see this symbol on the furnace and in instructions or man­uals, be alert to the potential for personal injury.
Understand the signal words — DANGER, WARNING, and CAU­TION. These words are used with the safety-alert symbol. DANGER identifies the most serious hazards which
result in severe personal
will
injury or death. WARNING signifies hazards which
could
result in per­sonal injury or death. CAUTION is used to identify unsafe practices which
result in minor personal
may
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injury or product and property dam­age. NOTE is used to highlight sug­gestions which will result in enhanced installation, reliability or operation.
WARNING
FIRE, EXPLOSION, CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could lead to sooting, fire, ex­plosion, and/or severe bodily harm. For use with grade 2 Fuel Oil maximum. Do not use gaso­line, crankcase oil, or any oil containing gasoline!
CAUTION
FIRE AND UNIT OVERHEAT HAZARD Failure to follow this caution may result in unit and property damage. Never burn garbage or paper in the heating system and nev­er leave rags, paper, or any flammable items around the unit.
STARTING YOUR FURNACE
This appliance is equipped with an ignition device which automatically lights the burner each time the ther­mostat starts your furnace.
these important safeguards:
Follow
WARNING
FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in personal injury, death or property damage. This furnace is equipped with a constant type primary ignition system. DO NOT ATTEMPT TO LIGHT WITH A MATCH.
4
5
6
7
8
9
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DANGER
ELECTRICAL SHOCK HAZ­ARD HIGH VOLTAGE AT IGNITER. Severe electrical shock, per­sonal injury, or death will result.
• If a suspected malfunction occurs with your oil control system, such as the burner not lighting when it should, refer to the “Shutting Down Your Furnace” section and call your dealer as soon as possible.
CHECK AIR FILTERS:
Before attempting to start your furnace, be sure the furnace air filters are clean and in place. See “Performing Rou­tine Maintenance” section in this manual. Then proceed as follows:
STEPS FOR STARTING YOUR FURNACE
1. Open all warm air registers and make sure that all return-air grills are unobstructed.
2. If a humidifier is installed with your system, open the water supply valve.
3. Make sure blower access door is secured in place.
4. Set your room thermostat to the lowest temperature setting. (See Fig. 5.)
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5. Turn on electric power to the furnace. (See Fig. 6.)
6. Open the oil supply valve. (See Fig. 7.)
7. Check all connections to ensure there are no leaks.
8. Set room thermostat to a tem­perature slightly above room temperature. This will auto­matically signal the furnace to start.
9. When the thermostat calls for heat, power from the trans­former energizes the fan control board. The fan control energizes the ignition control. The ignition control will automatically light the burner.
The electronic fan control auto­matically turns on the blower. The air moved over the heat exchanger by the blower is warmed and passes through the ducts to the room registers.
This unit is equipped with a con­tinuous ignition control. If the main burner does not ignite within 30 sec from the call for heat, the control will lock out. The red button on top of the con­trol must be depressed for 3 sec in order to reset the control. The control CANNOT be reset from the room thermostat.
10.Set your thermostat to the tem­perature that satisfies your com­fort requirements.
SUGGESTION: Setting the ther­mostat back a few degrees and compensating for the difference with warmer clothing can make a big difference in your fuel con­sumption on extremely cold days. The few degrees at the top of your thermostat “comfort level” are the most costly degrees to obtain.
When room temperature drops below the temperature selected on the thermostat, the furnace will be switched on automati­cally. When room temperature reaches the degree selected on the thermostat, the furnace will be switched off automatically.
Some thermostats have a FAN mode with 2 selections, AUTO and ON. When thermostat is set to AUTO, the furnace blower cycles on and off, controlled by the thermostat. In ON mode, the furnace blower runs contin­uously. This keeps the tempera­ture level in your home more evenly balanced. It also contin­uously filters the indoor air.
SHUTTING DOWN YOUR FURNACE
Should you need to shut down your furnace for service or mainte­nance, you will need to turn the furnace off. The following proce­dures must be followed:
1. Set the thermostat to the lowest setting. (See Fig. 8.)
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2. Turn off all electrical power to the appliance. (See Fig. 9.)
3. Close the oil supply valve. (See Fig. 10.)
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4. If applicable, turn off water sup-
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ply to humidifier.
5. If furnace blower will be neces­sary for cooling system, remem­ber to turn electric power back on when needed for air condi­tioning.
6. If the furnace is being shut down because of a malfunction, call your dealer as soon as possible.
10
14
CAUTION
UNIT OVERHEAT HAZARD Failure to follow this caution may result in damage to the furnace blower motor, over heat the heat exchanger and reduce the efficiency. Never operate your furnace without the air filters in place.
The air filters are located in the blower compartment installed in
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an internal filter rack which is pro­vided as standard equipment with furnace. (See Fig. 2.) To inspect, clean, and or replace air filters, fol­low these steps:
1. Turn off electrical supply to fur­nace. (See Fig. 11.)
2. Remove blower access door in rear of furnace. (See Fig. 13.) Lift door up, then out using han­dle on blower access door.
ALWAYS KEEP MAIN OIL VA LVE TURNED OFF IF BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME.
PERFORMING ROUTINE MAINTENANCE
With proper maintenance and care, your furnace will operate economi­cally and dependably. Instructions for basic maintenance follow. How­ever, before beginning maintenance, follow these safety precautions:
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WARNING
ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal in­jury or death. Turn off all electrical power to furnace before performing any maintenance or service on unit.
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CAUTION
CUTS HAZARD Failure to follow this caution may result in minor personal injury. Although special care has been taken to minimize sharp edges, be extremely careful when handling parts or reaching into the furnace.
FILTERING OUT TROUBLE
Dirty air filters will cause a loss of airflow in your duct system. When excessive loss of airflow occurs, the furnace may cycle on its safety controls. If this condition is left unattended, the furnace will even­tually lock out. It is recommended that the furnace air filters be checked every 3 or 4 weeks and cleaned or replaced as necessary.
2
13
3. Remove air filters from furnace.
a. Remove filter resting in filter
rack at an angle in front of blower first. Slide filter back to clear filter rack ends then lift up and out of filter rack and blower compartment. (See Fig. 14.)
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1
b. Remove second filter lying
above blower. Slide filter toward rear of furnace and out of blower compartment. (See Fig. 15.)
1
6
15
4. Inspect the filter. If torn, replace it.
NOTE: If filter that was shipped
with furnace has been replaced with an electronic air cleaner (EAC), refer to the EAC Owner’s Manual for maintenance informa­tion.
5. The filters shipped with the fur­nace are disposable. If they are dirty, they must be replaced. If your furnace air filter needs to be replaced, be sure to use the same size and type of filter that was originally supplied. Use the furnace filter table and compare your furnace size with the proper filter size.
FURNACE AIR FILTER TABLE
FURNACE
CASING
DEPTH
(IN.)
53-3/4 (2) 12 X 20 X 1 Disposable
60-5/32 (2) 16 X 20 X 1 Disposable
FILTER
QUANTITY
AND SIZE
(IN.)
FILTER
TYPE
If you have replaced the factory­provided disposable filters with permanent washable filters, they may be cleaned if they are dirty. Wash filters in a sink, bathtub, or outside with a garden hose. Always use cold tap water. A mild liquid detergent may be used if necessary. Spray water through filter in the opposite direction of airflow. Allow filter to dry.
6. Reinstall clean air filters by reversing procedure in item 3 above.
7. Replace blower access door. (See Fig. 16.)
8. Turn on electrical supply to furnace.
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1
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A CHECK-UP CHECKLIST
Your furnace represents an impor­tant investment in your family’s comfort and your home’s value. To keep it performing properly and as a preventative to future problems, have a trained service specialist give your furnace a professional check-up annually. The following checklist can be used as a guideline to proper service:
• Check flue and secondary tube passage ways including chimney — clean if necessary.
• Change oil filter.
• Change nozzle.
• Check and adjust combustion and draft.
• Inspect all vent piping inside struc­ture for deterioration and vent termi­nations outside the structure for blockage.
• Check oil pipes leading to and inside of your furnace for leaks.
• Inspect and clean the blower motor and wheel.
• Inspect and change or clean air fil­ters if necessary.
• Inspect all supply- and return-air ducts for obstructions, air leaks, and
insulation. Remedy any problem when necessary.
• Inspect the return-air duct connec­tions at the furnace to ensure it is physically sound, sealed to the furnace casing, and terminates outside the space containing the furnace.
• Inspect electrical wiring, connec­tions, and components for loose connections.
• Examine the physical support of the furnace. Support should be sound with no cracks, sagging, gaps, etc. around the base.
• Check furnace for any obvious signs of deterioration.
BEFORE YOU REQUEST A SERVICE CALL
If your furnace is not operating or not performing properly, you may save the expense of a service call by checking a few things yourself before calling for service.
FOR INSUFFICIENT AIRFLOW:
• Check for dirty air filters.
• Check for blocked return-air or supply-air grilles throughout your home. Ensure they are open and unobstructed.
If problem still exists, call your dealer for service.
IF FURNACE FAILS TO OPERATE:
Follow this checklist step by step, advancing to the next step only if furnace fails to start.
• Check thermostat for proper tem­perature. Is thermostat set above room temperature?
• Is thermostat set on HEAT?
• Check fuses and circuit breakers. Is electrical supply on?
• Is valve in oil supply pipe in open position?
• Is the ignition control on the burner
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not in lockout? The red button on top of the control must be depressed for 3 sec in order to reset the control.
• Check for obstructions around the vent termination.
If the furnace still fails to operate, call your service representative. For your convenience, record the fur­nace product and serial numbers on page 2. Should you ever require
service, you will have ready access to the information needed by your service representative.
© 2004 Bryant & Heating & Cooling Systems, 7310 W. Morris St. Indpls., IN 46231 Printed in U.S.A.
Cancels: New OM16-15
Catalog No. 5336-801 12-04
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