DO NOT STORE .OR. USE GASOLINE OR
OTHER fLAMîVïABÜE YARORS A^ LIQ
UIDS IN XHE-YlCtNITYLOFATHIS OR.ANY
OTHER APPLIANCE, _
.
....
- ,, ■AAil
.
DO NOT ATTEMPT TO START THE BURNER
WHEN EXCESS OIL HAS ACGUMtlLATED,
4
4
4
5
WHEN THE FURNACE IS FULL GF_ VAPOR, OR WHEN THE COMBUSTION CHAMBER IS^
VERY HOT.
■ ■ ...... .....
WARNING: For use with grade-2 Fuel Oil liiaximum.
ж
Do not use Gasoline, Crankcase Oil, or any Oil contain-^
ing Gasoline!
CÀüf IpW:' burn/garbi^e^ or 'papér in 'the hc^tihg"
A
system and never leave rags or paper around .fhennit;.
CAUTION,' These .^instfuctio'ns'hre,intended to be',^used
by qualified personnel who have been trained in installing
A
this type of furnace. Installation of this furnace by an
unqualified person damage an,d/pi:.
a hazardous condition which-'may icad to bodily harm-
AJ] local and national code requirements governing installation of
oil burning equipment^ wiring, and flue ¿onnecdons'^nitist bë
followed. Some of thé codes (issued by thé Canadian Standards
Association) the Niiiqnhl ‘Fire Protection Agencÿ; ahd/oPthc
American National StandardsThstitute) th'atiihaÿ bë’ appiioiijie 'aje",
CSAB1^9 ' ‘mSTALLA^ON CODEfbR'''
‘^ ANSiONFPA 31 ‘ INSTALLATION OF OIL BURNIN<5
‘ ANSÏ/NFPA90B WARM AiR HEATING AND
^ AN5I/NFFA211
....
.....
- - -
. ,S:I .
,oiL,Büiüjiï^ckû0ffMEi^
-EQUIPMENT ' '
conditioning’SYSTEMS
CHIMNEYS, FIREPLACES, VENTS,
AND 'SOLID FUEL BURNING
APPLIANCES ' '
.......
...
.." 1Ч;
U
-1-
.,ANSI/NFPA 70
eSA C22.1
NATIONAL ELECTRICAL CODE
CANADIAN ELECTRIOAL CODE ’
A U G / 2 6 / 2 0 0 8 / T U E 1 0 : 0 1
UTC TECH PUB
F A X N o , 3 1 7 2 4 0 5 6 6 2
f the latest issued Of above codes ^hoiild be used, ;and 'are
a't/ail^blc frOin cither The National Fire jprptecfion-^en^y
tcrymarch Par]?, Quincy, MA 02269 qr;'l^e Gapadian Standards.
Association, 178 fe.exdalc PJvd,', Reifdale, 'Oiiiadci ;>
Recognize safety infonnaiion. This is the safety-aleirt symbol A
When you sec this symbol On fhe furnace and in instryctions or
manuals, be jslcrt to the potential for personal injuryi ‘ / '
Understand the signal wprds pANGEBit, i^^ARNlNG, and .CAU-'
TIQN/TTiese words are used with the safety-alert symbol, DAN
GER: identifies the most serious hazards which wUI result in severe
personal injury Or death. WARNING signifies a hazard which
could result in personal injury or death, CAUTION is used to
identify unsafe practices which wotild result in minor personal
injury or product and property damage.
TABLE ,1—MINIMUM CLEARANCES TO COMBUSTIBLE
UNIT AF^FLICATION
Furnace
Sides Supply Plenum and ^ '
. .Warm-:Air DuCt Within ,6 ft
: -;Of.FurnaCO ' :■ '■
POWNFLOW HORIZONTAL
1
Back
Furnace Casing or
Planum
Top"'^"
i......,Hortïorita! WarmÁif'Duct.
Within 6 ft of Furnaca ; : ■
Bottom ;
Horizontally or Below Pipe
Flue
Pipȓ
Vertically Above Pipe'
Front
* AqoBssory dDwnflOW Subbase. rsquirsd whsn installing on DOmbLtStible floor.
If instalicd on'downflow subbase, 4-In: supply plenum claarance may ba
reduced to 2 in,..; - - . . ■
t Floor.may be e'ombustible,....
NOTES:
1. Adequate service clearance should be provided over and above these
dimensions, as required.
2. In downflow position, may be installed in closet or alcove,. ,
3- In horizontal position, may oe Installed in alcove or attic.
16
■hy- iût ■ ,.c..
jV^'^TROpUpTpN.,,..
The model 364AAN Furnaces are available in sizes 70,000
througjb ,155,000 Btuh.input capacities. ^ ^
This ; ^mace, is ;-a position unii,-jthat,viiiay;bP ^
dpwhHow, horizontal left,: or horizontal right positions;
Since it is shipped without bpimcr Mild coritrpl^ rapiinted, there |s
no additipnai effoii required, to, charige ^oih 1 airfloty configuration to anpther. The irist^ier''merely: places burp^r/^ in
proper position fp.t“ m?tallation. Ip addition, it is shipped *hs a'front
flue unit (flue connection on same side of furnace as burpw), but
maj',be changed, to .reai;flue ^t timo p:l;iiistallal^pn.'.(^,c(; 'Reversing
Instructions for Rear Flue Gptidn;.s6ctiQn,)
The furnace .is, ,shipped.in.,.2 packages,. 1 with ,b^sic.fumacc and 1
with dirbunier iand epniroi box. .The burner is frliy wired, so the
only assembly required'is mounting' of control box (4 screws),
mounting of burlier Til'nuts),'inpuntiiig of limit cover (Z,scr,ews),
and conii;ection;^pf motor and limit wires (ajl quick-connect
terminals). It requires a line voltage (115 vac) connection to
control box, thermostat connections as shown on wiring diagram,
oil line'¿onnediibh{i)i adequate ductwork, and connection to a
properly sized vent.
The air handling capacity of this furnace is designed for cooling
airflow. Refer to Table 4 for expected airflows at various external
duct static pressures.
WA
24
LOCATION
WARNit^G: This furnace is .not water tight and is not
designed for ;outdo6r;installation- This furnace shall be
installed in such a tnanper -as to protect- electrical cotn-
A
pbhents from water. Outdoor installation would lead to a'
hazardous electf|caj condition and to premature funjacc
failure;:'"'^''"-'''.A
CAUTION; For an attic installation, it is important to
keep insulation 12 in. or more away from any fiimace
A
openings. Some types of insulating materials may be
combustible.
This frrnace is approved for reduced clearances to combustible
construction, therefore, it may be installed in a closet, alcove,‘'or'
similar enclosure. It is also approved for attic installation. As this
unit may be installed as a downflow or'horizontarfurhace,' it >may
be located in a basement, on the same level as area to be Eeated,suspended, or in a crawlspace. In any case,-.unit should always^be
installed level.
....... .r;-
When installed in horizontal position, furnace'may be suspended
by using an -angle-iron frame, as -long ,as ntotar :wcight of froth
furnace,,and.frame.are,.allowed ior..in .support calculations. (Gfhbr
metho.ds of,suspending-urp.acceptable.). : "2
When .installed in downflowvposirion, this fr'riiacé ïiÆÜST NÔT be
installed, on combustible flooring unless approved subbastis used.
The'required minimum clearances-for this fumaoc in ail iposirions
8
arc spcdñcd in Tabic..1,
The furnace should be IScâted ás close as'possible or
........................
2
vent in Order to keep vent-connections ¿short, andi' direct. The
furnace should also be locaied.,as near ás'^pbssibie to center-,of air
distribution system.
I. AIR FOR COMBUSTION AND VENTILATION t;
.......
..................'r '
This furnace should be inStailcd in a location in whichTacilities'for
ventilation pennit satisfactory combustion pf oil, proper-venting,
and maintenance of ambient :temperatufe at safe limits ¿under
norinal conditions of-use. The ¿location bhould not interfere with
proper-circulation of air -withm ihe confined space,' ; :
In addition' to -aif-¿needed for ¿combustion, jprooess air ¿shall "be
provided as ¿required iorv' ^oling of equipment , of m
contrblhng dew point, beating! Hfying/frxidation or dildtion, safetÿ
6xhaust2.and for Odor cqiitÉok . --¿-72''^V2:. 22 .2:.2-''2- 2 .^
In addition to air needed .for combustión, air sháll he' supplied for
ventilatiom jncluding all . air required for comfortv and proper
working .conditions''forRexsonneL-'' . ^
...
......
..-i -c: --■
The: barometric dfaft .regulator, (included with furnace) shall fre
installed ih-sám.eTÓotn or .enclosure as fumacein such”aimannerias
to prevent any difference in pressure becweeh ¿regulator aijd
combustion air Supply.
..........
........
Air requirements for operation of exhaust fans, MtChén yentilatiüA
systems, clothes dryers,, and fireplaçéç sljaill. be ■:considered,dn
determining the adequacy,of a..TSpitcc. to prA^ii* combustion air
requirements.
.....
In unconfíned spaces ijj.buildlnga of conventional frame, brick,-.or
Stone construction, infíltration MAY be adequate to provide air for
combustion, ventilation, and dilution of flue gases. This determination must be made on an individual jnstallaUon basis and must
take into consideration the overall volume of unconfined space, the
number of doors to the outside, internal doors which can close off
unconfined space, and overall tightness of building construction.
Many new buildings and homes (and older ones that have been
weatheiized) MUST BE considered as being tight construction,
therefore, infiltration will not be èuffjcient to supply necessary air
for combustion and ventilation.
-2"
AUG/26/2008/TÏÏE 10:01
UTC TECH PUB
F A X N o , 3 1 7 2 4 0 5 6 6 2
0 0 3 / 0 1 6
A building can be considered as being of tight construction when:
1. Walls and ceilings exposed to outside atmosphere have a
continuous water vapor retarder with a rating of 1 perm or
less with openings gasketed or sealed and/or
2. Wcatherstripping has been added on operable windows and
doors, and/or
5. Caulking or sealants are applied to areas such as joints
around window door. frames; between sole plates and
floors; between wall-ceiling joints; between wall panels; at
penetrations for pluptbing, electrical, and fuel lines; and at
other openings.
If combustion and ventilation air must be supplied to an unconfined space from Outside, an opening with ii JExREE AREA of not
less than 1 sq in. per 1ÚÜO Stub of total input of all appliances
within unconfined space (but.nqt.less than .;(Op sq-in.) must be
provided. This opening must be ]pcatcd..such,.that,it.pan pot,be
blocked at any time. ■ ' '
When furnace is installed in a closet or enclosure, 2 ventilatior}
openings, with OPEN AREA as dimensioned in example below
are required for combustion air. The openings ¿houlcí be located
about 6 in. from tOp and bottom of enclosure at front of furnace.
For Esfample:
UNIT
SIZE
036070
036090
048125
046155
LENGTH
16
:;ie
20
20,..
HEIGHT
1. (IN.)
10
10
WARNING: Do not block combustion air openings in
the burner. Any blockage will result in iiqproper com
A
bustion ventilation which m^y result in a .fire hazard
and/or cause bodily harm, „ ' '
il. DUCTWORK RECOMMENDATIONS
The proper sizing of warm air ducts is necessary to ensure
satisfactory ^mace operation. Ductwork should be in accordance
with the latest editions of NFPA-90A (Installation pf Air Condi
tioning and Ventilating ^yst^ms) and NFPA-90E (Warm Air
Heating and Air Conditioning Systems) or Canadian equivalent
The supply ductwork should be attached to flanged -opening
provided at discharge end of furnace. See Fig. 14 for dimensions
of’this opening'.'
The return air ductwork should be connected to opening on inlet
end pf furnace. AN E?(TERNALLY .MpUNTED AIR FILTER
MUST BE USED WITH THIS FURNACE! The filter .should .be
mounted in return air ductwork in ,a position that j,5., readily
accessible to homeowner. Besure that filter is large enough that,air
velocity through filter (iqps not exceed rating of'filter (typically
300 ft per minute velocity rating). An external filter 'ffaine kit is
available to mount directly to outside of furnace. Contiipt your
dealer for details. ■ ■ ' ■ ‘
The following recommendations should be followed when install
ing ductwork:
1. Install locking type dampers in all branches of individual
ducts,to .balance put system. Dampers should.b.e adjusted to
Impose proper static a'i outlet of furnace. ^
For a confined space, where air . is taken from an interior .space, 2
permanent openings of equal-area-are required. One opening must
be within 12 in, of ceiling and the other within 12 in. of floor. Each
opening must have a free area of at lea^t 1 sq in. per IODO Btuh of
total input rating but no less-'than 1ÖÖ sq fri.
If outside;aír is supplied.to.a confined sp^cc, th6n>th'e .2, openings
must be^e^ual and located a? above. The free Mea of each must be:
1. One sq in. per 4000 Btuh of total rating When air is directly
commupicatEd'-fimm outdoors,if :/-; ... ‘3 "'Xv '
2. One.,i5q jn¿/^^PQQ Btuh of tot^l^ipputräting whqp air is
brought in through .veitical ducts,..
3. Onc^sqihrper 2000'Btuh ortothTiiiptil rating when air is
■■ transferred through horizontal-;ducis',"- /-[-,: 7¡"^~
When ducts are used to siipply airi they must be of the säinc cross
sectional área a$^eb area Of openihgS'ib'which'they com
^ -.'i" V' i-lr. .V.V.'
The minimum dimension of rectangular air ducts must not be less
than 3 in, ^ .
In calculating irfce area,'¿onsideratjon shill be gív'eríTb blocking
effect of loiiverá, grilles, of screen^ protecting opening^.' Screens
used shall not be smaller than 1/4-m. m6sh''ahd 'áíiaí]’be‘readily
accessible for cleaning. If free area through a design of louver or
grille is known, it shall .be used in calculating isjae design and free
area specified.. If design and free area js not known, it may be
assumed that wood louvers havq 20 percpnt free ar,ea, and pietal
louvers and grilles have 60 percent free area. Louvers shall be
fixed in open position or interlocked with furnace so they open
automatically at furnace start-up and remain open during furnace
operalion-
2. A flexible duct cppuector -of,,,noncombustible material
should be installed at unit on both supply-and . retum^air
systems. In applications where extremely quiet operation is
necessary, the first 10 fr (if possible) of supply and return
ducts should be internally'lined with'acoustical material.
3. In cases where return air grille is located dose to fan inlet,
there should 'be at least ope 90^ '¿if turn between _fan inlet
and grille. Further reduction'in sound le^l can be accom
plished by installing acoustical air taming vanes dr lining
duct as described in item 2 above. >
4. When a single air grille is used, duct between grille and
furnace mustfre the same siie'as return Opening in furnace.
CAUTION; Return, air grilles and .-warm ait, registers
A
must not be obstructed. ..r
WARNING: When, supply ducts .cany air circulated by
furnace to areas outside spaces containing furnace^ rptpni
air shall also be handled by a duct sealed to furnace
A
casing and terminating outside space containing frirnace.
Incorrect ductwork termination .and sealing will create a
hazardous condition which could lead to bodily harm-'
When installing furnace with cooling equipment for year round
operation, the following recommendations must be follovyted for
series or parallel airflow;
1, In series airflow applications, coil is mounted after frirnace
in an enclosure in supply-ajr stream. The furnace blower is
used for both heating and cooling airflow.
A U G / 2 6 / 2 0 0 8 / T U E 1 0 : 0 2
UTC TECH PUB
F A X N o , 3 1 7 2 4 0 5 6 6 2
WARNINGI pe ;con; MUCT pn air dis-:
chflirge side of :^rnacP. Under“ no circumstances should
aiffloiy tic 5uch that: cobied^ conditioned air can pass over
furjiacc he^t exchanger. This will cavse condensation in
heat cxP^ariger and possible, failure of heat., exchanger
A
which could lead to a fire hazard and/or a hazardous
condition which may lend to bodily harm. Heat exchanger
failure due tp improper installation may not be covered by
warranty. : ■' -y-i'-''
5. Tnparallel airflow ihstallation/dampcrs musfbe prdvided to
direct air over fiimace heat exchanger when heat is desired
' ~ ^tid over cooing ’cbil when cbbJing ÜS desired, ■
IMPORTANT: The dampers shoüid be adequate to present
pooled .-air from entering furnace, If manually "Operated, dampers
ipust -;b6:.cquipped with paeans- prevent -operation of »either
cooling unit or furnace ,Unless ,'damper is in fujf cppl. p;r ,hegt
position
.... ...................'1,'..'.,..
VENTING ÍÑSTRÜCTIÓÑS ^
f^enting of furnace should be' tb 'the outside 'and in' acfcortíánc'e with
ibcBl'codes'loE'requirements'bf local Utility:’■
3- Never reduce pipe siic below Size of furnace flue pipe.
4, AH pipe should be supported using proper clamps and/or
straps. These supports should be at least every 4 ft.
5, All horizontal mhs of pipe should have at least 1/4-in per ft
of upward slope.'
6. All Tuns'of pipe should be as short as possible with as few
turns as possible.
7. Seams should he tightly joined and checked for leak;s.
s. The flue pipe must not extend into chimn&y but bo flush
with Inside wall, : ;
9. The chimney must extend 3 ft above highest^point Where it
passes though the roof of a building and at least'2 ft higher
than any {portion of :a.'building .within a horizontal distance
r of 3,0 ft. Jt shall .also be extended at least:-5 .it above highest
' connected equipment flue collar.
J;601'Ninth Street;.:'. ,, ''' '"
‘ 7 Lake, jfe‘55110-6795 -27 r
'itíj-'í'..'
23Ô8 AJiport Road i ■ ; ;
Kinston, NC iSO’STT '
CAUTION: USE . METALLIC. yENT TIPE ONLY!
PLASTIC VENTING, MATERIALS ARE PROHIB-
îTEÜr-',' .. . ■'
------
-------
■ '■' '———; "—■' -
BURNER .
TABLE 2—OIL BURNER AIR TUBE LENGTH
iUNiT.sizE
036Ó70 ,,.5'T . ,|r ' . '.
036090.5
yy-,048125 ■ ' "‘'A
04815S ■■
OIL CONNECTIONS
■■ , ...
..............
LENGTH (IN.) . "
........................
A U G / 2 6 / 2 0 0 8 / T U E 1 0 : 0 2
The appliaflce must be installed in accordance with current
ANSI/NFPA 70 National Electrical Code* CSA C22.1 Canadian
Electrical Code Part 1, and/or local codes.
О
The control system depends on correct polarity of power supply.
Connect HOT wire (H) and NEUTRAL wire (N) as shown in Fig.
16.
A separate line voltage supply should be used with a fused
disconnect switch or circuit breaker between main power panel
and unit. (See Fig. 16-).
WARNING: The unit cabinet must have an uninter
rupted or unbroken ground to minimiie personal injury if
A
an electrical fault should occur. A green ground screw is
provided in control box for this connection.
Use only copper wire for 115-y supply service to unit.
When replacing any original furnace wiring* use only:^iip5“C No.
16 AWG copper wire,. ■ '
Instructions for wiring thermostat .(field supplie'd) are packed in
thermostat box. Make thermostat connections as sjiown in Fig. 16
at 24-v terminál board 0,n control box4 ;- ■ . ■ ,
When installing optional accessories to this /Appliance, follow
manufacturer’s Installation Instructions included with accessory.
Other than wiring for thermostat, wire with a minimum of lype "T"
insulation (63'’F rise) must be used for accessories- % á
A FILTER MUST BE USEÓ Wlni THIS FURNACE! ,
An external filter rack is available as optional equipment:.with this
furnace..
WARNING: Never operate,.unit without a filter or with
filter access door removed. Failure to adhere to this
Л
warning could lead to a haaardous condition which could
lead to equipment damage and bodily harm.
UTC TECH PUB
E^CTRICAL
' FILTERS
F A X N o , 3 1 7 2 4 0 5 6 6 2
Fig. 1"™Component Lopation..
3. Remove rosette from around fluc;oonncctof, ' . „
4. Remove front panel and flue panel from Unit,
IMPORTANT: The heat exchanger is only secured in place by
heat exchanger ..support legs ,hopked into, brackets on blower
partition at this time. Care should be taken to adequately support
heat exchanger and prevent if from falling. Be careful not to
damage limit control.
5. Supporting heat exchanger so that it does not fail, remove
heat exchanger from cabinet by pulling it straight forward,
(See Fig. 2.)
0 0 5 / 0 1 6
I. KEEPING FILTERS CLEAN
As a homcownerj this is your mbit important respo'jiisibility. A
dirty .filter. LteduCes ¿f^ficiency. df 'your ,System, causes erratic
perforipance of controls, and could result,in damage to^motor or
heating equipment. . г.
1- Inspect filters at regular intervals depending upon dirt
conditions.'pof ■'hew homes, ehcplci'fiUcrs every weeliTor 4
consecutive weeks, iln all cases, inspect filters at least every
3 to 4 weeks when sysfem is inPoiistant operation. Replace
or clean filter at least at beginning of each season (heatirig
and cooling) and thereafter as ■needed.
2. If a permanent filter is used, it^can be cleaned witl); cold
water,and soap. ;; . , ,
Be Sure that filter is thoroughly dry before installing bacic' into
furnace. - ‘
reversing INSTRUCTIONS FOR REAR FLUE^OPTION ,
NOTE: These steps are only for installations where it is nfecessaiy
to have flue ccumection on Opposite side of furnace from biimef
and controls, Jf rear flue is not required, skip to Assembly
Instructions section.
Unit should be reversed prior to installing cabinet iri position. See
Fig, 1 for cdhiponent location, '' '
1. Remove observation tube door from front panel* taking care
not to let door spring ’’snap" hinge and pinch your fingers,
2, Remove flat rosette and gasket fram around observation
tube,-
Fig. 2—Removing Combustion Chamber and
Neat Exchanger
6. Remove cover plate/combugtion chamber assembly from
heat'exchanger drum by removing 12 parkerized screws
securing it to drum front. CAREFULLY slide combustion
chamber out of drum, taking care not to damage relatively
fragile chamber material- (See Fig, 3.)
7- Remove "blank" cover plate on rear of drum by removing
12 parkerized screws on dnim rear. Install this "blank" plate
on front (flue connector side) of drum. Ensure that gasket is
intact and all screws are secure.
-5^
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