Brother DZ1500FL, PQ1500SL Operation Manual
Operation Manual
Sewing machine
Product Code: 884-T78
Manuel d’instructions
Machine à coudre
Référence du produit: 884-T78
Be sure to read this document before using the machine.
We recommend that you keep this document nearby for future reference.
Veillez à lire ce document avant d'utiliser la machine.
Nous vous conseillons de conserver ce document à portée de la main pour vous y référer ultérieurement.
INTRODUCTION
Thank you for purchasing this machine. Before using this machine, carefully read the “IMPORTANT SAFETY INSTRUCTIONS”, and then study this manual for the
correct operation of the various functions.
In addition, after you have nished reading this manual, store it where it can quickly be accessed for future reference.
IMPORTANT SAFETY INSTRUCTIONS
Please read these safety instructions before attempting to use the machine.
DANGER - To reduce the risk of electrical shock
Always unplug the machine from the electrical outlet immediately after using, when cleaning, making any user servicing adjustments mentioned in this manual, or if
1
you are leaving the machine unattended.
WARNING - To reduce the risk of burns, re, electrical shock, or personal injuries.
Always unplug the machine from the electrical outlet when making any adjustments mentioned in this instruction manual.
2
To unplug the machine, switch the machine to the symbol “O” position to turn it off, then grasp the plug and pull it out of the electrical outlet. Do not pull on the cord.•
Plug the machine directly into an electrical outlet. Do not use an extension cord.•
Always unplug your machine if there is a power failure.•
3
Electrical Hazards:
This machine should be connected to an AC power source within the range indicated on the rating label. Do not connect it to a DC power source or power •
transformer. If you are not sure what kind of power source you have, contact a qualified electrician.
This machine is approved for use in the country of purchase only.•
1
2
Never operate this machine if it has a damaged cord or plug, if it is not working properly, has been dropped or damaged, or water is spilled on the unit. Return 4
the machine to the nearest authorized Brother dealer for examination, repair, electrical or mechanical adjustment.
While the machine is stored or in use if you notice anything unusual, such as an odor, heat, discoloration or deformation, stop using the machine immediately and •
unplug the power cord.
When transporting the machine, be sure to carry it by its handle. Lifting the machine by any other part may damage the machine or result in the machine falling, •
which could cause injuries.
When lifting the machine, be careful not to make any sudden or careless movements, which may cause a personal injury.•
5
Always keep your work area clear:
Never operate the machine with any air openings blocked. Keep ventilation openings of the machine and foot control free from the build up of lint, dust, and loose •
cloth.
Do not store objects on the foot controller.•
Never drop or insert foreign objects in any opening.•
Do not operate where aerosol (spray) products are being used or where oxygen is being administered.•
Do not use the machine near a heat source, such as a stove or iron; otherwise, the machine, power cord or garment being sewn may ignite, resulting in fire or an •
electric shock.
Do not place this machine on an unstable surface, such as an unsteady or slanted table, otherwise the machine may fall, resulting in injuries.•
6
Special care is required while sewing:
Always pay close attention to the needle. Do not use bent or damaged needles.•
Keep fingers away from all moving parts. Special care is required around the machine needle.•
Switch the machine to the symbol “O” position to turn it off when making any adjustments in the needle area.•
Do not use a damaged or incorrect needle plate, as it could cause the needle to break.•
Do not push or pull the fabric while sewing, and follow the instructions carefully when free motion stitching so that you do not deflect the needle and cause it to •
break.
3
This machine is not a toy:
7
Your close attention is necessary when the machine is used by or near children.•
The plastic bag that this machine was supplied in should be kept out of the reach of children or disposed of. Never allow children to play with the bag due to the •
danger of suffocation.
Do not use outdoors.•
8
For a longer service life:
When storing this machine, avoid direct sunlight and high humidity locations. Do not use or store the machine near a space heater, iron, halogen lamp, or other hot •
objects.
Use only neutral soaps or detergents to clean the case. Benzene, thinner, and scouring powders can damage the case and machine, and should never be used.•
Always consult the Operation Manual when replacing or installing any assemblies, the presser feet, needle, or other parts to assure correct installation.•
9
For repair or adjustment:
If the light unit is damaged, it must be replaced by an authorized Brother dealer.•
In the event a malfunction occurs or adjustment is required, first follow the troubleshooting table in the back of the Operation Manual to inspect and adjust the •
machine yourself. If the problem persists, please consult your local authorized Brother dealer.
Use this machine only for its intended use as described in the manual.
Use accessories recommended by the manufacturer as contained in this manual.
The contents of this manual and specifications of this product are subject to change without notice.
For additional product information, visit our website at www.brother.com
SAVE THESE INSTRUCTIONS
This machine is intended for household use.
4
FOR USERS IN COUNTRIES EXCEPT EUROPEAN COUNTRIES
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by
a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
FOR USERS IN EUROPEAN COUNTRIES
This appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental
capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved. Children shall not play with the appliance. Cleaning and user
maintenance shall not be made by children without supervision.
FOR USERS IN THE UK, EIRE, MALTA
AND CYPRUS ONLY
IMPORTANT
In the event of replacing the plug fuse, use a fuse approved by ASTA to BS 1362, i.e. carrying the • mark, rating as marked on plug.
Always replace the fuse cover. Never use plugs with the fuse cover omitted.•
If the available electrical outlet is not suitable for the plug supplied with this equipment, you should contact your authorized Brother dealer to obtain the correct lead.•
CAUTION (For U.S.A. only)
This appliance has a polarized plug (one blade wider than the other) to reduce the risk of electric shock, this plug is intended to fit in a polarized outlet only one way.
If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not modify the plug in any
way.
5
CONTENTS
INTRODUCTION ........................................................................... 1
IMPORTANT SAFETY INSTRUCTIONS ...................................... 1
Accessories ................................................................................. 6
Machine Features ........................................................................ 7
Before You Begin (1) .................................................................... 8
Power Cord and Foot Controller ................................8
Main Power Switch ....................................................8
Thread Tension Dial ................................................... 8
Handwheel ................................................................8
Stitch Length Regulator .............................................8
Reverse Stitch Lever .................................................8
Presser Foot Lever ....................................................9
Knee Lifter .................................................................9
Presser Foot Pressure Adjustment Dial ....................9
Fabric Extension Table ..............................................9
Before You Begin (2) .................................................................. 10
Thread Cutter Button ...............................................10
Needle Stop Position Button....................................10
Feed Dog Adjustment Knob .................................... 10
Changing Needles ..................................................................... 11
Changing the Needle ...............................................11
Changing the Feed Pin ............................................11
Threading (1) .............................................................................. 12
Bobbin Winding ....................................................... 12
Bobbin Installation ...................................................14
Threading (2) .............................................................................. 15
Upper Threading......................................................15
Using the Automatic Needle Threader ....................16
Using the Spool Net ................................................16
Stitch Samples and Needle Chart ............................................ 17
Stitch Samples ........................................................17
Thread Tension ........................................................17
Changing Presser Feet ............................................................. 18
Changing Presser Feet (Zipper Foot) ......................18
Presser Feet ............................................................18
Basic Sewing (1) ........................................................................ 19
Basic Sewing ...........................................................19
Pin Feeding (for hard-to-handle fabrics) ..................19
Basic Sewing (2) ........................................................................ 20
Rolled Hem Foot .....................................................20
Basic Sewing (3) ........................................................................ 21
Zipper Foot ..............................................................21
Invisible Zipper Foot ................................................22
1/4” Foot ..................................................................22
Free Motion Quilting Foot ........................................23
Walking Foot ............................................................ 23
Fabric Separator (for joining lining to fabric) .......... 24
Seam Guide ............................................................24
Caring for Your Machine ............................................................ 25
Cleaning the Machine ..............................................25
Lubrication Points ....................................................25
Trouble Shooting ....................................................................... 26
6
Accessories
1 2 3 4 5
6 7 8 9 10
11 12 13 14 15
16 17 18 19 20
21 22 23 24 25
Note (For U.S.A. only)
Foot controller: Model T•
This foot controller can be used on the machine with product code 884-T78. The product code is •
mentioned on the machine rating plate.
No. Part Name Part Code
1 Soft Cover XA0917-054
2 Medium Screwdriver XC9541-051
3 Small Screwdriver X55468-051
4 Cleaning Brush X59476-051
5 Knee Lifter XA0830-051
6 Needles and Case
(ORGAN HLX5)
1 Size 9, 2 Size 11, 1 Size 14,
1 Size 16, 1 Ballpoint Needle
7 Lining Plate Screw (2) 062670-817
8 Fabric Separator 184720-001
9 Feed Pin 138483-051
10 Feed Pin Changer XC1407-051
11 General Purpose Foot XA1425-001
12 Bobbin (5) SA159 (Americas)
13 Spool Cap XA2111-050
14 Rolled Hem Foot X57138-101
15 Zipper Foot 112797-001
16 Invisible Zipper Foot XC0093-001
17 1/4” Foot XA7258-001
18 Free Motion Quilting Foot XA7255-301
19 Walking Foot XA7253-001
20 Seam Guide XA7256-001
21 Foot Controller XD0501-151 (EU area)
22 Fabric Extension Table XC3117-051
23 Spool Net XA5523-050
24 Pin Feed Foot (on machine) 136021-001
25 Spool Cushion (on machine) XF2071-001
X80805-151
MBN: XA8284-202(Others)
XC8816-051 (Other areas)
7
Machine Features
Presser Foot Pressure
Adjustment Dial (Page 9)
Three Holed
Thread Guide (Page 15)
Thread Trimmer
Feed Dog
(Page 10 and 19)
Thread Guide Bar
(Page 12)
Stitch Length
Regulator (Page 8)
Needle Stop Position
Button (Page 10)
Reverse Stitch
Lever (Page 8)
Feed Dog Adjustment
Knob (Page 10)
Knee Lifter
(Page 9)
Bobbin Winder
(Page 12)
Handwheel
(Page 8)
Main Power Switch
(Page 8)
Foot Controller Jack
(Page 8)
Power Supply Jack
(Page 8)
Spool Cushion
(Page 12)
Spool Pin
(Page 12)
Presser Foot
Lever (Page 9)
Bobbin Winding Thread
Guide (Page 12)
Handle
Air Vents
Thread Cutter
Button (Page 10)
Thread Tension Dial
(Page 8 and 17)
Indicator Lamp
Automatic Needle
Threader (Page 16)
Quick Bobbin
Thread Device (Page 14)
Thread Take-up Lever
(Page 15)
8
Before You Begin (1)
Power Cord
Foot Controller
Power Switch
I
O
Handwheel
1
2
3
4
5
6
7
Stitch Length Regulator
Reference Mark
Lower number
= shorter stitches
Higher number
= longer stitches
Stitch Length
Reverse Stitch
Lever
Upper Thread Tension
Loosen Tighten
Tension Block
Slower
Faster
Power Cord and Foot Controller
WARNING
Please use common household
current.
Attach power cord. ●
Insert foot controller jack into machine.
●
When you press the foot controller
●
down lightly, the machine will run at
a low speed. When more pressure
is applied to foot controller, the
machine’s speed will increase. When
you remove your foot from the foot
controller, the machine will stop.
Main Power Switch
Press power switch toward the ●
"I" position to turn machine on.
To turn the machine off, press ●
the power switch toward the "O"
position.
Thread Tension Dial
Handwheel
Position needle using ●
handwheel.
Always turn handwheel towards ✽
you.
CAUTION
Be sure to keep the area under
and around the needle clear.
Stitch Length Regulator
Adjust desired stitch length ●
using stitch regulator dial.
Reverse Stitch Lever
When tighter thread tension is ●
desired, turn the tension dial
to the right. Upper and bobbin
threads will meet on right side of
the fabric.
When looser thread tension is
●
desired, turn tension dial to the
left. Upper and lower threads
will then meet on wrong side of
fabric.
Sewing in reverse is possible ●
when the reverse stitch lever is
in the lowered position.
Make sure to continuously press ✽
the lever to its lowest position
when reverse sewing is desired.
When the stitch regulator dial is
✽
set between 5-7 mm, the reverse
stitch length is always 5 mm.
9
Presser Foot Lever
Presser Foot
Lever
Knee Lifter
Setting up the knee lifter.
Presser Foot Pressure Adjustment Dial
Pressure Indicator
Needle
Fabric Extension Table
Knee Lifter
Table legs
1
3
2
Stopper
Hook
3
Guide pin
Hole
2
Lowering the presser foot lever ●
lowers the sewing foot down
onto the fabric and engages the
thread tension function.
When working with heavy ✽
fabrics or other fabrics that don’t
slide easily under the foot, raise
the presser foot lever to position
the fabric.
Knee Lifter
Using the convenient knee lifter ●
to lift and lower the presser
foot easily, leaving both of your
hands free.
Presser Foot Pressure
Adjustment Dial
Turning the pressure adjustment ●
dial raises and lowers the
pressure indicator needle as
the amount of pressure on the
presser foot changes.
See also: “Feed Dog Adjustment
Knob” on page 10.
See “Thread Tension” on page ✽
17.
Coordinate the color coding for ✽
proper foot pressure and feed
dog settings.
Fabric Extension Table
Lower the adjustable table feet and slide the fabric extension table on to the
●
machine.
Push the knee lifter bar all the ✽
way into the socket.
When knee lifter is not in use, ✽
it can be stored beneath the
fabric extension table.
10
Before You Begin (2)
Thread Cutter Button
Indicator Lamp
Needle Stop Position Button
Feed Dog Adjustment Knob
(Feed Dog Down)
(Pin Feeding)
Velvet
Lightweight Fabrics
Mediumweight Fabrics
Heavyweight Fabrics
Thread Cutter Button
CAUTION
When the machine stops due to
jammed threads and so forth, do
not press on the foot controller;
turn power off, and move the
needle with the handwheel to
check the situation. Otherwise
broken needles could result.
The thread cutter trims upper and
●
bobbin threads at the end of seams.
Needle Stop Position Button
When indicator lamp is lit up, the
●
machine will stop sewing with the
needle lowered through the fabric.
When indicator lamp is off, the ●
needle position when sewing
stops, will be random.
If the safety mechanism is activated,
●
for example if the thread becomes
tangled, the red lamp flashes.
Feed Dog Adjustment Knob
Height of feed dog can be ●
adjusted to coincide with fabric
weights.
Press with the presser lever down. ✽
Foot Pressure and Feed Dog Position
Select one of four feed dog positions according to your needs.
Note
If a setting other than • is selected, the pin feed mechanism will not
operate.
Coordinate the color coding for proper foot pressure and feed dog settings.•
11
Changing Needles
Screwdriver
Flat surface
Lay needle on
a flat surface
(such as the needle
plate or a plate
of glass).
The needle should lay
parallel to a surface.
CAUTION
Please make sure the power to the machine is turned off before carrying out the
following operations. There is a chance of injury if the machine accidentally starts
running during this operation.
Changing the Needle
Turn the sewing machine off. 1
Raise needle to highest position
using handwheel, and lower
presser foot.
Loosen screw with screwdriver, 2
and remove needle.
Hold the needle with the flat 3
side to the right, and insert the
needle as far as it will go. Make
sure needle is securely set in
the needle chamber by screwing
in tightly.
If the needle is not adequately ✽
inserted or the screw is loose,
this may break the needle or
cause a breakdown and the
needle threader will not work.
Check needles on a flat surface ✽
to make sure they are not bent.
Note
HLX5 needles should be used; however, Schmetz 130/705H may also be •
used under normal circumstances.
Changing the Feed Pin
Set the feed dog to the “velvet” 1
position. (See page 10.)
Remove needle, presser foot 2
and needle plate.
Lower presser foot and turn 3
handwheel until feed pin is in its
highest position.
Insert small screwdriver 4
(included) as shown in diagram.
While holding spring with 5
fingertip, lower the feed pin
changer onto the needle to pick
it up.
Attach new feed pin to feed pin 6
changer, lower and attach while
holding spring with fingertip.
Remove screwdriver.7
Re-attach needle plate, needle 8
and presser foot.
12
b
c
d
a
c
a
b
Spool of Thread
�2
Spool Cushion
Spool Cap
�1
Threading (1)
Bobbin
Bobbin Winder
Shaft
Guide Pin
Thread Notch 1
Thread Notch 2
Bobbin Winding Clutch
Bobbin Winding
CAUTION
Do not move bobbin winding clutch while
machine is running.
Raise the thread guide bar all the way.1
Mount a spool of thread on the spool pin.2
✽1 Use spool cap when using parallel-wound thread.
✽2 Use spool cushion when using cross-wound thread.
5 - A: See the following illustrations.
Pass the thread through the 3
triangular hole.
Pass thread through bobbin winding 4
thread guide as shown in drawing.
Run thread through top 5
thread notch 1, and turning
the bobbin align bottom
thread notch 2 of the bobbin
with guide pin on bobbin
winder shaft.
Press bobbin winding clutch up against 6
empty bobbin. If the bobbin stop does not
slide easily between the top and bottom of
the bobbin, check that the bobbin is seated
properly with the guide pin (5) inserted into
the lower notch.
13
While holding the end of the thread, 7
�
Place the thread end so that it does
not protrude from the bobbin.
Bobbin Winding Clutch
Controller
Pedal
Press down
�
Pressing down on the controller
harder increases the winding speed.
press on the foot controller for a
few seconds. Once enough thread
has wound itself around the bobbin
to hold itself in place, release the
foot controller and trim the excess
thread.
Start winding the bobbin again by 8
pressing down on the foot controller.
Stop winding process when bobbin 9
is full. Remove your foot from the
foot controller.
Manually move bobbin winding 0
clutch back to original position.
Cut thread and remove bobbin.A
14
Quick Bobbin
Thread Device
Bobbin Installation
� Bobbin should be
positioned so it
winds to the left.
Latch Spring
Thread Notch
10 cm (4 inches)
2
1
2
1
Bobbin Door
Needle Plate
1
2
3
Bobbin Thread Setting Cover
CAUTION – Moving parts –
To reduce risk of injury, turn the power to the machine off before servicing. Open covers.
Lift needle plate and open 1
bobbin door.
Lower slide plate and close 5
bobbin door, following numbers
1 2 above in order.
Place bobbin inside the bobbin case.2
Run thread through thread notch and ✽
under latch spring, so that a length of
thread is exposed.
Always use the bobbin case that was ✽
supplied with this machine. A secondary
bobbin case can be ordered from your
dealer.
When the fabric extension table is set in place ●
Pull the latch lever of the bobbin 3
case out and push the bobbin case
into the shuttle race and release the
latch lever.
If the latch lever on the bobbin case is not
✽
set securely on the hook, it may fly off during
sewing and cause lower thread breakage.
Rotate the handwheel one full rotation
towards you to check that the bobbin case is
set securely.
Open the bobbin thread setting cover
beforehand, then following the above
directions set the bobbin thread in
place. (You can set the bobbin thread
in place without removing the fabric
extension table.)
Pass the thread through the quick 4
bobbin thread device in the order
numbered 1 2, pull in the direction
of the arrow 3, then cut the thread.
★
Quick Bobbin Thread Device
This device cuts the bobbin thread
end to an appropriate length after the
bobbin has been replaced and holds it
at that length. Following this process
eliminates the need to manually pull the
bobbin thread through the hole in the
needle plate. Simply close the bobbin
case and continue the upper threading
process.
15
Threading (2)
1
2
6
7
8
9
0
A
3
4
5
Long
Groove
Scarf
(depression on
needle shaft)
Thread
Needle Hole
1
7
2
3
5
6
4
7
8
9
0
A
Thread take-up spring
Upper Threading
CAUTION
Turn off the power to the machine before using the
automatic needle threader. Otherwise, it may cause
injuries if you unintentionally press down on the foot
controller.
Make sure thread take-up lever
●
(7) is in highest position and
presser foot is up.
When using polyester thread or thread that
✽
tangles or breaks, run the thread through
all three holes of the thread guide.
If the thread still tangles or breaks,
✽
run the thread through the holes
backwards as shown in diagram.
Thread tension may not be adjusted ✽
adequately unless the thread runs
correctly through the take-up spring.
16
Using the Automatic Needle Threader
Pin
Thread
1
2
Hook
Automatic
Needle
Threader
a
b
c
d
Pull the thread to
✽
the left and check
that it is caught
on the hook.
Rotate handwheel towards you until 1
needle is in the highest position,
and lower presser foot.
Take thread in your left hand, and 2
gently pull it forward.
Before sewing, pull the thread loop to the
6
right and then pull the thread tail towards
the back of the machine following the
opening in the presser foot.
Lower automatic needle threader.3
Pull thread along the right side of the pin.
✽
Do not force the needle threader lower
✽
than the eye of the needle. Be sure that
the needle is in the highest position.
Needle (HLX5) Thread
#9 #20 #30 #50 #60
#11 #20 #30
#14 #20 #30
#16 #20
The automatic needle threader cannot be
●
used with the thread-needle combinations
illustrated in the chart shown above.
Transparent nylon thread can be used
regardless of the chart, providing the
needle used is a #14 or #16.
Turn the needle threader lever all the
4
way in the direction of 1 and when
the hook extends from the needle
hole, pull the thread in the direction
of 2 to catch it on the hook.
Using the Spool Net
While holding the thread gently, return
5
the needle threader lever to the right. As
you do this the hook that has caught the
thread will move as well, pulling a loop
of thread through the eye of the needle.
If using transparent nylon
thread, metallic thread, or
other strong thread, place
the included spool net over
the spool before using.
If the spool net is too long,
fold it once to match it to the
spool size before placing it
over the spool.
Spool net1
Thread spool2
Spool pin3
Spool cap4
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