Brother BAS-600, BAS-601 Service Manual

AUTOMATIC

LOCK

STITCH

POCKET

WELTING

SEWING

FLAP

SERVICE

BAS-600 BAS-601

MACHINE

FOR

ATIACHMENT

MANUAL

FOR

•.

CONTENTS

SPECIFICATIONS

INSTALLATION . • • . • • • • • • • • • • . • • • • • • • • • • • . • • • • • • • • • . • • • • • • • • • • • • • • . • • • • • 2

1. Setting up

3.

Installing

4.

Installing

2.

Installing

5.

Installing

LUBRICATION

1.

Adding oil

2.

Adjusting

3.

Filling

4.

Regular lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

CORRECT

1.

2.

3.

4.

OPERATION

Winding Threading Threading Holding

• . • • • • • • • • . • . • • • • • • • • • • . . • • • • . • . • • . • • • • • • • • • • • • • • • • • • • • • 1

the

table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

the

spool stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

the

material holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

the

treadle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

the

stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. • • . • • • • . . • . • • • • . . • • • • • • • . . . • • • • • • • • • • • • • • • . • • • • • • • • • • • • • • 5

to

the

rotary

the

rotary hook lubrication

arm

top

...•.••.•••••••••••••••••••.•••••••.••••••••

bobbin thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

the

needle thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

the

bobbin thread . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

needle and bobbin threads . . . . . . . . . . . . . . . . . . . . . . . . .

oil

hook

tank

oil

tank

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

...........................

~

. 5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

I • • • • • 7

10

TREADLE

1. Treadle

2.

3. Marking

PROGRAMMING • • . • • . • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • 15

1. Entering a standard sewing program . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Entering a flap sewing program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.

4. Operating

5.

6.

7.

8.

ADJUSTMENT • . • • • • . • . • • • . • • • • • • • • • • • • • • • • • • • . • • • • • • • • • • • • • • • • • • • • • • •

1. Adjusting

2.

AND

START

SWITCH

operation

Treadle operation

light

Entering a

Setting

the Checking Clearing 9etting

the

Adjusting

the

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

cycle

sewing program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the

stacker during

bobbin counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

number

work

material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the

center knife

the

corner knife position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

DESCRIPTION

• • • • • • • • • • • • • • • • • • • • • • • • • • • •

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

for

operation standing up . . . . . . . . . . . . . . . . . . . . .

cycle

sewing . . . . . . . . . . . . . . . . . . . . . . . 19

of

work

pieces . . . . . . . . . . . . . . . . . . . . . . . . . . . .

piece counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

posit~

on . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11

12

15 16 18

20 21 21 22

23

DISASSEMBLY

1. Removing

2.

Removing

3.

Removing

4.

Removing

5.

Removing

6.

Removing

7.

Removing

••••.•••.••••••••••••••••••••••••••••••••••••••••••••••

the

cloth guide (left)

the

binder

the

face plate

the

machine head

the

carriage feed mechanism

the

feed mechanism

the

padding cloth presser assembly

.........................................

......................................

................................

..................................

........................

................................

...................

25

.

27

.

27

.

28

.

29

.

30

.

31

.

32

ASSEMBLY

1.

Attaching

2.

Attaching

3.

Attaching

4.

Attaching

5.

Attaching

6.

Attaching

7.

Attaching

8.

Attaching

9.

Attaching

1

0.

Other

SEWING FLOW CHART

•••.•.•.••..•••••••••••••••••..•••••••••••••••••••••••••••

the the the the the

(Same

attachment method

the the the the

.......................................................

1. Backtacking

2.

Condensed stitch

3.

Stacker operation

4. 1/0 checking

5.

DIP

switch descriptions (supplement)

6.

Relationship between machine speed and feed speed

to

due

stitch pitch

feed mechanism assembly machine head face plate binder cloth guide

movable knife assembly fixed knife assembly carriage feed assembly padding cloth presser

•••••••••••••••••••••••••••••••••••••••••••••••••

.................................................

.........................................

.............................................

............................................

.........................................

...................................

................................•..•...

for

both

........................

right

..........................

.............................

......................•..•..

foot

...........................

and

left

....................•...

sides)

.......

33

.

35

.

36 37

.

37

.

38

.

39

.

~

40

42

.

43

.

44

.

45

.

46

.

47

.

48

.

STANDARD ADJUSTMENT

1. Adjusting

2.

Adjusting

3.

Adjusting

4.

Adjusting

5.

Adjusting

the

6.

Adjusting

7.

Adjusting

8.

Adjusting

9.

Adjusting retention

(Required

10.

Adjusting

11. Adjusting

12.

Adjusting

the the the the the

bobbin

the the the

(MECHANICAL

upper and needle and gap between needle bar gap between

case

opener

carriage feed mechanism binder cloth guide

to

assure center knife assembly movable knife assembly

fixed knife assembly

lower

the

lift

the

...................................•.

..........................................

.....................................

thread remainder

PORTION)

shaft timing

rotary

stroke and

hook

rotary

.............................

••••••••••••••••••••••

.....................

timing

hook

............................

and

the

needle bar

and

........................

for

sewing start.)

..........................

................

the

needle plate

height

.....

.......

..

49

.

49

.

so so

so

.

51

.

55

.

56

.

57

.

58

.

64

.

67

13.

Adjusting

14.

Adjusting

15.

Adjusting

16.

Adjusting

17.

Adjusting

18.

Adjusting

19.

Adjusting

the

corner knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the

padding cloth presser

the

tension release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78

the

pickup type stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the

bar stacker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

the

foot

switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

the

flap sensor (model

foot

601

. . . . . . . . . . . . . . . . . . . . . . . .

only) . . . . . . . . . . . . . . . . . . . . . . .

70 76

79

85 86

STANDARD

1.

2.

3.

OPTIONAL

1.

2.

3.

4.

5.

TROUBLESHOOTING

ERROR

ADJUSTMENT

Replacing

Connecting

PARTS

the

INSTALLATION • • • • • • • • • • • • • • • • • • • • • • • • • . • • • • • • • • • • • • • 95

Thread breakage detector . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flap guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spacer

for

working

Hand switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Marking lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CODES

• . • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • . • • • • • • • • • • • • • • • • • • • • 1

(ELECTRONIC

PORTION)

. • • • . • • • • . • • • • • • • • • • • • •

circuit board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

solenoid valves and the air lines . . . . . . . . . . . . . . . . . . 94

..

. . . . . . . . . .

while

GUIDE

standing up . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

• • • • . • • • • • • • • • • • • • • • • . • . • • • • • • • • • • • • . • • • • • . • 98

87

87 93

95 95

96 97

OS

SPECIFICATIONS

Model 151-600 Machine head LT2-B833 Sewing speed

Flap sewing No

Needle

Gauge size

Seam

length

2500 spm (variable

Mtx

Standard

Gauge size

twin

190

#16(#16-#18)

10 mm (8, 12,

Flap stitch

needle, lockstitch

to

2200 spm

14, 16,

to

14mm

from

16

mm

80-180

with

18,20 mm)

28-190 mm 36-190

mm

*

Lockstitch

Backstitch Condensed 0.8-1.4 mm

Stitch

length

Thread

Power supply 3-phase 220V, 50/60Hz, 500W (21ines

Dimensions

type

Thread

820 D X 1300 W X 1155 H mm

1.4-2.8 Backtack Same

for

automatic sewing

mm

(Stitch (Adjusted

length

as

lockstit

at

sewing

with

DIP

machines (spun core #50)

I

DIP

switch setting)

I

mm

ch

start

is

1/2 lockstitch stitch length.)

switch setting.)

of

3-phase supply used)

151-601

Yes

- 1-

INSTALLATION

1.

Setting up the table

2. Installing

the

treadle

* Set *

the Loosen adjust

Lock

the Lower Lower

* Remove

panel@. Plug

the

side panel connector block.

machine table on a level surface.

the

nut 0 I and turn

the

height.

casters so

the

lever@

the

Ievere

the

12Pconnectore

the to to

three

screws 0 I and open

table will lock move

the

caster @

not

move.

the

caster@.

the

table.

forthetreadle@

the

to

side

into

-2-

4. Installing the material holder

* Set

the

material holder 0 onto

secure with

the

screw@).

the

stud @ and

5.

Installing the

stacker

Installing

* Refer

the to

bar

the

type

figure

stacker

below

to

install

the

stacker.

0 Connector No. 14

@ Connector No.

@)

Airhose

e

Airhose

15

Connecting

* Connect

the

power

the

connectors

supply connector and

as

numbered.

the

air

hoses

-3-

Installing

the

pickup type stacker

* Refer

Connecting

to

the

figure below

the

power supply connector and the

* Connect the connectors

to

install the stacker.

as

numbered.

air

0 Connector No.

@ Connector No.15

@)

Airhose

9 Airhose

hoses

14

Air

pressure adjustment

1.

Increase

Decrease

The standard operating Turn

the

handle 0

2.

If

water cock @ 1 and direction

*

collects in

of

Be

sure

letting

-4-

turn

the

to

the

to

the

arrow

close

water

air

pressure

adjust the pressure.

bottle

drain cock e slowly in

to

drain

the

drain

out.

is

@

close

1

the

water.

cock 9

5 kg/cm2.

the

air

the

after

LUBRICATION

Be

sure

to

use

Brother-specified machine oil (High White #70).

Advance the carriage feed when lubricating and adding oil

to

the rotary hook. (Refer

to

page 8.)

1. Adding oil

2. Adjusting

Rotary hook base indices

to

the rotary hook oil tank

the

rotary hook lubrication

*

Remove gauge hole until the oil the gauge.

* When the oil level

Mark

gauges rotary hook.

* Turn the

rotary hook shown in the figure on the left.

the oil gauges

reaches

0,

no more oil

two

oil adjusting

base

indices

0,

and add oil from the

reaches

will

to

the full mark on

the end

be

screws adjust lubrication,

of

supplied

0 from the

the

to

oi I

the

as

More lubrication

3. Filling

White

line

Rotary hook base index

..-:1

(SJ

the

arm top oil tank

I

CD

~

More

lubrication

*

Remove tank gauge

* Add oil

the oil

is

filled

window@.

if

oil cannot

* When using

to

the white line, and

direction

* * When starting

of

Be

sure

position when the machine

button

inlet

cap

0 and add oil until the

to

the reference line on

be

seen

the

machine,

the arrow.

to

return the button

the

ON

for

5-10

push

turn

machine, set

minutes.

the

in the window.

the oiler button

the

button

to

is

not

in

its original

in

use.

the

oil

the

oiler

-5-

4.

Regular

lubrication

* Before sewing,

figure.

be

sure

to

add

a drop or

two

of

oil

at

each

of

the points indicated by the arrows in the

1------

a

l

..

-6-

CORRECT

OPERATION

1. Winding the

bobbin

thread

1.

Set

the

power switch 0

2.

Slide an empty bobbin@

3.

Thread

5-6times. ·

4.

Shift winder

5.

When

6.

To or

7.

Remove cut

the

thread from the spool stand

the

lever e in

shaft@)

the

adjust the amount

left.

the bobbin @ from

it.

will

bobbin

to

ON.

onto

the

direction

begin winding

is

full,

the

lever

of

thread wound

the

the bobbin winder shaft

as

shown

of

the

arrow. The power

the

bobbin.

will

automatically return, and

onto

bobbin winder shaft

the

in

the

bobbin

@),

@.

figure, and wrap

will

come on automatically, and

the

8,

loosen

and wrap the thread onto

the

thread around

bobbin winder shaft

the

screw

@>

the

bobbin 8

the

bobbin

@)

will

stop.

and shift the lever e

the

thread holder ~ to

r-"

right

-7-

2.

Threading the needle

threa~

t)

MODE

•

«·im•IMiil+

•lf.t.Uiit.iW

•

PROGRAM

•

KNIFE

CHANGE

&CYa.EPGM.

~

* Threading

Before

[To advance

threading

the

1.

Set

the

The

EMERGENCY

2.

Press

The carriage feed

3.

SetMODEe

4.

Set

CARRIAGE

*

While the

is

easier

carriage feed]

power

EMERGENCY

carriage feed

if

switch 0

to

MANUAL.

FEED@)

setting

the

STOP

BOBBIN

COUNTER

carriage feed advances

to

ON.

(An alarm

indicator

STOP@. (The alarm

@

will

move

to

FORWARD

THREAD

to

the

will

to

its home position.

TRIMMER

thread

trimmer

SET

blink.

will

to

advance

@to

to

give more space around

will

sound once.)

sound twice.)

the

carriage feed.

UPPER,

set

position.

CARRIAGE

the

FEED @ to

CARRIAGE

FEED

needle.

FORWARD

THREAD

TRIMMER

to

fast-forward

* Threading

the

needle thread

Without

a needle thread breakage detector

With

a needle thread breakage detector

-8-

3.

Threading the bobbin thread

Removing the bobbin

case

1.

Open the slide plates

2.

Holding the corners

remove the bobbin

(R)

0 and

of

the

cases@.

(L)

@.

bobbin

cases

@,

Threading

Bobbin

the

case

Bobbin

bobbin

case

1.

Insert the bobbin

2.

Pass

the

thread through

the

tension spring@.

3.

Pull approximately hole

at

the end

4.

Insert the bobbin

into

the bobbin

the

notch 0 and under

50

mm

of

the tension spring

case

into

the

case.

thread from

@.

rotary hook.

the

-9-

4. Holding

the

needle and bobbin threads

Bobbin thread

THREAD

TRIMMER

* Insert the bobbin

hook

and

close

the rotary hook handle.

1.

To

bring the bobbin thread up, hold

turn

thread and

2.

Set

THREAD

movable knife. Note:

3.

Set knife.

4.

Reset

knife,

5.

Set fixed knife

6.

Insert the threads and reset wi

Be articles away operates.

the

THREAD

and

THREAD

II

cut

and

two

THREAD

the pulley forward by hand.

TRIMMER 0 to

careful

needle threads on

TRIMMER 0 to

to

cut and hold

TRIMMER 0 to

90°

as

hold the bobbin threads.

case

(bobbin)

to

keep hands and

from

the

shown in the figure.

into

the needle plate grooves,

TRIMMER

into

UPPER

the

0.

to

knife

the

raise

the

needle threads.

LOWER

The

the rotary

the

needle

lower the

other

when

movable

to

turn

fixed knife

it

the

[To

retract the carriage feed]

CARRIAGE

FEED

THREAD

TRIMMER

MODE

•l·iiiitiij.Jil

• 16t.!ilit4M

•

PROGRAM

•

KNfE

CHANGE

&CYa.EPGM.

1.

Close

the

slide plates.

2.

Set

CARRIAGE

*

If

MODE

position quickly.

FEED 8 to

@)

is

set

BACKWARD

to

any position other than

to

retract

the

carriage feed.

MANUAL,

the carriage feed will retract

-10-

to

its home

TREADLE

AND

START

SWITCH

DESCRIPTION

BAS-600

BAS-601

* When running a

the

flap

pres~er

flap

sewing program,

is

down.

* During normal sewing,

operates.

* Set MODE

1. Treadle operation

1.

When

2.

When

3.

When

4.

When

5.

When

6.

When

7.

When

8.

When

* The order

resetting

to

the

treadle 0

the

treadle 0

the

treadle 0

the

treadle 0

the

treadle 0

the

treadle 0

the

treadle 0

the

start switch

either AUTOMATIC

is

pressed back,

is

released,

is

pressed

is

pressed

is

pressed

is

pressed

is

pressed

€)

in

which

the

DIP

switches. (Refer

the

machine

to to to to to

is

pressed,

carriage feeds and

will

or

MANUAL.

the

padding cloth presser position position position 3,

position 4, position

the

to

the

machine

operate

padding cloth presser

1,

the

2,

the the the

5,

the

carriage feeds

page 12.)

will

not

when

the

carriage feed carriage feed binder@ flap

presser

flap

presser

will

the

flap

pressers

operate

start switch

foot

will

(L) 8 will (R)@)

operate.

when

the

start switch

is

pressed

foot

springs

springs (L) 9 will (R)

@)

will

descend and

will

operate (3,4,6,7 above) can be changed by

(R)

@ and

descend.

the descend. descend.

after

@ and

(L) @ will

folding

is

pressed unless

the

folding

(L) @ will

descend.

plate will operate.

plate

rise.

-11-

* The treadle can be set

for

3, 4 or

5 position operation by setting

the

DIP

switches.

/

Treadle

When right,

The condition

~

the

SW2

PSW-25 PSW-26

Position

1

Position

2

Position

3

Position

4

Position

5

flap

presser 0

flap

presser@ of

PSW-27

23

r1

L...J L...J u

~

OFF OFF

Right carriage feed Left carriage feed

Left carriage feed Right carriage feed

Binder, Folding plate Binder, Folding plate

Flap presser 0 Flap presserO Flap presser@ Flap presser@ Flap presser@

is

on

the

left,

the

flap

will

be on

the

left.

determines which

25

0

26

,.......,

24

r1

27

0

28

n

L...J

of

the

ON

OFF

presser @

flap

pressers

Binder, Folding plate Binder, Folding plate

will

be on

operates. Refer

Left and

carriage feeds carriage feeds

Flap presser 0

the

right;

~

OFF

ON ON

right

Left and

when

the

flap

presser 0

to

the

instruction manual.

ON

Left and

pressers

,r-8

~

right

is

flap

on

the

2. Treadle operation

~

Set

DIP

switch 28

backward). This makes operation and material placement easier when

1.

When

the

treadle

2.

When

the

treadle

3.

4.

5.

6.

7.

8.

When When When

operate. When When When

the

treadle

the

treadle

the

treadle

the

treadle

the

treadle

the

start switch

to

OFF

is

pressed

is

released,

is

pressed

is

held

is

held

is

held

is

held

is

SW2

for

to

adjust

back,

the

to

down

down down

pressed,

.--------=rl===..=:!:::::L=!

operation standing up

the

treadle

the

padding cloth presser

padding cloth presser position for

for for

the

1,

the

another 0.5

for

another 1.7

yet

another

yet another 1

carriage feeds

for

two

foot

carriage feed

sec.,

the

carriage feed

sec.,

the

1.5

sec.,

the

sec.,

the

flap presser

will

operate .

position

foot

springs

(L)

binder

flap

~t=

=:::::::a..__

operation

springs

wi

II

descend.

will

presser

the

(R)

and

(R)

descend and

(L)

(R)

operator

and (L)

will

descend.

will

descend.

(one

position

is

(L)

will

descend.

forward,

standing up.

rise.

the

folding

plate

one

will

If

the

treadle

but

will

To proceed immediately irrespective

To

return

treadle

is

released

be held

is

pressed back.

in

to

the

to

a previous step,

after

the

above positions.

next step,

of

the

steps 3-7 above,

press

the

treadle

time

the

treadle

press

back

the

carriage feeds and

to

position 1 again.

is

pressed.

treadle. The machine

other

will

-12-

components

At

this

return

will

time,

operation

to

one step each

not

be released,

will

begin

time

the

3.

Marking light

1) Adjusting

2)

Adjusting

the

focus

marking

light

position

*

The

marking

switch

*

Loosen hood @ material. sharply.

By

loosening the

the focused [ + 1 marks properly

the sewing start and the other end.

*

The

right-left position sewing start bolts@.

light

will come on when the power

0

is

turned on.

the screw @ and

to

focus the [ + 1 mark projected on

This

[ + 1 mark should

bolt

e I adjust the positions

is

adjusted by loosening

raise

or lower the lens

so

is

at

of

the [ tft 1 mark

be

that

the

focused

one

is

sewing

at

the

two

of at

Centerof

thecarriagef.!j

I 5

.,.

_____________

mm

*

Loosen marking

Ex.

1:

If

~

--tj

130mm

5

Bodicemark~

1408

the

inset 5 mm

If

the marking lights are positioned like

*

figure on aligned 140 positions.

*

If

the

adjust the marking

the

bolt 0 to

light

as

When sewing start and end are determined

seam

is

140

mm and the bodice marks are

each

the

left

with

the center

mm long

seam

will

length

adjust the position

desired.

and

the

of

the

be

formed

changes,

light

loosen the

positions.

of

bodice marks are

[tli1

marks, a

at

the expected

welt

bolt @ to

the

-13-

Sewing end

25mm

4 l

I.

115mm

,.

J

Darts

~~

Ex.

2:

*

If

the

mm on the darts

When the darts are the reference

seam

to

the right

length

and

is

140

115

mm,

mm

to

and

the

divided 25

left

based

3)

Replacing

the

140mm

marking

light

bulb

*

If

the marking lights are adjusted

the figure on the left,

centered on the right end

position aligned welt

will

left.

1.

Turn the from the receptacle@.

2.

While counterclockwise

Replace

3.

Reassemble

on

the right

with

the center

be

sewn

cap

8 counterclockwise

pressing

the bulb@.

in the

by

reversing s'eps

as

shown in the figure on the

to

remove

as

and

the bodice darts are

[tit]

mark

and

side

of

the bodice

of

the

left

[ tit 1 mark, a

to

light

bulb

it

from the

1.

and

shown in

the sewing

is

remove

@,

turn

cap

0.

2.

it

-14-

PROGRAMMING

1. Entering a standard sewing program

Program

I~-------.

MODE

•I·~!II•JII·!ill

el.f,t@if.jM

•

PROGRAM

•

KNFE

CHANGE

&CYQ!PGM.

.ROO

1 2

©@@(Q)@

sruCT[O-DJ

RAMMING

UMBER

3

CYCLE

.EAM

4 5

PGM.

J

MODE

1

•lllli~~Hil

•

'MUI*t.IM

•

PROGRAM

•

KNIFE

CHANGE

&CYCLEPGM.

~PROGRAMMING

NUMBER

1 2

@)@@@©

4

3

iEJ[{jLEtjJ

__

5

125

-----~~

ENGTH

I

f

S

~----<

(Q)BOBBIN

,-,

,_,

COUNTER

E

DOD

EAM

.<·

~ENGTH

I

1 C

S

:>

@BOBBIN

-,

,-

='

_____

< E

COUNTER

DOD

SET

I

SET

D

SET

I

SET

D

* Set MODE

* Flap sewing

Ex.: Entering a standard sewing program

Change

1.

Set MODE 0

2.

Press

3.

Enter Press

4.

Change MODE 0

* Changes

resetting

5.

Set MODE 0

to

the

seam

SELECT@

the

seam

the

switches @

PROGRAM.

is

selected

length

to

in

MODE,

to

of

PROGRAM.

so

that

length

to

any position

the

program settings are stored

the

AUTOMATIC

The PROGRAMMING

when

"F-:J"

programming

PROGRAMMING

for

the

change

changes

to

or

standard sewing program.

the

displayed seam

other

will

sew.

NUMBER

"F-C"

number 1 from

not

is

NUMBER

than

PROGRAM.

be stored

displayed.

indicator 1 lights.

length

when

-15-

in

and

100

MODE

the

to

SEAM

125.

from

100

is

reset.

program.

LENGTH

to

125.

If

indicators

the

power

will

is

turned

blink.

off

before

2.

Entering a

flap

MODE

sewing program

12\\

PROGRAMMING

~NUMBER

~SEAM

WPLENGTH

©BOBBIN

COUNTER

SET

...

BOBBIN

COUNTER

•

l·nmJbt.Ui

•

lt't("f!tt.!M

•

PROGRAM

•

KNIFE

CHANGE

&CYCLEPGM.

1 2 3 4 5

©~@©©

SELECT

1[f[j1

~CYCLE

PGM.!J

I I 1-1

-;

,-,

,_,

•

SELECT©

II

N0.1

© ©

N0.2

N0.3

* Flap sewing programming

* Set MODE

* Flap sewing

UF-:J

* Correct

Ex.

: Entering a

Change programming number 2

1.

SetMODEO

2.

Press

3.

Select

Press Press

4. Set a flap.

5.

Press

to

PROGRAM.

is

selected

n indicates

the

SELECT@

flap

the

switch@

the

switch 9 (1's place)

the

start switch

right

sewing start position (correction data).

flap

sewing program

to

PROGRAM. so

that

sewing and

The PROGRAMMING

when

flap,

PROGRAMMING

either

(100's place)

@).

is

not

"F-:J n

"F-C

to

right

to

possible

or

II

indicates

right

flap

or

to

display

on

the

BAS-600.

NUMBER

"F-C

II

is

displayed.

left

flap

sewing.

sewing, and correct

NUMBER

left

flap.

"F".

":J

".

indicator

and

2lights.

SEAM

LENGTH

the

sewing start position.

indicators

will

blink.

-16-

EMERGENCY

0

/

BOBBIN

STOP

COUNTER

SET

«:)

6.

The

flap

sensor

The distance moved

7.

Set

CARRIAGE

the

sewing start (needle) position.

The carriage feed can move by

8.

Press

SET 8 after The carriage feed display If position

will

EMERGENCY

be stored.

but

the

will

detect

after

FEED

€)

the

sewing start position

will

STOP

correction data

CARRIAGE

FEED

the

flap edge, and

material edge detection

to

FORWARD

return

@

is

0.2

to

pressed

or

BACKWARD

mm increments.

its home position, and

without

will

not

be stored.

the

is

located.

pressing

I

.....

I

I I

t-----------------]

I

.... I_,.

I

carriage feed

will

appear

to

move

the

correction data shown

SET

0,

will

move

in

the

BOBBIN

the

carriage feed

the

carriage feed

forward

COUNTER

so

40

that

in

will

mm

display:

the

return

and stop.

the

flap

BOBBIN

to

"40.0".

edge

is

COUNTER

its home

at

9.

Changes in

* Changes *

the

program

in

the resetting MODE, If

the

only

change

will

be stored

program settings are stored

the

seam

length

to

be made

is

when

will

the

MODE 0

not

right

be changed.

or

when

left

flap

is

reset

to

any position

MODE 0

selection, steps 4-8 can be skipped.

is

reset.

If

other

the

than

power

PROGRAM.

is

turned

off

before

-17-

3.

Entering a cycle sewing program

MODE

• i·iliitjij.flli

•

l.jlaU!it·iM

•

PROGRAM

•

KNFE

CHANGE

I

CYClEPGM.

Cycle

sewn

repeatedly

1-+2-+1-+3

t

Sewing order

IR\SEAM

~LENGTH

IR\BOBSIN

Q.,COUNTER

SET

....

BOBBIN

[---)1(---]

S :;i

____

~

E

SET

DOD D D

@ Program number

1 2 3 4 5

-~-@@

1 2 3 4 5

ct-8©@

·~-@@

1 2 3 4 5

•••

SELECT@

N0.1

1 2 3 4 5

@©

COUNTER

@ @

N0.2 N0.3

*

CYCLE

*

See

Ex.

: Entering a cvcle sewing program

Seta

1.

Set MODE 0

2.

Press

3.

Press

4.

Press

5.

Press

6.

Press

7.

Press

8.

Press

9.

Press

10.

Press

11.

Reset MODE 0

@

* The changes *

PGM

allows

the

preceding pages

1~2~1~3

CYCLE SELECT@ CYCLE SELECT@ CYCLE SELECT @ to CYCLE SELECT@ CYCLE

If

stacker

number be stored

If

a mistake

sewing cycle.

to

PGM. CLEAR@.

PGM.

operation

(3 above) .

if

up

to

six selections

to

KNIFE

CHANGE & CYCLE

to

select program n!Jmber

SET 9 to

to

select program

SET 9 to

select program

SET 9 to

to

select program

SET 9 to

to

any position

is

in

the

sewing cycle are stored

the

power

is

made

in

from

any

of

program numbers 1-5

set a standard

store program

number

store program

number

store program

number

store program

other

not

programmed,

is

turned

the

order, press CLEAR@ and reprogram

than

off

or

flap

PGM.

1. number

2. number

1. number

3. number

KNIFE

it

without

sewing program in program numbers 1-5.

1.

2.

1.

3.

CHANGE & CYCLE

will

be automatically programmed

when

MODE 0

resetting MODE.

to

be combined

PGM.

is

reset. No changes

from

the

beginning.

in

any order.

after

the

in

the

sewing cycle will

last program

-18-

4.

Operating

the

stacker during cycle sewing

* Program

the

following

MODE

·l·!•ll·l~~!·mt

•13!-'fllf.!M

•

PROGRAM

~

•

KNIFE

&CYCLEPGM.

cycle: program #1_.2-+Stacker operation_.1_.3-+Stacker

•

ROGRAMMING UMBER

4

3

CHANGE

1

2

©©@@@

il~?J

--

MODE

•l·l!ll•lt!!·lll

•

lf&Uilto!M

•

PROGRAM

~

•

KNFE

&CYa.EPGY.

CHANGE

.ROO

1

©©©©@

DQQCJ

RAMMING

UMBER

2 3

4 5

(Q)~~~TH

5

I

._,1

~

'

~\.,

~,

S

~---_s

DOD

©~~~~TH

I

-,

tC

>-_

•

___

S

DOD

operation

(Q)~g~~R

_,,,

''·

-~-

,,,,

,,,

..

©~g~~R

_s

E

I

'

E

SET

I

SET

D

SET

I

SET

..

BOBBIN

(-

SELECT©

II

..

BOBBIN

[

-,

-;-

-·

SELECT©

II II

-

II

N0.1

.

COUNTER

-]

© @

N0.2 N0.3

COUNTER

-]

©@

N0.2 N0.3

4~

1.

Set MODE 0

2.

Press

CYCLE

3.

Press

SELECT@

4.

Press

CYCLE

5.

Press

SELECT @ to

6.

Press

·cYCLE

7.

Press

BOBBIN

cycle.

* The stacker does

8.

Press

SELECT@)

9.

Press

CYCLE

10.

Press

SELECT@

11.

Press

CYCLE

12.

Press

BOBBIN

cycle.

to

KNIFE

CHANGE &

PGM. CLEAR@.

to

select program

PGM.

SET 9 to

select program

PGM.

SET 9 to

COUNTER

to

PGM.

to

PGM.

COUNTER

SET

not

operate

select program

SET 9 to

select program

SET 9 to

SET@. A period

CYCLE

number

store

program

number

store

program

@.

A

period"."

while

the

number

store program

number

store

program

PGM.

1. number

2. number

period

1. number

3. number

II.

n

will

1.

2.

will

be displayed

"."

is

blinking.

1.

3.

be displayed

4~

to

store stacker

to

store stacker

operation

in

the

program

,-..

13.

Reset MODE 0

* Changing

stored

*

If

a mistake

if

to

any position

the

MODE 0 stores

the

power

is

made

is

turned

in

the

other

than

KNIFE

CHANGE & CYCLE

the

order

of

the

sewing cycle. No changes

off

without

order, press CLEAR@ and reprogram

resetting MODE.

-19-

PGM.

from

in

the

beginning.

sewing cycle

will

be

5.

Setting

the

bobbin counter

~

MODE

B

·1·!'11•1!!·!111

•IMU!IHM

•

PROGRAM

•

KNIFE

&CYCLE

4,

1.

Set MODE 0

2.

Press

3.

Press The latest set

4.

Use

the

5.

Press BOBBIN indicator

CHANGE

PGM.

to SELECT@ BOBBIN

SET

COUNTER

number

switches 9

@when

COUNTER

wi

II

go

@PROGRAMMING

NUMBER

1 2

@@@©@

4

3

ocetCJ

@~g~TH

5

,,,,._

...

'I

: f

,-

,..

,_,,,,,,,. ,,.,

s~---~E

DOD

'

..!'''''''"

-,

~

v

e

AUTOMATIC. to

select

the

to

SET

out.

bobbin

SET@. The BOBBIN

for

the

bobbin

change

the

changes are completed

display

the

will

number

will

setting.

appear

1-3.

COUNTER

be shown

in

the

.83W~

,-

-;:

~-

or

BOBBIN

SET

...

~

..

in

if

J

SET

the

no

(

I

~~2£2

indicator

BOBBIN

changes are made. (The

COUNTER

BOBBIN

COUNTER

will

blink.

COUNTER

display.) The

l

SET

EMERGENCY

~~

BOBBIN

COUNTER

~-

display.

number

BOBBIN

COUNTER

STOP

shown

SET

in

the

SET

~

Spun core

e

#50

SOmm

500

pes.

100mm

340

pes.

150mm

260

pes.

* Refer

the

numbers

BOBBIN

to

the

table

COUNTER.

on

to

be entered

the

left

for

-20-

6.

Checking

the

number

of

work

pieces

rB

t-

1.

Set

2.

Press The

counted.

7.

Clearing

MODE

·l·!•ll•lrll·llll

•IM!Jin·iM

•

PROGRAM

•

KNIFE

CHANGE

&CYCLEPGM.

MODE 0 to

THREAD

counter

TRIMMER@

will

the

@PROGRAMMING

NUMBER

1 2 3

@@@@@

4 5

DCClCJ

AUTOMATIC.

to

UPPER.

increase by one

work

each

piece counter

@r~~TH

,-,

fff

s~---~E

DOD

time a piece

@gg~~R

,-,

,,

I

SET

D

is

completed.

SET

...

,-,

-,-,-;

SELECT@

II II

From 0 to

BOBBIN

COUNTER

,-,

N0.1

N0.2 N0.3

999,

999

,-,

@ @

work

pieces

THREAD

TRIMMER

can

be

1.

2.

MODE

rB

•l·llll•lt!!·llll

•

MMU!it·IM

•

PROGRAM

•

KNifE

&CYCLEPGM.

4-

Set

MODE 0 to

With

THREAD

CHANGE

AUTOMATIC.

TRIMMER@

(Q)SEAM

LENGTH

@BOBBIN

COUNTER

[

S

~---~

E

DOD

set

to

UPPER,

SET

Jl

SET

D

press

...

B0BB1

(

SELECT@

II

N0.1

BOBBIN

COUNTER

N

COUNTER

,-,)

,_,

@@

N0.2 N0.3

~

4~

SET@).

EMERGENCY

v

BOBBIN

COUNTER

The

counter

STOP

SET

will

THREAD

TRIMMER

-

:

rm!t

:I!Di1

4~

be

set

to

0.

-21-

8.

Setting

1 •

Padding

3 •

Wei t material

the

material

cloth presserfoot

2.

4.

Bodice

Flap

* When running a

the

flap

presser

flap

sewing program,

is

down.

* During normal sewing,

operates.

1.

When

the

treadle 0

2.

Set

the

padding (or material) in place.

3.

When secure

*

4. Set

5.

When

6.

When

7.

Settheweltinplace.

the

treadle 0

the

If

the

padding

the

bodice in place.

the

treadle 0

the

treadle 0

padding.

is

sewn

is

the

pressed

is

released,

to

pressed pressed

the

machine

the

to to

will

operate when

back,

the

padding cloth presser

the

padding cloth presser

material already, steps

position 1 I position

2,

the the

will

not

the

1-3

are unnecessary.

carriage feed

operate

start switch

foot

when

foot

springs

(L) e will (R)

@)

will

the

start switch

is

pressed

(R)

@ and

(R)

@and

descend.

£ingplate

is

after

the

(L) @ will

(L)

@will

pressed

folding

rise.

descend

unless

plate

to

8.

When

9.

Set either the

10.

When

·

11.

When

12.

This completes material setting.

the

(The

binder~

* The

folding

the

treadle 0

will

plate

right

treadle 0 treadle 0

is

pressed

descend

will

operate 0.25-0.35

or

the

left

is

pressed

is

pressed

to

hold

flap.

to

position

the

welt,

position

3,

the

binder~

then

the

sec.

after

4,

the

flap

5,

the

flap

will

descend and

welt

will

be folded.)

the

binder~

presser presser

(L)

(R)

fJ

@)

descends.

will

-22-

the

descend.

folding

plate

will

operate.

ADJUSTMENT

1. Adjusting

cp

;>(.

CENTER K.

the

.:;z

Uli

center knife position

iE

601

..

cp

)I.

:;z

1fli

iE

CENTER K.

601

* The center

high

The

Ex.

: Change

1.

Press

2.

Press

er

the

switch 0

the

switch@

the

Sewing

sta

rt

~------------~-

-

-------

--------

s

o

---

knife

position adjustment should be done according

the

number

sewing start

for for

of

the

center

"5"

value

the

sewing start

the

sewing end"E" position

-9

knife

position,

from 5 to

"5"

position

6,

and

to

Sewing

--

9-

the

farther

the

sewing end

to

change

end

--~

--

-

E

-o

to

inside

the 5 to

material thickness.

the

"E"

6.

7.

center

value

knife

from 5 to

is

positioned.

7.

* The above change made before sewing start

* The center

knife

moves approximately 0.36 mm

is

effective

when

-

23-

in

any mode.

the

correct

ion

value changes by one.

2.

Adjusting the

corner

knife

position

MODE

•

l·!lll•lt*l~·!il

•IMUIIJ.!M

(~

•

PROGRAM

~

•

KNIFE

CHANGE

&CYCLEPGM.

l

@PROGRAMMING

NUMBER

1

2 3

©)@@©@

iD[DfDJ

CYCLE

0

Sewing

start

S E

o~

-9

9-

Sewing

end

-o

4 5

PGM.

@SEAM

LENGTH

,-

-,

-

S

~----~

@BOBBIN

,-

_,

- -

COUNTER

I

SET

E

4JD

'

@~~~TH

_,;

S

~---~

DODD

@~8~~

__

: I [

E

SET

...

B

0

BBIN

CO

UNTER

(

SELECT

~

SET

...

II

(Q) (Q)

II

N0.1

BOBBIN

@

N0.2

N0.3

COUNTER

_____

SELECT

(Q)

II II

N0.1

@@

N0.2

N0.3

)

* The corner

~

Ex.: Change

1.

2.

3.

4.

5. Corner

knife

The

higher

Set MODE 0 Press

The corner Press Press

other If

the

stored.

the

SET@.

knife SEAM SEAM

knife

than

power

the

sewing start

to

LENGTH@) LENGTH 8 to

correction data will be stored

PROGRAM.

is

* The corner

ON).

* The corner

position adjustment should be done according

number

PROGRAM.

position

turned

knife

of

the

corner

RS"

value

will

be shown

to

display a display a 7.

off

without

will

not

operate

moves approximately 0.3

knife

from 5 to

in

the

6.

pressing

when

position,

when

SET @ or

the

6. and

display.

SET

center

mm

when

farther

the

sewing end

@is pressed

resetting MODE

knife

the

to

material thickness.

inside

the

corner

"ER

value

or

when

MODE 0

0,

switch

correction value changes by one.

is

OFF

(even

knife

from 5 to

is

the

correction data

if

the

corner

is

positioned.

7.

reset

to

any position

will

not

knife

switch

be

is

-24-

DISASSEMBLY

Preparations

[Removing

the

MODE

•1·!111·1~!·111

• ltl!·llll!·l·

•

..

v

· 9 •

EMERGENCY

0

~

""

1.

Set MODE 0

BOBBIN

for

disassembly

corner

PROGRAM

KNIFE

&CYa.EPGM.

knife]

CHANGE

I I

I

COUNTER

to

KNIFE

STOP

SET

CHANGE & CYCLE

PGM.

2.

Press An

alarm

The alarm

3.

Press The alarm rise above

* Keep

"AIR OFF"

4. Turn

5.

Loosen

6.

Remove

EMERGENCY

will

sound once, and

will

sound again

EMERGENCY

will

sound

the

table.

your

hands away

will

be displayed.

the

air

cock 9

the

screw@) and replace

the

right

and

STOP@.

twice,

to

stop

left

slide plates

the

carriage feed

when

the

carriage feed stops.

the

carriage feed and

from

the

knife.

the

air

supply. (Bleed

the

corner

8.

knife

will

the

8.

move

flap

air.)

to

the

presser

knife

replacement position.

will

descend, and

the

corner

knife @ will

-25-

Movable

knife

assembly

1.

Remove washer, assembly@.

2.

Remove washer

3.

Remove washer

4.

Remove movable knife@.

5.

Disconnect the

the four bolts 8

and

the

washer and

the

bolt

@,

the spring

the bolt

the fixed knife(!).

bolt

two

e.

@,

&, the spring washer

air

hoses@).

to

remove the spring

the

movable

the washer, the spring

knife

and

the

Fixed

knife

assembly

* Mark the

which

6.

Loosen the

1.

Tilt the machine Disconnect the

the

cylinder

* Mark the

which

Remove

and the fixed knife

the

goes

screw

sensor

goes

two

hoses

two hoses

with

where

for

in the bracket

4D

upward.

head

until

air

hoses

with

for

screws

bracket@.

tape

to

reassembly.

4D>,

it

stops.

8.

tape

to

reassembly.

@,the

spring washer

remember

and remove

remember

-26-