Brooks Instrument SLA6900 Series, SLA6800 Series, SLA6950, SLA6960, SLA6850 Installation And Operation Manual

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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Brooks® Delta Class SLA6900 Series UHP and SLA6800 Series Metal Seal Mass Flow Controllers and Meters
Model SLA6950A
Analog I/O
Mass Flow Controller
Model SLA6950D
Digital I/O DeviceNet
Mass Flow Controller
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TM
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
August, 2009
Essential Instructions
Read this page before proceeding!
Brooks Instrument designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using and maintaining Brooks Products.
Read all instructions prior to installing, operating and servicing the product. If this instruction manual is not the correct manual, please see back cover for local sales office contact information. Save this instruction manual for future reference.
If you do not understand any of the instructions, contact your Brooks Instrument representative for clarification.
Follow all warnings, cautions and instructions marked on and supplied with the product.
Inform and educate your personnel in the proper installation, operation and maintenance of the product.
Install your equipment as specified in the installation instructions of the appropriate instruction manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.
T o ensure proper performance, use qualified personnel to inst all, operate, update, program and maintain the product.
When replacement parts are required, ensure that qualified people use replacement parts specified by Brooks Instrument. Unauthorized parts and procedures can affect the product's performance and place the safe operation of your process at risk. Look-alike substitutions may result in fire, electrical hazards or improper operation.
Ensure that all equipment doors are closed and protective covers are in place, except when maintenance is being performed by qualified persons, to prevent electrical shock and personal injury.
Pressure Equipment Directive (PED)
All pressure equipment with an internal pressure greater than 0.5 bar (g) and a size larger than 25mm or 1" (inch) falls under the Pressure Equipment Directive (PED). The Directive is applicable within the European Economic Area (EU plus Norway, Iceland and Liechtenstein). Pressure equipment can be traded freely within this area once the PED has been complied with.
Section 1 of this manual contains important safety and operating instructions related to the PED directive.
Meters described in this manual are in compliance with EN directive 97/23/EC module H Conformity Assessment.
All Brooks Instrument Flowmeters fall under fluid group 1.
Meters larger than 25mm or 1" (inch) are in compliance with category I, II, III of PED.
Meters of 25mm or 1" (inch) or smaller are Sound Engineering Practice (SEP).
ESD (Electrostatic Discharge)
Handling Procedure:
1. Power to unit must be removed.
2. Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed circuit card or other internal device is installed, removed or adjusted.
3. Printed circuit cards must be transported in a conductive container . Boards must not be removed from protective enclosure until immediately before installation. Removed boards must immediately be placed in protective container for transport, storage or return to factory .
Comments
This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components. Most modern electronic designs contain components that utilize metal oxide technology (NMOS, SMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly , exhibit early failure.
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Dear Customer , We appreciate this opportunity to service your flow measurement and control requirements with a Brooks
Instrument device. Every day, flow customers all over the world turn to Brooks Instrument for solutions to their gas and liquid low-flow applications. Brooks provides an array of flow measurement and control products for various industries from biopharmaceuticals, oil and gas, fuel cell research and chemicals, to medical devices, analytical instrumentation, semiconductor manufacturing, and more.
The Brooks product you have just received is of the highest quality available, offering superior performance, reliability and value to the user. It is designed with the ever changing process conditions, accuracy requirements and hostile process environments in mind to provide you with a lifetime of dependable service.
We recommend that you read this manual in its entirety. Should you require any additional information concerning Brooks products and services, please contact your local Brooks Sales and Service Office listed on the back cover of this manual or visit www.BrooksInstrument.com
Y ours sincerely , Brooks Instrument
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Part Number: 541B100AAG
August, 2009
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Paragraph Page Number Number
Section 1 Introduction
1-1 Scope ............................................................................................................................................... 1-1
1-2 Purpose ............................................................................................................................................ 1-1
1-3 Description ....................................................................................................................................... 1-1
1-4 Specifications ................................................................................................................................... 1-2
Section 2 Installation
2-1 General ............................................................................................................................................ 2-1
2-2 Receipt of Equipment....................................................................................................................... 2-1
2-3 Recommended Storage Practice ..................................................................................................... 2-2
2-4 Return Shipment .............................................................................................................................. 2-2
2-5 Removal from Storage ..................................................................................................................... 2-2
2-6 Gas Connections.............................................................................................................................. 2-3
2-7 Installation ........................................................................................................................................ 2-3
2-8 In-Line Filter ..................................................................................................................................... 2-4
2-9 Electrical Interface............................................................................................................................ 2-4
2-10 Operation Check Procedure............................................................................................................. 2-5
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Contents
Section 3 Operation
3-1 Overview .......................................................................................................................................... 3-1
3-2 Theory of Operation ......................................................................................................................... 3-1
3-3 Features ........................................................................................................................................... 3-2
3-4 Adaptive Valve Control ..................................................................................................................... 3-4
3-5 Analog Mode of Operation ............................................................................................................... 3-4
Section 4 Maintenance & Troubleshooting
4-1 Overview .......................................................................................................................................... 4-1
4-2 Troubleshooting................................................................................................................................ 4-2
4-3 Gas Conversion Factors .................................................................................................................. 4-6
4-4 Orifice Sizing .................................................................................................................................... 4-7
4-5 Restrictor Sizing.............................................................................................................................. 4-10
Section A CE Certification
A-1 CE Certification of Mass Flow Equipment........................................................................................A-1
Warranty , Local Sales/Service Contact Information.......................................................................Back Cover
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Contents
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Figures
Figure Page Number Number
1-1 Model SLA6950/SLA6850 Series MFC Dimensions ........................................................................ 1-5
1-2 Model SLA6960/SLA6860 Series MFM Dimensions ........................................................................ 1-6
1-3 Model SLA6950/SLA6850 Series Digital I/O DeviceNet MFC's ....................................................... 1-7
2-1 D-Connector Shielded Cable Hookup Diagram - Voltage I/O Versions ............................................ 2-6
2-2 Common Electrical Hookups............................................................................................................2-6
3-1 Flow Sensor Operational Diagram (VCRTM End Connections Shown) ............................................. 3-2
3-2 Externally Accessible Adjustment..................................................................................................... 3-3
3-3 Flow Control System Block Diagram (MFC Only) ............................................................................ 3-6
4-1 Bench Troubleshooting Circuit ......................................................................................................... 4-4
4-2 Model SLA6950 Orifice Sizing Nomograph..................................................................................... 4-14
4-3 Example Nomograph ...................................................................................................................... 4-15
Tables
Table Page Number Number
2-1 Recommended Filter Size................................................................................................................ 2-4
3-1 Typical Resistor Values for Calibration Select.................................................................................. 3-5
4-1 Bench Troubleshooting for MFC/MFM ............................................................................................. 4-4
4-2 Sensor Troubleshooting ................................................................................................................... 4-5
4-3 Orifice Capacities ............................................................................................................................. 4-6
4-4 Conversion Factors (Nitrogen Base) ............................................................................................... 4-11
4-5 Model SLA6900/SLA6800 Series Standard Restrictors .................................................................. 4-16
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
August, 2009
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
1-1 Description
1-2 Purpose
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 1 Introduction
Thank you for purchasing a Brooks Instrument Delta Class Metal-Sealed Mass Flow Product. This manual, X-TMF-SLA6900-SLA6800-MFC-eng is a complete installation and operation manual for your instrument.
The Brooks® SLA6900/SLA6800 Series are mass flow measurement devices designed for accurately measuring (MFM's) and rapidly controlling (MFC's) flows of gases. This instruction manual is intended to provide the user with all the information necessary to install, operate and maintain these products. This manual is organized into the following sections.
Section 1 Introduction Section 2 Installation Section 3 Operation Section 4 Maintenance Section A CE Certification
1-3 Description
It is recommended that this manual be read in its entirety before attempting to operate or repair the SLA6900/SLA6800 Series.
The Brooks SLA6960/SLA6860 Series Mass Flow Meters (MFM) are high precision gas flow measuring devices. The SLA6950/SLA6850 Mass Flow Controllers (MFC) are a complete, closed-loop system for controlling flow. They are designed for use in advanced, ultra-clean gas handling systems requiring deterministic performance, superior accuracy , and diagnostic capabilities. These instrument s feature ultra-polished internal surfaces (SLA6900 Series) and all metal inboard and outboard seals (SLA6900 & SLA6800 Series).
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Section 1 Introduction
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
1-4 Specifications
WARNING
Do not operate this instrument in excess of the specifications listed below. Failure to heed this warning can result in serious personal injury and/or damage to the equipment.
Physical: PERFORMANCE CHARACTERISTICS:
Flow Ranges*
Models SLA6950, SLA6960, SLA6850 & SLA6860 Any range from 0-3 sccm to 0-30,000 sccm N Models SLA6951, SLA6961, SLA6851 & SLA6861 Any range from 20-100 slpm N2 eq. Up to 200 slpm H2 flows possible (consult factory)
*Standard: 0° and 101kPa (760 Torr). Per SEMI Guideline E12-96. For full scale flow rates greater than 50 sccm Nitrogen equivalent.
Control Range
(50:1) - elastomeric valve seat (33:1) - metal valve seat
2
Part Number: 541B100AAG
August, 2009
eq.
1-2
Accuracy
±1.0% of rate, including linearity (20% to 100% F.S.), ±0.2% of F.S. (below 20% full scale)
Repeatability
±0.20% of rate
T emperature Sensitivity
Zero: Less than 0.075% F.S. per °C Sp an: Less than ±1% F.S. shift over 10-50°C range
Settling Time
Less than 800 ms to within ±2% full scale of final value for a 0-100% step per SEMI Guideline E17-91. (Refer to Figure 1)
RATINGS: Operating Pressure
1500 psig maximum 150 psi (10.35 bar) maximum operating pressure recommended for optimal performance
Pressure Equipment Directive (PED) 97/23/EC
Sound Engineering Practice
Pressure Differential Range
Model SLA6950, SLA6850 5-50 psid (3.45 bar max.) Model SLA6951, SLA6851 10-50 psid (3.45 bar max.) Minimum and Maximum pressure drop depends on gas and FS flow rate (consult factory)
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 1 Introduction
Leak Integrity
-10
Inboard to Outboard: 1x10
atm scc/sec Helium max.
Ambient T emperature Limit s
Operating: 0°C to 60°C (32°F to 140°F) Non-Operating: -25°C to 100°C (-13°F to 212°F)
Maximum Fluid Operating T emperature
0°C to 65°C (32°F to 149°F)
PHYSICAL:
Materials of Construction (SLA6900 Series)
316L Vacuum Arc Remelt (VAR), 316L, and high-alloy ferritic st ainless steel. External/internal seals: Nickel V alve seat: 316L st ainless steel - st andard Internal wetted surface finish 5 Ra
Materials of Construction (SLA6800 Series)
316L Vacuum Arc Remelt (VAR), 316L, and high-alloy ferritic st ainless steel. External/internal seals: Nickel V alve seat: 316L st ainless steel - st andard Internal Wetted Surface Finish: 32 Ra
Outline Dimensions
Refer to Figures 2-9.
Process Connections (SLA6900 Series)
1/4" male VCR
TM
CS Seal (SEMI spec. 2787.5 4/98) C Seal (SEMI spec. 2787.1 4/98)
Process Connections (SLA6800 Series)
1/4" male VCR
TM
CS Seal (SEMI spec. 2787.5 4/98) C Seal (SEMI spec. 2787.1 4/98)
ELECTRICAL CHARACTERISTICS: Electrical Connections
Analog I/O option: 15-pin D-Connector, male DeviceNet I/O option: 5-pin Micro-Connector, male
EMC Directive 89/336/EC
per 61326
Power Supply V oltage
Analog I/O option: +15 Vdc, ±5%
(traditional -15 Vdc pin is ignored)
DeviceNet I/O option: nominal = 1 1-25 Vdc
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Section 1 Introduction
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Power Requirements
Watts, typ. Watts, max.
Analog I/O option, no valve: 1.80 Analog I/O option, with valve: 2.60 4.00 DeviceNet I/O option, no valve: 3.80 DeviceNet I/O option, with valve: 4.90 7.60
Command-Setpoint Input (Analog I/O option only)
0-5 Vdc: Input will accept signals to 5.5 Vdc (1 10% F.S.). Input resistance: 360 k ohm min.
Flow Output (Analog I/O option only)
0-5 Vdc into 2K ohm minimum load. Output will indicate process variable up to 6 Vdc (120% F.S.).
V alve Override Signal (Analog I/O option only)
Left floating/unconnected – instrument controls valve to command setpoint Connected to signal at or above 5.0 Volts – valve is forced open Connected to signal at or below 0.0 Volt s – valve is forced closed
Part Number: 541B100AAG
August, 2009
5 V olt Reference Signal (Analog I/O option & 15 PIN only)
For use with potentiometer command setpoint input ±0.2%, into 1 K ohm (minimum load)
Calibration-Select Signal (15 Pin Only)
Select one of ten gases and P.I.D. tuning settings in analog mode.
1-4
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Anaolg I/O D Connector
1/4" VCR Connections
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 1 Introduction
Analog I/O D-Connector
Downport Connections
Figure 1-1 SLA6950/SLA6850 Series Analog I/O MFC Dimensions.
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Section 1 Introduction
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Part Number: 541B100AAG
August, 2009
Digital I/O DeviceNet 1/4" VCR Connections
Figure 1-2 SLA6960/SLA6860 Series Digital I/O DeviceNet MFM Dimensions.
1-6
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Digital I/O DeviceNet Downport Connections
Page 14
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Digital I/O, DeviceNet
1/4" VCR Connections
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 1 Introduction
Digital I/O DeviceNet
Downport Connections
Figure 1-3 Model SLA6950/SLA6850 Series Digital I/O DeviceNet MFC Dimensions
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Section 1 Introduction
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Part Number: 541B100AAG
August, 2009
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
2-1 General
2-2 Receipt of Equipment
Section 2 Installation
This section provides installation instructions for the Brooks® SLA6950/ SLA6850 Series MFC's and SLA6960/SLA6860 Series MFM's. Figure 1-1 shows the SLA6950/SLA6850 Series dimensions, gas connections and electrical connection locations for the MFC's, refer to Figure 1-2 ('D" Connector) for the SLA6960/SLA6860 Series MFM's .
When the equipment is received, the outside packing case should be checked for damage incurred during shipment. If the packing case is damaged, the local carrier should immediately be notified regarding his liability. A report should be submitted to the Product Service Department, Brooks Instrument, 407 West Vine Street, Hatfield, Pennsylvania 19440.
Remove the envelope containing the packing list. Outside of your clean area, carefully remove the equipment from the packing case. Make sure spare parts are not discarded with the packing material. Inspect for damaged or missing parts.
The SLA6900/SLA6800 UHP Series devices have been assembled, calibrated and double-vacuum bagged in a Class 100 clean room. In your semi-clean area, remove the outer bag only . Pass Ultra-Clean Met al Seal Mass Flow Device into your clean area. Remove the second clean room compatible bag only when the equipment is ready to be tested and/or installed in your clean system.
Brooks Instrument
407 W. V ine Street P.O. Box 903 Hatfield, PA 19440 USA Toll Free (888) 554 FLOW (3569) Tel (215) 362 3700 Fax (215) 362 3745 E-m ail: BrooksAm @BrooksInstrument.com www.BrooksInstrument.com
Brooks Instrument Brooks Instrument
Neonstraat 3 1-4-4 Kitasuna Koto-Ku 6718 WX Ede, Netherlands Tokyo, 136-0073 Japan P.O. Box 428 Tel +81 (0) 3 5633 7100 6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101 Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com Fax +31 (0) 318 549 309 E-mail: BrooksEu@BrooksInstrument.com
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Section 2 Installation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
2-3 Recommended Storage Practice
If intermediate or long-term storage is required for equipment, as supplied by Brooks Instrument, it is recommended that said equipment be stored in accordance with the following:
a. In the original vacuum bag and shipping container. b. In a sheltered area with the following conditions:
1. Ambient temperature 21°C (70°F) nominal, 32°C (90°F) maximum and 7°C (45°F) minimum.
2. Relative humidity 45% nominal, 60% maximum and 25% minimum.
2-4 Return Shipment
Prior to returning any Brooks equipment to the factory , contact the factory for a Return Materials Authorization Number (RMA#). This can be obt ained at Brooks Instrument, Product Service Department, 407 West Vine Street, Hatfield, P A 19440, or call toll free 1-888-554-FLOW (3569).
Part Number: 541B100AAG
August, 2009
2-5 Removal from Storage
Also, completion of Form RPR003-1, Brooks Instrument Decontamination Statement, as well as, a Material Safety Data Sheet (MSDS) for the fluid(s) used in the meter, is required before any Brooks Personnel can begin processing the equipment. Copies of the form can be obtained at the locations listed below.
Brooks Instrument
407 W. V ine Street P.O. Box 903 Hatfield, PA 19440 USA Toll Free (888) 554 FLOW (3569) Tel (215) 362 3700 Fax (215) 362 3745 E-m ail: BrooksAm @BrooksInstrument.com www.BrooksInstrument.com
Brooks Instrument Brooks Instrument
Neonstraat 3 1-4-4 Kitasuna Koto-Ku 6718 WX Ede, Netherlands Tokyo, 136-0073 Japan P.O. Box 428 Tel +81 (0) 3 5633 7100 6710 BK Ede, Netherlands Fax +81 (0) 3 5633 7101 Tel +31 (0) 318 549 300 Email: BrooksAs@BrooksInstrument.com Fax +31 (0) 318 549 309
E-mail: BrooksEu@BrooksInstrument.com
Upon removal from storage, a visual inspection should be conducted to verify the condition of the equipment is “as received.” If the equipment has been in storage in conditions in excess of those recommended (See Section 2-3), the device should be subjected to a pneumatic pressure test in accordance with applicable vessel codes. To maintain the ultra-clean integrity, this service should be performed by the factory or one of the authorized service centers.
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
2-6 Gas Connections
2-7 Installation
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 2 Installation
Standard inlet and outlet connections supplied on the SLA6900/SLA6800 Series are 1/4"(M) VCR. Prior to installation ensure all piping is clean and free from obstructions. Install piping in such a manner that permits easy access to the instrument if removal becomes necessary.
Recommended installation procedures: a.The SLA6900/SLA6800 Series MFM should be located in a clean, dry
atmosphere relatively free from shock and vibration. b.Leave sufficient room for access to Self-zero function push-button. c.Install in such a manner that permits easy removal if the instrument
requires servicing.
d.The SLA6900/SLA6800 Series MFM can be installed in any position.
However, mounting in orientations other than the original factory calibration
(see calibration data sheet supplied with the instrument) can result in a
±0.5% maximum full scale shift after re-zeroing.
CAUTION
Use caution when installing surface mount (downported) controllers. Most metal seals can not be reused after compression. Follow the seal manufacturers’ recommendations for installation. Tighten the mounting screws in 10 in-lb. increments such that the seal undergoes uniform compression. Final torque values depend on the screw and hardware material and lubrication.
e.When installing a mass flow controller or meter with full scale flow rates of
10 slpm or greater, be aware that sharp, abrupt angles in the system piping
directly upstream of the controller may cause a small shift in accuracy. If
possible, have at least ten pipe diameters of straight tubing upstream of the
mass flow controller or meter.
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Section 2 Installation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
2-8 In-Line Filter
It is recommended that an in-line filter be installed upstream from the mass flow controller or meter to prevent the possibility of any foreign material entering the flow sensor or control valve (MFC). The filtering element should be replaced periodically or ultrasonically cleaned.
Part Number: 541B100AAG
August, 2009
2-9 Electrical Interface
Table 2-1. Recommended Filter Size.
Maximum Flow Rate Recommended Filter
100 sccm 1 micron 500 sccm 2 microns
1 to 5 slpm 7 microns
10 to 30 slpm 15 microns
The SLA6900/SLA6800 Series MFM's are controlled using analog 0-5 Vdc signals. The minimum set of connections which must be made to the Model SLA6950/SLA6850 MFC and Model SLA6960/SLA6860 MFM include +15 Vdc, supply common, and a setpoint signal. The setpoint signal is supplied as a 0 to 5 Vdc analog signal. All signals are supplied via the 15-pin ‘D’ connector.
The SLA6900/SLA6800 Series MFM's electrical interface is designed to facilitate low-loss, quiet signal connections. Separate returns (commons) are supplied for the analog setpoint, analog flow signal, and the power supply . These commons are electrically connected together on the SLA6900/ SLA6800 Series MFM's PC board.
Voltage I/O Version
• Chassis Ground
• Signal Common
• Signal Output
• +15 Vdc Supply
• -15 Vdc Supply (not used by SLA6950 MFC)
• Setpoint Input
• Setpoint Common
• Supply Common
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
2-10 Operation Check Procedure
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 2 Installation
NOTICE
The Brooks (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility (EMC directive 89/336/EEC). Special attention is required when selecting the signal cable to be used with CE marked equipment.
Brooks supplies high quality cables which meet the specifications for CE certification. If you provide your own signal cable you should use a cable which is completely screened with a 100% shield. D-Connectors should also be shielded using a metal shield. If applicable, metal cable glands must be used to provide cable screen clamping. The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 degrees. The shield should be terminated to an earth ground. See Appendix A for CE Certification of Mass Flow Equipment.
a. Mount the MFC/MFM in its final orientation. b. Apply power to the MFC/MFM and allow approximately one hour for the
instrument to warm up and stabilize its temperature.
c. Do NOT supply gas to the MFC/MFM. Ensure that the differential pressure
across the MFC/MFM is zero. d. Check the MFC/MFM zero. e. The analog output signal should be 0.000 Vdc ± 0.2%. If the zero exceeds
one of these limits, follow the re-zeroing procedure in Section 3-5 (analog
mode). f. Turn on the gas supply. A positive flow signal may be present due to valve
leak-thru (MFC only). Leak-thru may be significant (3.0%) with metal valve
seats. g. Supply a setpoint voltage between 1 and 5 Vdc. h. Check the analog output signal. The output voltage signal should match the
setpoint voltage (± 20mV) within 10 seconds after the setpoint is changed.
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Section 2 Installation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Analog I/O Pin Connections:
Signal: 15-pin D-conn 9-pin D-conn
Setpoint/Command Common 18
Flow/Signal Out 22
+15v 53
-15v (unused) 69
Setpoint/Command In 86
Power Supply Common 94
SIgnal Common, Output Return 10 7
+5v reference 11
Valve Override 12 1
Calibration Select Pin 13
Chassis Ground 14
Remote Transducer In 15
No Connections 3,4,7 5
Part Number: 541B100AAG
August, 2009
Note:* indicates MFC's only
Figure 2-1 D-Connector Shielded Cable Hookup Diagram - Voltage I/O Versions.
Figure 2-2 Common Electrical Hookups.
2-6
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
3-1 Overview
3-2 Theory of Operation for Flow Measurement
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
This section contains the following information:
• Theory of Operation
• Features
The thermal mass flow measurement system consists of two components: the restrictor and the flow sensor. Figure 3-1 contains a diagram of the flow stream through the MFC/MFM with an enlarged view of the flow sensor. Gas flow entering the MFC/MFM is separated into two paths; one straight through the restrictor and the other through the flow sensor. This is represented in Figure 3-1 where the total flow A+B enters the MFC/MFM and is separated into streams A and B. The streams are joined again at the far side of the restrictor.
Section 3 Operation
The separation of the flow streams is caused by the restrictor . During flow conditions there will be a pressure differential across the restrictor which forces gas to flow in the sensor. The pressure difference caused by the restrictor varies linearly with total flow rate. The sensor has the same linear pressure difference versus flow relationship. The ratio of sensor flow to the flow through the restrictor remains constant over the range of the MFC/MFM (A/B = constant). The full scale flow rate of the MFC/MFM is established by selecting a restrictor with the correct pressure differential for the desired flow .
The flow sensor is a very narrow , thin-walled stainless steel tube. Onto this tube are built upstream and downstream temperature sensing elements on either side of a heating element. Constant power is applied to the heater element, which is located at the midpoint of the sensor tube. During no-flow conditions, the amount of heat reaching each temperature sensor is equal, so temperatures T1 and T2 (Fig. 3-1) are equal. Gas flowing through the tube carries heat away from the upstream temperature sensor and toward the downstream sensor. The temperature difference, T2 - T1, is directly proportional to the gas mass flow. The equation is:
DT = A x P x Cp x m
Where,
DT = Temperature difference T2 - T1 (°K) A = Const ant of proportionality (S2-°K2/kJ2) P = Heater Power Cp = specific heat of the gas at constant pressure (kJ/kg - °K) m = Mass Flow (kg/s)
A bridge circuit and a dif ferential amplifier interpret the temperature dif ference and generate an electrical signal directly proportional to the gas mass flow rate.
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Section 3 Operation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
3-3 Features
Note: All SLA6950/SLA6850 Series mass flow controllers and SLA6960/ SLA6860 Series mass flow meters are configured at the factory according to customer order and do not require adjustment. Not all features are available on all instruments.
The SLA6950/SLA6850 Series is a full-featured digital MFC. The SLA6950/ SLA6850 Series performs much like a traditional analog MFC, but with improved accuracy, step response and valve control. The analog interface matches that of Brooks' popular analog MFCs so the SLA6950/SLA6850 Series can be retrofitted into tools using analog MFCs. Other versions of the SLA6950/SLA6850 Series can provide a variety of digital protocols, for example DeviceNet.
The SLA6950/SLA6850 Series is capable of storing up to 10 different sets of gas calibration data. Each set includes a calibration curve, PID controller settings, valve performance data, and information about the calibration conditions. The SLA6950/SLA6850 Series can contain calibrations for different gases or for the same gas at multiple conditions (pressures, full­scale flow rates). Section 3-5 Analog Mode of Operation describes more information about the data contained in the calibration table and how to access the data.
Part Number: 541B100AAG
August, 2009
Calibrations will appear in the calibration table in the same order as they appeared on the SLA6950/SLA6850 Series customer order, unless otherwise specified. The first listed gas will appear as calibration #1 the second as calibration #2 and so on. Note that unless specified otherwise on the
3-2
Figure 3-1 Flow Sensor Operational Diagram (VCRTM End Connections Shown)
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Page 24
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 3 Operation
ZERO
BUTTON
Figure 3-2 Externally Accessible Adjustment.
customer order Model SLA6900/SLA6800's containing a single calibration will have that calibration stored in calibration #1.
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Section 3 Operation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
3-4 Adaptive Valve Control (MFC only)
The SLA6950/SLA6850 Series offers a feature, called adaptive valve control, which allows the instrument to learn about the process gas and operating conditions. If multiple calibrations are being used, the adaptive valve control procedure must be performed separately for each calibration. The adaptive valve control process requires that the process gas be supplied to the SLA6900/SLA6800 Series at the pressure and temperature which will exist during the process.
If the system conditions have changed so substantially that the Model 6950 becomes unstable, the adaptive valve control algorithm determines new gains which will stabilize the instrument and restore the step response to the factory performance level.
3-5 Analog Mode of Operation
A. Functional Description The analog interface is consistent with other Brooks analog MFCs/MFMs. This includes a 0-5 volt setpoint input, 0-5 volt flow signal output, V alve Override input, and Calibration Select input pin. All analog signals available are on the 15 pin D-connector with each signal on the same pin as the Brooks Model 5964 MFC (see Fig. 2-1 for connections). Note that one formerly unused connector pin, pin 13, now allows selection of up to ten separate calibrations. The contents of the ten calibrations are determined from the customer order, only those calibrations ordered will be available in the instrument. Unless otherwise specified, a SLA6950/SLA6850 Series ordered with only one calibration will have that calibration stored in calibration #1. Before operating the SLA6950/SLA6850 Series, apply power and warm-up the instrument for approximately one hour. After warm-up, apply gas pressure then proceed by following the instructions in the following sections.
B. Analog Setpoint (MFC Only) This input allows the user to establish the MFC setpoint. The usable range of this input is from 0 to 5.5 Vdc which corresponds to 0 to 1 10% of the MFC full scale flow rate. The setpoint input is capable of responding to input changes of 0.5 mV or less. Setpoints below 45 mV will be treated as 0 volt setpoints. For setpoints below 0 Vdc the MFC behaves as if a 0 Vdc setpoint is present. Setpoints above 5.5 Vdc will cause a setpoint of at least 110% FS.
C. Analog Flow Signal This output is used to indicate the flow signal. The range of this signal is from
-0.6 to 6.0 Vdc, with the range of 0 to 6.0 Vdc corresponding to a calibrated flow signal of 0 to 120% of the full scale flow rate. A negative flow signal indicates reverse flow through the device, but is NOT calibrated. The analog flow signal is capable of resolving signals to 0.5 mV.
D. V alve Override (MFC Only) This input allows the valve to be forced to its most closed state or its most open state, regardless of setpoint. If this input is not electrically connected the MFC will operate according to the current values of the other MFC inputs. If this input is held at 0 Vdc or -15Vdc, the valve will be forced to its most closed state. If this input is held to +15 Vdc the valve will be forced to its most open state.
Part Number: 541B100AAG
August, 2009
3-4
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 3 Operation
E. Calibration Select Pin Connector pin 13 on the 15 pin 'D' connector, allows selection of one of ten calibrations stored in the device. This pin is designed to accept pull-down resistors referenced to signal common (pin 10). Table 3-1 shows typical resistor values required for selecting calibrations 1 through 10. Note, these resistor values should be within ± 1% tolerance. The default condition is with no resistor connected which activates Calibration #1.
When the calibration select pin changes state, the device performs any required processing to change the calibration, then returns to normal operation. If the device determines that the selected calibration is not valid, (where applicable) the valve is driven to the closed state and the flow signal is set to zero. T ypical time required to change calibrations is approximately 0.5 seconds.
NOTE: It is recommended to change calibrations during no-flow conditions.
Table 3-1 Typical Resistor Values for Calibration Select
DEFAULT = CAL # 1 (External resistor not installed)
CAL # RESISTOR VALUE (kohms)
1 Not Installed 2 0 or short 3 665 4 324 5 191 6 124 7 80.6 8 52.3 9 30.9
10 15
F. Zeroing the MFC (Self-zero)
It may be desirable to re-zero the flow sensor if it is operated at its temperature extremes or if it is positioned in an attitude other than that specified on the customer order. Note: Before zeroing the instrument, zero pressure differential MUST be established across the device. If there is pressure across the instrument during the zero process, any detected flow through the sensor will be misinterpreted as the zero flow reading. This will result in calibration inaccuracy during normal operation.
Once zero differential pressure is established and verified, press the recessed, momentary push-button (Self-zero button) located on the side of the device (see Fig. 3-2) to start the Self-zero function.
The zero process requires approximately 200mil/sec. During this time, the device will set its output signal to 0.0 Vdc.
3-5
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Page 27
Section 3 Operation
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Part Number: 541B100AAG
August, 2009
Figure 3-3 Flow Control System Block Diagram. (MFC only)
3-6
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
4-1 Overview
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 4 Maintenance
& Troubleshooting
No routine maintenance is required on the SLA6900/SLA6800 Series. If an in­line filter is used, the filtering elements should be periodically replaced. This section provides the following information:
• Troubleshooting
• Gas Conversion Factors
• Orifice Sizing*
• Restrictor Sizing
* indicates MFC only
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Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
4-2 Troubleshooting
Part Number: 541B100AAG
August, 2009
This section contains suggestions to help diagnose MFC/MFM related problems in the gas distribution system and answers commonly asked questions.
Brooks PN# S273Z668AAA breakout kit can be used as an accessory for diagnosing electrical problems.
a. Problem: Flow/flow signal doesn’t reach setpoint. (MFC Only)
Failure of the flow rate or flow signal to achieve the setpoint could be caused by a number of factors:
1. Insufficient pressure drop across the SLA6950/SLA6850 MFC (low or no
pressure). If there is not enough pressure differential across the MFC, it is
impossible for the MFC’s valve orifice to pass the full scale flow rate. To
check for this condition, compare the actual inlet/outlet pressure drop with
that specified on the order. Increase the pressure if necessary.
2. Setpoint is below minimum. MFCs with metal seats may have a
leak-through rate of up to 3% of full scale. These instruments are not
guaranteed to operate below setpoints of 3.3% FS.
4-2
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Page 30
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 4 Maintenance
& Troubleshooting
3. Clogged sensor tube. If the MFC sensor tube is clogged, the flow signal will
be very low or zero while the actual flow will be at the valve’s maximum
rate.
4. Clogged restrictor. If the MFC restrictor becomes clogged, a much larger
portion of the flow stream will pass through the sensor rather than going
straight through the restrictor. The symptom of this condition is a subst antially
reduced actual flow with a flow signal that matches the setpoint.
5. If the Valve Override pin is active, the valve will be forced open or closed.
Set this pin to its normal level before setting a setpoint.
b. Problem: Flow rate in excess of 100% at zero setpoint.
1. V alve Override pin set to open.
c. Problem: Flow/flow signal ‘unstable’.
SLA6950/SLA6850 MFC performance is tuned during calibration at the
conditions specified on the order. If the conditions in use (inlet and outlet
pressure, temperature, attitude, gas or mixture type) are different or
become different over time, the MFC may not perform as it did when it left
the factory . There are numerous solutions to this situation:
1. Restore the conditions to the values as they appear on the order.
2. ‘Adaptive valve control’ the MFC. The MFC contains a function which
allows it to learn about its environment. Adaptive valve control help s to
match the valve performance to the gas, pressure, and temperature of
actual use. Carefully read the section on adaptive valve control in Section
3-4.
d. Question: What is the purpose of the recessed push-button on the
side of the MFC?
Answer: This push-button is used to start a Self-zero function, DO NOT
press it unless you are performing this function as described in Section 3-5.
Inlet Pressure = 10 psig Outlet Pressure = 10 inches of water (0.4 psig) or less Note: Flow Rate based on Nitrogen
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Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Table 4-1 Bench Troubleshooting for MFC/MFM.
Trouble Possible Cause Check/Corrective Action
Output stays at zero level regardless Closed or clogged flow path up- or downstream or Open valve(s). Clean filter(s). Remove any foreign material from gas delivery system. of command and there is no flow the controller. through the controller.
Clogged Control Valve. Check TP3 with the command at 100%. If the voltage is more negative than -11V,
-0 volts applied to the valve override input Check valve override input. Refer to Section 2-10 for terminal assignments. Defective sensor. Check sensor resistance. Refer to Table 4-2. Defective printed circuit board. Replace printed circuit board. Clogged Sensor tube and restrictor and/or a
clogged orifice. Notify Factory Service Center.
Output signal stays at +6.8 Volts +15 Volts applied to the valve override input. Check the valve override terminal. Refer to Section 2-10 for terminal assignments. regardless of command and through the controller. there is flow Defective printed circuit board. Replace printed circuit board.
Setpoint input floating. Connect command signal. Refer to Section 2-10 for terminal assignments.
Valve stuck open or leaky. Notify Factory Service Center.
Output signal follows set-point at Leaky control valve Notify Factory Service Center. higher commands but will not go to zero.
Output signal follows set-point at Insufficient inlet pressure or pressure drop. Adjust pressures, inspect in-line filters and clear/replace as necessary. lower commands but does not reach full scale. Wrong gas or conditions. Check Factory Calibration Information.
Partially clogged sensor Notify Factory Service Center. Partially clogged valve. Notify Factory Service Center.
Controller grossly out of calibration. Partially clogged sensor. Notify Factory Service Center. Flow is higher than desired.
Controller grossly out of calibration. Partially clogged restrictor. Notify Factory Service Center. Flow is lower than desired.
Controller oscillates. Pressure drop or inlet pressure excessive. Adjust pressures.
Oversized orifice. Check orifice size. Refer to Section 4-3. Wrong gas or conditions. Check Factory Calibration Information. Faulty pressure regulator. Check regulator output. Defective printed circuit board. Replace printed circuit board.
disassemble and repair the control valve. Refer to Sections 4-3 and 4-4.
August, 2009
Figure 4-1 Bench Troubleshooting Circuit
4-4
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Table 4-2. Sensor Troubleshooting.
SENSOR
SCHEMATIC
Remove the sensor connector from the PC Board for this procedure.
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
PIN NO. FUNCTION
1 Heater 2 Temperature
3 Temperature 4 Sensor Common
5 Heater Common
Section 4 Maintenance
& Troubleshooting
Upstream
Sensor (Su)
Downstream
Sensor (Sd)
OHMMETER CONNECTION RESULT IF ELECTRICALLY FUNCTIONAL
Open circuit on ohmmeter. If either heater (1) or
Pin 1 or 4 to meter body sensor common (4) are shorted, an ohmmeter
reading will be obtained.
Pin 4 to Pin 2 Nominal 1100 ohms reading, depending on
Pin 4 to Pin 3
Pin 5 to Pin 1 Nominal 1000 ohm reading. Pin 6 to Pin 7 Nominal ohm reading.
temperature and ohmmeter current.
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Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Table 4-3 Orifice Capacities.
Orifice Size (inches) Minimum Flow Rate (sccm)
0°C (21.1°C)
0.0013 5.3 (5.7)
0.002 12.5 (13.5)
0.003 39.2 (42.2)
0.004 82.5 (88.9)
0.0055 190 (205)
0.007 374 (403)
0.010 748 (806)
0.014 1364 (1469)
0.020 2673 (2879)
0.032 6490 (6991)
0.048 12980 (13980)
0.062 22000 (2879)
0.078 31900 (34400)
0.093 42500 (45800)
0.120 69300 (74700)
Part Number: 541B100AAG
August, 2009
4-3 Gas Conversion Factors
If a mass flow controller is operated on a gas other than the gas it was calibrated with, a scale shift will occur in the relation between the output signal and the mass flow rate. This is due to the difference in heat capacities between the two gases. This scale shift can be approximated by using the ratio of the molar specific heat of the two gases or by sensor conversion factor. A list of sensor conversion factors is given in Table 4-4. T o change to a new gas, multiply the output reading by the ratio of the gas factor for the desired gas by the gas factor for the calibration gas used.
Example:
The controller is calibrated for Nitrogen. The desired gas is Carbon Dioxide (CO2) The output reading is 75 sccm when Carbon Dioxide is flowing Then 75 x 0.773 = 57.98 sccm of (CO2)
In order to calculate the conversion factor for a gas mixture, the following formula should be used:
4-6
Where, P1 = percentage (%) of gas 1 (by volume) P2 = percentage (%) of gas 2 (by volume)
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
4-4 Orifice Sizing
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 4 Maintenance
& Troubleshooting
Pn = percentage (%) of gas n (by volume) Example: The desired gas is 20% Helium (He) and 80% Chlorine (Cl2) by
volume. The desired full scale flow rate of the mixture is 20 slpm. Sensor conversion factor for the mixture is:
Nitrogen equivalent flow = 20/.945 = 21.16 slpm Nitrogen It is generally accepted that the mass flow rate derived from this equation is
only accurate to ±5%. The sensor conversion factors given in Table 4-5 are calculated based on a gas temperature of 21°C and a pressure of one atmosphere. The specific heat of most gases is not strongly pressure, and/or temperature, dependent. However, gas conditions that vary widely from these reference conditions may cause an additional error due to the change in specific heat caused by pressure and/or temperature.
The Orifice Sizing Nomograph, Figure 4-2, is used to calculate the control valve's orifice size when changing any or all of the following factors from the original factory calibration:
gas operating pressure (inlet and outlet) flow range
The flow controller's orifice is factory-sized to a preselected gas, operating pressure and flow range. Note that the orifice is marked with its size in thousandths of an inch. When changing the aforementioned factors, calculate the new orifice size by following the procedure and example outlined in the following paragraphs.
Example: Determine the orifice size for the following conditions:
Gas: Hydrogen Flow Rate: 2,000 sccm Outlet Pressure: 30 psig Inlet Pressure: 50 psig
1. Determine Nitrogen equivalent flow rate (refer to T able 4-4).
OR
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Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Where: Q
NITROGEN
= Nitrogen equivalent flow rate (sccm)
Part Number: 541B100AAG
August, 2009
Q
GAS
ρρ
ρ
ρρ
NITROGEN
ρρ
ρ
ρρ
GAS
SG
GAS
= Desired flow rate of the gas (sccm) = Density of Nitrogen at 70°F = Density of the gas (taken at customer temperature) = Specific gravity of the gas (t aken at customer
temperature)
Refer to Table 4-5 for densities. Example:
Q
= 2,000 sccm
gas
= 2,000 x .269
4-8
= 538 sccm Nitrogen In order to calculate the orifice conversion factor when using a gas mixture,
the following formula must be used:
Where P
P P
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= percent age by volume of gas 2
2
= percent age by volume of gas n
n
= percent age by volume of gas 1
1
Page 36
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 4 Maintenance
& Troubleshooting
Example: Find the Nitrogen equivalent for 20 slpm of a 20% Helium and 80% Chlorine gas mixture.
Q
Nitrogen
=Q
(orifice conversion factor)
gas
= 20 x 1.439 = 28.78 slpm Nitrogen
2. If inlet and outlet pressures are given in gauge pressure (psig) add 14.7 to
convert to absolute pressure (psia).
Outlet Pressure — 30 psig + 14.7 = 44.7 psia
Inlet Pressure — 50 psig + 14.7 = 64.7 psia
3. Determine Critical Pressure Drop
Critical pressure drop occurs when the outlet pressure (psia) is less than
half the inlet pressure (psia) or
If these conditions exist, the pressure drop (Dp) should be calculated as
follows:
Dp = Pressure drop (psi) Pin= Inlet pressure (psia)
If these conditions do not exist, pressure drop equals the inlet pressure
minus the outlet pressure.
Then Dp = 64.7 - 44.7 = 20 psi
4. Using the nomograph, locate the pressure drop (psi) on the vertical line
marked "Dp" (Point A).
5. Locate the Nitrogen equivalent flow rate (sccm Nitrogen) on the vertical line
marked "Q
6. Draw a line connecting Dp and Q
Nitrogen
" (Point B).
and extend it to the baseline. Mark
Nitrogen
this point (Point C).
7. Locate inlet pressure (psia) on the vertical line marked "Pin" (Point D).
8. Draw a line connecting P
(Point D) and baseline (Point C) and then extend
in
this line to the vertical line marked Do (orifice diameter, inches) (Point E).
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Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
9. This point on the line is the minimum orifice size for the given
conditions. If this point is between two orifice sizes, select the next largest
size orifice to ensure adequate flow. If the orifice selected falls below .0013,
choose .0013 size orifice.
For the example in Figure 4-3, the .007 size orifice would be selected.
4-5 Restrictor Sizing
The restrictor assembly is a ranging device for the sensor portion of the controller. It creates a pressure drop which is linear with flow rate. This divert s a sample quantity of the process gas flow through the sensor. Each restrictor maintains a ratio of sensor flow to restrictor flow , however, the total flow through each restrictor is different. Different restrictors (active area) have different pressure drops and produce controllers with dif ferent full scale flow rates. For a discussion of the interaction of the various parts of the controller , you are urged to review Section 3-2, Theory of Operation.
Part Number: 541B100AAG
August, 2009
If the restrictor assembly has been contaminated with foreign matter , the pressure drop versus flow characteristics will be altered and it must be cleaned or replaced. It may also be necessary to replace the restrictor assembly when the mass flow controller is to be calibrated to a new flow rate.
Restrictor assembly replacement should be performed only by trained personnel. Consult Factory / Service center.
Restrictors
The SLA6900/SLA6800 Series mass flow controller/meter uses two types of restrictor assemblies depending on full scale flowrate and expected service conditions.
1. Wire mesh for Nitrogen equivalent flow rates above 3.4 slpm. These restrictor assemblies are made from a cylinder of wire mesh and are easily cleaned if they become contaminated in service.
2. Anti-Clog Laminar Flow Element (A.C.L.F.E.) - This type of restrictor assembly is used for Nitrogen equivalent flow rates less than 3.4 slpm.
Sizing
All SLA6900/SLA6800 Series Restrictor Assemblies are factory adjusted to provide a specific pressure drop for each flow rate. This corresponds to the desired full scale flow rate. A list of restrictor assemblies used in the SLA6900/SLA6800 Series mass flow controller/meter is shown in Table 4-4.
Example:
The desired gas is Silane (SiH4). The desired full scale flow rate is 200 sccm. Sensor conversion factor is 0.625 from Table 4-4. Nitrogen equivalent flow = 200/0.625 = 320 sccm Nitrogen
In the example above a Size P restrictor would be selected.
4-10
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Page 38
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Section 4 Maintenance
& Troubleshooting
Part Number: 541B100AAG August, 2009
Table 4-4 Conversion Factors (Nitrogen Base).
GAS NAME FORMULA SENSOR ORIFICE DENSITY (KG/m3)
Acetylene C2H Air Mixture 0.998 1.018 1.293 Allene C Ammonia NH Argon Ar 1.395 1.195 1.784 Arsine AsH
Boron Trichloride BCL Boron Trifluoride BF Bromine Pentafluoride BrF Bromine Trifluoride BrF Bromotrifluoroethylene C Bromotrifluoromethane f-13B1 CBrF 1,3-Butadiene C4H Butane C4H 1-Butene C4H CIS-2-Butene C4H Trans-2-Butene C4H
Carbon Dioxide CO Carbon Disulfide CS Carbon Monoxide CO 0.995 1.000 1.250 Carbon Tetrachloride CCL Carbon Tetrafluoride f-14 CF Carbonyl Fluoride COF Carbonyl Sulfide COS 0.680 1.463 2.180 Chlorine CL Chlorine Dioxide CLO Chlorine Trifluoride CLF 2-Chlorobutane C4H9Cl 0.234 1.818 4.134 Chlorodifluoromethane f-22 CHCLF Chloroform (Trichloromethane) CHCL Chloropentafluoroethane f-115 C2CLF Chlorotrifluoroethylene C2CLF Chlorotrifluoromethane f-13 CCLF Cyanogen (CN) Cyanogen Chloride CLCN 0.618 1.480 2.730 Cyclobutane C4H Cyclopropane C3H
Deuterium D Diborane B2H Diboromodifluoromethane f-12B2 CBr2F 1,2-Dibromotetrafluoroethane f-114B2 C2Br2F Dichlorodifluoromethane f-12 CCL2F Dichlorofluoromethane f-21 CHCL2F 0.456 1.985 4.912 Dichlorosilane SiH2CL 1,2-Dichloroethane C2H4Cl 1,2-Dichlorotetrafluoroethane f-114 C2CL2F 2,2 Dichloro C2HC12F 1,1-Difluoro-1-Chloroethane C2H3CLF 1,1-Difluoroethane CH3CHF 1,1-Difluoroethylene CH2:CF Diethylsilane C4H12Si 0.183 1.775 3.940 Difluoromethane f-32 CF2H Dimethylamine (CH3)2NH 0.370 1.269 2.013 Dimethylether (CH3)2O 0.392 1.281 2.055 2,2-Dimethylpropane C(CH3) Disilane Si2H
Ethane C2H Ethanol C2H6O 0.394 1.282 2.057 Ethylacetylene C4H Ethyl Chloride C2H5CL 0.408 1.516 2.879
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
FACTOR FACTOR @0°C, 1 atm
0.615 0.970 1.173
0.478 1.199 1.787
0.786 0.781 0.771
0.754 1.661 3.478
0.443 2.044 5.227
0.579 1.569 3.025
0.287 2.502 7.806
0.439 2.214 6.108
0.326 2.397 7.165
0.412 2.303 6.615
0.354 1.413 2.491
0.257 1.467 2.593
0.294 1.435 2.503
0.320 1.435 2.503
0.291 1.435 2.503
0.740 1.255 1.977
0.638 1.650 3.393
0.344 2.345 6.860
0.440 1.770 3.926
0.567 1.555 2.045
0.876 1.598 3.214
0.693 1.554 3.011
0.433 1.812 4.125
0.505 1.770 3.906
0.442 2.066 5.340
0.243 2.397 7.165
0.337 2.044 5.208
0.430 1.985 4.912
0.498 1.366 2.322
0.387 1.413 2.491
0.505 1.224 1.877
0.995 0.379 0.177
0.448 1.000 1.235
0.363 2.652 8.768
0.215 2.905 10.53
0.390 2.099 5.492
0.442 1.897 4.506
0.382 1.879 4.419
0.231 2.449 7.479
0.259 2.336 6.829
0.341 1.957 4.776
0.415 1.536 2.940
0.458 1.512 2.860
0.627 1.360 2.411
0.247 1.613 3.244
0.332 1.493 2.779
0.490 1.038 1.357
0.365 1.384 2.388
3H4
2
2
3
3
5
3
BrF
2
2
4
2
2
3
3
3
3
6
10
8
8
8
4
2
2
3
2
3
5
3
3
2
8
6
6
2
4
2
2
2
4
3
2
2
2
2
4
6
6
6
Ref. No. J-836D508 gasdata.doc Vsn. 8.6
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4-11
Page 39
Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Table 4-4 Conversion Factors (Nitrogen Base) Continued.
GAS NAME FORMULA SENSOR ORIFICE DENSITY (KG/m3)
Ethylene C2H Ethylene Oxide C
Fluorine F Fluoroform f-23 CHF Germane GeH Germanium Tetrachloride GeCl
Halothane (R-123B1) C2HBrClF Helium He 1.386 0.378 0.178 Hexafluoroacetone F3CCOCF Hexaflorobenzine C6F Hexafluoroethane f-116 C Hexafuoropropylene (HFP) C Hexamethyldisilane (HMDS) (CH2)6Si Hexane C6H Hydrogen H Hydrogen Bromide HBr 0.987 1.695 3.645
4
O 0.589 1.254 1.965
2H4
2
3
4
4
3
3
6
2F6
3F6
2
14
2
Hydrogen Chloride HCL 0.983 1.141 1.639 Hydrogen Cyanide HCN 0.744 0.973 1.179 Hydrogen Fluoride HF 0.998 0.845 0.893 Hydrogen Iodide HI 0.953 2.144 5.789 Hydrogen Selenide H2Se 0.837 1.695 3.613 Hydrogen Sulfide H2S 0.850 1.108 1.539
Iodine Pentafluoride IF Isobutane C4H Isobutene C4H Isopentane C5H
5
10
8
12
Krypton Kr 1.382 1.729 3.708 Methane CH
Methylacetylene C3H Methyl Bromide CH3Br 0.646 1.834 4.236 3-Methyl-1-butene C5H Methyl Chloride CH3CL 0.687 1.347 2.308
4
4
10
Methyl Fluoride CH3F 0.761 1.102 1.518 Methyl Mercaptan CH4S 0.588 1.313 2.146 Methyl Silane CH6Si 0.393 1.283 2.061 Methyl Trichlorosilane (MTS) CH3Cl3Si 0.267 2.310 6.675 Methyl Vinyl Ether C3H6O 0.377 1.435 2.567 Monoethanolamine C2H7NO 0.305 1.477 2.728 Monoethylamine C2HH5NH Monomethylamine CH3NH
2
2
Neon Ne 1.398 0.847 0.902 Nickel Carbonyl Ni(CO) Nitric Oxide NO 0.995 1.030 1.339 Nitrogen N Nitrogen Dioxide NO Nitrogen Trifluoride NF Nitrogen Trioxide N2O Nitrosyl Chloride NOCL 0.644 1.529 2.913
4
2
2
3
3
Nitrous Oxide N2O 0.752 1.259 1.964 Octofluorocyclobutane C4F
Oxygen O Oxygen Difluoride OF Ozone O
Pentafluorethane f-125 C2HF Pentane (n-Pentane) C5H Perchloryl Fluoride CLO3F 0.448 1.905 4.571 Perfluorobutane C4F Perfluoro-2-Butene C4F Perfluoromethyl-vinylether PMVE 0.296 2.029 5.131
8
2
2
3
5
12
10
8
FACTOR FACTOR @0°C, 1 atm
0.619 1.000 1.261
0.924 1.163 1.695
0.529 1.584 3.127
0.649 1.653 3.418
0.268 2.766 9.574
0.257 2.654 8.814
0.219 2.434 7.414
0.632 2.577 8.309
0.255 2.219 6.139
0.249 2.312 6.663
0.139 2.404 7.208
0.204 1.757 3.847
1.008 0.269 0.090
0.283 2.819 9.907
0.260 1.440 2.593
0.289 1.435 2.503
0.211 1.605 3.222
0.763 0.763 0.717
0.473 1.196 1.782
0.252 1.584 3.127
0.359 1.269 2.013
0.565 1.067 1.420
0.212 2.371 7.008
1.000 1.000 1.251
0.758 1.713 2.052
0.501 1.598 3.168
0.443 1.649 3.389
0.169 2.672 8.933
0.988 1.067 1.429
0.672 1.388 2.402
0.738 1.310 2.138
0.287 2.070 5.360
0.212 1.605 3.222
0.738 2.918 10.61
0.268 2.672 8.933
August, 2009
4-12
Ref. No. J-836D508 gasdata.doc Vsn. 8.6
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Section 4 Maintenance
& Troubleshooting
Part Number: 541B100AAG August, 2009
Table 4-4 Conversion Factors (Nitrogen Base) Continued.
GAS NAME FORMULA SENSOR ORIFICE DENSITY (KG/m3)
Perfluoropropane C3F Pentane (n-Pentane) C Phosgene COCL Phosphine PH Phosphorous Pentafluoride PF Phosphorous Trifluoride PF Propane (same as CH Propylene (Propene) C
Rhenium Hexafluoride ReF Silane SiH
Silicon Tetrachloride SiCL Silicon Tetrafluoride SiF Sulfur DioxideSO Sulfur Hexafluoride SF Sulfur Tetrafluoride SF Sulfur TrioxideSO Sulfuryl Fluoride SO
Tetrachloromethane CCL Tetrafluoroethylene (TFE) C2F Tetrafluorohydrazine N2F Trichlorofluoromethane f-11 CCL3F 0.374 2.244 6.281 TrichlorosilaneSiHCL Trimethyloxyborane (TMB) B(OCH3) 1,1,2-Trichloro-1,1,2-Triflouroet f-113 C2CL3F Trimethylamine(CH3)3N 0.316 1.467 2.639 Tungsten Hexafluoride WF
Uranimum Hexafluoride UF Vinyl BromideC2H3Br 0.524 1.985 4.772
Vinyl ChlorideC2H3CL 0.542 1.492 2.788 Vinyl FluorideC2H3F 0.576 1.281 2.046
Water Vapor H2O 0.861 0.802 0.804 Xenon Xe 1.383 2.180 5.851
2
3
3CH2CH3
4
2
3
3
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
FACTOR FACTOR @0°C, 1 atm
8
5H12
0.504 1.881 4.418
0.783 1.100 1.517
5
)C
3
3H8
3H6
6
0.625 1.070 1.440
4
4
0.728 1.529 2.858
6
4
0.535 1.691 3.575
2F2
4
4
4
0.329 2.201 6.038
3
3
6
6
0.179 2.591 8.396
0.212 1.605 3.222
0.346 2.109 5.620
0.495 1.770 3.906
0.343 1.274 2.008
0.401 1.234 1.875
0.230 3.279 13.41
0.310 2.465 7.579
0.395 1.931 4.648
0.270 2.348 6.516
0.353 1.957 4.776
0.423 1.931 4.648
0.344 2.345 6.858
0.361 1.905 4.526
0.367 1.926 4.624
0.300 1.929 4.638
0.231 2.520 7.920
0.227 3.264 13.28
0.220 3.548 15.70
Ref. No. J-836D508 gasdata.doc Vsn. 8.6
Note: If the calculated flow rate is such that two different size restrictors could be used, always select the larger size. If a mixture of two or more gases is being used, the restrictor selection must be based on a Nitrogen equivalent flow rate of the mixture.
Example: The desired gas is 20% Helium (He) and 80% Chlorine (Cl2) by volume. The desired full scale flow rate of the mixture is 20 slpm. Sensor conversion factor for the mixture is:
Nitrogen equivalent flow = 20/.945 = 21.16 slpm Nitrogen. In this example a Size 4 Wire Mesh Assembly would be selected.
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4-13
Page 41
Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Part Number: 541B100AAG
August, 2009
Figure 4-2 Model SLA6950 Series Orifice Sizing Nomograph.
4-14
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Page 42
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Section 4 Maintenance
& Troubleshooting
Figure 4-3 Example Nomograph.
4-15
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Page 43
Section 4 Maintenance & Troubleshooting
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-TMF-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Table 4-5 Model SLA6900/SLA6800 Series Standard Restrictors.
Size Low High ACLFE Wire Mesh
SCCM Nitrogen Equivalent Flow* Part Number
D 8.038 11.38 S110Z275BMG
E 11.25 15.93 S110Z276BMG
F 15.75 22.30 S110Z277BMG G 22.05 31.23 S110Z278BMG H 30.88 43.73 S110Z279BMG
J 43.23 61.21 S110Z280BMG
K 60.52 85.70 S110Z281BMG
L 84.73 119.9 S110Z282BMG M 118.6 167.9 S110Z283BMG N 166.0 235.2 S110Z284BMG
P 232.5 329.3 S110Z285BMG Q 325.4 460.9 S110Z286BMG R 455.7 645.3 S110Z287BMG
S 638.0 903.4 S110Z288BMG
T 893.2 1265. S110Z289BMG U 1250. 1771. S110Z290BMG
V 1750. 2479. S110Z291BMG W 2451. 3471. S110Z292BMG
X 3431. 4859. S110Z319BMG
Y 4804. 6802. S110Z321BMG
1 6724. 9523. S110Z317BMG
2 9388. 13337. S110Z228BMG
3 13176. 18667. S110Z226BMG
4 18457. 30060. S110Z224BMG
Range
August, 2009
*Materials: BMG = 316 Stainless Steel Electropolished
NOTES:• For flow rates less than 8 sccm, use the low flow plug, P/N 618K019BMG in place of a restrictor assembly.
• If two sizes are allowed because of overlap, select the larger size.
• Restrictor size not required to enter order .
4-16
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Page 44
Installation and Operation Manual
CE Certificationof Mass Flow Equipment
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
CE Certification of Mass Flow Equipment
Dansk
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Emne : Tillæg til instruktions manual. Reference : CE mærkning af Masse Flow udstyr Dato : Januar-1996.
Brooks Instrument har gennemført CE mærkning af elektronisk udstyr med succes, i henhold til regulativet om elektrisk støj (EMC direktivet 89/336/EEC). Der skal dog gøres opmærksom på benyttelsen af signalkabler i forbindelse med CE mærkede udstyr.
Kvaliteten af signal kabler og stik:
Brooks lever kabler af høj kvalitet, der imødekommer specifikationerne til CE mærkning. Hvis der anvendes andre kabel typer skal der benyttes et skærmet kabel med hel skærm med 100% dækning. Forbindelses stikket type “D” eller “cirkulære”, skal være skærmet med metalhus og eventuelle PG-forskruninger skal enten være af metal eller metal skærmet. Skærmen skal forbindes, i begge ender, til stikkets metalhus eller PG-forskruningen og have forbindelse over 360 grader. Skærmen bør være forbundet til jord. “Card Edge” stik er standard ikke af metal, der skal derfor ligeledes benyttes et skærmet kabel med hel skærm med 100% dækning. Skærmen bør være forbundet til jord. Forbindelse af stikket; venligst referer til vedlagte instruktions manual. Med venlig hilsen,
Deutsch
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Subject : Nachtrag zur Bedienungsanleitung. Referenz : CE Zertifizierung für Massedurchflußgeräte Datum : Januar-1996.
Nach erfolgreichen Tests enstprechend den Vorschiften der Elektromagnetischen Verträglichkeit (EMC Richtlinie 89/336/ EEC) erhalten die Brooks-Geräte (elektrische/elektronische Komponenten) das CE-Zeichen. Bei der Auswahl der Verbindungskabel für CE-zertifizierte Geräte sind spezielle Anforderungen zu beachten.
Qualität der Verbindungskabel, Anschlußstecker und der Kabeldurchführungen
Die hochwertigen Qualitätskabel von Brooks entsprechen der Spezifikation der CE-Zertifizierung. Bei Verwendung eigener Verbindungskabel sollten Sie darauf achten, daß eine 100 %igenSchirmababdeckung des Kabels gewährleistet ist.
·“D” oder “Rund” -Verbindungsstecker sollten eine Abschirmung aus Metall besitzen. Wenn möglich, sollten Kabeldurchführungen mit Anschlußmöglichkeiten für die Kabelabschrimung verwendet werden. Die Abschirmung des Kabels ist auf beiden Seiten des Steckers oder der Kabeldurchführungen über den vollen Umfang von 360 ° anzuschließen.
Die Abschirmung ist mit dem Erdpotential zu verbinden. Platinen-Steckverbindunger sind standardmäßige keine metallgeschirmten Verbindungen. Um die Anforderungen der CE­Zertifizierung zu erfüllen, sind Kabel mit einer 100 %igen Schirmababdeckung zu verwenden. Die Abschirmung ist mit dem Erdpotential zu verbinden.
Die Belegung der Anschlußpins können Sie dem beigelegten Bedienungshandbuch entnehmen.
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A-1
Page 45
CE Certification of Mass Flow Equipment
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
August, 2009
English
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Subject : Addendum to the Instruction Manual. Reference : CE certification of Mass Flow Equipment Date : January-1996.
The Brooks (electric/electronic) equipment bearing the CE mark has been successfully tested to the regulations of the Electro Magnetic Compatibility (EMC directive 89/336/EEC). Special attention however is required when selecting the signal cable to be used with CE marked equipment.
Quality of the signal cable, cable glands and connectors:
Brooks supplies high quality cable(s) which meets the specifications for CE certification. If you provide your own signal cable you should use a cable which is overall completely screened with a 100% shield. “D” or “Circular” type connectors used should be shielded with a metal shield. If applicable, metal cable glands must be used providing cable screen clamping.
The cable screen should be connected to the metal shell or gland and shielded at both ends over 360 Degrees. The shield should be terminated to a earth ground. Card Edge Connectors are standard non-metallic. The cables used must be screened with 100% shield to comply with CE certification.
The shield should be terminated to a earth ground. For pin configuration : Please refer to the enclosed Instruction Manual.
Español
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Asunto : Addendum al Manual de Instrucciones. Referencia : Certificación CE de los Equipos de Caudal Másico Fecha : Enero-1996.
Los equipos de Brooks (eléctricos/electrónicos) en relación con la marca CE han pasado satisfactoriamente las pruebas referentes a las regulaciones de Compatibilidad Electro magnética (EMC directiva 89/336/EEC). Sin embargo se requiere una atención especial en el momento de seleccionar el cable de señal cuando se va a utilizar un equipo con marca CE
Calidad del cable de señal, prensaestopas y conectores:
Brooks suministra cable(s) de alta calidad, que cumple las especificaciones de la certificación CE . Si usted adquiere su propio cable de señal, debería usar un cable que esté completamente protegido en su conjunto con un apantallamiento del 100%.
Cuando utilice conectores del tipo “D” ó “Circular” deberían estar protegidos con una pantalla metálica. Cuando sea posible, se deberán utilizar prensaestopas metálicos provistos de abrazadera para la pantalla del cable. La pantalla del cable deberá ser conectada al casquillo metálico ó prensa y protegida en ambos extremos completamente en los 360 Grados. La pantalla deberá conectarse a tierra.
Los conectores estandar de tipo tarjeta (Card Edge) no son metálicos, los cables utilizados deberán ser protegidos con un apantallamiento del 100% para cumplir con la certificación CE. La pantalla deberá conectarse a tierra.
Para ver la configuración de los pines: Por favor, consultar Manual de Instrucciones adjunto.
A-2
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Installation and Operation Manual
CE Certificationof Mass Flow Equipment
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Français
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Sujet : Annexe au Manuel d’Instructions. Référence : Certification CE des Débitmètres Massiques à Effet Thermique. Date : Janvier 1996.
Messieurs, Les équipements Brooks (électriques/électroniques) portant le label CE ont été testés avec succès selon les règles de la Compatibilité Electromagnétique (directive CEM 89/336/EEC). Cependant, la plus grande attention doit être apportée en ce qui concerne la sélection du câble utilisé pour véhiculer le signal d’un appareil portant le label CE.
Qualité du câble, des presse-étoupes et des connecteurs:
Brooks fournit des câbles de haute qualité répondant aux spécifications de la certification CE. Si vous approvisionnez vous-même ce câble, vous devez utiliser un câble blindé à 100 %. Les connecteurs « D » ou de type « circulaire » doivent être reliés à la terre. Si des presse-étoupes sont nécessaires, ceux ci doivent être métalliques avec mise à la terre. Le blindage doit être raccordé aux connecteurs métalliques ou aux presse-étoupes sur le pourtour complet du câble, et à chacune de ses extrémités.
Tous les blindages doivent être reliés à la terre. Les connecteurs de type « card edge » sont non métalliques. Les câbles utilisés doivent être blindés à 100% pour satisfaire à la réglementation CE. Tous les blindages doivent être reliés à la terre. Se référer au manuel d’instruction pour le raccordement des contacts.
Greek
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
1996
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A-3
Page 47
CE Certification of Mass Flow Equipment
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
August, 2009
Italiano
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Oggetto : Addendum al manuale di istruzioni. Riferimento : Certificazione CE dei misuratori termici di portata in massa Data : Gennaio 1996.
Questa strumentazione (elettrica ed elettronica) prodotta da Brooks Instrument, soggetta a marcatura CE, ha superato con successo le prove richieste dalla direttiva per la Compatibilità Elettomagnetica (Direttiva EMC 89/336/EEC). E’ richiesta comunque una speciale attenzione nella scelta dei cavi di segnale da usarsi con la strumentazione soggetta a marchio CE.
Qualità dei cavi di segnale e dei relativi connettori:
Brooks fornisce cavi di elevata qualità che soddisfano le specifiche richieste dalla certificazione CE. Se l’utente intende usare propri cavi, questi devono possedere una schermatura del 100%. I connettori sia di tipo “D” che circolari devono possedere un guscio metallico. Se esiste un passacavo esso deve essere metallico e fornito di fissaggio per lo schermo del cavo. Lo schermo del cavo deve essere collegato al guscio metallico in modo da schermarlo a 360° e questo vale per entrambe le estemità.
Lo schermo deve essere collegato ad un terminale di terra. I connettori “Card Edge” sono normalmente non metallici. Il cavo impiegato deve comunque avere una schermatura del 100% per soddisfare la certificazione CE.
Lo schermo deve essere collegato ad un terminale di terra. Per il corretto cablaggio dei terminali occorre fare riferimento agli schemi del manuale di istruzioni dello strumento.
Nederlands
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Onderwerp : Addendum voor Instructie Handboek Referentie : CE certificering voor Mass Flow Meters & Controllers Datum : Januari 1996
Dames en heren, Alle CE gemarkeerde elektrische en elektronische produkten van Brooks Instrument zijn met succes getest en voldoen aan de wetgeving voor Electro Magnetische Compatibiliteit (EMC wetgeving volgens 89/336/EEC). Speciale aandacht is echter vereist wanneer de signaalkabel gekozen wordt voor gebruik met CE gemarkeerde produkten.
Kwaliteit van de signaalkabel en kabelaansluitingen:
• Brooks levert standaard kabels met een hoge kwaliteit, welke voldoen aan de specificaties voor CE certificering. Indien men voorziet in een eigen signaalkabel, moet er gebruik gemaakt worden van een kabel die volledig is afgeschermd met een bedekkingsgraad van 100%.
• “D” of “ronde” kabelconnectoren moeten afgeschermd zijn met een metalen connector kap. Indien kabelwartels worden toegepast, moeten metalen kabelwartels worden gebruikt die het mogelijk maken het kabelscherm in te klemmen Het kabelscherm moet aan beide zijden over 360° met de metalen connectorkap, of wartel verbonden worden. Het scherm moet worden verbonden met aarde.
• “Card-edge” connectors zijn standaard niet-metallisch. De gebruikte kabels moeten volledig afgeschermd zijn met een bedekkingsgraad van 100% om te voldoen aan de CE certificering. Het scherm moet worden verbonden met aarde.
Voor pin-configuraties a.u.b. verwijzen wij naar het bijgesloten instruktie handboek. Hoogachtend,
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Page 48
Installation and Operation Manual
CE Certificationof Mass Flow Equipment
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
Norsk
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Vedrørende : Vedlegg til håndbok Referanse : CE sertifisering av utstyr for massestrømsmåling og regulering Dato : Januar 1996
Til den det angår
Brooks Instrument elektrisk og elektronisk utstyr påført CE-merket har gjennomgått og bestått prøver som beskrevet i EMC forskrift om elektromagnetisk immunitet, direktiv 89/336/EEC. For å opprettholde denne klassifisering er det av stor viktighet at riktig kabel velges for tilkobling av det måletekniske utstyret.
Utførelse av signalkabel og tilhørende plugger:
• Brooks Instrument tilbyr levert med utstyret egnet kabel som møter de krav som stilles til CE-sertifisering.
• Dersom kunden selv velger kabel, må kabel med fullstendig, 100% skjerming av lederene benyttes. “D” type og runde plugger og forbindelser må være utført med kappe i metall og kabelnipler må være utført i metall for jordet innfesting av skjermen. Skjermen i kabelen må tilknyttes metallet i pluggen eller nippelen i begge ender over 360°, tilkoblet elektrisk jord.
• Kort-kantkontakter er normalt utført i kunststoff. De tilhørende flatkabler må være utført med fullstendig, 100% skjerming som kobles til elektrisk jord på riktig pinne i pluggen, for å møte CE sertifiseringskrav.
For tilkobling av medleverte plugger, vennligst se håndboken som hører til utstyret. Vennlig hilsen
Português
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Assunto : Adenda ao Manual de Instruções Referência : Certificação CE do Equipamento de Fluxo de Massa Data : Janeiro de 1996.
O equipamento (eléctrico/electrónico) Brooks com a marca CE foi testado com êxito nos termos do regulamento da Compatibilidade Electromagnética (directiva CEM 89/336/EEC). Todavia, ao seleccionar-se o cabo de sinal a utilizar com equipamento contendo a marca CE, será necessário ter uma atenção especial.
Qualidade do cabo de sinal, buchas de cabo e conectores:
A Brooks fornece cabo(s) de qualidade superior que cumprem os requesitos da certificação CE. Se fornecerem o vosso próprio cabo de sinal, devem utilizar um cabo que, na sua totalidade, seja isolado com uma blindagem de 100%. Os conectores tipo “D” ou “Circulares” devem ser blindados com uma blindagem metálica. Se tal for necessário, deve utilizar­se buchas metálicas de cabo para o isolamento do aperto do cabo.
O isolamento do cabo deve ser ligado à blindagem ou bucha metálica em ambas as extremidades em 360º. A blindagem deve terminar com a ligação à massa. Os conectores “Card Edge” não são, em geral, metálicos e os cabos utilizados devem ter um isolamento com blindagem a 100% nos termos da Certificação CE..
A blindagem deve terminar com ligação à massa. Relativamente à configuração da cavilha, queiram consultar o Manual de Instruções.
Suomi
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CE Certification of Mass Flow Equipment
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
August, 2009
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Asia : Lisäys Käyttöohjeisiin Viite : Massamäärämittareiden CE sertifiointi Päivämäärä : Tammikuu 1996
Brooksin CE merkillä varustetut sähköiset laitteet ovat läpäissyt EMC testit (direktiivi 89/336/EEC). Erityistä huomiota on kuitenkin kiinnitettävä signaalikaapelin valintaan.
Signaalikaapelin, kaapelin läpiviennin ja liittimen laatu
Brooks toimittaa korkealaatuisia kaapeleita, jotka täyttävät CE sertifikaatin vaatimukset. Hankkiessaan signaalikaapelin itse, olisi hankittava 100%:sti suojattu kaapeli. “D” tai “Circular” tyyppisen liitimen tulisi olla varustettu metallisuojalla. Mikälì mahdollista, tulisi käyttää metallisia kaapeliliittimiä kiinnitettäessä suojaa.
Kaapelin suoja tulisi olla liitetty metallisuojaan tai liittimeen molemmissa päissä 360°:n matkalta. Suojan tulisi olla maadoitettu.
“Card Edge Connector”it ovat standarditoimituksina ei-metallisia. Kaapeleiden täytyy olla 100%: sesti suojattuja jotta ne olisivat CE sertifikaatin mukaisia.
Suoja on oltava maadoitettu. Nastojen liittäminen; katso liitteenä oleva manuaali. Ystävällisin terveisin,
Svensk
Brooks Instrument 407 West Vine St. Hatfield, PA 19440 U.S.A.
Subject : Addendum to the Instruction Manual Reference : CE certification of Mass Flow Equipment Date : January 1996
Brooks (elektriska / elektronik) utrustning, som är CE-märkt, har testats och godkänts enligt gällande regler för elektromagnetisk kompabilitet (EMC direktiv 89/336/EEC). Speciell hänsyn måste emellertid tas vid val av signalkabel som ska användas tillsammans med CE-märkt utrustning.
Kvalitet på signalkabel och anslutningskontakter:
Brooks levererar som standard, kablar av hög kvalitet som motsvarar de krav som ställs för CE-godkännande. Om man använder en annan signalkabel ska kabeln i sin helhet vara skärmad till 100%. “D” eller “runda” typer av anslutningskontakter ska vara skärmade. Kabelgenomföringar ska vara av metall alternativt med metalliserad skärmning.
Kabelns skärm ska, i bada ändar, vara ansluten till kontakternas metallkåpor eller genomföringar med 360 graders skärmning.
Skärmen ska avslutas med en jordförbindelse. Kortkontakter är som standard ej metalliserade, kablar som används måste vara 100% skarmade för att överensstämma med CE-certifieringen.
Skärmen ska avslutas med en jordförbindelse. För elektrisk anslutning till kontaktstiften hänvisas till medföljande instruktionsmanual.
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Page 50
Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng Part Number: 541B100AAG August, 2009
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
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Installation and Operation Manual
X-TMF-SLA6900-SLA6800-MFC-eng
Part Number: 541B100AAG
Delta Class SLA6900 UHP & SLA6800 Series Metal Sealed MFC's/MFM's
LIMITED WARRANTY
Seller warrants that the Goods manufactured by Seller will be free from defects in materials or workmanship under normal use and service and that the Software will execute the programming instructions provided by Seller until the expiration of the earlier of twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller. Products purchased by Seller from a third party for resale to Buyer (“Resale Products”) shall carry only the warranty extended by the original manufacturer. All replacements or repairs necessitated by inadequate preventive maintenance, or by normal wear and usage, or by fault of Buyer, or by unsuitable power sources or by attack or deterioration under unsuitable environmental conditions, or by abuse, accident, alteration, misuse, improper installation, modification, repair, storage or handling, or any other cause not the fault of Seller are not covered by this limited warranty, and shall be at Buyer ’s expense. Goods repaired and parts replaced during the warranty period shall be in warranty for the remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only warranty made by Seller and can be amended only in a writing signed by an authorized representative of Seller.
BROOKS SERVICE AND SUPPORT
Brooks is committed to assuring all of our customers receive the ideal flow solution for their application, along with outstanding service and support to back it up. We operate first class repair facilities located around the world to provide rapid response and support. Each location utilizes primary standard calibration equipment to ensure accuracy and reliability for repairs and recalibration and is certified by our local Weights and Measures Authorities and traceable to the relevant International Standards.
Visit www.BrooksInstrument.com to locate the service location nearest to you.
August, 2009
ST ART-UP SERVICE AND IN-SITU CALIBRATION
Brooks Instrument can provide start-up service prior to operation when required. For some process applications, where ISO-9001 Quality Certification is important, it is mandatory to verify and/or (re)calibrate the products periodically. In many cases this service can be provided under in-situ conditions, and the results will be traceable to the relevant international quality standards.
CUSTOMER SEMINARS AND TRAINING
Brooks Instrument can provide customer seminars and dedicated training to engineers, end users and maintenance persons.
Please contact your nearest sales representative for more details.
HELP DESK
In case you need technical assistance:
Americas
1 888 554 FLOW Europe +31 (0) 318 549 290 Asia +81 (0) 3 5633 7100
Due to Brooks Instrument's commitment to continuous improvement of our products, all specifications are subject to change without notice.
TRADEMARKS
Brooks..........................................................Brooks Instrument, LLC
557 Dry Silicone .....................................................Dow Corning Co.
Freon................................................ E. I. DuPont deNemours & Co.
Kalrez..........................................................DuPont Dow Elastomers
Teflon ............................................... E. I. DuPont deNemours & Co.
TruCal .......................................................... Brooks Instrument, LLC
VCO ......................................................................... Cajon Company
VCR ......................................................................... Cajon Company
Viton..............................................DuPont Performance Elastomers
Vol-U-Meter .................................................Brooks Instrument, LLC
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Page 52
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