Broan RM604804, RM606004, RM60000, 23351483, 23351603 Installation Guide

RANGE AoST oR

RM60000 SERIES

RANGE HOOD

INSTALLATION INSTRUCTIONS

AND USER MANUAL

HBO026

Z_INTENDED FOR RESIDENTIAL USE ONLY/_

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INSTALLER: LEAVE THIS MANUAL WITH HOMEOWNER.

HOMEOWNER: USE AND CARE INFORMATION ON PAGE 10.

Broan-NuTone LLC, 926 West State Street, Hartford, Wl 53027 (1-800-637-!453) NuTone, Inc., 4820 Red Bank Road, Cincinnati, OH 45227 (1-800-543-8687)

Broan-NuTone Canada, Inc., 1140 Tristar Drive, Mississauga, ON L5T 1H9 (!-888-882-7626)

V05527 rev. D

WARNING WARNING

TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:

1. Use this unit only in the manner intended by the manufacturer, tf you have questions, contact the manufacturer at the address or telephone number listed in the warranty.

2. Before servicing or cleaning unit, switch power off at service panel and lock service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.

3. Installation work and electrical wiring must be done by qualified personnel in accordance with

all applicable codes and standards, including fire-rated construction codes and standards.

Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting.

Follow the heating equipment manufacturer's guidelines and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for

Heating, Refrigeration and Air Conditioning

Engineers (ASHRAE), and the local code authorities.

5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.

6. Ducted fans must always be vented to the outdoors.

7. Do not use this unit with any additional solid-state speed control device.

8. To reduce the risk of fire, use only steel ductwork.

9. This unit must be grounded.

TO REDUCE THE RISK OF A RANGE TOP GREASE FIRE:

a) Never leave surface units unattended at high

settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly on low or

medium settings.

b) Always turn hood ON when cooking at high heat or

when cooking flaming foods.

c) Clean ventilating fans frequently. Grease should not

be allowed to accumulate on fan or filter.

d) Use proper pan size. Always use cookware

appropriate for the size of the surface element.

TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP GREASE FIRE,

OBSERVE THE FOLLOWING*:

SMOTHER FLAMES with a close-fitting lid, cookie sheet or metal tray, then turn off the

burner. BE CAREFUL TO PREVENT BURNS.

IF THE FLAMES DO NOT GO OUT IMMEDIATELY, EVACUATE AND CALL THE FIRE DEPARTMENT.

2. NEVER PICK UP A FLAMING PAN - You may be burned.

3. DO NOT USE WATER, including wet dishcloths or towels - This could cause a violent steam explosion.

Use an extinguisher ONLY if:

A. You own a Class ABC extinguisher and

you know how to operate it.

B. The fire is small and contained in the area

where it started.

C. The fire department has been called.

D. You can fight the fire with your back to an exit.

* Based on "Kitchen Fire Safety Tips" published by NFPA.

CAUTION

1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.

2. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.

Your hood motor has a thermal overload which will automatically shut off the motor if it

becomes overheated. The motor will restart when it will be cooled down. If the motor continues

to shut off and restart, have the hood serviced.

For best capture of cooking impurities, the bottom of

the hood should be at a minimum of 24" and at a maximum of 30" above the cooking surface.

5. To reduce the risk of fire and to properly exhaust air, be sure to duct air outside - Do not exhaust air into spaces within walls or ceilings or into attics, crawl spaces or garage.

6. This product is equipped with a thermostat which may start blower automatically. To reduce the risk of injury and to prevent power from being switched on accidentally, switch power off at service panel and lock or tag service panel.

7. To reduce the risk of fire and electrical shock, the

Rangemaster RM60000 Series hood must be

installed with blower models RM325H, RM326H, 331 H, 332H, 335 or 336 only. Other blowers cannot

be substituted. (Blowers sold separately).

8. Use with approved cord-connection kit only.

9. Please read specification label on product for further information and requirements.

-2-

1,0 2,0 3,0 4,0

5,0 6,0 7,0 8,0 9,0 10,0

11,0 12,0 13,0 14,0 15,0 16,0

17,0 18,0

SELECT BLOWER OPTION AND iNSTALL DUCTWORK ..................................... 5

MEASURE iNSTALLATiON ............................................................ 5

PREPARE THE INSTALLATION ......................................................... 6

INSTALL BACKSPLASH ............................................................... 6

INSTALL WOOD MOUNTHNG STRHP ..................................................... 6

INSTALL THE HOOD ................................................................. 6

INSTALL TRANSHTHON TO ROUGH-HN PLATE .............................................. 7

INSTALL THE ROUGH-HN PLATE TO THE HOOD ........................................... 7

CONNECT THE WHRHNG .............................................................. 7

WHRHNGDHAGRAM .................................................................. 8

INSTALL THE OPTHONAL SOFFHT CHHMNEY .............................................. 8

INSTALL BLOWER .................................................................. 8

INSTALL LHGHT BULBS AND WARMING LAMPS ........................................... 8

INSTALL FILTERS ................................................................... 9

USE AND CARE .................................................................... 10

OPERATION ....................................................................... 10

SERVHCE PARTS .................................................................... 11

WARRANTY ....................................................................... 12

-3-

Waft & Roof

Caps, ExL Blowers

Elbows & In-Line

Dampers

Ductwork

MODEL 331R M_ 335 MODEL 437 MODEL 441

(600 cfm) OR (1200 cfm) OR (High Capacity (10" Rd.

332R (900 cfm) 336 (1500 cfm) Roof Cap) Wall Cap)

(Exterior Blower) (Exterior Blower) i

I ' i

L..................... _7ZTZTZTZ_"--ITIZLZIZZZZZ_-..................... J

i i i

i z

MODEL 647

(7" Rd.

Wall Cap)

MODEL 418 MODEL 421 MODEL 415

(10" Rd. Adjustable Elbow) (10' Rd. Vert. (7' Rd. Adjustable Elbow)

\ I

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\ / i

\ /

\ / I

\ / i

\ /

\ / !

In-Line Damper) !

MODEL 410 MODEL 407

(10" Rd, Duct - 2 ft. sections) (7" Rd, Duct - 2 ft, sections)

\v/

MODEL 634

OR 644

(Roof Cap)

z /

Choose 1 of 5 Discharge

7?ansitions

Choose 1 of 3 Blower Systems

MODEL 427 (4Vd x 18W'

to 10" Rd., 6'

high - lateral)

ROUGH-IN }<IT MODEL 332KR

(Use with all Exterior Blower

models: 331H, 332H, 335,336)

.... - T i ! .......... q.........................

I I I

i i

MODEL 423

(4W' x 181/2"to (41/2" x 18Vd' to (41/d' x 181/#' to (4Vd' x 181/2"to

10" Rd, - vertical) i 0" Rd.- horiz. 10" Rd. - 10" Rd.- horiz./

MODEL 424 MODEL 454 MODEL 453 I

front / rear) horiz, / right) left) I

L................... J ....................... J ....................... L ..................... J

_ONAL SOFFIT

i CHIMNEY i RMN SERIES

i i

\\ RM6O0O0

MODEL RM326R

BLOWER / ROUGH:IN }(IT (1200 cfm Interior Blower &

Rough-in Plate)

\ SERIES '_

(Canopy with

blower controls

& lighting.

Required for all OPTIONAL

instaNations.) BAFFLE

MODEL RM325R BLOWER / ROUGH-iN KIT

-_ ......... _ Rough-in Plate)

(600 cfm Interior Blower &

HOOD

FILTERS RRF SERIES

BY BROAN NUTONE

RM60000 SERIES

RANGE HOOD SYSTEM

=4 =

RMP SERIES BACKSPLASR (Stainless Steel wall covering

with warming shelves. Optional)

HLO030

1. SELECTBLOWER OPTION

AND INSTALL DUCTWORK

2. MEASUREINSTALLATION

Either an interior or exterior blower may be used with this hood. The RM60000 Series hood must be installed with blower models

RM325H, RM326H, 331H, 332H, 335 or 336 only. Other blowers cannot be substituted. (Blowers sold separately).

NOTES:I. The 331 H, 332H, 335 or 336 exterior blower MUST

BE installed with the rough-in kit model 332KR (sold separately).

2. in addition to the blower models listed above, this hood is also compatible with older internal blower versions

325H and 326H. However, discard the installation

instructions included with those blowers and contact our technical suppport to obtain replacement instruction.

Plan where and how the ductwork will be located. install proper-sized ductwork, transition(s), elbow(s), and roof or

wail cap for the type of blower you are using.

711(178 mm)

Dimensions for the most common installations are shown below.

Adjust your measurements for various heights of ceilings, soffits, cabinets or cooktops. For proper operation, the hood must be a

minimum of 24" and a maximum of 30" above the cooktop.

Standard 18" 18"

(457rnm)H (457 ram)

over'c0okto9 19"

cabinet (483 ram)

Top of wood

mounting strip

RMR Series

--_ BackspUash

24"

({}10 ram) Minimum distance

(optiona0

between the hood

MODEL RM328H SINGLE BLOWER

TYPICAL DUCTWORK

MODEL RM326H DUAL BLOWER

TYPICAL DUCTWORK

10" (254 mill)

10" (254 mm)

BLOWER

ROOFCAP

and the eooktop

-- Starldard 36"

Cooktop H cooktop HHOO2SA

(914 ram}

INSTALLATION WITH STANDARD !8" HIGH

OVER-COOKTOP CABINET

le'(254 mm)

ROUND DUCT

Stasdard 8 ft. (2,44 m) ceiling

(33 ram)

(114 x470to

(see page 4)

._ RNP Series

OPTIONAL SOFFIT CHIMNEY RMN SERIES

\ Top of wood

X mounting strip

Hood

_- IBacksplash

30" Maximum distance

(762 tara) between the hood

Cooktop m (914 tara) H

(optional)

and the cooktop

'1-- Standard 36"

j cooktop NH0027A

INSTALLATION WITH !2" SOFFIT OR

HH0026A

MODEL 331H, 332H, 338 OR 338 EXT.

BLOWERTYPICAL DUCTWORK

_5 _

3. PREPARETHE INSTALLATION

Remove the installation kit from inside the hood. Make sure that the fotlowing items are included:

+Wood strip 4nstallation manual

+Accessories including:

+Filters (Quantity varies depending on range hood width) +Bag of parts inciud+ng:

Screws #10-2" flat head (4),Screws #8-3/4" (8), Nuts #10-32 (4) Wail anchors (2), Washers 3/16" ID X 3/4" OD (2)

Using a Phillips #2 or a Robertson #2 screwdriver, unscrew the hood from the bottom of crate. Refer to figure beside to locate all 4 screws. Discard these screws and remove hood from wood pallet.

HR0002

4. INSTALLBACKSPLASH

(OPTIONAL) RMP Serfes Backsplash must be installed before the hood shelI because the hood shelI covers the backspIash top mounting screws. In order to be able to install the backsplash, make sure you have at least 18" (457 mm) clearance between bottom of hood and range control panel or

cooktop. (Refer to instructions included with backsplash.)

5. INSTALLWOOD MOUNTING STRIP

Measure and mark a level line on waiI above cooktop Iocation for the wood mounting strip (see iilustration below and under step 2)+ Use #10 - 2" flat head screws to secure the mounting strip to the drywall Make sure to hit the wall studs. (See figure beside.)

6. INSTALLTHE HOOD

Rest the back cavity of the hood on the wood mounting strip.

Secure hood to wood strip with (4) screws #8 - 3/4" (for 30" and 36" width hoods) or (6) screws (for 42" width and wider hoods) provided at locations shown. Drill (2) 3/16" size holes into the drywall for wall anchors through the existing hoies in the inside hood back in the loca-

tions shown. Then instaiI the two walI anchors and attach the hood to these anchors with the remaining #8 +3/4" screws and the (2) washers

provided.

® ®

HDOO68A

1. Drywall

2. Wood Mounting Stnp 3 Flat Head Screw

13" (330 mm) or 19" (483 ram) from ceiiing (see page 5)

(38 ram)

4 [A/allAnchor Location

5. Outline of the Back of the Hood

6. Wall Studs

7. INSTALLTRANSITION TO ROUGH-IN PLATE

Model 423, 424, 427, 453, or 454

Attach transition (if required) to blower rough-in plate. Use duct tape to make aII joints secure and air-tight. NOTE: Model RM325H blower plate connects directly to 7" round ductwork

without a transition.

Exterior blower models utilize a mode! 332KR rough-in plate

which connects directly to 10" round ductwork without a transition.

8. INSTALLTHE ROUGH-IN PLATETO THE HOOD

Run power cable to installation location. Refer to the instructions included with the selected blower or rough-in kit (sold separately) for details on installing the rough-in plate. Instatl the rough-in plate so that the wiring box is located on the right side as you are facing the hood.

For ducting through back of hood, remove existing plate from inside back of hood and attach to inside top of hood to cover hole. Secure to threaded studs with same (4) nuts.

For ducting through top of hood, existing plate remains in place on inside back of hood.

Connect ducting to transition or rough-in plate as you are installing the rough-in plate. Use duct tape to make all joints secure and air-tight.

HDO063

1.Locknuts

2. Pluto on top of hood

3. Rough-in plate on back of hood

4. Wiring Cover

9. CONNECTTHE WIRING

Risk of eject with aH appHcabme codes andj etandarde, Before connecting wires, switch power off at service panem and lock service disconnecting means to prevent powerJ

[from be ng ew tched on ace denta y. j

Remove wiring cover from rough-in plate and set aside. Remove appropriate knockout from rough-in plate. As you are instalIing the rough-in plate, feed 6" of power cable through knockout

opening and attach cable to wiring box with appropriate connector. Connect BLACK to BLACK, WHITE to WHITE and GREEN or bare wire under GREEN ground screw. ReinstaII wiring cover.

_7 _

10. WIRING DIAGRAM

RIGHT HEAT LAMP SWITCH

HE0018

11. INSTALLTHE OPTIONAL SOFFIT CHIMNEY

(OPTIONAL) RMN Series Refer to the instructions included with the soffit chimne_

12. INSTALL BLOWER

Refer to instructions included with blower. Once the blower is installed, plug the blower unit into the female receptacle

and the power supply onto the male connector inside the hood. DO NOT plug the two cords into each other.

HE0003

13. INSTALL LIGHT BULBSAND WARMING LAMPS

InstalI (2) heat lamp bulbs. Use BR40 size, 250Vv' Max, infrared bulbs only (purchase separately). Install (3) halogen light bulbs. Use PAR20 50W Size (purchase separately).

=8 =

14. INSTALL FILTERS

It is recommended to instal! side filters first and finish with center one(s).

1. Insert upper end of filter into the hood (finger sized cup side).

2. Raise lower end toward the inside of hood.

3. Position rear part of filter into channel and pull.

4. Usin( finger sized cup, pull on the upper end of filter and slide it under the front inner retaining piece.

\\\\

\\\\\

HDO065

HD0024

Replacement filters are available from your dealer. See label inside hood for size and part number.

Baffle Filters

Baffle filters are available as an option_ To order them, refer to the table below to find the right filter kit number for your hoe& To install them, refer to instruction sheet included with baffle filter kit.

KIT # HOOD WIDTH RBF6030 30" RBF6036 36" RBF6042 42" RBF6048 48" RBF6054 54"

RBF6060 60" RBF6066 66"

HD0011

BAFFLE FILTER (TYPICAL)

RBF6072 72"

_9 _

15. USEAND CARE 16. OPERATION

Grease Filters

The grease filters should be cleaned frequently. Use a warm detergent solution. Grease filters are dishwasher safe. Wash more often if our cooking style generates greater grease - like frying foods or wok cooking. Remove filters by pushing filters towards the back of hood and rotating filters downward.

Blower Cleaning

Remove the filters in order to access the blower. Vacuum blower to clean. Do not immerse in water. Refer to blower instruction manual for more details.

Grease Rail

The grease raiI shouId be cIeaned frequently, especiaIly if baffle filters are used.

Remove filters, then, disassemble the grease raiI from the hood by removing its 3 retaining screws. See illustration below.

Refer to stainless steel cteanit_g in Hood Cleaning section below. Once the grease rail is clean and dry, reassemble it to the

hood and reinstalI filters.

Hood Cleaning

Stainless steel cteaningl How to maintain its ,, BRIGHT LOOK >>

Do:

- Regularly wash surfaces with clean cloth or rag soaked with warm water and mild soap or liquid dish detergent.

- Always clean in the direction of original polish lines.

- Always rinse wel! with clear water (2 or 3 times) after cleaning. Wipe dry completely.

- You may also use a specialized household stainless steel cleaner.

Don't:

- Do not use any steel or stainless steel wool or any other scrapers to remove stubborn dirt.

- Do not use any harsh or abrasive cleansers.

- Do not allow dirt to accumuIate.

- Do not Iet piaster dust or any other construction residues

reach the hood. During construction/renovation, cover the hood to make sure no dust sticks to stainless steel surface.

Avoid: when choosing a detergent

- Any cleaners that contain b_each will attack stainIess steel.

- Any products containing :cHoride, fluoride, iodide, bromide will deteriorate surfaces rapidly.

- Any combuetiMe products used for cleaning such as acetone, atcohoL ether, benzol, etc., are highly explosive and should

not be used cIose to a range.

Enamel finish:

Clean with warm water and miId detergent only. When discoloration occurs, use a good enamel poIish such as

automotive poIish. (DO NOT use rough abrasive cleaner or porcelain cleaner.)

Always turn ON your hood before you begin cooking in order to establish an air flow in the kitchen. Let the blower run for a few

minutes to clear the air after you turn off the range. This will help keep the whole kitchen cleaner and brighter.

HCO004

1, Warming lamps 4. Halogen light switches

2. Warming lamp switches 5. ON/OFF Blower switch

3. Halogen lights 6. Blower speed control

Warming lamps (Infrared)

Each warming lamp (item 1 in picture above) is controlled with is own ON/OFF switch (item 2 on picture above).

Use only BR40 Size, 250W Max., Infrared bulbs. (Purchase separately)

Cooktop Lighting (Halogen)

A double set of ON/OFF switches (item 4 on picture above) control the halogen lights (item 3 on picture above).

The front rocker controls the center light. The rear rocker controls both side lights. Select one, two, or three lights for best cooktop Iighting.

Use PAR 20, 50W halogen bulbs. (Purchase separately)

Blower

The blower is operated using two (2) controls. Use the red, lighted ON/OFF switch (item 5 on picture above)

to start and stop the blower. When turned on, the blower witI operate at the previous setting of the speed control (item 6 on picture above).

Turn the speed control knob cIockwise to decrease blower speed - counterclockwise to increase speed.

HEAT SENTRY TM Your hood is equipped with a HEAT SENTRY TM thermostat.

This thermostat is a device that will turn on or speed up the blower if it senses excessive heat above the cooking surface.

1) If blower is OFF - it turns blower ON to NIGH speed.

2) If blower is ON at a lower speed setting - it turns blower up to NIGH speed.

When the temperature Ievel drops to normaI, the blower will return to its original setting.

-10-

17. SERVICE PARTS

HLO031

NO.

NUMBER

V08493

V02284

V02773

V02772

V03435

V08436

V02583

V03502

V03503

V03504

V03501

V03505 V08517

V03519 V03520

V00673

V02612

V01889

V01582

V05522

V05523

V05524

V05525

V14763

V14764

V14765

V14768

V14767

V14768

V14769

V14770

V05528

V05521

V14744

V14745 V05527

V12971

V02544

: Not shown.

Purchase locally'.

DESCRIPTION

RangemasterLogo SocketLamp

Male Connector FemaleConnector

Thermostat Thermostat Bracket

SPST Single Switch forWarming Lamps SPST DoubleSwitch for HalogenLights

SPST LightedSingle Switchfor Blower Speed Control Button

Speed Controller Terminalstrip

10" PowerCord 10"ControlWire

10" LightedSwitch Wire Lock-Nut8-32

Screw 8-32x 1/2Quadrex Machine Screw8-32 x 1/4

Locknut 6-32 Sq. Perf.Grille Filter 9.5 x 1&28 x 0.355

Sq.Pert Grille Filter11.61x 15.25x 0.355 Sq.Perf.GrilleFilter !&61 x !525 x 0.355

Sq.Perf.Grille Filt.17.525x 15.25x &355 GreaseRail 30"

GreaseRail 36" GreaseRail 42"

GreaseRail 48" GreaseRail 54"

GreaseRail 60" GreaseRail 66"

GreaseRail 72" FilterSpring 5265" x 0.350"

Sealing Extrusion2&625" LeftSide Liner

Right Side Liner InstallationGuide

Parts Bag (Flat head screws #10 x 2" (4),

Screws #8 x 3/4" (8), Nuts # 10-32 (4), Wall anchors (2), Washers 3/16" ID x 3/4" OD (2))

HalogenLamp RAR2050W WarmingLamp BR40, 250W max.

30" 36'

1 1

5 5

1 1 1 1

2 2

1 1 1 1

1 1

1 2 2

2 2

3 2

1 1 3 3

2 2

1 1

2 2

3 2

1 1

42' 48"

1 1 5 5

1 1 1 1

2 2

1 1 1 1

1 1

1 1 2 2 2 2

2 2 2 2

- 4 3 -

1 -

- 1

3 4 2 2

1 1

1 1 3 3

2 2

54" BO" BB" 72"

1 1 1 1 5 5 5 5

1 1 1 1 1 1 1 1

2 2 2 2 1 1 1 1

1 1 1 1 1 1 1 1

1 1 1 1 2 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2

- 5 2 - 3 - - 4

3 5 5 4 2 2 2 2

1 1 1 1 1 1 1 1

1 1 1 1 1 1 1 1 3 3 3 3

2 2 2 2

+ 25 hidden pages