Broan AE50110DCL Installation Manual

ELBOWS*
Roomside / FlexTM Series Fan/Light
READ AND SAVE THESE INSTRUCTIONS
For Warranty Statement, Service Parts, Technical Support, or to Register your product, please visit our website or call: In the United States - Broan.com 800-637-1453 or NuTone.com 888-336-6151. In Canada - Broan.ca or NuTone.ca 877-896-1119
WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
1. Use this unit only in the manner intended by the manufacturer. If you have questions, contact the manufacturer at the address or telephone number listed in the warranty.
2. Before servicing or cleaning unit, switch power off at service panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
3. Installation work and electrical wiring must be done by a qualified person(s) in accordance with all applicable codes and standards, including fire-rated construction codes and standards.
4. Sufficient air is needed for proper combustion and exhausting of gases through the flue (chimney) of fuel burning equipment to prevent backdrafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA), and the American Society for Heating, Refrigeration and Air Conditioning Engineers (ASHRAE), and the local code authorities.
5. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
6. Ducted fans must always be vented to the outdoors.
7. Acceptable for use over a tub or shower when connected to a GFCI (Ground Fault Circuit Interrupter) - protected branch circuit (ceiling installation only).
8. This unit must be grounded.
CAUTION
1. For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors.
2. This product can be installed in a wall if mounted 8-ft. or more above the floor.
3. To avoid motor bearing damage and noisy and/or unbalanced impellers, keep drywall spray, construction dust, etc. off power unit.
4. Please read specification label on product for further information and requirements.
CLEANING & MAINTENANCE
For quiet and efficient operation, long life, and attractive appearance
- lower or remove grille and vacuum interior of unit with the dusting
brush attachment. The motor is permanently lubricated and never needs oiling. If the
motor bearings are making excessive or unusual noises, replace the blower assembly (includes motor and impeller).
OPERATION
The fan and light can be operated separately. Use a 2-function wall control.
FlexTM Series Fan/Light ONLY: Do not use a speed control to operate the fan.
COOKING AREA
Do not install above or
inside this area.
NOT FOR USE IN
A COOKING AREA.
IMPORTANT -
o
45
Cooking
Equipment
The ducting from this fan to the outside of the building
45
o
Floor
has a strong effect on the air flow, noise and energy use of the fan. Use the shortest, straightest duct routing possible for best performance, and avoid installing the fan with smaller ducts than recommended. Insulation around the ducts can reduce energy loss and inhibit mold growth. Fans installed with existing ducts may not achieve their rated airflow.
ROOF CAP* (with built-in damper)
INSULATION (Place around and over fan housing.)
FAN
HOUSING
POWER
CABLE *
Seal gaps
around
housing.
DUCT*
* Purchase separately.
Seal duct joints
with tape.
OR
Keep duct
runs short.
WALL CAP* (with built-in
damper)
OPTION - To mount housing anywhere between ceiling framing:
Use optional Hanger Bar Kit (sold separately from local distributors or website). Follow mounting instructions included with kit.
1
ALL INSTALLATIONS
Remove all packing material, unplug
1
1
and remove blower from fan housing.
Some models only:
4
1
A pair of anges may be attached to housing if desired or required.
Snap both flange pieces under rolled-over edge of housing (all four sides).
Remove wiring panel
2
1
from fan housing. (if already installed).
Some models only:
3
1
Select 50, 80 or 110 CFM based on your room size and desired air ow.
For Retrot Installation ­Skip to Page 3.
50 80 110
Attach damper/duct connector to
5
1
fan housing.
Push connector through opening from inside of housing.
Engage tabs and secure with screw from parts bag.
TABS
NEW INSTALLATION
Mount housing to ceiling structure.
6
1
Make sure bottom of housing will be flush with finished ceiling.
For proper location using ½” ceiling material: Bend out housing tabs (on outside of housing) to fit against bottom of joist.
Secure housing through mounting ears with appropriate fasteners. If mounting housing to I-joist, use wood blocking as shown.
I-JOIST
WOOD BLOCKING
HOUSING TABS
2
Connect 4-in.
7 8
round duct.
Connect power cable to wiring plate (from parts bag) using UL approved connector. Connect house wiring to fan wiring. Refer to wiring diagram for connection details. Use screw (from parts bag) to secure wiring plate to fan housing. Re-install wiring panel and secure with screw from parts bag.
Connect wiring.
11
RETROFIT INSTALLATION
Finish ceiling.
9
1
Then continue with Step 10.
Remove old
5
1
fan and prepare ceiling.
Enlarge ceiling opening (if necessary) to 9¾” parallel to joist) by 10½” (perpendicular to joist). (Some models have a cut-out template on side of carton.)
Existing fan housings are typically attached to the structure:
with screws, nails, or staples, which must be removed.
• with hangers or rails which are fastened to joists and must be removed along with housing.
A pry bar may be needed to remove the old housing. Leave ductwork and wiring in place.
Connect wiring.
7
1
Connect power cable to wiring plate (from parts bag) using UL approved connector. Connect house wiring to fan wiring. Refer to wiring diagram for connection details. Use screw (from parts bag) to secure wiring plate to fan housing. Re-install wiring panel and secure with screw from parts bag.
1
9¾-in.
10½-in.
JOIST
2
Fold mounting ears
6
1
at against housing.
Mount fan to ceiling
8
1
structure.
Mount housing to ceiling structure with appropriate fasteners in locations shown.
3
120 VAC LINE IN
Connect 4-in. round duct.
9
1
Pull existing ducting through housing discharge
opening and tape ducting to duct connector. Push connector/ducting back through opening. Engage tabs and secure with screw from parts bag.
3
2
ALL INSTALLATIONS
TABS
1
4
Continue with Step 10.
10
11
Install blower.
1
Re-install blower removed in Step1. Secure blower with 2 screws from parts bag. Plug blower into black receptacle.
FlexTM Series Fan/Light ONLY: Plug 5-wire plug into
controller module.
Install grille.
1
LED Fan/Light ONLY:
Snap LED light module into inside of grille. Note: On some models, LED module may already be installed.
Plug in light module. Squeeze grille springs and insert into slots in blower. Push grille up against ceiling.
Depending upon model - your grille may look different.
LED
Fan/Light
ONLY
FlexTM Series Fan/Light ONLY
For models 791LEDM and 791LEDNTM ONLY:
Plug in light and LED driver .
1
2
2-FUNCTION CONTROL
(purchase separately)
LIGHT
FAN
SWITCH BOX
BLACK WHITE RED GROUND
(bare)
WIRING PLATE
WIRING DIAGRAM
RECEPTACLE
(LIGHT)
RECEPTACLE
(FAN)
4
If grille spring
becomes dislodged
from grille - snap it
back into place as
shown.
1100262F
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