Broan 1050-J, 1052-B, 1051-J User Manual

TRASH COMPACTOR
SERVICE MANUAL
MODELS
1050-J & 1051-J
This service manual is only for compactor models shown.
Broan-NuTone LLC, 926 West State Street, Hartford, WI 53027 (1-800-637-1453)
1
MODEL
1052-B
CONTENTS
Safety Precautions ................................................................... 2
Model and Serial No. Identification ......................................... 2
Transporting Compactor .......................................................... 2
Manually Raising and Lowering Ram ...................................... 2
Troubleshooting Guide ......................................................3 & 4
Component Replacement ............................................... 5, 6 & 7
Greasing Compactor Mechanism ............................................. 7
Wiring Diagrams ...................................................................... 8
Parts Lists .................................................................... 9 thru 12
SAFETY PRECAUTIONS
ALWAYS UNPLUG COMPACTOR FROM WALL OUTLET BEFORE SERVICING.
The service information is intended for use by a service techni­cian who is familiar with proper and safe procedures to be fol­lowed when repairing electrical appliances and who is equipped with proper tools and testing devices. Repairs attempted or made improperly can result in personal injury or property damage. Haz­ards may develop from improper assembly or adjustments. While making repairs, persons not having the proper background may subject themselves to the risk of injury or electrical shock which can be serious or even fatal.
IMPORTANT - NOTE TO THE CONSUMER
If you perform service on your own Broan products, you must assume responsibility for personal injury or property damage which may result.
BAG INSTALLATION
DO NOT use plastic bags other than those which have been de­signed for use in this compactor. Unauthorized bags can be­come caught in the mechanism.
With the drawer extended to the second stop, release the con­tainer latch and swing open door. Slide bag into drawer from front to back. Fold bag over top rim of drawer on all sides.
PREPUNCHED HOLES
Press bag into all corners of the drawer. Smooth and shape the bag carefully - this will prevent the bag from being torn by the ram during compaction.
MODEL AND SERIAL NO. IDENTIFICATION
The specification label with model and serial numbers is located on the inside of the cabinet. It is visible after opening the drawer.
TRANSPORTING COMPACTOR
When transporting compactor, the ram should be electrically or manually extended down into the drawer, preferably against a load of stacked newspapers or other suitable material. If this is not done, damage to the trunnion nut may occur.
Never transport compactor on its back or front. Damage to the gearbox may occur. If it cannot be transported upright, it is pref­erable to place it on its side.
MANUAL RAISING AND LOWERING OF RAM
Unplug compactor cord from wall socket. Remove back panel. The ram may be raised or lowered manually by using a 15/16" socket to turn the drive screw nut. Clockwise will lower ram, counterclockwise will raise it.
15/16”
SOCKET
DRAWER BUTTONS
Using buttons on side of drawer, button bag in place by using prepunched holes in side of bag. NOTE: If you have difficulty installing bag, move drawer to second stop by lifting front of drawer slightly and pulling forward (place on rug or other sur­face to protect floor). This will clear back of contain­er from housing for easi­er bag installation.
“V” GROOVE
Swing door shut and latch it. Bag is locked between door flange and drawer. When door is closed and latched properly, door guide “V” will be snug in “V” groove in drawer flange. Bag should be cap­tured in “V” guide. Failure to align “V” properly or to latch drawer to door will cause the compactor to function improperly.
2
CONTAINER
LATCH
TROUBLESHOOTING GUIDE
Condition
I. Will not run. Dead -
no sound. (Turn key to start, if unit hums, go to section III.
II. Runs continuously,
will not shut off.
Possible Cause
Not plugged in securely.
Circuit breaker or fuse open.
Drawer not closed.
Loose connection.
Defective key switch.
Defective motor.
Sprocket broken.
Chain derailed.
Gearbox broken.
Correction
Insert plug securely into outlet.
Check for condition causing circuit breaker or fuse to open. Correct condition, then reset circuit breaker or replace fuse.
Push drawer to close.
Repair.
Replace.
Test motor - replace if necessary.
Replace.
Reinstall chain.
Replace.
Special Notes
Compactor should be on separate 15 ampere circuit (time-delay fuse of circuit breaker recom­mended.) Do not use an extension cord with this appliance.
See section on motor replacement for test procedure.
See note in section covering chain derail­ment.
III. Will not run - hums
when key held in start position.
Trunnion nut stripped.
Key switch incorrectly connected.
Defective upper limit switch.
Defective upper limit switch.
Loose connection.
Defective motor.
Plastic bag caught in trunnion nut.
Replace.
Reconnect correctly.
Replace.
Replace.
Repair.
Test motor - replace if necessary.
Remove plastic bag.
3
Inspect trunnion nut for any evidence of dam­age. If nut displays signs of thread destruction, replace nut, clean drive screw and regrease.
See section on motor replacement for test procedure.
See section on removing bags from tunnion nut. Do not use bags other than the compactor trash bag designed and sold by Broan for use in this compactor.
TROUBLESHOOTING GUIDE
Condition
IV. Starts and reverses
immediately. Will not go down into drawer. Rhythmic buzzing.
V. Thermal cutout on
motor trips. (Com­pactor may appear to start by itself several minutes after last use.) Smells hot.
VI. Drawer does not
open smoothly after compactor is leveled.
Possible Cause
Defective upper limit switch. Didn’t hold key long enough.
Defective upper limit switch.
Defective centrifugal switch on motor.
Worn rollers.
Bent roller mounting bracket.
Tight roller track on base.
Latch binding on side of cabinet.
Defective drawer track.
Correction
Replace.
Try again.
Replace.
Replace.
Replace.
Straighten bracket.
Bend top rail on track to adjust.
Bend to adjust.
Replace drawer.
Special Notes
It is not necessary to replace motor.
Roller tracks should be kept clean to keep glass particles from wearing out rollers.
VII. Does not compact
cans. Lacks pres­sure.
Loose roller(s).
Insufficient amount of trash in drawer.
Bottles and/or cans are arranged too uniformly.
Lacking grease.
Worn rear trunnion bearing.
Tighten.
Grease drive screw and trunnion bearing using wheel bearing grease.
Replace trunnion bear­ing.
®
Apply Locktite
to
threads.
Ram does not travel to bottom of drawer. Ex­tends to 6" from bottom of basket. As more trash is deposited and unit is operated, compaction will take place.
Bottles and cans should be placed randomly in center of drawer. Cans and bottles neatly arranged are capable of supporting a tremendous amount of pressure.
See section on greasing mechanism.
VIII.
Bags pulled down into drawer.
Using bags designed for another manufacturer”s compactor.
Improper installation of bag.
Use Broan compactor bags.
Install bag correctly. Bag should be captured
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in “V” groove on right front of drawer.
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