Brady BP-1244, BP-1344 Operator's Manual

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BP-1244/BP-1344
Operator’s Manual
DO NOT PRINT
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Copyright Information:
Firmware (Software) Agreement
The enclosed Firmware (Software) resident in the Printer is owned by Licensor or its suppliers and is licensed for used only on a single printer in the user’s Trade or Business. The User agrees not to, and not to authorize or permit any
other person or party to, duplicate or copy the Firmware or the information contained in the non-volatile or programmable memory. The firmware
(Software) is protected by applicable copyright laws and Licensor retains all rights not expressly granted. In no event will Licensor or its suppliers be liable for any damages or loss, including direct, incidental, economic, special, or consequential damages, arising out of the use or inability to use the Firmware (Software).
Information in this document is subject to change without notice and does not represent a commitment on the part of Brady Worldwide, Inc. No part of this manual may be reproduced or transmitted in any form or by any means, for any purpose other than the purchaser's personal use, without the expressed written permission of Brady Worldwide, Inc.
All rights reserved. Printed in the United States of America.
© Copyright 2002 by Brady Worldwide, Inc.
Part Number: 88-2256-21
Revision: B
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Agency Compliance and Approvals:
C US
Listed
UL1950 Information Technology Equipment C22.2 No. 950-M93
EN60950
For 230 Volt Operation (Europe): Use a cord set, marked "HAR," consisting of a min H05VV-F cord which has a minimum 0.75 square mm diameter conductors, provided with an IEC 320 receptacle and a male plug for the country of installation rated 6A, 250V
Für 230 Volt (Europa): Benützen Sie ein Kabel, das mit "HAR" markiert ist, bestehend mindestens aus einem H05VV-F Kabel, das mindestens 0,75 Quadratmillimeter Drahtdurchmesser hat; sowie eine IEC320 Steckdose und einen für das Land geeigneten Stecker, 6A, 250 Volt.
As an Energy Star Partner, the manufacturer has determined that this product meets the Energy Star guidelines for energy efficiency.
The manufacturer declares under sole responsibility that this product conforms to the following standards or other normative documents:
EMC: EN 55022 (1993) Class A EN 50024 (1998)
Safety: This product complies with the requirements of E N 60950 /A11:1997
Gost-R
FCC: This device complies with FCC CFR 47 Part 15 Class A.
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy, and if not installed and used in accordance with the instructions in this manual, it may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
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Important Safety Instructions
This printer has been carefully designed to provide many years of safe, reliable performance. As with all electrical equipment, there are a few basic precautions you should take to avoid hurting yourself or damaging the printer:
Carefully read the installation and operating instructions provided
with your printer.
Read and follow all warning instruction labels on the printer.
Place the printer on a flat, firm, solid surface.
To protect your printer from overheating, make sure all openings on
the printer are not blocked.
Do not place the printer on or near a heat source.
Do not use your printer near water, or spill liquid into it.
Be certain that your power source matches the rating listed on your
printer. If you are unsure, check with your dealer or with your local power company.
Do not place the power cord where it will be walked on. If the power
cord becomes damaged or frayed replace it immediately.
Do not insert anything into the ventilation slots or openings on the
printer.
Only qualified, trained service technicians should attempt to repair
your printer.
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Printer Overview
1.0 Introduction ................................................................ 1
1.1 About this Printer........................................................ 2
1.1.1 Standard Features....................................... 2
1.1.2 Optional Features........................................ 3
Getting Started
2.0 Before using the Printer.............................................. 5
Setting Up the Printer
3.0 Introduction ................................................................ 7
3.1 Connecting the Printer................................................ 7
3.1.1 Power Connection....................................... 7
3.1.2 Interface Connection ................................... 8
3.1.3 Interface Cables ..........................................8
3.2 Adjusting the Media Sensor ....................................... 9
3.3 Loading Media............................................................ 12
3.3.1 Loading Media for Peel Configuration ......... 14
3.4 Loading Ribbon..........................................................15
3.5 Flash Memory Expansion........................................... 17
Using the Front Panel
4.0 Introduction ................................................................ 19
4.1 Lights.......................................................................... 19
4.2 Buttons....................................................................... 20
4.3 Normal Mode - Button Functions................................ 20
4.4 Printer Setup Mode - Button Functions ...................... 21
4.4.1 Printer Setup Menu List............................... 22
4.4.2 Menu Items and Values............................... 23
4.4.3 Example of Changing Baud Rate ................ 26
4.5 Label Alignment.......................................................... 28
4.5.1 Label Alignment = YES................................ 28
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4.5.2 Label Alignment = AUTO............................. 29
4.5.3 Label Alignment = NO ................................. 29
4.5.4 Label Alignment Recommended Settings.... 30
4.5.5 Label Alignment Troubleshooting................ 31
4.6 Calibration Mode........................................................34
4.6.1 Media Sensor Calibration Pr ocedure........... 35
4.6.2 Auto Media Calibration Pr ocedure............... 36
4.7 Internal Labels............................................................ 37
4.7.1 Database Configuration / Dot Check Label.. 37
4.7.2 Test Label.................................................... 39
Maintenance and Adjustments
5.0 Introduction ................................................................ 41
5.1 Cleaning the Printhead............................................... 42
5.2 Media Width Adjustment ............................................43
5.3 Ribbon Width Adjustment........................................... 44
5.4 Fine Printhead Adjustment......................................... 45
5.5 Printhead Replacement.............................................. 46
5.6 Darkness Adjustment................................................. 47
5.7 Resetting to the Factory Defaults...............................47
5.8 Downloading Firmware and Fonts.............................. 48
Troubleshooting
6.0 Introduction................................................................ 49
6.1 Troubleshooting Tips.................................................. 49
Specifications.......................................................... 53
Appendix A
ASCII Control Code Chart............................................................ A-1
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Appendix B
Embedded Fonts and Barcodes ..................................................... B-1
Appendix C
Warranty Information.................................................................... C-1
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1
1.0 Introduction
The BP-1244 and BP-1344 (hereafter referred to as ‘the printer’) are user-friendly devices that blend quality and durability into an affordable package. The printer, available in direct and optional thermal transfer configurations, uses a unique front panel design to simplify operation, while its RS232 serial and parallel interfaces allow easy connection to your host system.
Thermal Transfer Model
This manual provides all the information necessary to operate the printer.
To print labels or tags simply refer to the instructions included with the software you have chosen to create the labels. A Windows printer
driver can be found on our website (www.bradyid.com).
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1.1 About this Printer
This printer offers the following standard and optional features:
1.1.1 Standard Features
Printing
Thermal Transfer Printing On Demand and Batch Printing 203 or 300 DPI Printhead (model dependant) AGFA Scalable Font Engine
Memory
1 MB FLASH memory 2 MB DRAM Memory
Interfaces
This printer is equipped with an RS-232 serial interface and a
Centronics parallel interface.
Operational
Simple Media Loading Media Tearbar Fan-fold media compatible from rear of printer 1” (25mm) internal media supply core External media supply stand
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1.1.2 Optional Features
External Cutter (option)
The External Cutter provides ease of automatic cutting for tags and labels after a label is printed. This feature attaches easily to the front of the printer.
FLASH Memory Expansion (option)
The FLASH Expansion cartridges are used for permanent storage of custom fonts, formats and graphics. The FLASH memory cartridges cannot be used in conjunction with the ILPC option.
ILPC (option)
The International Language Print Capability consisting of one of the following:
CG-Times (western European) Scalable font Kanji Gothic B Scalable font Simplified Chinese GB Scalable font
Present Sensor (option)
The Present Sensor allows the printer to be configured for “one up” printing. With the sensor installed, the printer will not print the next label until the previously printed label has been removed from the printer.
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2
2.0 Before using the Printer
Removing the Packaging
Inspect the shipping container(s) for damage; if damage is evident notify the shipping company to report the nature and extent of the damage.
The printer is carefully packaged to avoid any damage during transit. In order to operate the printer you will need to remove the packaging materials (i.e., tape and foam) that were placed in the printer for shipment. Complete the following steps prior to connecting power or attempting to load media.
Ensure that the arrow on the box is
pointing up, and then open the box.
Remove the packing foam, cardboard
divider, and power supply box.
Lift the printer from the box and remove
the packing foam.
emove the printer from the plastic bag. R
Note: It is a good idea to save all packaging
materials in the event that shipping the printer is ever required.
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Inspecting the Printer
After removing the printer from the packaging material, check the contents. The following items should be included:
Printer Power supply Any special or additionally
purchased items.
Additional Requirements
The following items are necessary for generating labels from your printer. Contact your customer support representative for advice on which media and software may best be suited for your application.
Serial or parallel cable Applicable media Applicable software
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3
3.0 Introduction
This chapter explains how to connect your printer, load media (and ribbon, if equipped for thermal transfer), and print a configuration label.
3.1 Connecting the Printer
3.1.1 Power Connection
The printer is powered by an external power supply that connects as shown below.
Ensure that the power supply shipped with your printer is compatible with your electrical service.
Power Connection
110/220 VAC
(Auto Ranging)
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3.1.2 Interface Connection
The printer can be connected to the host via a serial or parallel cable.
3.1.3 Interface Cables
An interface cable is necessary to connect the printer to the host. The interface between the printer and the host will be either a serial RS-232C or parallel cable. Cable configurations for serial (RS-232C) interfaces are shown below, (contact your distributor for part numbers and ordering information).
The printer can also be connected to the host’s parallel interface with a Centronics
parallel cable.
In addition, the printer has this unique feature: when connected via both the serial and the parallel interface, the printer will automatically connect to the first port (serial or parallel) that transmits valid data. After a connection has been made, the printer power must be cycled (turned ‘off’ and ‘on’) to change the interface connection.
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3.2 Adjusting the Media Sensor
The printer is available with a Fixed Media Sensor or an Adjustable Media Sensor (AMS). To identify the type of sensor in your printer:
1. Open the cover.
2. Push down the Printhead Latch and raise the Printhead Carrier Assembly.
The Adjustable Media Sensor, shown below, may need to be positioned.
Adjustable Media Sensor
The sensor needs to be positioned so that the printer can detect the presence of media and the label top-of-form (TOF). The table outlines the suggested sensor positions for the various media types.
Media Sensor Adjustment
Media Type Suggested Media Sensor Position TOF Sensing
Continuous* Near the center of the media Continuous
Die-cut Near the center of the label Gap
Notched Near the center of the notch Gap
Reflective Near the center of the black mark Reflective
*Label TOF for continuous media is set via the Front Panel or software; see Section 4.4.2.
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To properly position the sensor you will need to know where the TOF mark is located on your media. (For more information on media, see Specifications).
Depending of your media type, take a measurement from the left­justified media edge across to the center of the TOF mark. The following example illustrates the measurement of notched media.
Note: Reflective marks are placed on the underside of the media.
Media Movement
Notch
Left-Justified
Measurement
The sensor uses Reference Letter designators that correspond to the following TOF mark distances:
The TOF Mark’s Distance from the Media Edge
Reference Letter
(inches) (millimeters)
A .180 4.6 B .500 12.7 C .750 19.1 D 1.00 25.4
E 1.25 31.8
F 1.50 38.1 G 1.75 44.5 H 2.00 50.8
I 2.25 57.2 J 2.50 63.5
K 2.75 69.9
L 3.00 76.2
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Position the Adjustable Media Sensor as follows:
1. Based on the measurement that you made earlier, choose the Reference Letter that best corresponds to the location of your TOF mark.
Top Slide
Bottom Slide
Reference Letters
Reference Letters
Setting Window
Setting Window
2. Use a finger to move the Bottom Slide until your selected Reference Letter appears in the Setting Window of the slide.
3. Use a finger to move the Top Slide until your selected Reference Letter appears in the Setting Window of the slide.
Note: The Top and Bottom Slides must be positioned over the same
Reference Letter for proper media sensor function.
4. Proceed to ‘Loading Media’ (Section 3.3).
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3.3 Loading Media
1. Slide the Roll
Media, (up to 8” O.D.) onto the Media Spindle.
2. Insert the Media
Spindle (with media) into the External Media Stand.
3. Slide the Media
Guide Flange against the Roll Media.
4. Position the
External Media Supply so it is square to the back of the printer. Route the media through the back of the printer.
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5. Slide the Internal Media Guide and Internal Media Hub Flange to the edge of the media.
6. Close the Printhead Carrier Assembly and press down until it locks into place.
7. Close the Cover and press the ‘Feed’ button several times to position the media and ensure proper tracking.
(If the printer does not correctly sense the top of each label it may be
necessary to perform the Calibration Procedure, Section 4.6.)
Note: The printer is factory set to use 4-inch media (and ribbon, if thermal
transfer equipped). When using a different width of media/ribbon, please refer to Chapter 5.
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3.3.1 Loading Media for Peel Configuration
1. Open the cover.
2. Push the Printhead Latch down and raise the Printhead Carrier Assembly.
3. Place a roll of media (labels facing up) on the Media Hub and insert them into the printer. Slide the Media Hub Flange with its smooth side towards media onto the Media Hub.
4. Pull the Peel Lever forward to the ‘Open’ position.
5. Remove 6 (152 mm) of labels from the backing. Route the Media Backing over the Platen and Peel Bar and behind the Peel Roller and Fascia as shown below.
6. Push the Peel Lever back to the ‘Closed’ position
7. Close the printhead carrier assembly and press down until it locks into place.
8. Close the cover and press the ‘Feed’ button several times to feed the media and ensure proper tracking. The labels will separate automatically as it is fed through the printer. If the printer does not correctly sense the top of each label it may be necessary to perform the Calibration Procedure, Section 4.6.
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3.4 Loading Ribbon (Thermal Transfer)
1. Open the cover.
2. Remove both ribbon hubs.
3. Slide a roll of Ribbon onto one of the Ribbon Hubs and an Empty Core onto the other hub.
Ribbon
Empty Core
Slide a Ribbon onto a Hub and
an Empty Core onto a Hub
Push in and lift
to remove the Hubs
4. Push the Printhead Latch down and raise the Printhead Carrier Assembly.
5. Slide the Media Type Switch into the ‘Transfer’ position.
Media Type Switch
Direct
Transfer
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6. Place the Ribbon Hubs back into the printer and route the ribbon through the printhead carrier assembly as shown below.
Note: Ensure the inked side of the ribbon faces the media and NOT the
printhead.
7. The ‘Media Type’ setting within the printer’s setup must be set to ‘Thermal Transfer’ to print using a ribbon. See Section 4.4.
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3.5 Flash Memory Expansion
The printer can be equipped with an optional Flash Memory Expansion. This flash expansion can be used for storage of label formats and fonts. For font downloading instructions, refer to Section 5.8.
To install the Flash Memory Expansion:
1. Turn the power off and unplug the printer. Remove any installed media from the printer.
2. Using a coin, flathead screwdriver, or similar object, insert it into the Slot on the underside of the printer and gently pry the Expansion Cover from the printer.
3. Position the Flash Memory Expansion Assembly oriented with its connector facing down, as shown, and gently insert it into the Expansion Bay until the assembly is firmly seated.
Note: When using a blank expansion module for the first time, the printer
will automatically format it upon power-up; this initial format can take up to one minute to perform.
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4
4.0 Introduction
The Front Panel consists of three lights and three dual­function buttons. The functions of these lights and controls are listed below.
4.1 Lights
Both the POWER and PAUSED lights will be on during power-up
initialization, or “warm reset”.
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4.2 Buttons
The three buttons perform different functions based on the printer’s operational mode. The printer operates in one of the following modes:
Normal: Normal printer functions (i.e., Pause, Feed, and Cancel).
See Section 4.3.
Printer Setup: Allows setting of the printer’s operating menu items
(i.e., Media Settings, Communications, and Options). See Section 4.4.
Calibration: Allows the printer to ‘calibrate’ the media for sensing of
the Top of Form. See Section 4.6.
4.3 Normal Mode - Button Functions
In ‘Normal Mode’ the printer’s buttons control normal operations such as Pause, Feed, and Cancel, as well as the test and reset functions by using button combinations.
Button Combinations (push buttons simultaneously)
+
Prints the Test Label, see Section 4.7.2.
+
Performs a warm reset and returns to the Normal Mode of operation.
+
Causes the printer to print the Database Configuration and Dot Pattern Labels.
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4.4 Printer Setup Mode - Button Functions
In ‘Printer Setup Mode’ the printer’s buttons control the setting of the printer’s operating menu items such as Media Settings, Communications, and Options.
Note: It is recommended that the Printer Setup Mode not be entered while in
Peel Mode or with the optional Present Sensor enabled. Depending on label size this can cause unpredictable results.
If at any time you wish to discard your changes and revert back to the
previous values simply turn off power to the printer.
Notes: Printer and cutter faults are disabled during
,
but can still occur while printing “test” labels.
Factory Defaults can be restored; see Section 5.7.
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4.4.1 Printer Setup Menu List
The sample label below is the Printer Setup Menu List. This label shows all of the printer’s current values for each menu item that can be modified using the front panel. The number far left of the Menu Item corresponds to its position in the Menu List, for selection by pressing
.
For example to “Direct Select” the BAUD RATE Menu Item press and hold the
button for 7 flashes of the FAULT light; for the TOF GAIN
item hold
for 12 flashes, etc.
Menu Items
Values
Menu Item
Numbers
1) TRANSFER = MEDIA TYPE
2) EDGE = SENSOR TYPE
3) NO = PRESENT SENSOR
4) NO = CUTTER EQUIPPED
5) 127 = SOP ADJUST, 0.005 in.
6) 127 = PRESENT ADJUST, 0.005 in.
7) 9600 = BAUD RATE, bps
8) 8 = DATA BITS
9) STD = CONTROL CODES
10) 100 = CONT FOR M LE NGTH, 0.01 in.
11) 3 = OOS MAXVOLT, 0.1 Volts
12) 12 = TOF GAI N
13) 10 = TOF DELTA, 0.1 Volts
14) 0 = TOF LOW, 0.1 Volts
15) 416 = LABEL WIDTH, 0.01 in.
16) 64 = SCALABLE FONT, 4KB
17) 64 = INTERNAL MODULE, 4KB
18) NO = LABEL ALIGNMENT
19) 100 = ALIG N MNET LENGTH, 0.01 in.
20) HOST = STOP LOCATION
Note: When using narrow media, the ‘Menu Items’ column will be truncated.
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4.4.2 Menu Items and Values
The table below lists all the menu items and their possible values in the ‘Printer Setup Procedure’.
1) MEDIA TYPE
Sets printing for either direct thermal (no ribbon) or thermal transfer (ribbon) stock.
Possible Values:
* THERMAL TRANSFER DIRECT THERMAL
2) SENSOR TYPE
Select the sensor type that matches your media’s top-of-form mark.
Possible Values:
* EDGE: (gaps or notches) (REFL) REFLECTIVE: (black mark) (CONT) CONTINUOUS: (no TOF
sensing)
3) PRESENT SENSOR
Enables/Disables the optional Present Sensor Assembly
Possible Values:
* NO YES
4) CUTTER EQUIPPED
Enables/Disables the optional Cutter Assembly
Possible Values:
* NO YES
5) SOP ADJUST
This sets the point to begin printing, relative to the top-of-form (label’s edge as detected by the media sensor).
Possible Values:
Range: 0 – 255; default = *128 0 = close to edge 255 = farthest from edge
6) PRESENT ADJUST
This command specifies an additional amount to advance the label after print.
Possible Values:
Range: 0 – 255; default = *128 0 = close to edge 255 = farthest from edge
7) BAUD RATE
Sets serial port baud rate to match host.
Possible Values:
600 to 38.4k; default = *9600
8) DATA BITS
Set data word length to match host.
Possible Values:
* 8
7
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9) CONTROL CODES
Allows code selection listed in Programmer’s manual.
Possible Values:
* (STD) STANDARD CODES
(ALT) ALTERNATE CODES
10) CONT FORM LENGTH
This command sets the page size (label length) when the printer’s ‘SENSOR TYPE’ is set to continuous media.
Possible Values:
Range: 0 – 9999; default = *100 Units: .01 inch
11) OOS MAXVOLT
Sets the sensor reading that can indicate OOS, (out of stock condition).
Possible Values:
Range: 0 – 16; default = *2 Units: 0.1 volt
12) TOF GAIN
Sets Top of Form (TOF) Gain value.
Possible Values:
Range: 0 – 15; default = *10
13) TOF DELTA
Sets minimum change in the sensor reading required to recognize a “Gap” or Mark”.
Possible Values:
Range: 0 – 50; default = *10 Units: 0.1 volt
14) TOF LOW
Sets the minimum sensor reading for paper (Edge) or mark (Reflective).
Possible Values:
Range: 0 – 50; default = *0 Units: 0.1 volt
15) LABEL WIDTH
Sets the label width.
Possible Values:
Range: 75 – 410; default = *410 Units: .01 inch
16) Scalable Font
Sets the number of 4K Byte blocks allocated for scaleable fonts.
Possible Values:
Range: 0 – 255; default = *64
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17) INTERNAL MODULE
Sets the number of 4K Byte blocks allocated for the internal RAM module.
Possible Values:
0 – 255; default = *128
18) LABEL ALIGNMENT
(see Section
4.5 for more information)
Sets Label Alignment Method.
Possible Values:
YES (printer uses ‘ALIGNMENT
LENGTH’ or host sent value)
AUTO (printer will automatically
determine label length)
* NO (Label Alignment disabled)
19) ALIGNMENT LENGTH (see
Section 4.5 for more information)
Leading edge to leading edge distance of two successive labels. Must be set when ‘LABEL ALIGNMENT’ is set to Yes.
Possible Values:
0 – 999; default =100* Units: .01 inch
20) STOP LOCATION
Sets convenient stop locations for different printer configurations.
Possible Values:
*HOST (printer uses host values of SOP and
Present Distance)
PEEL (sets stop location just behind the
peel bar)
CUT (sets stop location at the cutter
blade) COVER (sets stop location at the tear plate) NONE (printer uses normal start location and
ignores host commands)
* = Default Setting All of the menu items listed in the previous tables are stored in non-volatile memory.
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4.4.3 Example of Changing Baud Rate
The following is a step by step example for modifying the Printer Setup. Although this example will show how to modify only the Baud Rate value from a default of 9600 bps to 19200 bps the same procedure can be used to change any of the printer’s menu items.
Note: It is recommended that the Printer Setup Mode not be entered while in
Peel Mode or with the optional Present Sensor enabled. Depending on label size this can cause unpredictable results.
1. With printer off and properly loaded with media press and hold the button while powering up the printer. Continue to hold the button
until the PAUSED light turns off then release.
2. Press and hold the button and count 7 flashes of the FAULT light
then release. The following printout should be showing:
3. Press the button once to increment to the 19200 bps value. The
following printout should be showing:
4. At this point you will accept the current values for “test” and exit the
Printer Setup Procedure by pressing the
+
buttons
simultaneously.
Note: If you wish to discard your changes and revert back to the
previous values simply turn off power to the printer before Step 5.
5. Now you can save your changes and resume by again
pressing the
+
buttons simultaneously. Wait about 15 seconds
for
to begin.
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6. To confirm that your changes have been made press the
+
buttons simultaneously, this will print the Database Configuration Label. The label should show the new Baud Rate value of 19200.
FRI AUGUST 024, 2001 19:29 236 VER: E4204 - 04.06 08/24/01 BOOT 83-2329-04A CODE 83-2325-04F FONT 83-2337-01A CPLD 592157-01C INTERNAL FLASH MODULE PRESENT SYSTEM RAM CHECKS____ GOOD SYSTEM RAM SIZE___ 2015 KBYTES SYSTEM RAM AVAIL__ 1244 KBYTES REG POWER SUPPLY__ YES
INPUT VALUES PAPER_____________ 255 DARKNESS__________ 131 TRAN______________ 255 REFL______________ 149 RIBN______________ 87 TEMP______________ 48 VOLT______________ 223
CONFIGURATION THERMAL TRANSFER SERIAL PORT SELECTED
19.2; 8BITS EDGE CONT FORM LENGTH__ 0 PRESENT ADJUST____ 127 SOP ADJUST________ 127 TOF LOW___________ 0 0 TOF DELTA_________ 10 10 TOF GAIN__________ 12 10 OOS MAXVOLT_______ 3 3 LABEL ALIGNMENT___ NO ALIGN LENGTH______ 100 STOP LOCATION_____ HOST
COUNTER INFORMATION ABSOLUTE VALUES 6-18-2001 LENGTH____ 773 INCHES TIME______ 20 HOURS RESETTABLE VALUES 6-22­2001 LENGTH____ 576 INCHES
TIME
______
10 HOURS
MEMORY CONFIGURATION INTERNAL MODULE______ 15 SCALABLE FONTS_______ 32 LABEL SIZE 0416:02157 IN
New ‘19.2’
Value
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4.5 Label Alignment
The Label Alignment function is intended for applications with short label lengths that result in wasted labels (between the media sensor and printhead) when printing the first label after changing media or at power­up. This is accomplished with providing the printer with a ‘ALIGNMENT LENGTH’ which can be manually measured and entered (see Section 4.5.1) or automatically calculated using a Forced Alignment, (see Section 4.5.2). Label Alignment, set via the menu system or via host commands, has three possible values: YES, AUTO, and NO which are covered in the following sections.
4.5.1 Label Alignment = YES
In this mode the operator must supply an ‘ALIGNMENT LENGTH’ value. The ‘ALIGNMENT LENGTH’ value is measured from label leading edge to label leading edge of two successive labels. This value can be sent via the host computer or entered by using the Menu Setup Mode.
The ‘ALIGNMENT LENGTH’ must be as accurate as possible. For very small labels, errors as small as 0.01” could result in noticeable print variations for the labels resting between the printhead and the media sensor.
If media of a different label length is loaded the ‘ALIGNMENT LENGTH’ must be recalculated and changed via the Menu Setup or host computer.
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4.5.2 Label Alignment = AUTO
In this mode the printer can calculate the ‘ALIGNMENT LENGTH’ by performing a FORCED ALIGNMENT. This eliminates the need to physically measure the ‘ALIGNMENT LENGTH’ as in 4.5.1 Label Alignment = YES. This feature is usually preferred for applications requiring frequent changing of media of different label lengths.
To perform a FORCED ALIGNMENT, press and hold the FEED button (approx. 4 seconds). The printer will measure and save the label length and then align the label. FORCED ALIGNMENT can result in wasted labels during the label measurement, (the larger the label length the more labels that are wasted), these labels are not rewound because of physical rewind limits that prevent ribbon and paper jamming.
FORCED ALIGNMENT with Present Sensor Enabled:
While the label length is measured the printer will pause, illuminating the PAUSE LED after each movement. The operator must press the Pause button for alignment to continue. This allows the operator to remove any labels as required. Labels should not be forcibly removed, as they may not actually be positioned for removal, but at an interim position required for length measurement.
4.5.3 Label Alignment = NO
When Label Alignment is not enabled (set to NO) printing begins at the current label position without alignment, assuming the label is at the start of print position. Additionally, for small label lengths, the labels between the printhead and the TOF sensor are wasted.
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4.5.4 Label Alignment Recommended Settings
Label Alignment is intended for use with label length less than the distance between the printhead and the edge sensor, or where label wastage at power-up is a concern. Label Alignment is not recommended for label stock lengths greater than 6.5” or for label stock containing 2 or more form lengths.
Label Stock Label Alignment Setting
Continuous NO
6.5” or less YES or AUTO
6.5” or more NO
Multiple form length NO
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4.5.5 Label Alignment Troubleshooting
Problem
Description
Possible Cause Solution
Attempting to perform Label Alignment results in no paper movement.
With the Present Sensor enabled, Label Alignment can not be performed without a Label Length.
Set Label Alignment to AUTO,
press and hold FEED till paper moves for automatic Label Alignment Length measurement.
~OR~
Re-measure Label Alignment
Length, use Menu Setup to set new length, ensure desired length has been set.
First label wasted during alignment. All labels thereafter print with proper start of print position.
Alignment Length is too long.
~OR~
For labels whose label length and stop position cause them to stop with a gap on the edge sensor, the alignment function can result in wasted labels.
Set Label Alignment to AUTO,
press and hold FEED till paper moves for automatic Label Alignment Length measurement.
~OR~
Re-measure Label Alignment
Length, use Menu Setup to set new length, ensure desired length has been set.
Obtaining a slightly different
label Alignment Length measurement. Using label alignment AUTO mode, hold the FEED button to force an alignment and label measurement. Ensuring slack in the label stock may result in a slightly different measurement. The Alignment Length may also be set manually via the Setup Menu. Increasing or decreasing the value by 1 or 2 units (in./100) may help to prevent the wasted labels, however this may result in incorrect print positions for labels that are short in length.
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Problem
Description
Possible Cause Solution
Label Alignment is incorrect. Pressing FEED successively results in a short label length, 1­inch.
Label Alignment Length is not correct. The default Label Alignment Length is 1.00”, and will result in this behavior when any larger label length is used without setting the appropriate length
Set Label Alignment to AUTO,
press and hold FEED till paper moves for automatic Label Alignment Length measurement.
~OR~
Measure Label Alignment
Length, use Menu Setup to set new length, ensure desired length has been set.
Label Alignment is incorrect. Pressing FEED successively results in a label length longer than actual, 1 inch.
Label Alignment Length is not correct. The default Label Alignment Length is 1.00”, and will result in this behavior when any larger label length is used without setting the appropriate length
Set Label Alignment to AUTO,
press and hold FEED till paper moves for automatic Label Alignment Length measurement.
~OR~
Measure Label Alignment
Length, use Menu Setup to set new length, ensure desired length has been set.
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+
Problem
Description
Possible Cause Solution
Tear Mode selected but label stop position (present position) is not far enough forward.
Another present position has been determined. Enabling the Present Sensor causes the label stop position (present position) to be approximately
0.1” behind the peel bar.
~OR~
The Present Adjust value is not correct.
Disable the Present Sensor.
~OR~
Ensure the host computer is not
providing a Present Distance shorter than is required for the Tear Bar.
Use the Menu Setup to modify
the Present Adjust value.
Tear Mode selected but label stop position (present position) is too far forward.
Another present position has been determined.
~OR~
The Present Adjust value is not correct.
Ensure the host computer is not
providing a Present Distance longer than is required for the Tear Bar.
Use the Menu Setup to modify
the Present Adjust value.
FAULT LED illuminates during label alignment
The label supply is empty
Load new label stock
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4.6 Calibration Mode
In ‘Calibration Mode’ the printer’s buttons allows the printer to ‘calibrate’ the media for sensing of the Top of Form either automatically or manually.
Notes: If at any time you wish to discard your changes and revert back to the
previous calibration simply turn off power to the printer.
Before calibrating, be sure the media sensor is set for the appropriate
media type, see Section 4.4.2; also, be sure the printhead is latched down and the cover is closed.
Notes: Printer and cutter faults are disabled during
and
, but can still occur while printing “test” labels.
Factory Defaults can be restored, see Section 5.7
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4.6.1 Media Sensor Calibration Procedure
The ‘Media Sensor Calibration Procedure’ allows the operator to recalibrate the selected media sensor (gap or reflective) for a particular media. Follow the steps below to calibrate your sensor.
Note: Before calibrating, be sure the media sensor is set for the appropriate
media type, see Section 4.4.2; also, ensure that the printhead is latched down and the cover is closed.
1. Hold the
button and power-up the printer. Continue to hold the button until the PAUSED light turns off; then release the button. Next, press and hold the
button, continue to hold the button until
the PAUSED light turns on; then release the button.
2. Place a sample of the media (with backing) over the media sensor, (see Section 3.2 for sensor location), close the printhead, and then press the
button. The printer will flash the FAULT light until it
has finished analyzing the material.
3. Place a sample of the media backing or position the reflective mark over the media sensor, close the printhead, and then press the button. The printer will flash the FAULT light until it has finished analyzing the material.
4. Remove all media or backing from the media sensor, close the printhead, and then press the
button. The printer will flash the
FAULT light until it has finished analyzing for no media.
5. After the calibration is complete (all three operations performed), simultaneously press the
+
buttons to accept the current
calibration for “test” and exit the
.
6. Use the
button (feed a blank label), and the button (print a test
label) to test the current calibration.
Note: If you wish to discard your changes and revert back to the
previous calibration simply turn off the printer before Step 7.
7. Now you can save your changes and resume
by again
pressing the
+
buttons simultaneously.
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4.6.2 Auto Media Calibration Procedure
The ‘Auto Media Calibration Procedure’ allows the operator to automatically obtain the optimum (TOF Low and TOF Delta) values for a particular media. These values are useful for media (usually preprinted media) that continues to suffer sensing problems after the Media Sensor has been manually calibrated. This operation feeds 10 inches of media using the current Media Sensor Calibration settings and calculates the TOF Delta and TOF Low values to be used. Upon completion the printer will exit back to ‘Calibration Mode’ flashing the PAUSED light if successful, or the FAULT light if unsuccessful.
Note: Before calibrating, be sure the media sensor is set for the appropriate
media type, see Section 4.4.2; also, ensure that the printhead is latched down and the cover is closed.
To perform the Auto Media Calibration complete the following steps:
1. Load the desired media.
2. Hold the
button while powering up the printer. Continue to hold
the button until the PAUSED light turns off then release.
3. Next press the
button (the printer will now calibrate to the media)
4. The PAUSED light will flash 5 times to indicate a successful calibration. The FAULT light will flash three times to indicate an unsuccessful calibration.
Note: If you wish to discard your changes and revert back to the
previous calibration simply turn off the printer before Step 5.
5. Now you can save your changes and resume
by again
pressing the
+
buttons simultaneously.
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4.7 Internal Labels
The following sections explain each of the printer’s internally generated test and configuration labels.
4.7.1 Database Configuration and Dot Check Label
To print the Database Configuration and Dot Check Labels:
With the printer on, loaded with media (at least 4 inches wide), and ribbon (if printing in thermal-transfer). Press the
+
buttons
simultaneously to print the Database Configuration and Dot Check Label
Alternately, press and hold the
button while turning the printer on; continue holding the F2 button until the PAUSED light turns off. Using this method will initiate the ‘Character Dump Mode’. Turn the printer off to terminate the ‘Character Dump Mode’.
The first label printed will be the Database Configuration Label, which lists the printer's configuration and status.
FRI AUGUST 024, 2001 19:29 236 VER: E4204 - 04.06 08/24/01 BOOT 83-2329-04A CODE 83-2325-04F FONT 83-2337-01A CPLD 592157-01C INTERNAL FLASH MODULE PRESENT SYSTEM RAM CHECKS____ GOOD SYSTEM RAM SIZE___ 2015 KBYTES SYSTEM RAM AVAIL__ 1244 KBYTES REG POWER SUPPLY__ YES
INPUT VALUES PAPER_____________ 255 DARKNESS__________ 131 TRAN______________ 255 REFL______________ 149 RIBN______________ 87 TEMP______________ 48 VOLT______________ 223
CONFIGURATION THERMAL TRANSFER SERIAL PORT SELECTED
19.2; 8BITS EDGE CONT FORM LENGTH__ 0 PRESENT ADJUST____ 127 SOP ADJUST________ 127 TOF LOW___________ 0 0 TOF DELTA_________ 10 10 TOF GAIN__________ 12 10 OOS MAXVOLT_______ 3 3 LABEL ALIGNMENT___ NO ALIGN LENGTH______ 100 STOP LOCATION_____ HOST
COUNTER INFORMATION ABSOLUTE VALUES 6-18-2001 LENGTH____ 773 INCHES TIME______ 20 HOURS RESETTABLE VALUES 6-22­2001 LENGTH____ 576 INCHES
TIME
______
10 HOURS
MEMORY CONFIGURATION INTERNAL MODULE______ 15 SCALABLE FONTS_______ 32 LABEL SIZE 0416:02157 IN
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The second label printed is the Dot Check Label. This label is used to determine whether the printhead is in need of replacement. 'Good' and 'Faulty' Dot Check Labels are shown below:
Good Test Label: Even pattern consistency
indicates that the printhead is operating normally.
Faulty Test Label: Streaks in the pattern
indicate a dirty or faulty printhead (see Chapter 5).
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4.7.2 Test Label
This label is intended to be used to evaluate the current printer setup for print quality, and label tracking and positioning.
To print the Test Label:
With the printer loaded with media (at least 4 inches wide), and ribbon (if printing in thermal-transfer), simultaneously press the
+ buttons.
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5
5.0 Introduction
This chapter covers the cleaning, adjusting, and some troubleshooting tips involved with your printer. In addition, the following table provides a recommended cleaning schedule for the various parts of your printer.
Area Method Interval
Printhead Turn off the printer before cleaning
the printhead. Use solvent* on a cotton swab to clean the printhead from end to end.
After every roll of media.
Platen Roller Turn the power off. Rotate the
platen roller and clean it thoroughly with solvent* and a cotton swab.
After every roll of media.
Peel-Off Roller
Rotate the peel-off roller and clean it thoroughly with solvent* and a cotton swab.
After every roll of media.
Media Path Solvent* After every roll
of media. Peel/Tear Bar Solvent* As needed Media Sensor Air blow Monthly Exterior Mild detergent or desktop cleaner. As needed Interior Brush or vacuum cleaner As needed.
* It is recommended that isopropyl alcohol be used.
Warning
Isopropyl alcohol is a flammable solvent, always take the proper precautions when using this substance.
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5.1 Cleaning the Printhead
Warning
Turn ‘off’ the printer and unplug the unit from the AC outlet before cleaning the printhead.
1. Turn ‘off’ the printer and open the cover.
2. Push the Printhead Latch down and raise the Printhead Carrier Assembly. Allow the Printhead to cool.
3. Using a Cotton Swab dipped in isopropyl alcohol, rub the Cotton Swab along the Printhead.
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5.2 Media Width Adjustment
A Thumbwheel on the side of the printhead carrier assembly allows the printhead to be adjusted for various sizes of media. When adjusting for narrow media move the Thumbwheel to the left (clockwise); conversely, when adjusting for wide media move it to the right (counterclockwise).
Note: The numbers on the Thumbwheel are meant to serve only as
reference points and do not correspond to media widths.
To perform the media width adjustment:
1. Load media into the printer. Print a label and examine it.
2. If the printing appears too light on the right-hand side of the label (see example below), then move the Thumbwheel to the right (counterclockwise). Print another label and examine it making additional adjustments as necessary.
The light print on the right side of this test label indicates that the Thumbwheel should be adjusted to the right.
Media
Movement
Note: If the media begins tracking to the right while printing, the
Thumbwheel should be adjusted to the left (clockwise).
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5.3 Ribbon Width Adjustment
The adjustable ribbon handler feature allows adjustment to the ribbon supply hub that provides optimum tension when using different widths and/or types of media and ribbon. To adjust:
1. Turn ‘off’ the printer.
2. Hold the Hub and rotate the Ribbon Tension Adjustment Knob to meet your media/ribbon widths based on the table below. Ensure that the Ribbon Tension Adjustment Knob is turned fully to the clockwise or counterclockwise position. The knob will no longer turn once it is in the proper position; do not force or over turn.
Ribbon Size Ribbon Width Direction of Rotation
Narrow 1 - 2 inches Clockwise*
Wide 2 - 4 inches Counterclockwise*
* Continue turning the Ribbon Tension Adjustment Knob until it will not turn any
further in either the clockwise or counterclockwise position.
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5.4 Fine Printhead Adjustment
A fine printhead adjustment set screw is located on top of the printhead carrier assembly that can be used for adjusting print quality. This adjustment is set at the factory and should not need further adjusting; however, with different types and thickness of media some adjustment may be necessary.
To adjust the printhead, turn the Set Screw until optimum print quality is obtained (some trial and error may be necessary). Do not over tighten the Set Screw.
Note: If equipped, it is not necessary to remove the Ribbon Handler
Assembly (if equipped). An access hole in the assembly is provided for access.
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5.5 Printhead Replacement
Removal:
Notes: It is recommended that the printhead only be replaced by a certified
repair technician. Always follow proper Electro Static Discharge procedures when replacing the printhead.
If equipped, it is not necessary to remove the Ribbon Handler
Assembly (if equipped). An access hole in the assembly is provided for access.
1. Turn off the printer.
2. Loosen the Printhead
Screw until it is free from the printhead. Carefully unlatch the printhead carrier assembly and remove the printhead.
3. Remove the printhead
cables from the back of the printhead.
Replacement:
1. Connect the printhead cable to the new printhead.
2. Position the printhead in the printhead carrier assembly, ensure that the printhead cable is not pinched, and then tighten the Printhead Screw.
3. Clean the Printhead (see Section 5.1) and allow it to dry before use.
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5.6 Darkness Adjustment
The Darkness Adjustment (located on the rear of the printer) allows the operator to adjust the print contrast on the printed label. Turning the Darkness Adjustment clockwise will make the print darker, while turning it counterclockwise will lighten the print.
Note: Large increases in the ‘Darkness Adjustment’ can shorten printhead life.
If you need to increase the print contrast by a large amount, instead increase the Heat value and/or slow the Print Speed through your software.
5.7 Resetting to the Factory Defaults
With the printer off, press and hold the F1, F2, and F3 buttons while turning the printer on. Continue to hold the buttons down until the PAUSED light turns off. The printer will now be set to the 'Factory Defaults'. See Section 4.4.1 for a listing of the factory defaults.
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5.8 Downloading Firmware and Fonts
The printer stores its Boot Loader, Operating Program, and Font in Flash memory on the main PCB. This configuration allows updates and/or new features to the printer.
1. Identify the desired firmware revision from the Brady website and download the desired version on to your computer’s hard drive or a floppy disk.
2. With the printer’s power turned ‘on’, the printer is now ready to accept the new firmware data. Using the DOS copy command enter:
copy filename.dlf lpt1/b
Note: Other programs (such as hyper-terminal and certain Windows
Driver programs) may also be used to download this file.
The Paused Indicator blinks during the download. After a successful download, the printer will illuminate the Paused Indicator steady. The printer will write to Flash memory after all data is received, and the checksum and other data are validated. The printer will then perform a ‘cold reset’ and print a Configuration Label to verify the new firmware version.
If the download was unsuccessful, the ‘Fault’ Indicator will illuminate and the printer will ‘warm reset’. The previous firmware programming will not be affected, unless substantial firmware data structure changes have occurred. If the printer fails to warm reset, it may be necessary to toggle power ‘off’ and ‘on’, or simultaneously press and release PAUSE and CANCEL Buttons.
If the download fails, try re-sending the file. If it continues to fail, the following are possible causes:
 An invalid or corrupted file is being downloaded. Make sure the file
you are attempting to download is correct and applicable for your printer model.
 Possible communications errors are occurring. Check the cable
connections between the host computer and the printer. Be sure to use a quality-shielded cable.
 The printer could not successfully write to or erase the Flash memory;
it may be defective. Try again and if problem persists, call for service.
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6
6.0 Introduction
Occasionally situations occur that requires some troubleshooting skills. Possible problem situations and potential solutions are listed in this section. While not every situation is addressed, you may find some of these tips helpful. After the correction action is taken press the FEED button to clear the alarm. Contact Brady Technical Support for problems that persist or are not covered in this section:
Brady Technical Support
Phone: 1-800-643-8766 Fax: 1-414-358-6767 Email: tech_support@bradycorp.com
6.1 Troubleshooting Tips
The following table lists the symptoms and the associated page numbers of the topics covered in the troubleshooting section.
Problem Situation Page
Unacceptable print quality 50 The Printer does not print or prints several labels at once 50 The ribbon does not advance 50 Skips every other label 51 Unable to print in rotation 4 51 Prints light on the right side of the label 51 Printer fails to turn on 51 Label advances 1-2 inches before a fault indication 52 Label advances 16 inches before a fault indication 52 Tracking Problems 48
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Unacceptable print quality:
 Dirty printhead. Clean the printhead (see Chapter 5).  The printhead temperature is too high. Use the software
control to adjust the Heat Setting, Print Speed, or adjust the darkness adjustment located on the back of the printer.
 The incorrect ribbon/paper combination is being used, check the ribbon type being used.
 Faulty Printhead, replace it (see Chapter 5) or call for service.
The Printer does not print or prints several labels at once:
 The labels are incorrectly loaded, see the loading instructions
on the inside cover of the printer or Chapter 3.
 The media is not calibrated (see Chapter 4).  If equipped, the Adjustable Media Sensor may need to be
repositioned (see Chapter 3).
 The media sensor or media sensor circuitry may be
defective, call for service.
The ribbon does not advance
(The printer advances paper, but ribbon does not advance).
 The ribbon is installed incorrectly. Open the printhead and
make sure that the inked side faces the paper. With most ribbons this can be verified by rubbing paper against the ribbon, the ink should smudge the paper. With label stock use the sticky side of a label, the ink will stick to the label.
 A bad ribbon/paper combination is resulting in an
insufficient amount of friction between paper and ribbon. Ensure that the correct type of ribbon is being used for the media.
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Skips every other label
(Print quality is good but skips every other label).
 The label is formatted too close to the top edge of the form.
Leave white space equal to 8-dot rows at the top of the label, approximately .02" (.5mm).
 The media is not calibrated (see Chapter 4).  If equipped, the Adjustable Media Sensor may need to be
repositioned (see Chapter 3).
 The media sensor or media sensor circuitry may be
defective, call for service.
Unable to print in rotation 4
 The characters are formatted outside the dimensions of the
label. Check that the row/column values provide enough room for the height of the characters or bar code to be printed.
Prints light on the right side of the label
 The media width adjustment is set for a narrower media
width than is actually being used (see Chapter 5).
 The printhead is not properly aligned, call for service.  The printhead is not locked down.
Printer fails to turn on
 A fuse may be blown, call for service.  Faulty power supply, replace.  A bad power switch may exist on the printer, call for service.  A faulty AC wall outlet.
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Label advances 1-2 inches before a fault indication
 The ribbon is installed incorrectly. Make sure that the dull
side (side with ink) is facing the paper.
 A bad ribbon/paper combination is resulting in an
insufficient amount of friction between paper and ribbon. Ensure that the correct type of ribbon is being used.
Label advances 16 inches before a fault indication
 The media is not loaded properly, see Chapter 5. When
loading media be certain that the media hub and media guide is against the media and that gaps or marks in the labels are in line with the media sensor.
 If equipped, the Adjustable Media Sensor may need to be
repositioned (see Chapter 3).
 The media sensor or media sensor circuitry may be
defective, call for service.
Tracking Problems
 The media is not loaded properly, see Chapter 5. When
loading media be certain that both the media hub and media guide rest against the media.
 The media width adjustment is not set properly, (see Chapter
5).
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7
Mechanical
Width 8.5” (21.6 cm) Depth
9.5” (24.1 cm)
Height
6.25” (15.9 cm
Weight
4 lbs. (1.8 kg)
Operating Temperature
40 F to 95 F (4 C to 35 C)
AC Input Power
100 to 240 VAC, 50-60 Hz
Printer Specifications
Print Type Thermal Transfer Print Speed
BP-1244: 1-4 IPS (25.4-101.6 mm/s); 4IPS requires
optional power supply. BP-1344:
1-4 IPS (25.4-101.6 mm/s)
Resolution
BP-1244:
203 dpi (8 dots/mm)
BP-1344:
300 dpi (11.8 dots/mm)
Tear Bar
Tear up
DRAM Memory
2MB
FLASH Memory
1MB
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Media/Ribbon
Media Types Roll-Fed, Die-Cut, Continuous, Fan-Fold Max. Media Width
4.3" (109.2 mm)
Min. Media Width
1" (25.4 mm)
Max. Print Width
4.09" (104 mm)
Print Length Range
.375-24" (9.52-609.6 mm)
Media Thickness Range
.0025-.01" (.064 mm - .254 mm); up to
.007” (.117 mm) with optional cutter
Supply Roll Capacity
5" (127.0 mm) O.D. on 1" (25.4 mm) core
Ribbon Width Range
1.0-4.3" (25-110 mm)
Communications
Interface RS-232 (DB-9), and Centronics Parallel Baud Speed
600 to 38,400 bps
Handshaking
Xon/Xoff, CTS, DTR
Parity
Even, Odd, or None
Stop Bits
1 or 2
Data Bits
7 or 8
Fonts
9 Bit Map fonts Rotated 0, 90, 180, 270 degrees
Imbedded Bar Codes
Code 39, Interleaved 2 of 5,Code 128 A, B & C, Codabar, LOGMARS, UPC-A, UPC-E, UPC 2&5, EAN-8, EAN-13, EAN 2&5, UPC Random Weight, Code 93, Plessey, USCS, Code 128 MOD 43, Postnet, Uss/EAN­128 Random Weight, Telepen, UPS Maxicode, PDF417, and Datamatrix
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Approved Media
To achieve optimum print quality and maximum printhead life, Brady recommends the use of Brady brand media and ribbons. These supplies are specially formulated for use in our printers; use of non-Brady supplies may affect the print quality, performance, and life of the printer or its components.
E
A
B
C
D
G
H
I
J
F
Designator Description Maximum
[1]
Minimum
[1]
A Label width 4.09 1.00
B Backing width 4.30 1.00 C Gap between labels .25 .10
D Label length 24
[3]
.375
[4]
E Total thickness .010 .0025 F Notch opening width .50 .20
G Distance from the edge of the media to
the media sensor aperture (left justified)
.175 .125
H Reflective mark width
[2]
4.10 .50
I Distance between reflective marks 24
[3]
.375
[5]
J Reflective mark length .25 .10
[1]
Units of measure are in inches.
[2]
The reflective (black) mark must be carbon based, placed on the backside of the
stock, and the reflectance shall be less than 10% at wavelengths of 950 and 640 nm.
[3]
The label length may vary up to 99 inches with printable area not exceeding the maximum label length.
[4]
This distance is inclusive of the minimum gap between labels.
[5]
This distance is inclusive of the minimum reflective mark.
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A
ASCII Control Code Chart
Char Dec Hex Char Dec Hex Char Dec Hex Char Dec He
x
Ctrl @
NUL 0 00 32 20 @ 64 40 ` 96 60
Ctrl A
SOH 1 01 ! 33 21 A 65 41 a 97 61
Ctrl B
STX 2 02 “ 34 22 B 66 42 b 98 62
Ctrl C
EXT 3 03 # 35 23 C 67 43 c 99 63
Ctrl D
EOT 4 04 $ 36 24 D 68 44 d 100 64
Ctrl E
ENQ 5 05 % 37 25 E 69 45 e 101 65
Ctrl F
ACK 6 06 & 38 26 F 70 46 f 102 66
Ctrl G
BEL 7 07 ‘ 39 27 G 71 47 g 103 67
Ctrl H
BS 8 08 ( 40 28 H 72 48 h 104 68
Ctrl I
HT 9 09 ) 41 29 I 73 49 i 105 69
Ctrl J
LF 10 0A * 42 2A J 74 4A j 106 6A
Ctrl K
VT 11 0B + 43 2B K 75 4B k 107 6B
Ctrl L
FF 12 0C , 44 2C L 76 4C l 108 6C
Ctrl M
CR 13 0D - 45 2D M 77 4D m 109 6D
Ctrl N
SO 14 0E . 46 2E N 78 4E n 110 6E
Ctrl O
SI 15 0F / 47 2F O 79 4F o 111 6F
Ctrl P
DLE 16 10 0 48 30 P 80 50 p 112 70
Ctrl Q
DC1 17 11 1 49 31 Q 81 51 q 113 71
Ctrl R
DC2 18 12 2 50 32 R 82 52 r 114 72
Ctrl S
DC3 19 13 3 51 33 S 83 53 s 115 73
Ctrl T
DC4 20 14 4 52 34 T 84 54 t 116 74
Ctrl U
NAK 21 15 5 53 35 U 85 55 u 117 75
Ctrl V
SYN 22 16 6 54 36 V 86 56 v 118 76
Ctrl W
ETB 23 17 7 55 37 W 87 57 w 119 77
Ctrl X
CAN 24 18 8 56 38 X 88 58 x 120 78
Ctrl Y
EM 25 19 9 57 39 Y 89 59 y 121 79
Ctrl Z
SUB 26 1A : 58 3A Z 90 5A z 122 7A
Ctrl [
Esc 27 1B ; 59 3B [ 91 5B { 123 7B
Ctrl \
FS 28 1C < 60 3C \ 92 5C | 124 7C
Ctrl ]
GS 29 1D = 61 3D ] 93 5D } 125 7D
Ctrl ^
RS 30 1E > 62 3E ^ 94 5E ~ 126 7E
Ctrl _
US 31 1F ? 63 3F _ 95 5F
127 7F
BP-1244/BP-1344 A-1
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Char Dec Hex Char Dec Hex Char Dec Hex Char Dec Hex
Ç 128 80 á 160 A0 192 C0 Ó 224 E0 ü 129 81 í 161 A1 193 C1 ß 225 E1 é 130 82 ó 162 A2 194 C2 Ô 226 E2 â 131 83 ú 163 A3 195 C3 Ò 227 E3 ä 132 84 ñ 164 A4 196 C4 õ 228 E4 à 133 85 Ñ 165 A5 197 C5 Õ 229 E5 å 134 86 a 166 A6 ã 198 C6 µ 230 E6 ç 135 87 ° 167 A7 Ã 199 C7 p 231 E7 ê 136 88 ¿ 168 A8 200 C8 p 232 E8 è 137 89 ® 169 A9 201 C9 Ú 233 E9 è 138 8A 170 AA 202 CA Û 234 EA ï 139 8B 1/2 171 AB 203 CB Ù 235 EB î 140 8C 1/4 172 AC 204 CC ´y 236 EC ì 141 8D ¡ 173 AD 205 CD ´Y 237 ED Ä 142 8E 174 AE 206 CE 238 EE Å 143 8F – 175 AF 207 CF 239 EF É 144 90 176 B0 Ò 208 D0 240 F0 Æ 145 91 177 B1 D 209 D1 ± 241 F1 Æ 146 92 2 178 B2 Ê 210 D2 242 F2 ô 147 93 3 179 B3 Ë 211 D3 3/4 243 F3 ö 148 94 ´ 180 B4 È 212 D4 244 F4 ò 149 95 Á 181 B5 213 D5 245 F5 û 150 96 Â 182 B6 Í 214 D6 ÷ 246 F6 ù 151 97 À 183 B7 Î 215 D7 ¸ 247 F7 ÿ 152 98 © 184 B8 Ï 216 D8 ° 248 F8 Ö 153 99 1 185 B9 217 D9 ¨ 249 F9 Ü 154 9A 186 BA 218 DA · 250 FA Ø 155 9B » 187 BB 219 DB 251 FB £ 156 9C 188 BC 220 DC 252 FC Ø 157 9D ¢ 189 BD 221 DD 253 FD x 158 9E ¥ 190 BE Ì 222 DE 254 FE ƒ 159 9F 191 BF 223 DF
255 FF
Notes: For the hardware handshake XON/XOFF commands: XON = Ctrl Q (DC1) XOFF = Ctrl S (DC3)
The Euro character has been added to the table above at 255
(FF) as a standard for resident bit-mapped fonts 0,1,2,3,4,5,6, and 9 (CG Triumvirate).
A-2 BP-1244/BP-1344
Page 69
B
Embedded Fonts and Barcodes
All character fonts and barcodes available with the printer are described in this section. Each font and barcode has a name associated with it for use in programming. Human-readable fonts have numeric names while barcode fonts have alpha names.
Fonts
Fonts 0 through 8 use the slash zero (Ø) conventions for distinguishing between the zero and the alphabetic O. The slash can be removed with the label formatting command Z. These fonts are non-proportional (monospaced): all of the characters take up the same amount of space when printed.
The Triumvirate font number 9 is a proportional font; each character will take up a different amount of space when printed.
Font Valid ASCII Characters (decimal) Use with Record
Structure Type
0 32-127,255 1 32-168, 171, 172, 225,255 2 32-168, 171, 172, 225,255 3 32, 35-38, 40-58, 65-90, 128, 142-144, 146, 153,
154, 156, 157, 165, 168, 225,255
4 32, 35-38, 40-58, 65-90, 128, 142-144, 146, 153,
154, 156, 157, 165, 168, 225,255
5 32, 35-38, 40-58, 65-90, 128, 142-144, 146, 153,
154, 156, 157, 165, 168, 225,255
6 32, 35-38, 40-58, 65-90, 128, 142-144, 146, 153,
154, 156, 157, 165, 168, 225,255 7 32-126 8 32, 48-57, 60, 62, 67, 69, 78, 83, 84, 88, 90
Internal
Bit-Mapped
Fonts
9 32-126, 128-169, 171-173, 181-184, 189, 190, 198,
199, 208-216, 222, 224-237, 241, 243, 246-250,255
Smooth Font
9
Dependent upon selected symbol set; see
Appendix H in the Programmers Manual
.
Downloadable
Scalable Font
BP-1244/BP-1344 B-1
Page 70
The table below lists the font sizes. The numbers indicate the number of dots.
FONT HEIGHT WIDTH SPACING
Font 0 7 5 1 Font 1 13 7 2 Font 2 18 10 2 Font 3 27 14 2 Font 4 36 18 3 Font 5 52 18 3 Font 6 64 32 4 Font 7 32 15 5 Font 8 28 15 5
Font 0 96-character alphanumeric, upper and lower case.
Font 1 145-character upper and lower case alphanumeric w/ descenders and ascenders.
Font 2 138-character alphanumeric, upper and lower case.
Font 3 62-character alphanumeric, uppercase.
B-2 BP-1244/BP-1344
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Font 4 62-character alphanumeric, uppercase.
Font 5 62-character alphanumeric, uppercase.
Font 6 62-character alphanumeric, uppercase.
BP-1244/BP-1344 B-3
Page 72
Font 7 OCR-A, size I.
Font 8 OCR-B, size III.
Font 9 Internal Triumvirate font.
Point sizes are selected by the number in the barcode height. Larger point sizes can be obtained by increasing the height and width multipliers, 48pt and 72pt fonts are generated by doubling the 24pt and 36pt fonts respectively (see the Programmer's Manual for more information).
B-4 BP-1244/BP-1344
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Barcodes
Bar Code fonts have alpha names (left column in the table below). Uppercase alpha names will print barcodes with human-readable interpretations. Lowercase alpha names will print barcodes only. The table is followed by visual samples.
Bar Code
ID
Type Length Check-
sum
Valid ASCII Characters,
decimal value
representation
A / a Code 3 of 9 Varies No 32, 36, 37, 42, 43, 45-57, 65-
90
B / b UPC-A 11 Yes 48-57 Numeric only
Option V used in the 6th & 7th position
C / c UPC-E 6 Yes 48-57 Numeric only
D / d Interleaved 2 of 5 (I 2
of 5)
Varies No 48-57 Numeric only
E / e Code 128 Varies M-103 32-127
F / f EAN-13 12 Yes 48-57 Numeric only.
Option V used in the 7th &
8th position G / g EAN-8 7 Yes 48-57 Numeric only H / h Health Industry Bar
Code
Varies M-43 32, 36-39, 42, 43, 45-57, 65-
90
I / i Codabar Varies No 36, 43, 45-58, 65-68 J / j I 2 of 5 with modulo
10 checksum
Varies M-10 48-57 Numeric only
K / k Plessey Up to 14 M-10 48-57 Numeric only. Option +
is Last Character for Second
M-11 Checksum
L / l I 2 of 5 with modulo
10 checksum & bearer bars
13 M-10 48-57 Numeric only
M / m 2 digit UPC
addendum
2 Yes 48-57 Numeric only
N / n 5 digit UPC
addendum
5 Yes 48-57 Numeric only
O / o Code 93 Varies No 35-38, 42-58, 65-90, 97-122
p Postnet Varies Yes 48-57 Numeric only
Q / q UCC/EAN Code 128 19 Yes 48-57 Numeric only
R / r UCC/EAN Code 128
K-Mart NON EDI bar code
18 Yes 48-57 Numeric only
S / s UCC/EAN Code 128
Random Weight
34 + Yes 48-57 Numeric only
T / t Telepen Varies Yes Alphanumeric
U UPS MaxiCode 84 Yes Alphanumeric
BP-1244/BP-1344 B-5
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Bar Code
ID
Type Length Check-
sum
Valid ASCII Characters,
decimal value
representation
u UPS MaxiCode with
Byte Count
Specified Yes Alphanumeric
v FIM 1 No A, B, C, D z PDF417 Varies Yes All
Z PDF417 with Byte
Count
Specified Yes All
W1c DataMatrix Varies Yes All 8-bit values
W1C DataMatrix with
Byte Count
Specified Yes All 8-bit values
W1d QR Code – Auto
format
Varies Yes Alphanumeric
W1D QR Code – Manual
format
Varies Yes Single-byte or Kanji double-
byte
W1f Aztec Varies Yes All 8-bit values
W1F Aztec with Byte
Count
Specified Yes All 8-bit values
W1T TCIF Linked
Barcode 3 of 9 (TLC39)
Varies No Alphanumeric
W1z MicroPDF417 Varies Yes All 8-bit values
W1Z MicroPDF417 with
Byte Count
Specified Yes All 8-bit values
B-6 BP-1244/BP-1344
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Barcode A Code 3 of 9
Barcode B UPC-A
Barcode C UPC-E
Barcode D Interleaved 2 of 5
Barcode E Code 128
Barcode F EAN-13
Barcode G EAN-8
Barcode H Health Industry
Barcode (HIBC)
BP-1244/BP-1344 B-7
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Barcode I Codabar
Barcode J Interleaved 2 of 5
w/module 10 checksum
Barcode K Plessey
Barcode L Interleaved 2 of 5
w/module 10 checksum and shipping bearer bars
Barcode M 2 Digit UPC addendum
Barcode N 5 Digit UPC addendum
Barcode O Code 93
Barcode p Postnet
B-8 BP-1244/BP-1344
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Barcode Q UCC/EAN Code 128
Barcode R UCC/EAN Code 128
KMART NON EDI
Barcode S UCC/EAN Code 128 Random Weight
BP-1244/BP-1344 B-9
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Barcode T Telepen
Barcode u UPS MaxiCode
Barcode v FIM
Barcode z PDF 417
Bar Code W1c: DataMatrix
Bar Code W1d: QR Code
Bar Code W1f: Aztec
Bar Code W1z: MicroPDF417
Bar Code W1T: TCIF Linked Barcode 3 of 9 (TLC39)
B-10 BP-1244/BP-1344
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C
Brady Barcode Products
Limited Warranty Statement
Bradyprinter 1244/1344
Printer
Brady warrants to Purchaser that under normal use and service, 1244/1344 4203/4204/4304 Printer, (with the exception of the thermal printhead) purchased hereunder shall be free from defects in material and workmanship for a period of (365) days from the date of shipment by Brady.
Expendable and/or consumable items or parts such as lamps, fuses, labels and ribbons are not covered under this warranty. This warranty does not cover equipment or parts which have been misused, altered, neglected, handled carelessly, or used for purposes other than those for which they were manufactured. This warranty also does not cover loss, damages resulting from accident, or damages resulting from unauthorized service.
BP-1244/BP-1344 C-1
Page 80
Thermal Printhead
This warranty is limited to a period of 6 months for the 1244/1344 thermal printhead. This 6-month warranty is valid only if a Brady thermal label media is used. Failure to use Brady media is justification for invalidation of this thermal printhead warranty. This warranty does not cover printheads which have been misused, altered, neglected, handled carelessly, or damaged due to improper cleaning or unauthorized repairs.
Warranty Service Procedures
If a defect should occur during the warranty period, the defective unit shall be returned, freight and insurance prepaid, in the original shipping containers, to Brady at: 655 W. Good Hope Road, Milwaukee, WI,
53225. A Return Material Authorization (RMA) number must be issued before the product can be returned. To open an RMA please call the Brady Technical Service Department at 1-800-643-8766. Please include your RMA number on the outside of the box and on the shipping document. Include a contact name, action desired, a detailed description of the problem(s), and examples when possible with the defective unit. Brady shall not be responsible for any loss or damages incurred in shipping. Any warranty work to be performed by Brady shall be subject to Brady’s confirmation that such product meets Brady warranty. In the event of a defect covered by its warranty, Brady will return the repaired or replaced product to the Purchaser at Brady’s cost.
With respect to a defect in hardware covered by the warranty, the warranty shall continue in effect until the end of the original warranty period, or for sixty (60) days after the repair or replacement, whichever is later.
C-2 BP-1244/BP-1344
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General Warranty Provisions
Brady makes no warranty as to the design, capability, capacity or suitability of any of its hardware, supplies, or software.
Software is licensed on an “as is” basis without warranty. Except and to the extent expressly provided in this warranty and in lieu of all other warranties, there are no warranties, expressed or implied, including, but not limited to, any warranties of merchantability or fitness for a particular purpose.
Purchaser shall be solely responsible for the selection, use, efficiency and suitability of Brady’s products.
Limitation of Liability
In no event shall Brady be liable to the purchaser for any indirect, special or consequential damages or lost profits arising out of or relating to Brady’s products, or the performance or a breach thereof, even if Brady has been advised of the possibility thereof. Brady’s liability, if any, to the purchaser or to the customer of the purchaser hereunder shall in no event exceed the total amounts paid to Brady hereunder by the purchaser for a defective product.
In no event shall Brady be liable to the purchaser for any damages resulting from or related to any failure or delay of Brady in the delivery or installation of the computer hardware, supplies or software or in the performance of any services.
Some states do not permit the exclusion of incidental or consequential damages, and in those states the foregoing limitations may not apply. The warranties here give you specific legal rights, and you may have other legal rights which vary from state to state.
BP-1244/BP-1344 C-3
Page 82
C-4 BP-1244/BP-1344
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