Bradley Corporation S59-3200 Service manual

Installation

S59-3200

Thermostatic Mixing Valve (HL200)
with Optional Cabinet

S59-3200RE (with Recess-Mounted
Enamel Cabinet)

S59-3200RS (with Recess-Mounted
Stainless Steel Cabinet)

S59-3200SE (with Surface-Mounted
Enamel Cabinet)

S59-3200SS (with Surface-Mounted
Stainless Steel Cabinet)

ASSE 1017 & UPC Certified

Table of Contents

Supplies Required ............................ 3

Installation Instructions ........................ 3

Dimensions ................................. 4

Optional Equipment Installation.................. 6

Troubleshooting .............................. 7

Parts Breakdown ............................. 9

Inlet Connections: 2" NPT

Outlet Connection: 2" NPT

Temperature Range: 90 – 120°F

Maximum Pressure: 125 PSIG

Inlet Temperature Hot: 120 – 200° F

Inlet Temperature Cold: 33 – 80° F

Minimum Temperature Differential
(from valve set point): 20° F

215-1299 Rev. M; ECN 15-09-020
© 2016 Bradley
Page 1 of 9 10/5/2016

Menomonee Falls, WI 53052 USA

P.O. Box 309

800 BRADLEY (800 272 3539)

[phone]

bradleycorp.com

S59-3200 Installation

WARNING

Failure to comply with proper installation and maintenance instructions could contribute to the valve failure
resulting in severe bodily injury including scalding, chilling, and/or death depending upon system water
pressure changes and/or supply water temperature changes.

This Thermostatic Mixing Valve is designed to be installed at or near the boiler or water heater. It is not
designed to compensate for system pressure fluctuations and should not be used where ASSE standard
1016, 1069, or 1070 devices are required. These valves should never be used to provide “anti-scald” or “anti­chill” service. This valve does not provide protection from pipe freezing.

Output temperature of the valve must be checked and adjusted at initial installation and on a quarterly basis.

Make sure that all water supply lines have been flushed and then completely turned off before beginning
installation. Debris in supply lines can cause valves to malfunction.

NOTICE

Regular checking and cleaning of the valve’s internal components and check stops is necessary for
maximum life and proper product function. Periodic Inspection and Yearly Maintenance by a licensed
contractor is required. Corrosive water conditions, and/or unauthorized adjustments or repairs could render
the valve ineffective for its intended service. Frequency of cleaning and inspection depends upon local
water conditions.

IMPORTANT

Read this entire installation manual to ensure proper installation. When finished with the installation, file
this manual with the owner or maintenance department. Compliance and conformity to local codes and
ordinances is the responsibility of the installer.

Consult local building and plumbing codes prior to installation. Should these codes differ from the
information in the Manual, follow the local codes. Inquire with governing authorities for additional local
requirements.

Separate parts from packaging and make sure all parts are accounted for before discarding packaging
material. If any parts are missing, do not begin installation until you obtain the missing parts.

Product warranties may be found under “Products” on our web site at bradleycorp.com.

2 10/5/2016 Bradley • 215-1299 Rev. M; ECN 15-09-020

Installation S59-3200

Supplies recommended for installation

• Lockable shut-off on the outlet if tempered water is supplied to one or more remote fixtures

• Lockable shut-off on the inlets/supplies

• (6) 3/8" wall anchors and fasteners for surface-mounted cabinet

• (4) 1/4" and (2) 3/8" fasteners (and wall anchors, if necessary) for recess-mounted cabinet

• Unions on all connections to facilitate removal of valve

Tools required for temperature adjustment

• 5/32" Allen wrench

• Blade screwdriver

1

Install Optional Cabinet (If not installing cabinet, skip to Step 2)

Recessed Cabinet:

1. Rough-in wall opening 28-1/2" W x 28-1/2" H.

2. Insert the cabinet and secure to wall with four 1/4" fasteners
properly anchored (supplied by installer.)

3. Install two 3/8" anchors and screws through the valve
bracket in back of the cabinet into a secure brace (supplied
by installer) or into wall. This will support the valve.

4. Install the valve nipples and one-half of the union ball valve
using pipe sealant or teflon tape. Install the other half of the
union ball valve onto inlet and outlet pipe.

5. Insert the valve into the bracket in the cabinet (right side
goes in first). Continue with the valve installation procedure.

6. Position the wall flange tight to the wall and caulk in place.

Surface-Mounted Cabinet:

1. Measure and mark the cabinet mounting hole locations
at the dimensions shown on next page. Install six 3/8"
wall anchors (supplied by installer).

2. Position the cabinet onto the wall and secure into place
with six 3/8" wall fasteners (supplied by installer).

3. Install the valve nipples and one-half of the union ball
valve using pipe sealant or teflon tape. Then install
the other half of the union ball valve onto the inlet and
outlet piping.

4. Insert the valve into the bracket in the cabinet (right
side of the valve goes in first). Continue with the valve
installation procedure.

Bradley • 215-1299 Rev. M; ECN 15-09-020 10/5/2016 3