Bradley Corporation S59-2007 S Installation Manual

Installation
Thermostatic Mixing Valve for Sinks/Faucets
Model S59-2007 (Valve Only)
Model S59-2007RE (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SE (Valve with Surface-Mounted Enamel Cabinet)
Model S59-2007RS (Valve with Recess-Mounted Enamel Cabinet)
Model S59-2007SS (Valve with Surface-Mounted Enamel Cabinet)
ASSE 1017 and cUPC Certified
IMPORTANT: Installation and final temperature
adjustment are the responsibility of the installer.
Table of Contents
Pre-Installation Information .......................2
Installation Instructions ..........................3
Recess-Mounted Cabinet Installation ...............4
Surface-Mounted Cabinet Installation ...............5
Maintenance ................................ 6-7
Troubleshooting ................................8
Parts Breakdown and Service Kits .................9
Inlet Connections: 1/2" NPT
Outlet Connections: 1/2" NPT
Temperature Range: 95–115°F
Maximum Pressure: 125 PSIG
Inlet Temperature, Hot: 120°–200°F
Inlet Temperature, Cold: 33°–80°F
Minimum Temperature Differential (from valve set point): 20°F
215-1297 Rev. K; ECN 14-09-017 © 2014 Bradley Page 1 of 9 3/24/2014
P.O. Box 309, Menomonee Falls, WI USA 53052-0309 PHONE 800.BRADLEY (800.272.3539) FAX 262.251.5817 bradleycorp.com
Model S59-2007 Series Installation and Maintenance Instructions
Pre-Installation Information
Overview
The Model S59-2007 Thermostatic Mixing Valve consists of a liquid-filled thermal motor and a piston control mechanism with positive shut-off of hot water when cold water supply is lost. The valve body and cap are constructed of bronze with replaceable corrosion-resistant components, including a stainless steel piston and liner. Integral stop/ checks are standard.
The maximum inlet temperature of the valve is 180°F (82°C), with a recommended inlet temperature of 120°F–140°F (49°C–60°C). The valve has a maximum operating pressure of 125 PSI (860 kPA). Cabinet: The optional recess­mounted or surface-mounted cabinet is constructed of 18-gauge stainless steel with a 16-gauge stainless steel door. The cabinet finish is either stainless steel or baked white enamel. The optional cabinet window is made of Plexiglass.
Supplies recommended for installation
lockable shut-off on the outlet if tempered water is supplied to a remote location
lockable shut-off on the inlets/supplies
unions on all connections to facilitate removal of valve
(6) 3/8" wall anchors and fasteners for surface-mounted cabinet
(4) 1/4" fasteners (and wall anchors, if necessary) for recess-mounted cabinet
Tools required for temperature adjustment
5/32" Allen wrench
Tools required for maintenance/troubleshooting
3/4" wrench (for acorn nut removal)
15/16" socket wrench and needle-nose pliers (for piston liner removal)
1/2" deep well socket wrench (for piston assembly’s upper seat removal)
Bradley Warranty Information
Product warranties may be found under “Product Information” on our website at www.bradleycorp.com
2 3/24/2014 Bradley • 215-1297 Rev. K; ECN 14-09-017
Installation and Maintenance Instructions Model S59-2007 Series
Installation Instructions
CAUTION: If optional cabinet is to be used, the cabinet must be mounted before the valve is
installed. Please refer to the cabinet mounting instructions on pages 4-5.
NOTE: Flush the supply lines before beginning installation.
NOTE: When the stop/check valves are in the closed
position, the stem for the stop/check will be 1/4" above
the stem nut. When the stop/check valves are in the open
position, the stem will extend out approximately 1/2" (13 mm) from the stem nut.
1. Connect the hot and cold valve supply inlets to the appropriate hot and cold supply piping.
2. Connect the mixed valve supply outlet from the valve to the tempered supply piping.
3. Pressurize the thermostatic mixing valve and check for pipe leaks.
4. Slowly open the outlet valve to fill the piping system.
5. Check the temperature when approximately 2½–4 GPM water flow is reached (equivalent to one shower) and adjust if necessary (the range of the valve is 95°F–115°F (35°C–46°C). To adjust the temperature, follow the procedure below:
• remove the acorn nut to expose the set screw
• using a 5/32” hex-head Allen key, turn the set screw counterclockwise to increase the temperature or
clockwise to decrease the temperature.
NOTE: The standard preset factory temperature setting is 105°F (41°C). Consult proper medical and/or safety
authorities for the optimum temperature recommended for your particular application.
6. Shut the hot water inlet off by closing either the hot water check valve or inlet valve. While the hot water supply is turned off, check to make sure the cold water is reduced to .5 GPM or less. If the cold water is reduced properly, reopen the hot water supply.
7. Shut the cold water inlet off by closing either the cold water check valve or inlet valve. While the cold water supply is off, check to make sure that the hot water flow has shut down.
Acorn Nut
Stem
Stem Nut
Bradley • 215-1297 Rev. K; ECN 14-09-017 3/24/2014 3
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