Bowflex TREADCLIMBER 5000, TREADCLIMBER 1000, TREADCLIMBER 3000 User Manual

Bowﬂex® TreadClimber® 1000, 3000 & 5000

Assembly Manual

Nautilus® Bowflex® Schwinn® Fitness StairMaster® Universal® Nautilus Institute

P/N 001-7142 RevC (04/09)

Table of Contents

Product Speciﬁcations ....................................................................................................................................................1

Important Safety Instructions .........................................................................................................................................2

Before You Assemble .......................................................................................................................................................3

Basic Assembly Principles ................................................................................................................................3

Select Your Workout Area .................................................................................................................................3

Machine Mat .......................................................................................................................................................3

Parts................ ....................................................................................................................................................................4

Hardware ...........................................................................................................................................................................6

Assembly ............................................................................................................................................................................7

Put the Treadles on the Base ............................................................................................................................7

Connect the Speed and Step Pickup Wires ...................................................................................................8

Lock the Treadles ................................................................................................................................................9

Attach the Drive Belt ..........................................................................................................................................9

Attach the Uprights ..........................................................................................................................................10

Attach the Upright Junction ...........................................................................................................................11

Attach the Cosmetic Plugs ..............................................................................................................................11

Attach the Console/Handlebar Assembly ....................................................................................................12

Attach the Hydraulic Cylinders ......................................................................................................................13

Inspect the Assembly ......................................................................................................................................13

Attach the Frame Covers .................................................................................................................................14

Adjust Speed Sensor and Attach the Rear Cover .......................................................................................15

Attach the Drive Covers ..................................................................................................................................16

Attach the Side Foot Support Platforms ........................................................................................................16

Apply Decals .....................................................................................................................................................17

Inspect the Assembly ......................................................................................................................................17

Attach the Power Cord ....................................................................................................................................17

Verify (TC1000 only) or Calibrate (TC3000 & TC5000) ..................................................................................18

If Calibration Fails .............................................................................................................................................20

Explanation of Calibration Display Messages .............................................................................................20

Troubleshooting ..............................................................................................................................................................21

Exploded Views ..............................................................................................................................................................24

Important Contact Numbers .........................................................................................................................................27

Product Specifications

Physical Dimensions

Length Width 28.5 inches (72.5 cm) Height 55.25 inches (140.5 cm) Weight 185 pounds (84 kg) Shipping Weight 220 pounds (100 kg)

System Capacities

Maximum Weight Capacity Speed

TC1000 0.5 to 3.8 MPH (0.8 to 6.1KPH ) TC3000 and TC5000 0.7 to 4.0 MPH (1.1 to 6.4 KPH)

Workout Resistance Levels 1 to 12 Warranty Length See the Warranty section for full

46 inches (117 cm)

300 lbs (136 kgs)

information per machine type

Component Specifications

Belt

7.75 in x 38.5 in (19.5 cm x 98 cm)

Motor 0.5 hp continuous duty Treadmill Incline 0% Grade Frame Powder-coated steel Operational Voltage 95 to 130 VAC 50 - 60 Hz Operational Current 12A Max

A short 14 gauge, 3 wire extension cord is permissible.

Regulatory Approvals Marks = c-ETL-US The standard for Safety for Motor-Operated Massage and Exercise Machines, UL 1647, 3rd Ed. and

Motor-Operated Appliances, CAN/CSA-C22.2 No. 68-92

Patent Information

U.S. and International Patents Pending

TC1000 TC3000 TC5000

Assembly Manual

Important Safety Instructions

This icon means a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Obey the following warnings:

Read and understand all warnings on this machine. Carefully read and understand the Assembly Manual.

• Keep bystanders and children away from the product you are assembling at all times.

• Do not connect power supply to the machine until instructed to do so.

• Make sure assembly is done in an appropriate work space away from foot traffic and exposure to

bystanders.

• Some components of the machine can be heavy or awkward. Use a second person when doing

the assembly steps involving these parts. Do not do steps that involve heavy lifting or awkward movements on your own.

• Set up this machine on a solid, level, horizontal surface.

• Do not try to change the design or functionality of this machine. This could compromise the safety of

this machine and can void the warranty.

• If replacement parts are necessary use only genuine Nautilus® replacement parts and hardware.

Failure to use genuine replacement parts can cause a risk to users, keep the machine from operating correctly or void the warranty.

• Do not use or put the machine into service until the machine has been fully assembled and inspected

for correct performance in accordance with the Owner’s Manual.

• Read and understand the complete Owner’s Manual supplied with this machine before first use.

Keep the Owner’s Manual for future reference.

• Do all assembly steps in the sequence given. Incorrect assembly can lead to injury.

Assembly Manual

Before You Assemble

Basic Assembly Principles

Here are a few basic assembly tips that can make assembly of the Bowflex® TreadClimber® exercise machine quick and easy.

1. Gather the pieces needed for each step prior to starting the step.

2. Turning towards the right tightens all the bolts and locknuts on your

Bowflex®

TreadClimber®. Turning towards the left,

loosens them.

3. All of the tools needed for assembly of your

Bowflex® TreadClimber® exercise machine have been included. These tools

are only designed for one use. If damaged, substitute any commonly available 9/16” wrench and #2 screwdriver.

Note: A utility knife or scissors will be required during the unpacking and assembly process

(not included).

Select Your Workout Area

Select where you are going to put your Bowﬂex® TreadClimber® exercise machine carefully. The best place for your TreadClimber of your TreadClimber

Make sure that the location you choose has a 10A power outlet within reach of the TreadClimber preferably to the right side of the machine where you will be less likely to step on the cord during dismount.

Note: The TreadClimber

circuit breaker is GFI, look for a test and reset button on them. If they have the test and reset button it is a GFI outlet or circuit breaker.

Further, if you ever perform any repairs on your TreadClimber at least 60 inches (1.5m) to one side of your workout area.

machine is on a hard, level surface. You will need at least 20 inches (0.5 meters) on each side and in front

machine, and at least 36 inches (0.75 meters) behind it for dismount.

machine power cord,

machine is designed to plug into a grounded, non-GFI outlet only. To determine if your outlet or

machine that require you to lay it on its side, you will need

Machine Mat

The Bowflex® TreadClimber® Machine Mat is an optional accessory for the TreadClimber® machine that helps keep your workout area free from debris and dust. The rubber machine floor mat provides a non-slip surface when mounting and dismounting the TreadClimber possibility of display or running errors. A rubberized mat will protect your flooring when you are performing repairs or maintenance. Put your Bowflex protect your floors and your TreadClimber

machine, limits static discharge when you touch the machine, and greatly reduces the

TreadClimber® Machine Mat in your selected workout area before begining assembly to

machine from damage.

Assembly Manual

Box 1 contains:

Parts

Qty: 1 Descr: Control Panel/Handlebar Assembly

Qty: 2 Descr: Left and Right Side Foot Support Platform

Qty: 1 Descr: Left Side Plastic Frame Cover

Qty: 1 Descr: Rear Cover

Qty: 2 Descr: Plastic Upright Junction Covers

Assembly Manual

Qty: 1 Descr: Right Side Plastic Frame Cover

Qty: 1 Descr: Right Side Plastic Drive Cover

Qty: 1 Descr: Left Side Plastic Drive Cover

Qty: 2 Descr: Left & Right

Hydraulic Cylinder

Qty: 1 Descr: Left

Upright Support

Qty: 1 Descr: Right

Upright Support

Parts

Box 1 also contains:

Qty:1 Owner’s Manual Bag Contains the following:

• The Bowflex® TreadClimber® Assembly Guide and Owner’s

Manual

• (1) Drive Belt

• Power Cord

• (2) Treadle Decals

• (2) Drive Cover Decals

• TreadClimber® Safety Key *Note: TC1000 Safety Key plugged

into console for shipping.

• Heart Rate Monitor Chest Strap (TC5000 Only)

• (1) #2 Phillips Screw Driver

Note: Occasionally extra parts are included.

Box 2 contains the TreadClimber® treadles

Qty:1 Assembly Hardware Bag

Contains the following:

• (1) #2 Phillips Screwdriver

• (2) 5/16" x 1 1/2" Button Head Screw

• (1) 3/16" Hex Key

• (12) 5/16" Flat Washers SAE

• (1) 5/32" Hex Key

• ( 2) 5/16" Acorn Nut

• (1) 9/16" Open End Wrench

• (6) 1/4" x 1" Flat Head Screw

• (2) 5/16" Flat Washers

• ( 4) 3/8" Cosmetic Plugs

• (14) 5/16" x 1" Button Head Screw

• (16) #10 Phillips

(smaller O.D.)

Cylinder Stud

Qty: 1 Descr: TreadClimber® Treadle Assembly

Box 3 contains the TreadClimber

Qty: 1 Descr: TreadClimber® Base

base

Assembly Manual

Hardware:

Hardware

Qty: 6 Descr: 1/4” x 1” Flat Head Screw

Qty: 14 Descr: 5/16” x 1” Button Head Screw

Qty: 4 Descr: 3/8” Cosmetic Plugs

Tools:

Qty: 1 Descr: #2 Phillips Screwdriver

Qty: 2 Descr: 5/16” x 1 1/2” Button Head Screw

Qty: 2 Descr: 5/16” Flat Washer

Qty: 2 Descr: 5/16” Acorn Nut

Qty: 16 Descr: #10 Phillips Head Screw

Qty: 12 Descr: 5/16” Flat Washer SAE

Qty: 1 Descr: 3/16” Hex Key

Assembly Manual

Qty: 1 Descr: 9/16” Open End Wrench

Parts:

Qty: 1 Descr: Drive Belt

Qty: 1 Descr: 5/32” Hex Key

Qty: 1 Descr: Safety Key with Clip (Models TC3000 & TC5000 only.)

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