Bostitch LHF2025K, EHF1838K User Manual

EHF1838K & LHF2025K
ENGINEERED FLOORING STAPLERS
ENGRAPADORAS PARA DUELA DE INGENIERÍA
AGRAFEUSES À PLANCHER PROFESSIONNELLES
OPERATION and MAINTENANCE MANUAL
MANUAL DE OPERACIÓN Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE SEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESENTANTE DE BOSTITCH O CON SU DISTRIBUIDOR.
LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSEMENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS AVEZ DES QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.
189854REVA 11/09
STANLEY FASTENING SYSTEMS L.P.
INTRODUCTION
®
he Bostitch EHF1838K & LHF2025K are precision-built tools, designed for high speed, high volume fastening.
T These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power
ool, for best performance the manufacturer’s instructions must be followed. Please study this manual before
t operating the tool and understand the safety warnings and cautions. The instructions on installation, operation
nd maintenance should be read carefully, and the manuals kept for reference. NOTE: Additional safety
a measures may be required because of your particular application of the tool. Contact your Bostitch representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich,
hode Island 02818.
R
INDEX
afety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
S
Tool Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Tool/Fastener Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Air Supply and Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Loading the Tool. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Tool Operation Check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Other Bostitch Flooring Products. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
NOTE:
Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Bostitch fasteners engineered to the same exacting standards. Bostitch cannot assume responsibility for product performance if our tools are used with
fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails, staples and accessories.
LIMITED WARRANTY — U.S. and Canada Only
Effective December 1, 2005 Bostitch, L.P. warrants to the original retail purchaser that the product purchased is free from defects in materialand workmanship, and agrees to repair or replace, at Bostitch’s option, any defective Bostitch branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year from the date of purchase for compressorsand tools used in production applications).Warranty is not transferable.Proofof purchase date required.This warranty covers only damage resulting from defects in material or workmanship; it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse,accident or repairs attempted or made by other than our national repair center or authorized warranty service centers. Driver blades, bumpers, o-rings, pistons and piston rings are considered normally wearing parts. For optimal performance of your Bostitchtool always use genuine Bostitch fasteners and replacement parts.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITEDTOTHE IMPLIEDWARRANTIES OF MERCHANTABILITYOR FITNESSFORA PARTICULARPURPOSE. BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Somestates and countries do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights,andyou may also have otherrightswhich varyfromstateto state and country to country.
To obtain warranty service in the U.S. return the product, together withproof of purchase,to the U.S.Bostitch National or Regional Independent Authorized Warranty Service Center.In the U.S. you may call us at 1-800-556-6696 or visit www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 800-567-7705 or visit www.BOSTITCH.com
-2-
SAFETY INSTRUCTIONS
EYE PROTECTION which conforms to ANSI specifications and provides protection against
lying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and
f others in the work area when connecting to air supply, loading, operating or servicing this
ool. Eye protection is required to guard against flying fasteners and debris, which could
t
ause severe eye injury.
c
he employer and/or user must ensure that proper eye protection is worn. Eye protection
T equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.
dditional Safety Protection will be required in some environments. For
AUTION:
C example, the working area may include exposure to noise level which can lead to hearing
amage. The employer and user must ensure that any necessary hearing protection is
d
rovided and used by the operator and others in the work area. Some environments will
p require the use of head protection equipment. When required, the employer and user must
nsure that head protection conforming to ANSI Z89.1 is used.
e
A
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury.
Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst, possibly causing injury.
The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected possibly causing injury.
Do not pull trigger or depress contact arm while connected to the air supply as the tool may cycle, possibly causing injury.
Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool;
3.)When clearing a jam; 4.)When tool is not in use; 5.) When moving to a different work area, as accidental actuation may occur, possibly causing injury.
LOADING TOOL
When loading tool: 1.) Never place a hand or any part of body in fastener discharge area of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as accidental actuation may occur, possibly causing injury.
OPERATION
Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger unless nose is directed toward the work; 3.) Keep others a safe distance from the tool while tool is in operation as accidental actuation may occur, possibly causing injury.
The operator must not hold the trigger pulled on contact arm tools except during fastening operation as serious injury could result if the trip accidentally contacted someone or something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. A contact arm tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly causing injury.
Check operation of the contact arm mechanism frequently. Do not use the tool if the arm is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact arm mechanism.
Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as this may cause deflection of fasteners which could cause injury.
Do not drive fasteners close to the edge of the work piece as the wood may split, allowing the fastener to be deflected possibly causing injury.
Thisnailer producesSPARKSduringoperation.NEVER use the nailer near flammablesubstances, gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives, mastics, glues or any other material that is -- or the vapors, fumes or by-products of which are -- flammable, combustible or explosive. Using the nailer in any such environment could cause an EXPLOSION resulting in personal injury or death to user and bystanders.
MAINTAINING THE TOOL
When working on air tools note the warnings in this manual and use extra care when evaluating problem tools.
-3-
TOOL COMPONENTS
Frame Cap
Over-Molded Comfort Grip
Rear Exhaust
wivel Air Fitting
S
Magazine Release Button
Frame Protector
Frame
Trigger Lockout
Reload Indicator
Trigger
Adjustable Precision Knobs
Easy-Sight Tongue Engagement
-4-
TOOL SPECIFICATIONS
ll dimensions in inches unless otherwise specified.
A
EHF1838K LHF2025K
escription
D
ngine Type
E
peration Pressure Range
O Maximum Operation Pressure Fastener Type SX5035 Series SB97-1GLS Fastener Gauge 18 Gauge 20 Gauge
astener Range
F
agazine Capacity
M Length 9-1/4” (235mm) 9-1/4” (235mm)
idth
W Height 9-7/8” (250.8mm) 8.5” (215.9mm) Weight 3.47lbs. (1.57kg) 2.9lbs. (1.32kg)
Operating Pressure:
70 to 120 p.s.i.g. (4.9 to 8.43 kg/cm2). Select the operating pressure within in this range for best fastener performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
Air Consumption:
The EHF1838K requires 1.94 cubic feet per minute or C.F.M. (54.93 liters per minute or LT/MIN) of free air at 80PSI (5.6 kg/cm per minute or C.F.M. (53.8 liters per minute or LT/MIN) of free air at 80PSI (5.6 kg/cm of 60 fasteners per minute. To determine the appropriately sized air compressor, take the actual rate at which the tool will be run and compare the required C.F.M. (LT/MIN) to the compressors free air delivery (C.F.M./ LT/MIN) at 80 PSI (5.6 kg/cm
For example, if your fastener usage averages 30 fasteners per minute, you need 50% of the tools C.F.M. required to operate the tool at the rate of 60 fasteners per minute. In this case, be sure that your air compressor can deliver a minimum of 0.97 C.F.M. (27.47 LT/MIN) at 80 PSI (5.6 kg/cm performance.
2
) to operate at a rate of 60 fasteners per minute. The LHF2025K requires 1.90 cubic feet
8ga Flooring Stapler
1
il-Free
O
0-120 PSI (4.9 to 8.43kg/cm
7
120 PSI (8.43 kg/cm2) 120 PSI (8.43 kg/cm2)
” - 1-1/2” (25mm - 38mm)
1
00
1
-3/4” (69.9mm)
2
2
).
2
) 7
0ga Flooring Stapler
2
O
0-120 PSI (4.9 to 8.43 kg/cm
” (25mm)
1
-3/4” (69.9mm)
2
2
) to operate at a rate
2
il-Free
25
1
) for optimum
2
)
FASTENER SPECIFICATIONS
Tool Model Fastener Type
EHF1838K
Staples
LHF2025K Staples
* Stainless steel fasteners also available in certain sizes. Visit www.BOSTITCH.com for further details.
NOTE:
BOSTITCH tools have been engineered to provide superior customer satisfaction and are designed to achieve maximum perfomance when used with precision BOSTITICH fasteners engineered to the same exacting standards. BOSTITCH cannot assume responsibility for product performance if our tools are
used with fasteners or accessories not meeting the specific requirements established for genuine BOSTITCH fasteners and accessories.
Fastener SKU Crown Width Gauge Length
SX50351G
SX50351-1/8G
SX50351-3/16G
SX50351-1/4G SX50351-3/8G SX50351-1/2G
SB97-1GLS 3/16” 20 1” (25mm)
7/32” 7/32” 7/32” 7/32” 7/32” 7/32”
18 1” (25mm) 18 1-1/8” (28mm) 18 1-3/16” (30mm) 18 1-1/4” (32mm) 18 1-3/8” (35mm) 18 1-1/2” (38mm)
-5-
AIR SUPPLY AND CONNECTIONS
o not use oxygen, combustible gases, or bottled gases as a power source for this tool as
D tool may explode, possibly causing injury.
FITTINGS:
Install a male plug on the tool which is free flowing and which will release air pressure from the tool when disconnected from the supply source.
HOSES:
ir hoses should have a minimum of 150 p.s.i. (10.6 kg/cm
A maximum pressure that could be produced in the air system. The supply hose should contain a fitting that will
rovide “quick disconnecting” from the male plug on the tool.
p
SUPPLY SOURCE:
Use only clean regulated compressed air as a power source for this tool. NEVER USE OXYGEN, COMBUSTIBLE
ASES, OR BOTTLED GASES, AS A POWER SOURCE FORTHISTOOL AS TOOL MAY EXPLODE.
G
REGULATOR:
A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 kg/cm2) is required to control the operating pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially exceed 200 p.s.i. (14 kg/cm
2
) as tool may burst, possibly causing injury.
OPERATING PRESSURE:
Do not exceed recommended maximum operating pressure as tool wear will be greatly increased. The air supply must be capable of maintaining the operating pressure at the tool. Pressure drops in the air supply can reduce the tool’s driving power. Refer to “TOOL SPECIFICATIONS” for setting the correct operating pressure for the tool.
FILTER:
Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get the best performance and minimum wear from the tool. The filter must have adequate flow capacity for the specific installation. The filter has to be kept clean to be effective in providing clean compressed air to the tool. Consult the manufacturer’s instructions on proper maintenance of your filter. A dirty and clogged filter will cause a pressure drop which will reduce the tool’s performance.
2
working pressure rating or 150 percent of the
)
Quick Disconnect Plug
Quick Connect Plug
-6-
LOADING THE EHF1838K & LHF2025K
EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when connecting to air supply, loading, operating or servicing this
ool. Eye protection is required to guard against flying fasteners and debris, which could
t
ause severe eye injury.
c
he employer and/or user must ensure that proper eye protection is worn. Eye protection
T equipment must conform to the requirements of the American National Standards Institute,
NSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded
A spectacles and face shields alone do not provide adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in fastener discharge area of tool while he air supply is connected.
t Never point the tool at anyone else.
Never engage in horseplay.
• Never pull the trigger unless nose is directed at the work.
Always handle the tool with care.
• Do not pull the trigger or depress the trip mechanism while loading the tool.
LOADING THE EHF1838K & LHF2025K
1.Depress magazine release button and pull back magazine.
2.Open magazine fully and turn tool
sideways with discharge area pointed away from yourself and others. Load staples in channel.
3.Push magazine forward until latch is engaged.
-7-
TOOL OPERATION
YE PROTECTIONwhich conforms to ANSI specifications and provides protection
E
gainst flying particles both from the FRONT and SIDE should ALWAYS be worn by the
a operator and others in the work area when connecting to air supply, loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National
tandards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE:
S
on-side shielded spectacles and face shields alone do not provide adequate
N
rotection.
p
BEFORE HANDLING OR OPERATING THIS TOOL:
I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN THIS MANUAL.
I. REFERTO “TOOL SPECIFICATIONS” IN THIS MANUAL TO IDENTIFY THE
I
OPERATING SYSTEM ON YOUR TOOL.
OPERATION
The operator must not hold the trigger pulled on contact trip tools except during fastening operation, as serious injury could result if the trip accidentally contacted someone or something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. A contact trip tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven, possibly causing injury.
SEQUENTIAL TRIP:
In SEQUENTIAL TRIP MODE the contact trip operates in conjunction with the trigger to drive a fastener. To operate a sequential trip tool, first position the contact trip on the work surface WITHOUT PULLING THE TRIGGER. Depress the contact trip and then pull the trigger to drive a fastener. As long as the contact trip is contacting the work and is held depressed, the tool will drive a fastener each time the trigger is depressed. If the contact trip is allowed to leave the work surface, the sequence described above must be repeated to drive another fastener.
IN ADDITION TO THE OTHER WARNINGS CONTAINED IN THIS MANUAL OBSERVE THE FOLLOWING FOR SAFE OPERATION
• Use the BOSTITCH pneumatic tool only for the purpose for which it was designed.
• Never use this tool in a manner that could cause a fastener to be directed toward the user
or others in the work area.
• Do not use the tool as a hammer.
• Always carry the tool by the handle. Never carry the tool by the air hose.
• Do not alter or modify this tool from the original design or function without approval from
BOSTITCH, INC.
• Always be aware that misuse and improper handling of this tool can cause injury to
yourself and others.
• Never clamp or tape the trigger or contact trip in an actuated position.
• Never leave a tool unattended with the air hose attached.
• Do not operate this tool if it does not contain a legible WARNING LABEL.
• Do not continue to use a tool that leaks air or does not function properly. Notify your nearest
Bostitch representative if your tool continues to experience functional problems.
-8-
TOOL OPERATION CHECK
AUTION: Remove all fasteners from tool before performing tool operation check.
C
SEQUENTIAL TRIP OPERATION:
. Press the contact trip against the work surface, without touching the trigger.
A
HE TOOL MUST NOT CYCLE.
T
. Hold the tool off the work surface and pull the trigger.
B
HE TOOL MUST NOT CYCLE.
T
elease the trigger. The trigger must return to the trigger stop on the frame.
R
. Pull the trigger and press the contact trip against the work surface.
C
HE TOOL MUST NOT CYCLE.
T
. With finger off the trigger, press the contact trip against the work surface. Pull the trigger.
D
HE TOOL MUST CYCLE.
T
MAINTAINING THE PNEUMATIC TOOL
When working on air tools, note the warnings in this manual and use extra care
CAUTION: Pusher spring (constant force spring). Caution must be used when working with the spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring is extended beyond its length, the end will come off the roller and the spring will roll up with a snap, with a chance of pinching your hand. Also the edges of the spring are very thin and could cut. Care must also be taken to insure no permanent kinks are put in the spring as this will reduce the springs force.
REPLACEMENT PARTS:
Use only genuine BOSTITCH replacement parts. Do not use modified parts.
ASSEMBLY PROCEDURE FOR SEALS:
When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE, Magnalube, or equivalent on all “O”-rings. Coat each “O”-ring with lubricant before assembling.
AIR SUPPLY-PRESSURE AND VOLUME:
Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate because of undersize fittings and hoses, or from the effects of dirt and water in the system. Restricted air flow will prevent the tool from receiving an adequate volume of air, even though the pressure reading is high. The results will be slow operation, misfeeds or reduced driving power. Before evaluating tool problems for these symptoms, trace the air supply from the tool to the supply source for restrictive connectors, low points containing water and anything else that would prevent full volume flow of air to the tool.
evaluating problem tools.
-9-
TROUBLESHOOTING
PROBLEM CAUSE CORRECTION
T
rigger valve housing leaks air O-ring cut or cracked . . . . . . .. . .. . .. . .. . . .Replace O-ring
T
rigger valve stem leaks air O-ring/seals cut or cracked . . . . . . .. . .. . ..Replace trigger valve assembly
F
rame/nose leaks air O-ringor gasket is cut or cracked . . .. . .. . .Replace O-ring or gasket
B
umper cracked/worn . . . . . . . . .. . .. . .. . ..Replace bumper
Frame/cap leaks air Damaged gasket orseal . .. . . . .. . . . .. . . . .Replace gasket or seal
F
ailure to cycle Air supply restriction . . . .. . . . . . . . . . . . .. . .Check air supply equipment
L
ack of power; slow to cycle Broken cylinder cap spring . . . . . . .. . .. . .. .Replace cap spring
Skipping fasteners;
intermittent feed Worn bumper . . . . . . . .. . .. . .. . .. . .. . . . . . .Replace bumper
C
racked/worn head valve . . . . . . . . . .. . .. .Replace head valve
Loose cap screws . . . . . . .. . .. . .. . .. . .. . . .Tighten and recheck
Worn head valve . . . . .. . . . . . . . . . . . .. . .. .Replace head valve
Broken cylinder cap spring . . . . . . .. . .. . .. .Replace cylinder cap spring
Head valve stuck in cap . . . . .. . .. . .. . .. . . .Disassemble / Check / Lubricate
Rings/seals cut or cracked . . . . . . . . .. . .. . .Replacerings/seals
Exhaust blocked . . . . .. . . . . . . . . . . . .. . .. . .Check bumper, head valvespring
Trigger assemblyworn/leaks . . . . . . . . . .. . .Replace trigger assembly
Dirt/tar build up ondriver . . . . . . . . .. . .. . ..Disassemble nose/driver to clean
Cylinder sleeve not seatedcorrectly
on bottom bumper . . . . . . .. . .. . .. . .. . . . .. .Disassemble to correct
Air pressure too low . . . . . . .. . .. . .. . .. . . . .Checkair supply equipment
Clogged air filter . . .. . . . . . . . . . . . .. . .. . .. .Clean or replace air filter
Tar/dirt indriver channel . . . . . . .. . .. . .. . ..Disassemble and clean nose and driver
Air restriction/inadequate air flowthrough
quick disconnect socket and plug . . . .. . .. .Replace quick disconnectfittings
Worn piston ring . . . . . . . . . .. . .. . .. . .. . . . .Replacering, check driver
Damaged pusher spring . . . . . .. . .. . .. . .. . .Replace spring
Low air pressure . . . . . . . . .. . .. . .. . .. . .. . .Check air supply systemto tool
Loose magazine nose screws . . . . . . . . . . . .Tighten all screws
Fasteners too short fortool . . . . . .. . .. . .. . .Useonly recommended fasteners
Bent fasteners . . . . . . . . .. . .. . .. . .. . .. . . . .Discontinue using these fasteners
Wrong size fasteners . . . . . . . . .. . .. . .. . .. .Use only recommended fasteners
Leaking head cap gasket . . . . . .. . .. . .. . .. .Tighten screws/replace gasket
Trigger valveO-ring cut/worn . . . . .. . .. . .. .Replace O-ring
Broken/chipped driver . . . . . . . . . .. . .. . .. . .Replacedriver (check piston ring)
Dry/dirty magazine . . . .. . . . . . . . . . . . .. . .. .Clean/lubricate use BOSTITCHAir ToolLubricant
Worn magazine . . . . . . . . . .. . .. . .. . .. . . . ..Replace magazine
Clogged air filter . . .. . . . . . . . . . . . .. . .. . .. .Clean or replace air filter
Fasteners jam in tool Driverchannel worn . . . . . . . .. . .. . .. . .. . ..Replace nose/check door
Wrong size fasteners . . . . . . . . .. . .. . .. . .. .Use only recommended fasteners
Bent fasteners . . . . . . . . .. . .. . .. . .. . .. . . . .Discontinue using these fasteners
Loose magazine/nose screws . . . . . . . . . . . .Tighten all screws
Broken/chipped driver . . . . . . . . . .. . .. . .. . .Replacedriver
-10-
MAINTENANCE CHECKLIST
Maintenance Benefit Procedure Service Interval
I
nspect trigger performanceEnsure trigger system is in
proper working order
R
efer to Tool Operation
Check section in this manual
D
aily
Drain condensation from air compressor tanks and air filters (if present)
Clean magazine assembly Prevents accumlation of
Clean nose assembly Prevents accumlation of
Ensure all fasteners remain tight
Check/clean air inlet air filter Maintains proper air flow to
Replace no-mar tip Prevents marks in softwood
Replace swivel air fitting Maintains proper air flow to
Replace piston/driver assembly
Replace O-rings Maintains engine for peak
Replace bumper Maintains engine for peak
Prevents accumlation of moisture that can impede tool performace
d
ebris that could cause a jam
debris that could cause a jam
Prevent loose parts Tighten all fasteners with
engine for peak performance.
applications
engine for peak performance
Maintains consistent drive quality
performance
performance
Open drain cock on tanks and air filters and drain all condensate
Blow cleanwith compressed air Daily
Blow cleanwith compressed air Daily
appropriately sized hex wrench
Remove end cap and use compressed air blow gun to blow filter clean. Replace filter as required.
Remove wornno-martipand replacewith a new tip (a spare tip islocated on the magazine)
Remove worn swivel air fitting and replace with new swivel fitting
Refer to replacement part kit instructions
Refer to replacement part kit instructions
Refer to replacement part kit instructions
Daily
Weekly
25,000 Fasteners, or monthly
- if used in dusty location
25,000 Fasteners
50,000 Fasteners
150,000 Fasteners
250,000 Fasteners
250,000 Fasteners
Replace headvalve Maintains engine for peak
Replace engine cylinder Maintains engine for peak
performance
performance
Refer to replacement part kit instructions
Refer to replacement part kit instructions
-11-
250,000 Fasteners
500,000 Fasteners
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