BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO
UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE
INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS,
CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR
ESTE MANUAL PARA PODER COMPRENDER Y SEGUIR LAS ADVERTENCIAS SOBRE
SEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA
HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON
SU REPRESENTANTE DE BOSTITCH O CON SU DISTRIBUIDOR.
LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE
ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX
AVERTISSEMENTS. GARDER CE MANUEL AVEC L’OUTIL POUR FUTUR RÉFÉRENCE. SI VOUS
AVEZ DES QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE
BOSTITCH.
189854REVA 11/09
STANLEY FASTENING SYSTEMS L.P.
INTRODUCTION
®
™
he Bostitch EHF1838K & LHF2025K are precision-built tools, designed for high speed, high volume fastening.
T
These tools will deliver efficient, dependable service when used correctly and with care. As with any fine power
ool, for best performance the manufacturer’s instructions must be followed. Please study this manual before
t
operating the tool and understand the safety warnings and cautions. The instructions on installation, operation
nd maintenance should be read carefully, and the manuals kept for reference. NOTE: Additional safety
a
measures may be required because of your particular application of the tool. Contact your Bostitch
representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich,
Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve
maximum performance when used with precision Bostitch fasteners engineered to the same exacting
standards. Bostitch cannot assume responsibility for product performance if our tools are used with
fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails,
staples and accessories.
LIMITED WARRANTY — U.S. and Canada Only
Effective December 1, 2005 Bostitch, L.P. warrants to the original retail purchaser that the product purchased is free
from defects in materialand workmanship, and agrees to repair or replace, at Bostitch’s option, any defective Bostitch
branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year from the date
of purchase for compressorsand tools used in production applications).Warranty is not transferable.Proofof purchase
date required.This warranty covers only damage resulting from defects in material or workmanship; it does not cover
conditions or malfunctions resulting from normal wear, neglect, abuse,accident or repairs attempted or made by other
than our national repair center or authorized warranty service centers. Driver blades, bumpers, o-rings, pistons and
piston rings are considered normally wearing parts. For optimal performance of your Bostitchtool always use genuine
Bostitch fasteners and replacement parts.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITEDTOTHE IMPLIEDWARRANTIES OF MERCHANTABILITYOR FITNESSFORA PARTICULARPURPOSE.
BOSTITCH SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Somestates and countries do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation
of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty
gives you specific legal rights,andyou may also have otherrightswhich varyfromstateto state and country to country.
To obtain warranty service in the U.S. return the product, together withproof of purchase,to the U.S.Bostitch National
or Regional Independent Authorized Warranty Service Center.In the U.S. you may call us at 1-800-556-6696 or visit
www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 800-567-7705 or visit
www.BOSTITCH.com
-2-
SAFETY INSTRUCTIONS
EYE PROTECTION which conforms to ANSI specifications and provides protection against
lying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and
f
others in the work area when connecting to air supply, loading, operating or servicing this
ool. Eye protection is required to guard against flying fasteners and debris, which could
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ause severe eye injury.
c
he employer and/or user must ensure that proper eye protection is worn. Eye protection
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equipment must conform to the requirements of the American National Standards Institute,
ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded
spectacles and face shields alone do not provide adequate protection.
dditional Safety Protection will be required in some environments. For
AUTION:
C
example, the working area may include exposure to noise level which can lead to hearing
amage. The employer and user must ensure that any necessary hearing protection is
d
rovided and used by the operator and others in the work area. Some environments will
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require the use of head protection equipment. When required, the employer and user must
nsure that head protection conforming to ANSI Z89.1 is used.
e
A
AIR SUPPLY AND CONNECTIONS
Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as
tool may explode, possibly causing injury.
Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst,
possibly causing injury.
The connector on the tool must not hold pressure when air supply is disconnected. If a
wrong fitting is used, the tool can remain charged with air after disconnecting and thus will
be able to drive a fastener even after the air line is disconnected possibly causing injury.
Do not pull trigger or depress contact arm while connected to the air supply as the tool may
cycle, possibly causing injury.
Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool;
3.)When clearing a jam; 4.)When tool is not in use; 5.) When moving to a different work area,
as accidental actuation may occur, possibly causing injury.
LOADING TOOL
When loading tool: 1.) Never place a hand or any part of body in fastener discharge area of
tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as
accidental actuation may occur, possibly causing injury.
OPERATION
Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger
unless nose is directed toward the work; 3.) Keep others a safe distance from the tool while
tool is in operation as accidental actuation may occur, possibly causing injury.
The operator must not hold the trigger pulled on contact arm tools except during fastening
operation as serious injury could result if the trip accidentally contacted someone or
something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. A contact arm tool may
bounce from the recoil of driving a fastener and an unwanted second fastener may be driven
possibly causing injury.
Check operation of the contact arm mechanism frequently. Do not use the tool if the arm
is not working correctly as accidental driving of a fastener may result. Do not interfere with
the proper operation of the contact arm mechanism.
Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as
this may cause deflection of fasteners which could cause injury.
Do not drive fasteners close to the edge of the work piece as the wood may split, allowing
the fastener to be deflected possibly causing injury.
Thisnailer producesSPARKSduringoperation.NEVER use the nailer near flammablesubstances,
gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives, mastics, glues or
any other material that is -- or the vapors, fumes or by-products of which are -- flammable,
combustible or explosive. Using the nailer in any such environment could cause an EXPLOSION
resulting in personal injury or death to user and bystanders.
MAINTAINING THE TOOL
When working on air tools note the warnings in this manual and use extra care when
evaluating problem tools.
-3-
TOOL COMPONENTS
Frame Cap
Over-Molded
Comfort Grip
Rear Exhaust
wivel Air Fitting
S
Magazine
Release Button
Frame Protector
Frame
Trigger Lockout
Reload Indicator
Trigger
Adjustable Precision Knobs
Easy-Sight Tongue
Engagement
-4-
TOOL SPECIFICATIONS
ll dimensions in inches unless otherwise specified.
A
EHF1838KLHF2025K
escription
D
ngine Type
E
peration Pressure Range
O
Maximum Operation Pressure
Fastener TypeSX5035 SeriesSB97-1GLS
Fastener Gauge18 Gauge20 Gauge
astener Range
F
agazine Capacity
M
Length9-1/4” (235mm)9-1/4” (235mm)
idth
W
Height9-7/8” (250.8mm)8.5” (215.9mm)
Weight3.47lbs. (1.57kg)2.9lbs. (1.32kg)
Operating Pressure:
70 to 120 p.s.i.g. (4.9 to 8.43 kg/cm2). Select the operating pressure within in this range for best fastener
performance.
DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.
Air Consumption:
The EHF1838K requires 1.94 cubic feet per minute or C.F.M. (54.93 liters per minute or LT/MIN) of free air at
80PSI (5.6 kg/cm
per minute or C.F.M. (53.8 liters per minute or LT/MIN) of free air at 80PSI (5.6 kg/cm
of 60 fasteners per minute. To determine the appropriately sized air compressor, take the actual rate at
which the tool will be run and compare the required C.F.M. (LT/MIN) to the compressors free air delivery
(C.F.M./ LT/MIN) at 80 PSI (5.6 kg/cm
For example, if your fastener usage averages 30 fasteners per minute, you need 50% of the tools C.F.M.
required to operate the tool at the rate of 60 fasteners per minute. In this case, be sure that your air
compressor can deliver a minimum of 0.97 C.F.M. (27.47 LT/MIN) at 80 PSI (5.6 kg/cm
performance.
2
) to operate at a rate of 60 fasteners per minute. The LHF2025K requires 1.90 cubic feet
8ga Flooring Stapler
1
il-Free
O
0-120 PSI (4.9 to 8.43kg/cm
7
120 PSI (8.43 kg/cm2)120 PSI (8.43 kg/cm2)
” - 1-1/2” (25mm - 38mm)
1
00
1
-3/4” (69.9mm)
2
2
).
2
)7
0ga Flooring Stapler
2
O
0-120 PSI (4.9 to 8.43 kg/cm
” (25mm)
1
-3/4” (69.9mm)
2
2
) to operate at a rate
2
il-Free
25
1
) for optimum
2
)
FASTENER SPECIFICATIONS
Tool ModelFastener Type
EHF1838K
Staples
LHF2025KStaples
* Stainless steel fasteners also available in certain sizes. Visit www.BOSTITCH.com for further details.
NOTE:
BOSTITCH tools have been engineered to provide superior customer satisfaction and are designed to
achieve maximum perfomance when used with precision BOSTITICH fasteners engineered to the same
exacting standards. BOSTITCH cannot assume responsibility for product performance if our tools are
used with fasteners or accessories not meeting the specific requirements established for genuine
BOSTITCH fasteners and accessories.
o not use oxygen, combustible gases, or bottled gases as a power source for this tool as
D
tool may explode, possibly causing injury.
FITTINGS:
Install a male plug on the tool which is free flowing and which will release air pressure from the tool when
disconnected from the supply source.
HOSES:
ir hoses should have a minimum of 150 p.s.i. (10.6 kg/cm
A
maximum pressure that could be produced in the air system. The supply hose should contain a fitting that will
rovide “quick disconnecting” from the male plug on the tool.
p
SUPPLY SOURCE:
Use only clean regulated compressed air as a power source for this tool. NEVER USE OXYGEN, COMBUSTIBLE
ASES, OR BOTTLED GASES, AS A POWER SOURCE FORTHISTOOL AS TOOL MAY EXPLODE.
G
REGULATOR:
A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 kg/cm2) is required to control the
operating pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially
exceed 200 p.s.i. (14 kg/cm
2
) as tool may burst, possibly causing injury.
OPERATING PRESSURE:
Do not exceed recommended maximum operating pressure as tool wear will be greatly increased. The air
supply must be capable of maintaining the operating pressure at the tool. Pressure drops in the air supply can
reduce the tool’s driving power. Refer to “TOOL SPECIFICATIONS” for setting the correct operating pressure
for the tool.
FILTER:
Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get the best
performance and minimum wear from the tool. The filter must have adequate flow capacity for the specific
installation. The filter has to be kept clean to be effective in providing clean compressed air to the tool. Consult
the manufacturer’s instructions on proper maintenance of your filter. A dirty and clogged filter will cause a
pressure drop which will reduce the tool’s performance.
2
working pressure rating or 150 percent of the
)
Quick Disconnect Plug
Quick Connect Plug
-6-
LOADING THE EHF1838K & LHF2025K
EYE PROTECTION which conforms to ANSI specifications and provides protection against
flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and
others in the work area when connecting to air supply, loading, operating or servicing this
ool. Eye protection is required to guard against flying fasteners and debris, which could
t
ause severe eye injury.
c
he employer and/or user must ensure that proper eye protection is worn. Eye protection
T
equipment must conform to the requirements of the American National Standards Institute,
NSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded
A
spectacles and face shields alone do not provide adequate protection.
TO PREVENT ACCIDENTAL INJURIES:
• Never place a hand or any other part of the body in fastener discharge area of tool while
he air supply is connected.
t
Never point the tool at anyone else.
•
Never engage in horseplay.
•
• Never pull the trigger unless nose is directed at the work.
Always handle the tool with care.
•
• Do not pull the trigger or depress the trip mechanism while loading the tool.
LOADING THE EHF1838K & LHF2025K
1.Depress magazine release button and
pull back magazine.
2.Open magazine fully and turn tool
sideways with discharge area pointed
away from yourself and others. Load
staples in channel.
3.Push magazine forward until latch is
engaged.
-7-
TOOL OPERATION
YE PROTECTIONwhich conforms to ANSI specifications and provides protection
E
gainst flying particles both from the FRONT and SIDE should ALWAYS be worn by the
a
operator and others in the work area when connecting to air supply, loading,
operating or servicing this tool. Eye protection is required to guard against flying
fasteners and debris, which could cause severe eye injury.
The employer and/or user must ensure that proper eye protection is worn. Eye
protection equipment must conform to the requirements of the American National
tandards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE:
S
on-side shielded spectacles and face shields alone do not provide adequate
N
rotection.
p
BEFORE HANDLING OR OPERATING THIS TOOL:
I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN THIS MANUAL.
I. REFERTO “TOOL SPECIFICATIONS” IN THIS MANUAL TO IDENTIFY THE
I
OPERATING SYSTEM ON YOUR TOOL.
OPERATION
The operator must not hold the trigger pulled on contact trip tools except during
fastening operation, as serious injury could result if the trip accidentally contacted
someone or something, causing the tool to cycle.
Keep hands and body away from the discharge area of the tool. A contact trip tool
may bounce from the recoil of driving a fastener and an unwanted second fastener
may be driven, possibly causing injury.
SEQUENTIAL TRIP:
In SEQUENTIAL TRIP MODE the contact trip operates in conjunction with the trigger to drive a
fastener. To operate a sequential trip tool, first position the contact trip on the work surface WITHOUT
PULLING THE TRIGGER. Depress the contact trip and then pull the trigger to drive a fastener. As
long as the contact trip is contacting the work and is held depressed, the tool will drive a fastener each
time the trigger is depressed. If the contact trip is allowed to leave the work surface, the sequence
described above must be repeated to drive another fastener.
IN ADDITION TO THE OTHER WARNINGS CONTAINED IN THIS
MANUAL OBSERVE THE FOLLOWING FOR SAFE OPERATION
• Use the BOSTITCH pneumatic tool only for the purpose for which it was designed.
• Never use this tool in a manner that could cause a fastener to be directed toward the user
or others in the work area.
• Do not use the tool as a hammer.
• Always carry the tool by the handle. Never carry the tool by the air hose.
• Do not alter or modify this tool from the original design or function without approval from
BOSTITCH, INC.
• Always be aware that misuse and improper handling of this tool can cause injury to
yourself and others.
• Never clamp or tape the trigger or contact trip in an actuated position.
• Never leave a tool unattended with the air hose attached.
• Do not operate this tool if it does not contain a legible WARNING LABEL.
• Do not continue to use a tool that leaks air or does not function properly. Notify your nearest
Bostitch representative if your tool continues to experience functional problems.
-8-
TOOL OPERATION CHECK
AUTION: Remove all fasteners from tool before performing tool operation check.
C
SEQUENTIAL TRIP OPERATION:
. Press the contact trip against the work surface, without touching the trigger.
A
HE TOOL MUST NOT CYCLE.
T
. Hold the tool off the work surface and pull the trigger.
B
HE TOOL MUST NOT CYCLE.
T
elease the trigger. The trigger must return to the trigger stop on the frame.
R
. Pull the trigger and press the contact trip against the work surface.
C
HE TOOL MUST NOT CYCLE.
T
. With finger off the trigger, press the contact trip against the work surface. Pull the trigger.
D
HE TOOL MUST CYCLE.
T
MAINTAINING THE PNEUMATIC TOOL
When working on air tools, note the warnings in this manual and use extra care
CAUTION: Pusher spring (constant force spring). Caution must be used when working with the
spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring is
extended beyond its length, the end will come off the roller and the spring will roll up with a
snap, with a chance of pinching your hand. Also the edges of the spring are very thin and could
cut. Care must also be taken to insure no permanent kinks are put in the spring as this will
reduce the springs force.
REPLACEMENT PARTS:
Use only genuine BOSTITCH replacement parts. Do not use modified parts.
ASSEMBLY PROCEDURE FOR SEALS:
When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE,
Magnalube, or equivalent on all “O”-rings. Coat each “O”-ring with lubricant before assembling.
AIR SUPPLY-PRESSURE AND VOLUME:
Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate
because of undersize fittings and hoses, or from the effects of dirt and water in the system. Restricted air
flow will prevent the tool from receiving an adequate volume of air, even though the pressure reading is
high. The results will be slow operation, misfeeds or reduced driving power. Before evaluating tool
problems for these symptoms, trace the air supply from the tool to the supply source for restrictive
connectors, low points containing water and anything else that would prevent full volume flow of air to the
tool.