Bostitch FN1664 User Manual

FN1664

OIL-FREE FINISH NAILER

CLAVADORA SIN ACEITE PARATERMINACIONES

CLOUEUR DE FINITION SANS HUILE DE QUALITÉ

OPERATION and MAINTENANCE MANUAL

MANUAL DE OPERACIÓN Y DE MANTENIMIENTO

MANUEL D’INSTRUCTIONS ET D’ENTRETIEN

BEFORE OPERATING THIS TOOL, ALL OPERATORS SHOULD STUDY THIS MANUAL TO UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE INSTRUCTIONS WITH THE TOOL FOR FUTURE REFERENCE. IF YOU HAVE ANY QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.

ANTES DE OPERAR ESTA HERRAMIENTA, TODOS LOS OPERADORES DEBERÁN ESTUDIAR ESTEMANUALPARA PODERCOMPRENDER Y SEGUIRLASADVERTENCIASSOBRESEGURIDAD Y LAS INSTRUCCIONES. MANTENGA ESTAS INSTRUCCIONES CON LA HERRAMIENTA PARA FUTURA REFERENCIA, SI TIENE ALGUNA DUDA, COMUNÍQUESE CON SU REPRESENTANTE DE BOSTITCH O CON SU DISTRIBUIDOR.

LIRE ATTENTIVEMENT LE PRÉSENT MANUEL AVANT D’UTILISER L’APPAREIL. PRÉTER UNE ATTENTION TOUTE PARTICULIÈRE AUX CONSIGNES DE SÉCURITÉ ET AUX AVERTISSEMENTS. GARDER CE MANUELAVEC L’OUTIL POUR FUTUR RÉFÉRENCE.SI VOUS AVEZDES QUESTIONS, CONTACTEZ VOTRE REPRÉSENTANT OU VOTRE CONCESSIONNAIRE BOSTITCH.

180586REVB 09/08

STANLEY FASTENING SYSTEMS L.P.

INTRODUCTION

™

he Bostitch FN1664 a precision-built tool, designed for high speed, high volume fastening. This tool will deliver

T efficient, dependable service when used correctly and with care. As with any fine power tool, for best

erformance the manufacturer’s instructions must be followed. Please study this manual before operating the

p tool and understand the safety warnings and cautions. The instructions on installation, operation and

aintenance should be read carefully, and the manuals kept for reference. NOTE: Additional safety measures

m may be required because of your particular application of the tool. Contact your Bostitch representative or distributor with any questions concerning the tool and its use. Bostitch, Inc., East Greenwich, Rhode Island

2818.

INDEX

afety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Tool Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Tool Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Air Supply & Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Loading the Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Trigger Lockout & Selecting Trip Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Dial-A-Depth™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Installing the Belt Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Tool Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Jam Clearing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintaining the Pneumatic Tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Available Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Bostitch Finish & Trim Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

NOTE:

Bostitch tools have been engineered to provide excellent customer satisfaction and are designed to achieve maximum performance when used with precision Bostitch fasteners engineered to the same exacting standards. Bostitch cannot assume responsibility for product performance if our tools are used with

fasteners or accessories not meeting the specific requirements established for genuine Bostitch nails, staples and accessories.

LIMITED WARRANTY — U.S. and Canada Only

Effective December 1, 2005 Bostitch, L.P. warrants to the original retail purchaser that the product purchased is free fromdefects inmaterial and workmanship, and agrees to repair or replace,at Bostitch’s option,any defective Bostitch branded pneumatic stapler or nailer for a period of seven (7) years from date of purchase (one (1) year from the date of purchase for compressors and toolsusedin productionapplications). Warrantyis not transferable. Proofof purchase date required. This warranty covers only damage resulting from defects in material or workmanship; it does not cover conditions or malfunctions resulting from normal wear, neglect, abuse, accident or repairs attempted or made byother than our national repair center or authorized warranty service centers. Driver blades, bumpers, o-rings, pistons and piston rings are considered normally wearing parts. For optimal performance of your Bostitch tool always use genuine Bostitch fasteners and replacement parts.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. BOSTITCH SHALL NOT BE LIABLE FORANY INCIDENTAL OR CONSEQUENTIALDAMAGES.

Somestates and countries do not allow limitations on how long an implied warranty lasts, or theexclusionor limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rightswhich varyfrom stateto stateandcountry to country.

To obtain warranty service in theU.S. return the product, together with proof of purchase, to the U.S. Bostitch National or Regional IndependentAuthorized Warranty Service Center. In the U.S. you may call us at 1-800-556-6696 or visit www.BOSTITCH.com for the location most convenient for you. In Canada please call us at 800-567-7705 or visit www.BOSTITCH.com

-2-

SAFETY INSTRUCTIONS

EYE PROTECTION which conforms to ANSI specifications and provides protection against

lying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and

f others in the work area when connecting to air supply, loading, operating or servicing this

ool. Eye protection is required to guard against flying fasteners and debris, which could

ause severe eye injury.

he employer and/or user must ensure that proper eye protection is worn. Eye protection

T equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded spectacles and face shields alone do not provide adequate protection.

dditional Safety Protection will be required in some environments. For

AUTION:

C example, the working area may include exposure to noise level which can lead to hearing

amage. The employer and user must ensure that any necessary hearing protection is

rovided and used by the operator and others in the work area. Some environments will

p require the use of head protection equipment. When required, the employer and user must

nsure that head protection conforming to ANSI Z89.1 is used.

AIR SUPPLY AND CONNECTIONS

Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as tool may explode, possibly causing injury.

Do not use supply sources which can potentially exceed 200 P.S.I.G. as tool may burst, possibly causing injury.

The connector on the tool must not hold pressure when air supply is disconnected. If a wrong fitting is used, the tool can remain charged with air after disconnecting and thus will be able to drive a fastener even after the air line is disconnected possibly causing injury.

Do not pull trigger or depress contact arm while connected to the air supply as the tool may cycle, possibly causing injury.

Always disconnect air supply: 1.) Before making adjustments; 2.) When servicing the tool;

3.)When clearing a jam; 4.)When tool is not in use; 5.)When moving to a different work area, as accidental actuation may occur, possibly causing injury.

LOADING TOOL

When loading tool: 1.) Never place a hand or any part of body in fastener discharge area of tool; 2.) Never point tool at anyone; 3.) Do not pull the trigger or depress the trip as accidental actuation may occur, possibly causing injury.

OPERATION

Always handle the tool with care: 1.) Never engage in horseplay; 2.) Never pull the trigger unless nose is directed toward the work; 3.) Keep others a safe distance from the tool while tool is in operation as accidental actuation may occur, possibly causing injury.

The operator must not hold the trigger pulled on contact arm tools except during fastening operation as serious injury could result if the trip accidentally contacted someone or something, causing the tool to cycle.

Keep hands and body away from the discharge area of the tool. A contact arm tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven possibly causing injury.

Check operation of the contact arm mechanism frequently. Do not use the tool if the arm is not working correctly as accidental driving of a fastener may result. Do not interfere with the proper operation of the contact arm mechanism.

Do not drive fasteners on top of other fasteners or with the tool at an overly steep angle as this may cause deflection of fasteners which could cause injury.

Do not drive fasteners close to the edge of the work piece as the wood may split, allowing the fastener to be deflected possibly causing injury.

Thisnailer produces SPARKSduring operation. NEVER use the nailernearflammablesubstances, gases or vapors including lacquer, paint, benzine, thinner, gasoline, adhesives, mastics,glues or any other material that is -- or the vapors, fumes or by-products of which are -- flammable, combustible or explosive. Using the nailer in any such environment could cause an EXPLOSION resulting in personal injury or death to user and bystanders.

MAINTAINING THE TOOL

When working on air tools note the warnings in this manual and use extra care when evaluating problem tools.

-3-

TOOL COMPONENTS

Frame Cap

rame Protector

rame

Trigger Lockout

Actuation Mode Selector Switch

Trip

No-Mar Tip

ver-Molded

O Comfort Grip

Trigger

Dial-A-Depth™ Control

Belt Hook

Rear Exhaust

Swivel Air Fitting

Pencil Sharpener

3mm Hex Wrench

Spare No Mar Tip Storage

Trigger Lockout

4mm Hex Wrench

-4-

TOOL SPECIFICATIONS

ll demensions in inches unless otherwise specified.

FN1664

escription 16ga Finish Nailer

D Engine Type Oil-Free

peration Pressure Range 70-120 PSI (4.9 to 8.43kg/cm

aximum Operation Pressure 120 PSI (8.43 kg/cm

M Fastener Type SB16 Series

astener Gauge 16 Gauge

F Fastener Range 1” – 2-1/2” (25mm–63mm)

agazine Capacity 110

M Length 11-7/8” (301.6mm) Width 3-3/8” (85.7mm) Height 11-3/8” (288.9mm) Weight 3.9 lbs. (1.7kg)

Operating Pressure:

70 to 120 p.s.i.g. (4.9 to 8.43 kg/cm2). Select the operating pressure within in this range for best fastener performance.

DO NOT EXCEED THIS RECOMMENDED OPERATING PRESSURE.

Air Consumption:

The FN1664 requires 3.9 cubic feet per minute or C.F.M. (110.4 liters per minute or LT/MIN) of free air at 80PSI (5.6 kg/cm compressor, take the actual rate at which the tool will be run and compare the required C.F.M. (LT/MIN) to the compressors free air delivery (C.F.M./ LT/MIN) at 80 PSI (5.6 kg/cm

For example, if your fastener usage averages 30 fasteners per minute, you need 50% of the tools C.F.M. required to operate the tool at the rate of 60 fasteners per minute. In this case, be sure that your aircompressor can deliver a minimum of 1.90 C.F.M. (55.2 LT/MIN) at 80 PSI(5.6 kg/cm

) to operate at a rate of 60 fasteners per minute. To determine the appropriately sized air

)

) for optimum performance.

FASTENER SPECIFICATIONS

Tool Model Fastener Type Fastener SKU Gauge Length

FN1664 SB16-1.25 16 1-1/4” (32mm) FN1664 SB16-1.50 16 1-1/2” (38mm) FN1664 SB16-1.75 16 1-3/4” (45mm)

FN1664

FN1664 SB16-2.00 16 2” (50mm)

Straight Finish Nails

* Stainless steel fasteners also available in certain sizes. Visit www.BOSTITCH.com for further details.

NOTE:

BOSTITCH tools have been engineered to provide superior customer satisfaction and are designed to achieve maximum perfomance when used with precision BOSTITICH fasteners engineered to the same exacting standards. BOSTITCH cannot assume responsibility for product performance if our tools are used with

fasteners or accessories not meeting the specific requirements established for genuine BOSTITCH fasteners and accessories.

SB16-2.50 16 2-1/2” (63mm)

-5-

AIR SUPPLY AND CONNECTIONS

Do not use oxygen, combustible gases, or bottled gases as a power source for this tool as

ool may explode, possibly causing injury.

FITTINGS:

nstall a male plug on the tool which is free flowing and which will release air pressure from the tool when

I disconnected from the supply source.

HOSES:

Air hoses should have a minimum of 150 p.s.i. (10.6 kg/cm2) working pressure rating or 150 percent of the maximum pressure that could be produced in the air system. The supply hose should contain a fitting that will

rovide “quick disconnecting” from the male plug on the tool.

SUPPLY SOURCE:

se only clean regulated compressed air as a power source for this tool. NEVER USE OXYGEN, COMBUSTIBLE

U GASES, OR BOTTLED GASES, AS A POWER SOURCE FOR THIS TOOLAS TOOL MAY EXPLODE.

REGULATOR:

A pressure regulator with an operating pressure of 0 - 125 p.s.i. (0 - 8.79 kg/cm2) is required to control the operating pressure for safe operation of this tool. Do not connect this tool to air pressure which can potentially exceed 200 p.s.i. (14 kg/cm

OPERATING PRESSURE:

Do not exceed recommended maximum operating pressure as tool wear will be greatly increased. The air supply must be capable of maintaining the operating pressure at the tool. Pressure drops in the air supply can reduce the tool’s driving power. Refer to “TOOL SPECIFICATIONS” for setting the correct operating pressure for the tool.

FILTER:

Dirt and water in the air supply are major causes of wear in pneumatic tools. A filter will help to get the best performance and minimum wear from the tool. The filter must have adequate flow capacity for the specific installation. The filter has to be kept clean to be effective in providing clean compressed air to the tool. Consult the manufacturer’s instructions on proper maintenance of your filter. A dirty and clogged filter will cause a pressure drop which will reduce the tool’s performance.

) as tool may fracture or burst, possibly causing injury.

Quick Disconnect Plug

Quick Connect Plug

-6-

LOADING THE FN1664

EYE PROTECTION which conforms to ANSI specifications and provides protection against

lying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and

thers in the work area when connecting to air supply, loading, operating or servicing this

ool. Eye protection is required to guard against flying fasteners and debris, which could

t cause severe eye injury.

The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute, ANSI Z87.1 and provide both frontal and side protection. NOTE: Non-side shielded

pectacles and face shields alone do not provide adequate protection.

s TO PREVENT ACCIDENTAL INJURIES:

Never place a hand or any other part of the body in nail discharge area of tool while

• the air supply is connected.

• Never point the tool at anyone else.

• Never engage in horseplay. Never pull the trigger unless nose is directed at the work.

• Always handle the tool with care.

•

• Do not pull the trigger or depress the trip mechanism while loading the tool.

LOADING THE FN1664

1. Load nails through the slot in the rear of the magazine and past retaining clip.

2. Pull pusher back behind nail stick and release.

3. Ensure magazine pusher is behind the last nail stick.

-7-

TRIGGER LOCKOUT CONTROL

he trigger lockout control feature on BOSTITCH pneumatic tools provides

trigger lock feature for added safety control. Push the lockout control

utton in or out to activate or lock the tool trigger.

Trigger Lockout Control Button

TRIP OPERATION MODE

Warning: Always disconnect air supply before making adjustments as accidental actuation may occur, possibly causing injury.

The FN1664 features a selectable trigger system that allows the user to choose between the following modes of operation:

1. ContactTrip Operation 2. SequentialTrip Operation

1. CONTACT TRIP:

The common operation procedure on “Contact Trip” tools is for the operator to contact the work surface to actuate the trip mechanism while keeping the trigger pulled, thus driving a fastener each time the work surface is contacted. This will allow rapid fastener placement on many jobs. All pneumatic tools are subject to recoil when driving fasteners. The tool may bounce, releasing the trip, and if unintentionally allowed to recontact the work surface with the trigger still actuated (finger still holding the trigger pulled) an unwanted second fastener will be driven.

2. SEQUENTIALTRIP:

The Sequential Trip requires the operator to hold the tool against the work before pulling the trigger. This makes accurate fastener placement easier. The Sequential Trip allows exact fastener location without the possibility if driving a second fastener on recoil as described under “Contact Trip”. The Sequential Trip Tool has a positive advantage because it will not accidentally drive a fastener if the tool is contacted against the work surface - or anything else - while the operator is holding the trigger pulled.

SELECTING THETRIP MODE:

To ensure safety, the user must lock the trigger (as described above) before changing the trigger system. To change the trip mode, rotate the mode switch in the counterclockwise direction. The mode switch will lock automatically when the indicating arrow is pointing down to the 3 nail icon stamped into the tool frame (Contact Trip Mode) or to a single nail icon stamped in the tool frame( Sequential Trip Mode). Unlock the trigger to resume tool operation.

(trip mode selector switch pointing down) (trip mode selector switch pointing up)

Contact Trip Mode

-8-

Sequential Trip Mode

DIAL-A-DEPTH™ FASTENER CONTROL ADJUSTMENT

he DIAL-A-DEPTH™ Fastener control adjustment feature provides close

T control of the fastener drive depth: from flush with the work surface to shallow or deep countersink.

irst set the air pressure for consistent drive in the specific work as described

n page 4, then use the DIAL-A-DEPTH™ fastener control adjustment to give

o the desired depth of drive.

Dial-A-DepthTMFastener Control Adjustment

IN ADDITION TOTHE OTHER WARNINGS CONTAINED IN THIS

MANUAL OBSERVE THE FOLLOWING FOR SAFE OPERATION

• Use the BOSTITCH pneumatic tool only for the purpose for which it was designed.

• Never use this tool in a manner that could cause a fastener to be directed toward the user or others in the work area.

• Do not use the tool as a hammer.

• Always carry the tool by the handle. Never carry the tool by the air hose.

• Do not alter or modify this tool from the original design or function without approval from BOSTITCH, INC.

• Always be aware that misuse and improper handling of this tool can cause injury to yourself and others.

• Never clamp or tape the trigger or contact trip in an actuated position.

• Never leave a tool unattended with the air hose attached.

• Do not operate this tool if it does not contain a legible WARNING LABEL.

• Do not continue to use a tool that leaks air or does not function properly. Notify your nearest Bostitch representative if your tool continues to experience functional problems.

-9-

INSTALLING THE BELT HOOK

lways disconnect tool from air supply before making adjustments or before attempting any

art assembly or disassembly.

lways remove the belt hook from the tool when selecting Contact Trip Mode.

. Assure that the sequential trip mode is selected.

2. Depress the belt hook release button on the belt hook body. . Slide the belt hook into the belt hook attachment slot.

4. Release the belt hook release button and check to ensure that the belt hook is locked in position.

USING THE INTEGRATED PENCIL SHARPENER

A standard pencil sharpener is integrated into the belt hook for the operator’s convenience. To sharpen a pencil, insert any standard pencil into the hole and rotate the pencil to the right (clockwise)to sharpen.

HEX WRENCH STORAGE

A 3mm hex wrench for servicing the tool is stored within the belt hook. To remove the hex wrench, push out the short end of the hex wrench from the backside of the belt hook. Then grasp the hex wrench from the front of the belt hook and remove.

-10-

TOOL OPERATION

EYE PROTECTION which conforms to ANSI specifications and provides protection against flying particles both from the FRONT and SIDE should ALWAYS be worn by the operator and others in the work area when connecting to air supply, loading, operating or servicing this tool. Eye protection is required to guard against flying fasteners and debris, which could cause severe eye injury.

The employer and/or user must ensure that proper eye protection is worn. Eye protection equipment must conform to the requirements of the American National Standards Institute,

NSI Z87.1 and provide both frontal and side protection. NOTE:Non-side shielded spectacles

A and face shields alone do not provide adequate protection.

BEFORE HANDLING OR OPERATING THISTOOL:

I. READ AND UNDERSTAND THE WARNINGS CONTAINED IN THIS MANUAL. II. REFERTO “TOOL SPECIFICATIONS” IN THIS MANUALTO IDENTIFY THE

OPERATING SYSTEM ONYOURTOOL.

OPERATION

1. CONTACT TRIP OPERATION:

In CONTACT TRIP MODE the tool contains a contact trip that operates in conjunction with the trigger to drive a fastener. There are two methods of operation to drive fasteners with a contact trip tool.

A. SINGLE FASTENER PLACEMENT: To operate the tool in this manner, first position the contact trip

on the work surface, WITHOUT PULLING THE TRIGGER. Depress the contact trip until the nose touches the work surface and then pull the trigger to drive a fastener. Do not press the tool against the work with extra force. Instead, allow the tool to recoil off the work surface to avoid a second unwanted fastener. Remove your finger from the trigger after each operation.

B. RAPID FASTENER OPERATION: To operate the tool in this manner, hold the tool with the contact

trip pointing towards but not touching the work surface. Pull the trigger and then tap the contact trip against the work surface using a bouncing motion. Each depression of the contact trip will cause a fastener to be driven.

The operator must not hold the trigger pulled on contact trip tools except during fastening operation, as serious injury could result if the trip accidentally contacted someone or something, causing the tool to cycle.

Keep hands and body away from the discharge area of the tool. A contact trip tool may bounce from the recoil of driving a fastener and an unwanted second fastener may be driven, possibly causing injury.

2. SEQUENTIAL TRIP OPERATION:

In SEQUENTIAL TRIP MODE the contact trip operates in conjunction with the trigger to drive a fastener. To operate a sequential trip tool, first position the contact trip on the work surface WITHOUT PULLING THE TRIGGER. Depress the contact trip and then pull the trigger to drive a fastener. As long as the contact trip is contacting the work and is held depressed, the tool will drive a fastener each time the trigger is depressed. If the contact trip is allowed to leave the work surface, the sequence described above must be repeated to drive another fastener.

-11-

JAM CLEARING PROCEDURE

Disconnect tool from air supply before making adjustments or before attempting any part assembly or disassembly.

On occasion nails can jam in the nose of a pneumatic nailer. This can be caused by striking a metal plate in

he wall, drywall screw, or some other hard object. The FN1664 feature open drive channel architecture for

am clearing. To clear a jam follow this procedure:

1. Disconnect the tool from the air supply.

2. Release the pusher so it is no longer applying force to the nail sticks.

. Open the jam clearing nose door by pulling down and then up on the latch.

4. Remove the jammed fastener. In certain circumstances, pliers may be required to remove the fastener.

5. Close the jam clearing nose door latch.

6. Pull nail pusher back behind nail sticks.

FN1664 JAM CLEARING

-12-

TOOL OPERATION CHECK

AUTION: Remove all fasteners from tool before performing tool operation check.

1. CONTACT TRIP OPERATION:

A. With finger off the trigger, press the contact trip against the work surface.

THE TOOL MUST NOT CYCLE.

B. Hold the tool off the work surface, and pull the trigger.

THE TOOL MUST NOT CYCLE.

C. With the tool off the work surface, pull the trigger. Press the contact trip against the work surface.

THE TOOL MUST CYCLE.

D. Without touching the trigger, press the contact trip against the work surface,

then pull the trigger.

THE TOOL MUST CYCLE.

2. SEQUENTIALTRIP OPERATION:

A. Press the contact trip against the work surface, without touching the trigger.

THE TOOL MUST NOT CYCLE.

B. Hold the tool off the work surface and pull the trigger.

THE TOOL MUST NOT CYCLE.

Release the trigger. The trigger must return to the trigger stop on the frame.

C. Pull the trigger and press the contact trip against the work surface.

THE TOOL MUST NOT CYCLE.

D. With finger off the trigger, press the contact trip against the work surface. Pull the trigger.

THE TOOL MUST CYCLE.

MAINTAINING THE PNEUMATIC TOOL

When working on air tools, note the warnings in this manual and use extra care evaluating problem tools.

CAUTION: Pusher spring (constant force spring). Caution must be used when working with the spring assembly. The spring is wrapped around, but not attached to, a roller. If the spring is extended beyond its length, the end will come off the roller and the spring will roll up with a snap, with a chance of pinching your hand. Also the edges of the spring are very thin and could cut. Care must also be taken to insure no permanent kinks are put in the spring as this will reduce the springs force.

REPLACEMENT PARTS:

Use only genuine BOSTITCH replacement parts. Do not use modified parts.

ASSEMBLY PROCEDURE FOR SEALS:

When repairing a tool, make sure the internal parts are clean and lubricated. Use Parker “O”-LUBE, Magnalube, or equivalent on all “O”-rings. Coat each “O”-ring with lubricant before assembling.

AIR SUPPLY-PRESSURE AND VOLUME:

Air volume is as important as air pressure. The air volume supplied to the tool may be inadequate because of undersize fittings and hoses, or from the effects of dirt and water in the system. Restricted air flow will prevent the tool from receiving an adequate volume of air, even though the pressure reading is high. The results will be slow operation, misfeeds or reduced driving power. Before evaluating tool problems for these symptoms, trace the air supply from the tool to the supply source for restrictive connectors, low points containing water and anything else that would prevent full volume flow of air to the tool.

-13-

MAINTENANCE CHECKLIST

Maintenance Benefit Procedure Service Interval

nspect trigger performanceEnsure trigger system is in

proper working order

efer to Tool Operation

Check section in this manual

aily

Drain condensation from air c

ompressor tanks and air

filters (if present)

Clean magazine assembly Prevents accumlation of

Clean nose assembly Prevents accumlation of

Ensure all fasteners remain t

ight

Check/clean air inlet air filter Maintains proper air flow to

Replace no-mar tip Prevents marks in softwood

Replace swivel air fitting Maintains proper air flow to

Replace piston/driver assembly

Replace O-rings Maintains engine for peak

Replace bumper Maintains engine for peak

Prevents accumlation of m

oisture that can impede tool

performace

ebris that could cause a jam

debris that could cause a jam

Prevent loose parts Tighten all fasteners with

engine for peak performance.

applications

engine for peak performance

Maintains consistent drive quality

performance

Open drain cock on tanks a

nd air filters and drain all

condensate

Blow clean with compressed a

Blow clean with compressed air

ppropriately sized hex

wrench

Remove end cap and use compressed air blow gun to blow filter clean. Replace filter as required.

Remove worn no-mar tip and replacewith a new tip(a sparetip islocatedon themagazine)

Remove worn swivel air fitting and replace with new swivel fitting

Refer to replacement part kit instructions

Daily

Weekly

25,000 Fasteners, or monthly

- if used in dusty location

25,000 Fasteners

50,000 Fasteners

150,000 Fasteners

250,000 Fasteners

Replace headvalve Maintains engine for peak

Replace engine cylinder Maintains engine for peak

performance

Refer to replacement part kit instructions

-14-

250,000 Fasteners

500,000 Fasteners

TROUBLE SHOOTING

PROBLEM CAUSE CORRECTION

Trigger valve housing leaks air O-ring cut or cracked . . . . . . .. . .. . .. . . . .. .Replace O-ring

rigger valve stem leaks air O-ring/seals cut or cracked . . . . .. . . . .. . . .Replace trigger valve assembly

Frame/nose leaks air O-ring or gasket iscut or cracked . .. . .. . ..Replace O-ring or gasket

Frame/cap leaks air Damaged gasket or seal . .. . .. . .. . .. . . . ..Replace gasket or seal

Failure to cycle Air supply restriction . . . . . .. . .. . .. . . . .. . .Check air supply equipment

Lack of power; slow to cycle Broken cylinder cap spring . . . . . . .. . .. . .. .Replace cap spring

Skipping fasteners;

intermittent feed Worn bumper . . . . . . . .. . .. . .. . .. . . . . . . . . .Replace bumper

umper cracked/worn . . . . . . . . .. . .. . .. . . .Replace bumper

Cracked/worn head valve . . . . . . . .. . .. . ..Replace head valve

Loose cap screws . . . . . . .. . .. . .. . .. . . . . . .Tighten and recheck

Worn head valve . . .. . .. . . . . . . . . . . . .. . ..Replace head valve

roken cylinder cap spring . . . . . . .. . .. . .. .Replace cylinder cap spring

Head valve stuck in cap . . . . .. . .. . .. . . . .. .Disassemble / Check / Lubricate

ings/seals cut or cracked . . . . . .. . .. . .. . .Replacerings/seals

Exhaust blocked . . . . . . .. . .. . .. . . . .. . . . ..Check bumper, head valve spring

Trigger assemblyworn/leaks . . . .. . .. . .. . .Replace trigger assembly

Dirt/tar build up ondriver . . . .. . .. . . . . . . . .Disassemble nose/driver to clean

Cylinder sleeve not seatedcorrectly

on bottom bumper . . . . . . .. . .. . .. . . . .. . . . .Disassembleto correct

Air pressure too low . . . . . . .. . .. . .. . . . . . . .Check airsupply equipment

Clogged air filter . . . . .. . .. . .. . . . .. . . . .. . .Clean or replace airfilter

Tar/dirt indriver channel . . . . . . .. . .. . .. . . .Disassemble and clean nose and driver

Air restriction/inadequate air flowthrough

quick disconnect socket and plug . . . .. . .. .Replace quick disconnect fittings

Worn piston ring . . . . . . . . . .. . .. . .. . . . .. . .Replace ring, check driver

Damaged pusher spring . . . . . .. . .. . .. . . . ..Replace spring

Low air pressure . . . . . . . . .. . .. . .. . . . . . . . .Check air supply system totool

Loose magazine nose screws . . . .. . .. . .. .Tighten all screws

Fasteners too short fortool . . . . . .. . .. . .. . .Use only recommended fasteners

Bent fasteners . . . . . . . . .. . .. . .. . . . . . . . . . .Discontinue using these fasteners

Wrong size fasteners . . . . . . . . .. . .. . .. . . . .Useonly recommended fasteners

Leaking head cap gasket . . . . . .. . .. . .. . . . .Tighten screws/replace gasket

Trigger valveO-ring cut/worn . . . . .. . .. . .. .Replace O-ring

Broken/chipped driver . . . . . . . . . .. . .. . .. . .Replace driver (check piston ring)

Dry/dirty magazine . . . . . .. . .. . .. . . . .. . . . .Clean/lubricateuse BOSTITCH Air Tool Lubricant

Worn magazine . . . . . . . . . .. . .. . .. . . . . . . . .Replace magazine

Clogged air filter . . . . .. . .. . .. . . . .. . . . .. . .Clean or replace airfilter

Fasteners jam in tool Driver channel worn .. . .. . .. . . . . . . . . . . . ..Replace nose/check door

Wrong size fasteners . . . . . . . . .. . .. . .. . . . .Useonly recommended fasteners

Bent fasteners . . . . . . . . .. . .. . .. . . . . . . . . . .Discontinue using these fasteners

Loose magazine/nose screws . . . .. . .. . .. .Tighten all screws

Broken/chipped driver . . . . . . . . . .. . .. . .. . .Replace driver

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