Boss RT3 Undercarriage, LTA12380 Installation Instructions Manual

RT3Undercarriage

2018andAfterPolarisRanger1000UTV

PartNo.LTA12380—SerialNo.400000000andUp

FormNo.MSC12395RevA

InstallationInstructions

BOSSProductslimitedconsumerwarrantyandBOSS
Productscommercialwarrantypoliciesarelocated
atwww.BOSSPlow.com.

Safety

•Alwaysfollowthevehiclemanufacturer’s

recommendationsrelatingtosysteminstallation.

•Duetothevarietyofequipmentthatyoucan

installusingtheundercarriage,ensurethat
thegross-vehicle-weightrating(GVWR)isnot
exceededatanytime.Youmayneedtoweighthe
vehicleandaddballastorlimitthepayloadofthe
vehicletocompensate.

Installation

Determinetheleftandrightsidesofthemachinefrom
thenormaloperatingposition.

1.Parkthemachineonalevelsurface,shutoffthe
engine,waitforallmovingpartstostop,engage
theparkingbrake,andremovethekey.

2.Removetheexistingfastenersfromthebottom
ofthevehiclefrontbumper.

3.Aligntheskidplateholeswiththefrontbumper
holes.

4.Usetheholesinthefaceoftheskidplatetodrill
holesthroughthebumper.

5.Use2bolts(M10),2angenuts(M10),2
hex-headbolts(3/8inch),2washers,and2nuts
(3/8inch)tolooselysecuretheskidplatetothe
bumper(Figure1).

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P .O.Box787
IronMountain,MI49801

Registeratwww.bossplow.com.

Figure1

1.Bumper

2.Hex-headbolt(3/8inch)6.Nut(3/8inch)

3.Flangenut(M10)

4.Bolt(M10)

5.Vehicleframe

7.Washer

6.Use4carriagebolts(3/8inch),4washers,4nuts
(3/8inch)and2spacerstolooselysecurethe
supportmountstothevehicleframe(Figure2).

Ifyourvehicleisequippedwithawinch,usethe
notchedspacers.

Note:Figure2illustratesthefullspacer

includedinthiskit.Usetheappropriatesetof
spacersforyourvehicle.

OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved

*MSC12395*A

g248458

Figure2

1.Nut(3/8inch)

2.Washer

3.Fullspacer

4.Carriagebolt(3/8inch)

7.Use4hex-headbolts(3/8inch)and4nuts(3/8
inch)tolooselysecurethefrontoftheskidplate
andthesupportmountstothebumper(Figure

3).

g249174

Figure4

1.Hex-headbolt(1/2inch)3.Hex-headbolt(3/8inch)

2.Nut(1/2inch)4.Nut(3/8inch)

g249173

9.Torqueallthefastenerstothefollowing
specications:

•3/8-inchbolts:31N∙m(23ft-lb)

•1/2-inchbolts:76N∙m(56ft-lb)

•M10bolts:66N∙m(49ft-lb)

Figure3

1.Nut(3/8inch)3.Supportmount

2.Hex-headbolt(3/8inch)

8.Use6hex-headbolts(3/8inch),6nuts(3/8
inch),4hex-headbolts(1/2inch),and4nuts
(1/2inch)tolooselysecurethepushbeam
assemblytotheskidplate(Figure4).

g249172

2

Parts

g248378

Ref.

PartNumber

1LT A123861

2LT A123811

3PBA125351

4LT A123881

5

LT A123942

6LT A123922

7

HDW123851

Description

Qty.

SUPPORTMOUNT ,DRIVER
SIDE

SKIDPLA TEASSEMBL Y

PUSHBEAM

SUPPORTMOUNT ,
PASSENGERSIDE

SPACER,FULL

SPACER,NOTCHED

FASTENERKIT

Ref.

PartNumber

7:1HDW055764

7:2HDW0172016

7:3HDW017336

7:4HDW123792

7:5

HDW123782

7:6HDW017284

7:7

HDW0177112

3

Description

Qty.

BOLT ,CARRIAGE,3/8-16X
1-1/4,GR5,YZN

NUT,3/8-16,NYLINS,YZN

WASHER,3/8,USSFLAT ,
YZN

NUT,FLANGE,NYLINS,
M10-1.5,YZN

HHCS,M10-1.5X40MM,
GR8.8,ZN

HHCS,1/2-13X1-1/2,NC,
GR5,YZN

HHCS,3/8-16X1-1/4,NC,
GR5,YZN