Boss RT3 Undercarriage, LTA12380 Installation Instructions Manual

RT3Undercarriage
2018andAfterPolarisRanger1000UTV
PartNo.LTA12380—SerialNo.400000000andUp
FormNo.MSC12395RevA
InstallationInstructions
BOSSProductslimitedconsumerwarrantyandBOSS Productscommercialwarrantypoliciesarelocated atwww.BOSSPlow.com.
Alwaysfollowthevehiclemanufacturer’s
recommendationsrelatingtosysteminstallation.
Duetothevarietyofequipmentthatyoucan
installusingtheundercarriage,ensurethat thegross-vehicle-weightrating(GVWR)isnot exceededatanytime.Youmayneedtoweighthe vehicleandaddballastorlimitthepayloadofthe vehicletocompensate.
Installation
Determinetheleftandrightsidesofthemachinefrom thenormaloperatingposition.
1.Parkthemachineonalevelsurface,shutoffthe engine,waitforallmovingpartstostop,engage theparkingbrake,andremovethekey.
2.Removetheexistingfastenersfromthebottom ofthevehiclefrontbumper.
3.Aligntheskidplateholeswiththefrontbumper holes.
4.Usetheholesinthefaceoftheskidplatetodrill holesthroughthebumper.
5.Use2bolts(M10),2angenuts(M10),2 hex-headbolts(3/8inch),2washers,and2nuts (3/8inch)tolooselysecuretheskidplatetothe bumper(Figure1).
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Figure1
1.Bumper
2.Hex-headbolt(3/8inch)6.Nut(3/8inch)
3.Flangenut(M10)
4.Bolt(M10)
5.Vehicleframe
7.Washer
6.Use4carriagebolts(3/8inch),4washers,4nuts (3/8inch)and2spacerstolooselysecurethe supportmountstothevehicleframe(Figure2).
Ifyourvehicleisequippedwithawinch,usethe notchedspacers.
Note:Figure2illustratesthefullspacer
includedinthiskit.Usetheappropriatesetof spacersforyourvehicle.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*MSC12395*A
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Figure2
1.Nut(3/8inch)
2.Washer
3.Fullspacer
4.Carriagebolt(3/8inch)
7.Use4hex-headbolts(3/8inch)and4nuts(3/8 inch)tolooselysecurethefrontoftheskidplate andthesupportmountstothebumper(Figure
3).
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Figure4
1.Hex-headbolt(1/2inch)3.Hex-headbolt(3/8inch)
2.Nut(1/2inch)4.Nut(3/8inch)
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9.Torqueallthefastenerstothefollowing specications:
3/8-inchbolts:31N∙m(23ft-lb)
1/2-inchbolts:76N∙m(56ft-lb)
M10bolts:66N∙m(49ft-lb)
Figure3
1.Nut(3/8inch)3.Supportmount
2.Hex-headbolt(3/8inch)
8.Use6hex-headbolts(3/8inch),6nuts(3/8 inch),4hex-headbolts(1/2inch),and4nuts (1/2inch)tolooselysecurethepushbeam assemblytotheskidplate(Figure4).
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