Bosch FADB-05011-6--A, FADB-04007-6-A, FADB-06015-6-A Installation And Maintenance Manual

Installation and Maintenance Manual
Fresh Air Damper System
IAQ Series
FADB-04007-6--A FADB-05011-6--A FADB-06015-6--A
6720220345 Revised 07-12
2 IAQ Series Table of Contents
TABLE OF CONTENTS
Product Information ......................................................................... 3
Features ........................................................................................... 3
Specications .................................................................................. 3
Application ....................................................................................... 3
Installation Considerations .............................................................. 4
Installation ....................................................................................... 5
Wiring .............................................................................................. 5
Controlling the Outside Air Damper ................................................. 6
Homeowner Considerations ............................................................ 6
Contact your local Bosch Dealer or Installing Contractor
for product support ...................................................................... 7
Product Limited Warranty ................................................................ 8
Subject to change without prior notice Revised 07-12
Product Information IAQ Series 3
PRODUCT INFORMATION
The Bosch fresh outside air damper system allows
fresh air to be introduced into the home for natural,
healthy ventilation. As the building codes of residences are getting more restrictive on air
leakage for energy ef ciency improvements, fresh
air can only enter the house as doors and windows
are opened. This typically lends to overused,
re-circulated stale air. Depending on the amount of air that is being exhausted through the bathroom
fans, kitchen hoods, and local code requirements; outdoor air may be required as make-up air for your
home. Bringing in outside air improves the overall indoor air quality for you and your family.
FEATURES
• Fully modulating (0-90°) damper position
• Power open / Power close 24VAC modulating
damper motor
• Rated up to 1” w.c. with an 80 in-oz (5 in-lbs)
torque damper motor
• Constructed of 30 gage, galvanized steel
• Two 28 gage, galvanized steel blades with rubber gasket sandwiched between blades
• Crimped and un-crimped ends for easy
connection to round duct
• Fully opens or closes in 2.75 seconds
• LED indication lights of damper position; Green indicates fully open, Red indicates fully closed
• Hooded louver outside air intake with bird
screen
• Wall mounted, variable position motor controller
SPECIFICATIONS
Available Sizes: 4", 5", and 6" round
Damper Motor Electrical Rating: 24 VAC, 2.6 VA
operating, 0.7 VA holding
Damper Motor Electrical Connections:
Input: 24 VAC, common, G (blower call from air
handler), VP from the wall controller
Output: 5 VDC to wall controller
Duct Material: 30 gage galvanized steel
Damper Material: 28 gage galvanized steel
Damper Motor Control: Wall mount potentiometer
for damper opening allowing a certain percentage
of air (0-100%)
Hooded Air Intake Louver: 4", 5", and 6" duct connection attached to an air intake hood to be
mounted on exterior wall
APPLICATION
The Bosch fresh outside air damper system
introduces outside air for ventilation, providing healthier indoor air quality and for exhaust make up
air. A typical installation is demonstrated in Figure 1.
Although there are many variations of installations depending on physical constraints and routing of
the air duct, Figure 1 shows in general how to
Revised 07-12 Subject to change without prior notice
Figure #1
4 IAQ Series Installation Considerations
connect the Bosch Fresh Outside Air damper system to the HVAC system.
You want to introduce outside air if:
• You want to improve the IAQ (indoor air quality)
of your home by bringing in fresh air while
exhausting air via exhaust or kitchen fans.
Introducing outside air will positively pressurize
your home which will force out stale,
recirculated air when doors and windows are opened.
• When required by your local code for make-up
air.
• Your home is experiencing negative
pressurization. This could adversely affect
combustion appliances in your home, This would include gas  red water heaters, gas stoves and
other combustion equipment.
The Bosch fresh outside air damper system is not intended to provide combustion air for appliances. The recommendations by the manufacturer of the appliance must be followed. This product is intended for addressing IAQ only.
INSTALLATION CONSIDERATIONS
Installing the fresh air duct system requires carefully selecting the location of installation. The following points should be considered when determining where and how the fresh air damper system will be installed:
This is a general guideline and Bosch
recommends that a qualifi ed HVAC contractor
or a professional engineer size the duct and verify that the additional pressure drop will not
adversely affect the air fl ow delivered by the HVAC fan motor.
3. The routing of the spiral duct must be
considered. Length of duct as well as any  ttings
will provide excess pressure drop to the HVAC
duct system; this may adversely affect the fan
motor on the HVAC system. The duct design should provide as little of pressure drop as possible.
Bosch recommends that a qualifi ed HVAC
contractor or a professional engineer size the duct and verify that the additional pressure
drop will not adversely affect the air fl ow delivered by the HVAC fan motor.
4. The location of where the outside air hooded
intake is mounted on the exterior wall of the building. The 4", 5" or the 6" round duct will
penetrate the wall at this location also. The material of the wall must be considered and how the space around the duct will be patched and sealed.
Refer to the local codes on requirements and restrictions on installation locations. Also verify
if the wall has a fi re rating; as the patch must
provide the equivalent rating of the wall.
1. Installation of the fresh air system as well as all electrical should be installed by experienced and licensed professionals. All local codes should be followed during the installation.
2. The quantity of outside air needed. Follow the general guidelines here when determining the size of the damper that is needed for your application:
• 4" Damper — 70 CFM
• 5" Damper — 100 CFM
• 6" Damper — 150 CFM
5. The fresh air intake should be located no closer than 10' from exhaust air outlets, other fresh air intake for combustion appliances, or chimney stacks. Refer to the local codes as the
requirement may be more stringent. The most stringent requirement shall be followed.
6. The hooded louver intake should be located outside, and not in a garage, attic space, or any other con ned space.
7. The outside air duct should be connected to the return air duct as shown in Figure 1. It is not recommended to have the outside air duct discharge air directly into the space. This air
Subject to change without prior notice Revised 07-12
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