Bosch CL400 User Manual
RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
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CL400
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Automationstechnik
Antriebs- und Steuerungstechnik
CL400
Manual
CL400
101
Version
CL400
CL400
Manual
1070 072 143-101 (95.04) GB
E 1995
by Robert Bosch GmbH,
All rights reserved, including applications for protective rights.
Reproduction or handing over to third parties are subject to our written permission.
Discretionary charge 20.– DM
Safety instructions and reading help
V
1070 072 143-101
Safety instructions and reading help
Read this instruction manual before you use the CL400. Keep this manual in
a place where it is always accessible to all users.
Standard operation
This instruction manual contains all of the information required for standard
operation of the described products.
The products described were developed, manufactured, tested and do
cumented in accordance with the relevant safety standards. There should
be no risk of danger to personnel or property if the specifications and safety
instructions relating to the project phase and installation and correct oper
ation of the product are followed.
Qualified personnel
This instruction manual is designed for specially trained PLC personnel.
The relevant requirements are based on the job specifications as described
by the ZVEI, see:
Anforderungsprofile für SPSFachkräfte
I + K SPEKTRUM 19
Hrsg.: ZVEI
Stresemannallee 19
60596 Frankfurt
Federal Republic of Germany
ISSN 0932-5018
This instruction manual is designed for PLC engineer.
Interventions in the hardware and software of our products which are not
described in this instruction manual may only be performed by our skilled
personnel.
Unqualified interventions in the hardware or software or noncompliance
with the warnings listed in this instruction manual or indicated on the prod
uct may result in serious personal injury or damage to property.
Safety instructions and reading help
VI
1070 072 143-101
Qualified personnel are persons who
D as planning personnel, are familiar with the safety guidelines used
in electrical engineering and automation technology.
D as operating personnel, are familiar with the equipment used in the
field of automation technology and are thus familiar with the operat
ing instructions in this manual.
D as commissioning personnel, are authorized to commission,
ground and classify electric circuits and devices/systems in accord
ance with the relevant safety standards.
Safety instructions on the control components
The following warnings and notices may be indicated on the control com
ponents themselves and have the following meaning:
Danger: High voltage!
Danger: Battery acid!
Electrostaticallysensitive components!
Disconnect at mains before opening!
Pin for connecting PE conductor only!
For screened conductor only!
Safety instructions and reading help
VII
1070 072 143-101
Safety instructions in this manual
!
.
These symbols are used throughout this manual subject to the following
conditions.
DANGER
This symbol is used to warn of the presence of dangerous electrical cur
rent. Insufficient or lacking compliance with these instructions can result in
personal injury.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
DANGER
This symbol is used wherever an insufficient or lacking compliance with in
structions can result in personal injury.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
CAUTION
This symbol is used wherever an insufficient or lacking compliance with in
structions can result in damage to equipment or files.
Safety instructions accompanied by this symbol are serially numbered, for
example 0.1. The appendix provides translations of the safety notes shown
here in all the official EC languages.
.
This symbol is used to inform the user of special features.
!
Safety instructions and reading help
VIII
1070 072 143-101
Symbols used
L
This sign shows that the manual is describing an activity which you have to
perform, e.g.:
L Insert disk 1 into the floppy disk drive.
. We would greatly appreciate any contributions to improve this manual.
If you have any suggestions, please fill out the page provided at the
end of this manual.
Safety instructions and reading help
IX
1070 072 143-101
Safety instructions
DANGER 0.1
Danger to persons and equipment!
Test every new program before operating the system!
CAUTION 0.2
Danger to the module!
Do not insert or remove the module when the control is switched on!
This can destroy the module. Switch off or remove the power supply
module of the control, external power supply and signal voltage before
inserting or removing the module!
CAUTION 0.3
Danger to the module!
All ESD protection measures must be observed when using the mo
dule! Avoid electrostatic discharges!
Observe the following protective measures for electrostatically endan
gered modules! (EEM)!
D The employees responsible for the storage, transport and handling
must be trained in ESD protection.
D EEMs must be stored and transported in the protective packaging
specified.
D EEMs may basically only be handled at special ESD work places set
up specifically for this purpose.
D Employees, work surfaces and all devices and tools, which could
come into contact with EEMs must be same potential (e.g. earthed).
D Wear an approved earthing strap around your wrist. The grounding
bracelet must be connected via a cable with integrated 1 M7resis
tance with the work surface.
D EEMs may on no account come into contact with chargeable ob
jects, these include most plastics.
D When inserting EEMs into devices and removing them, the power
source of the device must be switched off.
. These operating instructions apply to the following versions:
ZS400:
Firmware: 101
Hardware: Daughter board version: 0
Basic PCB version: 0
!
Safety instructions and reading help
X
1070 072 143-101
Contents
XI1070 072 143-101
Contents
Page
1 System introduction CL400
1.1 General 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Configuration 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Programming 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 General specifications 1-6. . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Slots 1-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Subracks
2.1 Subracks GG2 and GG2/K 2-1. . . . . . . . . . . . . . . . . . . . . .
2.2 Basic unit 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Subracks EG2 and EG2/K 2-6. . . . . . . . . . . . . . . . . . . . . .
2.4 Expansion unit 2-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5 Expansion configuration 2-9. . . . . . . . . . . . . . . . . . . . . . . .
2.6 Fan unit 2-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.6.1 Installation into subracks and electrical connection 2-15.
2.6.2 Replacing the filter mats 2-19. . . . . . . . . . . . . . . . . . . . . . . .
2.7 Modules 2-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Power supply modules 3-1. . . . . . . . . . . .
3.1 Selecting the power supply module 3-2. . . . . . . . . . . . . .
3.2 Tasks and functions 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 NT1 and NT2 3-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 NT3 and NT24 3-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
XII 1070 072 143-101
Page
4 Central processing unit ZS400 4-1. . . . .
4.1 Display and control elements 4-5. . . . . . . . . . . . . . . . . . . .
4.1.1 Status and rolling 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2 Reset key, Fix LED 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.3 Retention switch 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.4 Lock output states switch 4-14. . . . . . . . . . . . . . . . . . . . . . .
4.2 Interface X31 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Memory card 4-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Operating states 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Stop 4-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Run 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Lock output states 4-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 Firmware update 4-21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 Loading the PLC program from a memory card 4-22. . . .
4.4.6 Storing the PLC program on a memory card 4-24. . . . . .
4.5 Operating modes 4-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Operation with buffer battery 4-28. . . . . . . . . . . . . . . . . . . .
4.5.2 Operation without buffer battery, with memory card 4-29
4.6 ZS400 startup 4-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7 ZS400 program execution 4-32. . . . . . . . . . . . . . . . . . . . . . .
4.8 ZS400 monitor functions 4-33. . . . . . . . . . . . . . . . . . . . . . . .
5 System modules 5-1. . . . . . . . . . . . . . . . . .
5.1 ZAT1/2, ZAT1/10, ZAT2/2 and ZAT2/10 5-3. . . . . . . . . . .
5.2 Computer interface module R500 5-4. . . . . . . . . . . . . . . .
5.3 Computer Interface Module R500P 5-5. . . . . . . . . . . . . . .
5.4 Diagnostic Module DB500 5-6. . . . . . . . . . . . . . . . . . . . . .
Contents
XIII1070 072 143-101
Page
6 Installation
6.1 Fan unit and assembly of the subracks 6-1. . . . . . . . . . .
6.2 Electrical installation 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 24 V load power supplies 6-5. . . . . . . . . . . . . . . . . . . . . . .
6.4 Power input from 24 V power supply 6-6. . . . . . . . . . . . .
A Appendix
A.1 Abbreviations A-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.2 Index A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3 Safety instructions A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.1 Dansk A-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.2 Deutsch A-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.3 %LLHNIK¼ A-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.4 Español A-14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.5 Français A-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.6 Italiano A-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.7 Nederlands A-20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.8 Português A-22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.9 Suomi A-24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A.3.10 Svenska A-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contents
XIV 1070 072 143-101
Illustrations
I1070 072 143-101
List of illustrations
Fig. Page
1-1 CL400 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2 CL400, basic unit 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3 CL400, expansion 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4 CL400, specifications 1-8. . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5 Slots, system modules 1-9. . . . . . . . . . . . . . . . . . . . . . . . . .
1-6 Slots, peripheral modules 1-9. . . . . . . . . . . . . . . . . . . . . . .
2-1 GG2, dimensions 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2 GG2/K, dimensions 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-3 CL400, basic unit 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-4 Basic unit, ordering information 2-5. . . . . . . . . . . . . . . . . .
2-5 AG/ZS, specifications 2-8. . . . . . . . . . . . . . . . . . . . . . . . . .
2-6 AG/ZS, slots 2-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-7 Expansion unit, ordering information 2-8. . . . . . . . . . . . .
2-8 Expansion Module AG/PS, ordering information 2-9. . .
2-9 CL400, expansion 2-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-10 Expansion configuration, example 2-11. . . . . . . . . . . . . . .
2-11 Fan units, specifications 2-13. . . . . . . . . . . . . . . . . . . . . . . .
2-12 Fan units, ordering information 2-14. . . . . . . . . . . . . . . . . .
2-13 Subracks, fan unit 2-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-14 Fan unit with 3 fans 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-15 Fan unit with 2 fans 2-16. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-16 Fan unit with 1 fan 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-17 Fan unit, terminal 2-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-18 Fan unit, installation 2-18. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-19 Filter mats, ordering information 2-19. . . . . . . . . . . . . . . . .
2-20 Replacing filter mat 2-19. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-21 Components of fan unit with two fans 2-20. . . . . . . . . . . . .
Illustrations
II 1070 072 143-101
Fig. Page
3-1 Power supply modules NT1, NT2, NT3 and NT24 3-1. .
3-2 Current supply of the power supply modules 3-2. . . . . .
3-3 Power input internal 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4 Buffer battery, power input of the modules 3-5. . . . . . . .
3-5 Power supply modules, specifications 3-7. . . . . . . . . . . .
3-6 Power supply modules, slots 3-8. . . . . . . . . . . . . . . . . . . .
3-7 Power supply modules, ordering information 3-8. . . . . .
3-8 NT1 and NT2, front panel 3-9. . . . . . . . . . . . . . . . . . . . . . .
3-9 NT1 and NT2, jumper setting 3-11. . . . . . . . . . . . . . . . . . . .
3-10 NT1 and NT2, buffer battery 3-12. . . . . . . . . . . . . . . . . . . . .
3-11 NT3 and NT24, front panel 3-14. . . . . . . . . . . . . . . . . . . . . .
3-12 NT3 and NT24, jumper setting 3-16. . . . . . . . . . . . . . . . . . .
3-13 NT3 and NT24, buffer battery 3-17. . . . . . . . . . . . . . . . . . . .
4-1 ZS400 4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2 ZS400, Specifications 4-3. . . . . . . . . . . . . . . . . . . . . . . . . .
4-3 ZS400, slots 4-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4 ZS400, ordering information 4-4. . . . . . . . . . . . . . . . . . . . .
4-5 ZS400, front panel 4-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-6 Status and rolling 4-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-7 2figure 7segment status display,
operational messages 4-10. . . . . . . . . . . . . . . . . . . . . . . . . .
4-8 Reset key, Fix LED 4-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-9 Retention switch 4-13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-10 Lock output states switch 4-14. . . . . . . . . . . . . . . . . . . . . . .
4-11 Interface X31 4-15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-12 Connection cable K16, ordering information 4-15. . . . . . .
4-13 Dip switch S1 for X31 4-16. . . . . . . . . . . . . . . . . . . . . . . . . . .
4-14 X31, transmission format 4-17. . . . . . . . . . . . . . . . . . . . . . . .
4-15 X31, baud rate/lead length 4-17. . . . . . . . . . . . . . . . . . . . . .
4-16 X31, baud rate 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-17 X31, control signals 4-17. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Illustrations
III1070 072 143-101
Fig. Page
4-18 Memory card 4-18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-19 Error messages when loading 4-23. . . . . . . . . . . . . . . . . . .
4-20 Error messages when storing 4-25. . . . . . . . . . . . . . . . . . .
4-21 Operating modes 4-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-22 ZS400, Startup 4-30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1 Version 5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-2 System modules, slots 5-2. . . . . . . . . . . . . . . . . . . . . . . . . .
5-3 ZAT, ordering information 5-3. . . . . . . . . . . . . . . . . . . . . . .
5-4 R500, ordering information 5-4. . . . . . . . . . . . . . . . . . . . . .
5-5 R500P, ordering information 5-5. . . . . . . . . . . . . . . . . . . . .
5-6 DB500, ordering information 5-6. . . . . . . . . . . . . . . . . . . . .
6-1 Basic unit 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-2 Possible configuration of the subracks 6-2. . . . . . . . . . . .
6-3 Subracks and fan units, examples 6-3. . . . . . . . . . . . . . .
6-4 PE terminal 6-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5 24 V load power supplies, specifications 6-5. . . . . . . . . .
6-6 24 V load power supplies, ordering information 6-5. . . .
6-7 Power input from 24 V power supply 6-6. . . . . . . . . . . . .
Illustrations
IV 1070 072 143-101
Flexible Automation
System introduction CL400
1-1
1070 072 143-101
1 System introduction CL400
1.1 General
Fig. 1-1 CL400
The Bosch CL400 Programmable Logic Controller is a PLC for all control
tasks in the mid to upper power range. The CL400 is a compact monopro
cessor control unit of modular construction. With regard to peripherals and
software, it is fully compatible with the reliable CL500 multiprocessor con
trol unit. The system modules of the CL500 can also be fitted in the CL400.
Similarly, the Bosch input, output, expansion and peripheral modules are
compatible with the CL400.
Flexible Automation
System introduction CL400
1-2
1070 072 143-101
Furthermore, the CL400 with COMNETDP represents an innovative sol
ution to the problem of decentralised installation.
COMNETDP combines the advantages of the DESI system with the bene
fits of networking via PROFIBUS. The Bosch COMNETDP is the realisation
of PROFIBUSDP and is based on DIN 19 245 part 3.
The CL400 operations set is compatible with CL500.
Memory card
The CL400 offers for the first time the possibly of operation with a memory
card in addition to operation with RAM memory and buffer battery.
Expansion capability
Possible expansions:
D central and parallel expansion units
D COMNETDP
Possible functional expansions:
D System modules
D Peripheral modules
Communication capability, interface capability
The standard interfaces
D R500
D R500P (PROFIBUSFMS)
make the CL400 capable of communicating and interfacing with
D other control systems
D computers
D standard peripheral devices
Additional functionalities
D PC modules ZAT1 and ZAT2
D Diagnostic module DB500
D Process visualisation software PV2
Peripheral modules
D Power source module SQ16
D Temperature controller module RT6
D Counter module EZ50
D Peripheral Bus Interface Module PBK
D Positioning module CC10
D Robot control system rho3.0
D Cycle time analysis module TZA
Flexible Automation
System introduction CL400
1-3
1070 072 143-101
1.2 Configuration
Basic unit
The CL400 always consists of a basic unit first and foremost. Two subracks
are available for the basic unit,
D Subrack GG2 with 14 slots and
D Subrack GG2/K with 8 slots.
The basic unit contains
D the power supply module and
D the ZS400 central processing unit.
The remaining slots can be fitted with additional system or peripheral mod
ules.
Fig. 1-2 CL400, basic unit
If the maximum 14 basic unit slots are insufficient for control unit configur
ation, then additional peripheral modules can be fitted in expansion units.
Flexible Automation
System introduction CL400
1-4
1070 072 143-101
Expansion unit
Two subracks are available for the expansion unit,
D Subrack EG2 with 14 slots and
D Subrack EG2/K with 8 slots.
The expansion unit contains
D the expansion module AG/ZS and
D a maximum of 13 or 7 definable peripheral modules.
Expansion unit EG2
Basic unit GG2
NT
Fig. 1-3 CL400, expansion
. See also section 2.4 Expansion unit.
Flexible Automation
System introduction CL400
1-5
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1.3 Programming
Programming the CL400 is carried out with Bosch programming units, an
AT compatible PC or a ZAT module.
The PLC program can be generated with the programming unit alone and
without the control unit. The PLC program is stored in a buffered RAM mem
ory in the CL400. In addition, the CL400 offers for the first time the possibility
of storing the PLC program on a memory card.
The programming language is based on DIN 19 239.
Program structure
The PLC program is divided into clear, technologically assigned program
modules.
Programming
The PLC program is created with the Bosch PLC service program. If
COMNETDP is used, the COMNETDP service program will also be re
quired.
PLC program generation can be carried out as
D IL instruction list,
D LD ladder diagram or
D SFC sequential function chart
with symbolic or absolute operands as desired.
PLC program documentation
A clear and easily comprehensible PLC program documentation with
crossreference lists support the user in fast commissioning or system fault
remedy, as well as when adapting to new applications.
The PLC program documentation on the programming unit screen and as a
printout permits a large amount of commentary.
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System introduction CL400
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1070 072 143-101
1.4 General specifications
. The data given regarding operation conditions apply to operation with
out a memory card. The operation conditions of the manufacturer must
also be observed when operating with a memory card.
Specifications
CL400
complies to standards D DIN EN 500812
D DIN EN 500822
D DIN EN 611312
D DIN EN 602041
D DIN VDE 0160
D DIN VDE 04701
Power supply D NT1, NT2, NT3
220/230 V (-15%, +10%)
110/115 V (-15%, +10%)
D NT24
24 V (-33%, +71%)
Interference immunity built into the
subrack
D High-frequency electromag
netic fields to DIN EN 611312
Test bay strength 10 V/m
Frequency band 27 to 500 MHz
Sweep rate 0.0015 Dek./s
D electrostatic discharge to tan
gible housing parts to
EN 500822
D ESD resistance 4 for humidity
class RH2
D Test voltage
Air discharge 15 kV
Contact discharge 8 kV
D mains-borne disturbances
D rapid burst pulse, sym. 2 kV
to IEC 8014
D 2 kV for power supply module
and digital inputs/outputs
D 1 kV for analog inputs/outputs,
serial interfaces and interrupt in
puts
D dampened sine 1 MHz,
sym. 1 kV to IEC 2554
1 kV for power supply module and
digital inputs/outputs
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System introduction CL400
1-7
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Specifications CL400
Interference emission
D hard emission none
D radio interference suppression
housing to DIN EN 500812
Class A
D Frequency 30 to 230 MHz limit
value 30 dB (MV/m) in 30 m
D Frequency 230 to 1000 MHz
limit value 37 dB (MV/m) in
30 m
D ZZF number no ZZF number required
Insulation test voltage
D NT1, NT2 and NT3 D for UE = 115 V
1060 V
1500 V-
D for U
E
= 230 V
1780 V
2500 V-
D all other modules 350 V
500 V-
Mechanical strength
D sinusoidal oscillations in all 3
axes to DIN EN 611312
D 10 Hz to 57 Hz
D 0.0375 mm amplitude con
stant
D 0.075 mm amplitude occa
sional
D 57 Hz to 150 Hz
D 0.5 g constant
D 1 g occasional
D impacts in all 3 axes to
DIN EN 611312
11 ms semisinusoidal 15 g
Corrosion, chemical resistance The surrounding air must be free
from high levels of acid, lye, corros
ive materials, salts, metal vapours,
or other conductive impurities.
Level of contamination to
VDE 0110 part 1
2
The immediate environment must
be free from dust. Housing and in
stallation compartments (in which
the subrack is housed) must meet
protection standard IP 54.
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Specifications CL400
Protection standard to
DIN VDE 04701
IP 20
Protection class to VDE 0106 T1
or VDE 0160 (IEC 536)
Class Ι
Humidity class to DIN EN 611312 RH2, 5 to 95%, condensation not
permitted
Operating temperature range to
DIN EN 611312
5 to +55ºC
Storage temperature range to
DIN EN 611312
-25 to +70ºC, without battery
and memory card
Air pressure to DIN EN 61131 2 Operational to 2000 m above sea
level
Transportation stability to
DIN EN 611312
Height of fall with packaging 0.5 m
Weight
D Subrack GG2 Empty weight approx. 9 kg
Basic unit with full assembly ap
prox. 20 kg
D Subrack GG2/K Empty weight approx. 6 kg
Basic unit with full assembly ap
prox. 16 kg
D Subrack EG2 Empty weight approx. 8 kg
D Subrack EG2/K Empty weight approx. 6 kg
Dimensions in mm (W x H x D)
D Subracks GG2, EG2 19" with 14 slots
483 x 355 x 200
D Subracks GG2/K, EG2/K 11.8" with 8 slots
300 x 355 x 200
Fig. 1-4 CL400, specifications
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1.5 Slots
The possible slots in the subracks for the basic and expansion units are
given for each module in the module description. The possible slots are
highlighted in grey as in the following examples.
System modules
System modules are modules which exchange data via the system bus.
The use of system modules is only possible in the basic unit with GG2 or
GG2/K subracks.
GG2
1234567891011121314
Slots
Basic units
12345678
GG2/K
Fig. 1-5 Slots, system modules
. Slot 8 of subrack GG2/K must not be fitted with a system module, since
this slot is not sufficiently cooled by the fan unit.
Peripheral modules
Peripheral modules are modules which exchange data with the ZS400 cen
tral processing unit via the peripheral bus. They can be fitted in basic and
expansion units.
EG2GG2
12345678910111213141234567891011121314
Slots
EG2/K
12345678
GG2/K
12345678
Basic units Expansion units
Fig. 1-6 Slots, peripheral modules
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Notes:
Flexible Automation
Subracks
2-1
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2 Subracks
2.1 Subracks GG2 and GG2/K
Subracks GG2 and GG2/K are used for the basic unit. They consist of a 19"
or 11.8" wide metal casing with 14 or 8 slots.
A cable duct can be installed at the lower front side. This opens outwards
and makes possible the identification of the module fitted.
The subracks GG2 and GG2/K for the basic unit have two bus systems
available:
D System bus and
D Peripheral bus
. System modules must always be plugged into the basic unit.
Assembly
The subracks GG2 and GG2/K can be mounted in 19" standard switch
cabinets or fixed to vertical surfaces.
By inverting the sidemounted fixing bracket, the subracks may be
mounted on the rear as well as the front side.
. If a fan unit is used, a clearance of at least 90 mm under the subrack is
required for assembling and replacing the fan unit.
Assembly examples for various configurations of the subracks and for the
fitting of fan units may be found in section 6.1 Fan mounting and assembly
of the subracks.
Flexible Automation
Subracks
2-2
1070 072 143-101
482.6
465.9
8HE = 354.8
101.676.2101.637.7
10,3
6,8
262.5
200
435.8
189.5
2
Front view Side view
Cable inlet for fan unit and
PE conductor
Cable duct
Plan view
Fixing
bracket
Fig. 2-1 GG2, dimensions
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